This document contains calculations to determine the specifications for transformers used in 110V/100A and 110V/50A float cum boost battery chargers. The calculations determine that the transformers should have:
1) A secondary voltage of 126.8V line-to-line
2) A secondary current of 81.7A for the 110V/100A charger and 40.85A for the 110V/50A charger
3) A rated KVA of 17.94 for the 110V/100A charger and 8.97 for the 110V/50A charger
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Transformer Sizing Calculations
This document contains calculations to determine the specifications for transformers used in 110V/100A and 110V/50A float cum boost battery chargers. The calculations determine that the transformers should have:
1) A secondary voltage of 126.8V line-to-line
2) A secondary current of 81.7A for the 110V/100A charger and 40.85A for the 110V/50A charger
3) A rated KVA of 17.94 for the 110V/100A charger and 8.97 for the 110V/50A charger
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Amara Raja Power Systems Limited Date: 30/10/2019
TRAN SF OR ME R SI ZI NG CAL CULA TI ON S
110V/100A FLOAT CUM BOOST CHARGER – 1&2 Type : Dry Type, Double Wound - Copper Class of Insulation/Limits : Class-F Insulation with Class-F Limits Cooling : Natural Cooling Winding - Primary : Delta - Secondary : Star From Battery Charger Data : AC INPUT - Voltage : 415V AC (Line to Line) - Tolerance : + 15%, - 15% - Frequency : 50 Hz ±3% - No. of Phase : 3, 4Wire DC OUTPUT - Max. DC Output Voltage : 131.75V DC (85 Cells x 1.55VPC) - Max. DC Output Current : 100A
From the above
0.74 x (Max. DC O/P Voltage + 3) x 1.05 x 1.03 Required Secondary Voltage [V (L-L)] : ----------------------------------------------------------------------- % of Min. AC Input Voltage
0.74 x (131.75 + 3) x 1.05 x 1.03
: --------------------------------------- = 126.8 V(L – L) 0.85 Where V(L – L) = Transformer O/P Voltage Max DC Voltage = Boost voltage Form Factors System Impedance = 1.05 Load Regulation = 1.03 Input Variations = 0.9 Form Factor - Voltage (3 Phase Full Wave Bridge) = 0.74 Required Secondary Line Current (I L) = 0.817 x Max. Charger DC O/P Current = 0.817 x 100 Amps = 81.7A Where Form Factor Current (3 Phase Full Wave Bridge) = 0.817 Rated KVA = Product of Rated Secondary Voltage (Line to Line) x Rated Secondary Line Current x Phase Factor
= √3 x V (L-L) x IL (where “√3” is a Phase Factor)
= [(√3 x 126.8V x 81.7A)] = 17943W = 17.94 KVA Amara Raja Power Systems Limited Date: 30/10/2019
TRAN SF OR ME R SI ZI NG CAL CULA TI ON S
110V/50A FLOAT CUM BOOST CHARGER – 1&2 Type : Dry Type, Double Wound - Copper Class of Insulation/Limits : Class-F Insulation with Class-F Limits Cooling : Natural Cooling Winding - Primary : Delta - Secondary : Star From Battery Charger Data : AC INPUT - Voltage : 415V AC (Line to Line) - Tolerance : + 15%, - 15% - Frequency : 50 Hz ±3% - No. of Phase : 3, 4Wire DC OUTPUT - Max. DC Output Voltage : 131.75V DC (85 Cells x 1.55VPC) - Max. DC Output Current : 50A
From the above
0.74 x (Max. DC O/P Voltage + 3) x 1.05 x 1.03 Required Secondary Voltage [V (L-L)] : ----------------------------------------------------------------------- % of Min. AC Input Voltage
0.74 x (131.75 + 3) x 1.05 x 1.03
: --------------------------------------- = 126.8 V(L – L) 0.85 Where V(L – L) = Transformer O/P Voltage Max DC Voltage = Boost voltage Form Factors System Impedance = 1.05 Load Regulation = 1.03 Input Variations = 0.9 Form Factor - Voltage (3 Phase Full Wave Bridge) = 0.74 Required Secondary Line Current (I L) = 0.817 x Max. Charger DC O/P Current = 0.817 x 50 Amps = 40.85A Where Form Factor Current (3 Phase Full Wave Bridge) = 0.817 Rated KVA = Product of Rated Secondary Voltage (Line to Line) x Rated Secondary Line Current x Phase Factor = √3 x V (L-L) x IL (where “√3” is a Phase Factor) = [(√3 x 126.8V x 40.85A)] = 8971W = 8.97 KVA