Operation Report - PLETBB - RBA - Rev2
Operation Report - PLETBB - RBA - Rev2
TABLE OF CONTENTS
1 PURPOSE ................................................................................................................................................................ 3
3 SITE DESCRIPTION............................................................................................................................................. 3
4 KEY PERSONNEL................................................................................................................................................. 3
5 SCOPE OF WORK................................................................................................................................................. 3
5.1 PROCEDURE REFERENCES ...................................................................................................................................... 3
5.2 PLET PRESENTATION ............................................................................................................................................ 4
5.3 GENERAL INSTALLATION CONSTRAINTS ................................................................................................................ 8
6 ENVIRONMENTAL CONDITIONS.................................................................................................................. 10
6.1 WEATHER CONDITIONS ....................................................................................................................................... 10
6.2 POLARIS HEADING ............................................................................................................................................... 10
7 AS-BUILT DATA ................................................................................................................................................. 11
7.1 AS-BUILT TARGETS ............................................................................................................................................. 11
7.2 AS-BUILT PLANNING ........................................................................................................................................... 12
7.3 COMPARISON BETWEEN THE FOUR PLET ............................................................................................................ 17
7.4 OVERALL AS-BUILT PLANNING FOR PLET INSTALLATION .................................................................................. 17
7.5 DOWNTIMES ANALYSIS ....................................................................................................................................... 18
8 RESOURCES ........................................................................................................................................................ 19
8.1 STOLT OFFSHORE RESOURCES ............................................................................................................................. 19
8.2 MARINE SPREAD.................................................................................................................................................. 20
8.3 PERSONNEL ONBOARD ........................................................................................................................................ 21
9 LESSONS LEARNT ............................................................................................................................................. 23
9.1 OFFSHORE OPERATIONS ...................................................................................................................................... 23
9.2 GENERAL ............................................................................................................................................................ 24
10 PICTURES ............................................................................................................................................................ 25
10.1 POLARIS AND DB202 ..................................................................................................................................... 25
10.2 UPENDING ....................................................................................................................................................... 26
10.3 PIPELINE RECOVERY ....................................................................................................................................... 27
10.4 PIPELINE PREPARATION .................................................................................................................................. 27
10.5 PLET PREPARATION AND CONNECTION.......................................................................................................... 28
10.6 PLET DEPLOYMENT ....................................................................................................................................... 29
11 ATTACHMENTS ................................................................................................................................................. 30
Stolt Offshore Division Process Date of Issue
Seaway Polaris Operations Project Operation Report 11/02/2005
Document No & Version Document Title Page
Ver. 2.0 Seaway Polaris Operations Report – Benguela Belize – Page 3 of 30
PLET Installation
1 PURPOSE
The scope of work of the Seaway Polaris within Benguela Belize project included the laying of one
20” oil export line, two 16” gas export line, one 10” oil export line and the installation of four PLET
(one 20”, one 16” and two 10”) used at the deepwater location (CPT and Kuito FPSO). The purpose
of this document is to report all relevant figures and comments relating with the offshore operations
performed offshore by the Seaway Polaris during PLET installation.
2 PROJECT REFERENCES
Project: Benguela Belize
Contract number: SC6280-5031
Project reference: 5031
Client: DSME
3 SITE DESCRIPTION
Location: Offshore Angola
Distance from main logistical PNR : 46 miles
ports: POG : 340 miles
Minimum water depth (m): 384
Maximum water depth (m): 390
Work execution date February 2005
4 KEY PERSONNEL
The following managers or supervisors were involved in the described operations onboard the
Seaway Polaris.
5 SCOPE OF WORK
Hereafter is presented the Benguela Belize Development field. PLET locations are circled.
FPSO
SNA
B
10" Oil Export
E
CPT to Kuito 16" Gas Export
FGP
SNA to FGP
CPT
F D
Risers & I-tubes
at CPT 16" Gas Export
CPT to SNA
MidWater Spool
Jumper
A
PLET EKP modifications
C
20" Oil Export
CPT to EKP
Clamp
Pipeline
Riser
Spool
This is the PLET 20”. The two others are the same but with different length, width, height and
adapted equipment.
• The deployment table and the clamping frame (see picture on page 7)
The PLET is installed with the use of a specifically designed deployment table. Supported by this
table, the PLET is presented above the recovered pipe at the catenary angle to allow welding
between PLET pup piece and the pipe, which is retained in a friction clamp on the hangoff
platform.
The hangoff platform and outrigger were installed on the aft starboard deck
Tugger lines
Deployment table
Outrigger
Clamping frame
Stolt Offshore Division Process Date of Issue
Seaway Polaris Operations Project Operation Report 11/02/2005
Document No & Version Document Title Page
Ver. 2.0 Seaway Polaris Operations Report – Benguela Belize – Page 7 of 30
PLET Installation
Jimecal Winch
for n°3 offset
Deployment
table
Wire for
pipeline
clamping +
recovery
Clamping
frame
Rigging connected to
Jimecal for n°3 offset
Rigging connected to 2
clyde victoria for tugger lines
Two sites:
- At CPT (390m depth) for 20”, 16” and one 10”. The TBT section of CPT platform has already
been installed.
- At Kuito FPSO (384m depth) for the 10”. The PLET is located within the FPSO mooring
pattern, which dictates a specific approach for Polaris.
At both sites the seabed is flat and horizontal for PLET landing.
Stolt Offshore Division Process Date of Issue
Seaway Polaris Operations Project Operation Report 11/02/2005
Document No & Version Document Title Page
Ver. 2.0 Seaway Polaris Operations Report – Benguela Belize – Page 9 of 30
PLET Installation
During the PLET horizontal lifting and upending operations, the POLARIS is orientated into the
swell. During the time that the pipe is inserted in the outrigger, the Polaris must be perpendicular to
the pipeline catenary plane. So during these operations, including the installation of the pipe in the
outrigger and the overboarding of the PLET, the barge is not aligned to the swell. These phases of
work are the limited by prevailing weather conditions.
The maximum calculated sea state for the PLET installation operation is Hs = 1.5m with a
period of 14sec.
Stolt Offshore Division Process Date of Issue
Seaway Polaris Operations Project Operation Report 11/02/2005
Document No & Version Document Title Page
Ver. 2.0 Seaway Polaris Operations Report – Benguela Belize – Page 10 of 30
PLET Installation
6 ENVIRONMENTAL CONDITIONS
Environmental conditions are extracted from Polaris bridge logbook and Meteomer reports.
Note that the prevailing current was mainly significant at surface level but not an influence at
seabed.
The Polaris headings given are those followed by the barge when the pipe was in the clamping
frame (perpendicular to the pipeline heading).
7 AS-BUILT DATA
PLET positions in target come from Polaris survey supervisor “first hand report” approved by the
client and the offshore manager. Target tolerances and pipeline heading are presented in section
5.3.2.
Beginning Ending
Time per
10" PLET @ KUITO hour of the Hour of the COMMENTS
operation
Operations beginning date 20/02/2005 operation operation
PLET lifting from DB202 22 h 45 23 h 25 00 h 40
PLET preparation onboard Rigging 01 h 25 05 h 30 06 h 05
Polaris PLET angle not correct. PLET repositionned into
06 h 45 01 h 15
upending + setting+ securing 05 h 30 table supports with starbord manito
Working platform /
07 h 10 00 h 25
Overall time: upending riging removal 06 h 45
16.53 hours
hook+rigging transfer 09 h 30 02 h 20
07 h 10
Hook recovery rigging
Preparation and installation of counter weight for
connection / counterweight 14 h 15 04 h 45
hook n°3
preparation 09 h 30
barge positionment 14 h 15 15 h 57 01 h 42
Pipeline recovery hook descent preparation 15 h 57 20 h 00 04 h 03 3h39 problem with clyde winch Bezemer
Hook descent 19 h 00 20 h 30 00 h 30
ROV connection 20 h 30 21 h 32 01 h 02
Overall time: Pipe recovery 21 h 32 21 h 53 00 h 21
9.75 hours Hook 1st rigging deconection 21 h 53 23 h 00 01 h 07
Connection in the clamping
01 h 00 01 h 42 02 h 42
frame
Pipeline preparation unrigg hook 01 h 42 02 h 05 00 h 23
Working platform / hook
counterweight / refurbish 04 h 25 02 h 20
hook 02 h 05
Overall time: Cut pipe head 04 h 25 04 h 47 00 h 22
4.30 hours Bevelling 04 h 47 06 h 00 01 h 13
PLET connection Table skidding/Fit-up 05 h 00 07 h 40 01 h 40
Weld 07 h 40 08 h 39 00 h 59
Overall time: X ray 08 h 39 09 h 42 01 h 03
5.18 hours coating 09 h 42 11 h 11 01 h 29
rigging connection / seafast + Pb with clyde jimecal for tugger line. Replaced by
14 h 20 03 h 09
PLET deployment clamp removal 11 h 11 Victoria winches
lifting 14 h 20 17 h 00 02 h 40 2h00 for meteo standby (wind max = 47 knots)
Overall time: Polaris rotation 16 h 00 17 h 20 00 h 20
10.82 hours PLET laydown 17 h 20 20 h 05 02 h 45
ROV disconnection 20 h 05 21 h 00 00 h 55
Hook recovery 20 h 00 21 h 45 00 h 45
Hook rigging 21 h 45 22 h 00 00 h 15
Ready for next PLET 21 h 00 22 h 00 00 h 00
Overall time for the 10" PLET @ KUITO
47.25 hours
Downtime percentage
11.96 %
Prepared by POL-OPS
10" PLET @ CPT
Beginning
Hour of the Time per
10" PLET @ CPT hour of the COMMENTS
operation operation
Operations beginning date 23/02/2005 operation
PLET lifting from DB202 N/A N/A N/A done while Kuito PLET operation
Pipeline recovery hook descent preparation 00 h 00 06 h 55 06 h 55 4h11 problem with clyde winch Bezemer
Hook descent 06 h 55 07 h 30 00 h 35
ROV connection 07 h 30 08 h 04 00 h 34
Overall time: Hook recovery 08 h 04 08 h 45 00 h 41
12 hours Hook 1st rigging deconection 08 h 45 10 h 43 01 h 58
Connection in the clamping
10 h 43 12 h 00 01 h 17
frame
Pipeline preparation unrigg hook
Working platform / hook
12 h 02 13 h 19 01 h 17
counterweight / refurbish hook
Overall time: Cut pipe head
1.67 hours Bevelling 13 h 19 13 h 42 00 h 23
PLET preparation Rigging N/A N/A N/A done while previous operations
upending + setting+ securing 13 h 42 13 h 52 00 h 10
Overall time: Working platform / 13 h 52 14 h 30 00 h 38
3.55 hours hook+rigging transfer 14 h 30 15 h 20 00 h 50
Hook recovery rigging
17 h 15 01 h 55
connection / counterweight 15 h 20
barge positionment N/A N/A N/A barge already in position
PLET connection Table skidding 17 h 15 17 h 45 00 h 30
Weld 17 h 15 18 h 40 01 h 25
Overall time: X ray 18 h 40 19 h 45 01 h 05
4.75 hours coating 19 h 45 22 h 00 02 h 15
rigging connection / seafast +
22 h 45 00 h 45
PLET deployment clamp removal 21 h 00
lifting 22 h 45 22 h 57 00 h 12
Overall time: Polaris rotation 22 h 57 22 h 58 00 h 01
5.60 hours PLET laydown 01 h 58 02 h 20 03 h 22
ROV disconnection 02 h 20 03 h 36 01 h 16
Hook recovery Time is included in DMA recovery
Hook rigging N/A N/A N/A
Ready for next PLET
Overall time for the 10" PLET @ CPT
27.57 hours
Downtime percentage
15.16 %
Prepared by POL-OPS 08/04/05 Page 1
As-built planning
Beginning Hour of
Time per
16" PLET @ CPT hour of the the COMMENTS
operation
Operations beginning date 24/02/2005 operation operation
PLET lifting from DB202 N/A N/A N/A done while 10" CPT PLET operations
Pipeline recovery hook descent preparation 14 h 10 15 h 15 01 h 05
Hook descent 15 h 15 16 h 00 00 h 45
ROV connection 15 h 00 16 h 10 00 h 10
Overall time: Hook recovery 16 h 10 17 h 35 01 h 25
4.83 hours Hook 1st rigging deconection 17 h 35 17 h 55 00 h 20
Connection in the clamping
17 h 55 19 h 00 01 h 05
frame
Pipeline preparation unrigg hook 18 h 00 19 h 10 00 h 10
Working platform / hook
19 h 25 00 h 15
counterweight / refurbish hook
19 h 10
Overall time: Cut pipe head 19 h 25 20 h 00 00 h 35
1.50 hours Bevelling 19 h 00 20 h 30 00 h 30
PLET preparation Rigging 20 h 30 22 h 00 01 h 30 02h00 Wait for ROV shackle
upending + setting+ securing 21 h 00 23 h 10 01 h 10
Overall time: Working platform / 23 h 10 23 h 25 00 h 15
4.00 hours
hook+rigging transfer 23 h 40 00 h 15
23 h 25
Hook recovery rigging 00 h 40 00 h 30 00 h 50
barge positionment N/A N/A N/A
PLET connection Table skidding 00 h 30 05 h 00 04 h 30 Extra scaffholding to cut the pipe
Weld 04 h 00 07 h 30 02 h 30
Overall time: X ray 07 h 30 10 h 00 02 h 30
10.83 hours coating 09 h 00 11 h 20 01 h 20
rigging connection / seafast +
12 h 30 01 h 10
PLET deployment clamp removal 11 h 20 Pb with counter weight rigging too short
lifting 12 h 30 12 h 45 00 h 15
Overall time: Polaris rotation 12 h 45 12 h 51 00 h 06
6.08 hours PLET laydown 12 h 51 16 h 05 03 h 14 Wait for Legend ROV
ROV disconnection 16 h 05 17 h 25 01 h 20
Hook recovery Time is included in Pipeline 20" recovery
Hook rigging N/A N/A N/A
Ready for next PLET
Overall time for the 16" PLET @ CPT
27.25 hours
Downtime percentage
7.34 %
Prepared by POL-OPS
20" PLET @ CPT
Beginning
Hour of the Time per
20" PLET @ CPT hour of the COMMENTS
operation operation
Operations beginning date 25/02/2005 operation
PLET lifting from DB202 N/A N/A N/A
Pipeline recovery hook descent preparation N/A N/A N/A Time is included in PLET 16" deployment
Hook descent N/A N/A N/A
20 h 15 02 h 50
ROV connection 17 h 25
21 h 30 01 h 15
Overall time: Hook recovery 20 h 15
21 h 45 00 h 15
4.67 hours Hook 1st rigging deconection 21 h 30
Connection in the clamping
22 h 05 00 h 20
frame 21 h 45
Pipeline preparation unrigg hook 22 h 05 22 h 35 00 h 30
Working platform / hook 22 h 35 22 h 55 00 h 20
Overall time: Cut pipe head 01 h 55 00 h 00 01 h 05
1.92 hours Bevelling N/A N/A N/A
PLET preparation Rigging 00 h 00 00 h 50 00 h 50
upending + setting+ securing 00 h 50 01 h 20 00 h 30
Overall time: Working platform / 01 h 20 01 h 30 00 h 10
3.50 hours hook+rigging transfer 01 h 30 01 h 50 00 h 20
Hook recovery rigging 01 h 50 02 h 55 01 h 05
barge positionment 02 h 55 03 h 30 00 h 35
PLET connection Table skidding 03 h 30 05 h 55 02 h 25 Extra scaffholding to cut the pipe
Weld 05 h 55 09 h 05 03 h 10 15min for stby meteo
Overall time: X ray 09 h 05 13 h 20 04 h 15
9.83 hours coating N/A N/A N/A Uraduct install during preparation
rigging connection / seafast +
15 h 30 02 h 30
PLET deployment clamp removal 12 h 00 Clamp not fully cut free on first attempt
lifting 15 h 30 17 h 10 01 h 40 45min for Pb with RB90 (radiator)
Overall time: Polaris rotation N/A N/A N/A Rotation done during RB90 Pb
9.00 hours PLET laydown 17 h 00 20 h 00 02 h 00
ROV disconnection 19 h 00 20 h 00 h 00
Hook recovery 19 h 00 22 h 45 02 h 45
Hook rigging 22 h 45 22 h 50 00 h 05
Ready for next PLET N/A N/A N/A
Overall time for the 20" PLET @ CPT
28.92 hours
Downtime percentage
3.46 %
Prepared by POL-OPS 08/04/05 Page 1
Stolt Offshore Division Process Date of Issue
Seaway Polaris Operations Project Operation Report 11/02/2005
Document No & Version Document Title Page
Ver. 2.0 Seaway Polaris Operations Report – Benguela Belize – Page 17 of 30
PLET Installation
OVERALL TIME PER 47.25 46.00 27.57 37.00 27.25 37.00 28.92 38.00
PLET
PLET installation began, with the 10” PLET at Kuito, the 20/02/2005 at 22h45 and finished the
27/02/2005 at 10h00 after the demobilisation.
Hereafter is presented the as-built operation duration versus forecasted ones during PLET
installation phases and project demobilisation.
*DMA to recover was used for the initiation of pipe 10” at CPT one week before and was initially
forecasted to be recovered during PLET installation at CPT.
Stolt Offshore Division Process Date of Issue
Seaway Polaris Operations Project Operation Report 11/02/2005
Document No & Version Document Title Page
Ver. 2.0 Seaway Polaris Operations Report – Benguela Belize – Page 18 of 30
PLET Installation
- First downtime (08h45) was mechanical and due to onboard winch problems. Twice with the
clyde winch Bezemer during pipeline recovery of both 10” and one with skagit RB90 winch
during 20” PLET deployment. Refer to Chief engineer report on breakdown, contained in
attachment 2.
- Second downtime cause was due to weather (02h15). Once during 10” PLET deployment and
once during 20” PLET connection.
- Third downtime cause was preparation (02h00): during 16” PLET preparation we had to wait
for fabrication of a ROV shackle. This ROV shackle was used to recover the 20” pipeline
directly after 16” PLET laydown and to allow for ROV disconnection in case of ROV wire
cutter failure.
Stolt Offshore Division Process Date of Issue
Seaway Polaris Operations Project Operation Report 11/02/2005
Document No & Version Document Title Page
Ver. 2.0 Seaway Polaris Operations Report – Benguela Belize – Page 19 of 30
PLET Installation
8 RESOURCES
8.1.1.1 Propulsion
8.1.1.2 Cranes
8.1.1.3 ROV
8.1.1.4 Winches
Duration
Item Type Name Purpose
(days)
1 Cargo barge DB202 – Oil 8 Transport PLET and demob Benguela
tigger
2 Survey LEGEND 8 Monitor TDP with their ROV
3 Tug boat Limburg 8 Assistance tug
4 Crew boat Surfer 198 8 Crew change
5 Supply Northrop tide 8 Supply vessel
Stolt Offshore Division Process Date of Issue
Seaway Polaris Operations Project Operation Report 11/02/2005
Document No & Version Document Title Page
Ver. 2.0 Seaway Polaris Operations Report – Benguela Belize – Page 21 of 30
PLET Installation
Bridge and Administration EXP TCN CAT 1 CAT 2 CAT 1 CAT 2 EXP TCN CAT 1 CAT 2 CAT 1 CAT 2 EXP TCN CAT 1 CAT 2 CAT 1 CAT 2
Captain / Commandant 1 1 0 0 1 1 0 0 1 1 0 0
Anchor foreman / Lieutenant / DPO.S 2 2 0 0 2 2 0 0 2 2 0 0
Winch operator / Treuilliste / DPO.J 2 1 1 0 2 1 1 0 2 1 1 0
Administrative clerck / Stratif 1 1 0 0 1 1 0 0 1 1 0 0
Radio officer / Officier radio 2 0 2 2 0 2 2 0 2
Storekeeper / Magasiniers 1 3 1 1 2 1 3 1 1 2 1 3 1 1 2
Doctor / Docteur 1 1 0 1 1 0 1 1 0
Nurse / Infirmier 1 0 1 1 0 1 1 0 1
Safety advisor / Officier securite 1 2 2 1 0 1 2 2 1 0 1 3 2 1 1
Draftsman / Dessinateur 1 0 1 1 0 1 1 0 1
0 0 0 0 0 0
TOTAL 18 8 10 4 4 4 6 18 8 10 4 4 4 6 19 8 11 4 4 4 7
Plant dept. EXP TCN CAT 1 CAT 2 CAT 1 CAT 2 EXP TCN CAT 1 CAT 2 CAT 1 CAT 2 EXP TCN CAT 1 CAT 2 CAT 1 CAT 2
Chief engineer / Chef mecanicien 1 1 0 0 1 1 0 0 1 1 0 0
First engineer / Second mecanicien 1 1 0 0 1 1 0 0 1 1 0 0
DP Engineer / Chef de quart DP 2 1 1 0 2 1 1 0 2 1 1 0
Assistant to DP Engineer (rondiers propulsion) 2 2 1 1 1 1 2 2 1 1 1 1 2 2 1 1 1 1
Auxilary / Power Generation Engineer / Propulsion 2 1 2 1 -2 2 1 2 1 -2 2 4 1 2 1 2
Deck Engineer / Mecanicien pont 2 1 2 -1 2 1 2 -1 4 2 1 4 1
Mechanic helper / Aide mecanicien 3 10 3 10 3 10 3 10 4 0 4
Electrician / Electricien 2 4 1 2 1 2 2 4 1 2 1 2 2 4 1 2 1 2
Electronician / Electronicien 1 1 0 1 1 0 1 1 0
Lathe operator / Tourneur 1 0 1 1 0 1 1 0 1
Cleaner / Nettoyeur 4 0 4 4 0 4 4 0 4
Mechanic Jlay 1 0 1 0 0 0 0 0
Tower Operator 2 2 0 0 0 0 0 0
Jlay supervisor 1 1 0 0 0 0 0 0
TOTAL 41 19 22 6 6 13 16 37 16 21 6 6 10 15 36 15 21 6 6 9 15
Welding Dept. EXP TCN CAT 1 CAT 2 CAT 1 CAT 2 EXP TCN CAT 1 CAT 2 CAT 1 CAT 2 EXP TCN CAT 1 CAT 2 CAT 1 CAT 2
Welding superintendant / Chef soudeur 2 2 0 2 2 0 2 2 0
Welding foreman / Chef d'equipe soudeur 2 0 2 2 0 2 2 0 2
Welder / Soudeur 22 0 22 8 0 8 8 0 8
Welder helper / Aide soudeur 12 0 12 4 0 4 0 0
Pipefitter foreman Spacer / Chef equipe tuyauteur Régleur 2 2 0 2 2 0 0 0
Pipefitter / Tuyauteur 8 0 8 8 0 8 8 0 8
Pipefitter helper / Aide tuyauteur 0 0 0 0 0 0
PFM operator / Chanfreineur 4 0 4 4 0 4 0 0
Data logger / Assistant QC 2 0 2 2 0 2 0 0
Line-up operator / Operateur line-up 2 0 2 2 0 2 0 0
AUT Helper 0 0 0 0 0 0
0 0 0 0 0 0
TOTAL 56 4 52 0 0 4 52 34 4 30 0 0 4 30 20 2 18 0 0 2 18
Auto Welding / DASA EXP TCN CAT 1 CAT 2 CAT 1 CAT 2 EXP TCN CAT 1 CAT 2 CAT 1 CAT 2 EXP TCN CAT 1 CAT 2 CAT 1 CAT 2
Welding Engineer 0 0 0 0 0 0
Maintenance Supervisor 0 0 0 0 0 0
Mechanic 0 0 0 0 0 0
Electronicien / Electronician 0 0 0 0 0 0
Electro- Mechanic / Electromecanicien 0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
TOTAL 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
STOLT Survey / ROV / Diving EXP TCN CAT 1 CAT 2 CAT 1 CAT 2 EXP TCN CAT 1 CAT 2 CAT 1 CAT 2 EXP TCN CAT 1 CAT 2 CAT 1 CAT 2
Party Chief Survey 1 1 0 1 1 0 1 1 0
Surveyor 2 2 0 2 2 0 2 2 0
Survey Technician 1 1 0 1 1 0 1 1 0
Accoustic Engineer 0 0 0 0 1 1 0
Diving Supervisor 0 0 0 0 0 0
Diving Tech 0 0 0 0 0 0
Diver 0 0 0 0 0 0
ROV supervisor 3 3 0 3 3 0 2 2 0
ROV pilot 9 9 0 9 9 0 11 11 0
TOTAL 16 16 0 0 0 16 0 16 16 0 0 0 16 0 18 18 0 0 0 18 0
Subcontractor EXP TCN CAT 1 CAT 2 CAT 1 CAT 2 EXP TCN CAT 1 CAT 2 CAT 1 CAT 2 EXP TCN CAT 1 CAT 2 CAT 1 CAT 2
Catering 2 30 2 30 2 30 2 30 2 29 2 29
NDT Oceaneering Supervisor 1 1 1
NDT Oceaneering Multi discipline / crawler technician 1
NDT Oceaneering radiographers 2 2
NDT Oceaneering UT / MPI for anodes 0 0 0 0 0 0
Coating 0 0 0 0 0 0
Menck services technician 0 0 0 0 0 0
Bureau Veritas 0 0 0 0 0 0
Norson tensioner technician 0 0 0 0 0 0
Marine Warranty surveyor 1 1 0 1 1 0 0 0
Others 1 0 0 1 0 0 0 0
Security Advisor 0 0 0 0 0 0 0 0 0
Security coordinator 0 0 0 0 0 0 0 0 0
TOTAL 37 5 32 0 0 3 30 37 5 32 0 0 3 30 33 4 29 0 0 2 29
Others EXP TCN CAT 1 CAT 2 CAT 1 CAT 2 EXP TCN CAT 1 CAT 2 CAT 1 CAT 2 EXP TCN CAT 1 CAT 2 CAT 1 CAT 2
Clients 9 9 0 5 5 0 5 5 0
Visitors 5 5 0 2 2 0 2 2 0
0 0 0 0 0 0
TOTAL 14 14 0 0 0 14 0 7 7 0 0 0 7 0 7 7 0 0 0 7 0
9 LESSONS LEARNT
9.1 Offshore operations
Hereafter are presented relevant elements and modifications in procedure took during PLET
installation. It has been classified by type of operation.
• Pipeline end is recovered to surface and secured on the Seaway Polaris outrigger before its
associated PLET is transferred to the deployment table. This is to avoid PLET contact with
clyde hook during pipeline connection into clamping frame.
• For pipeline end recovery, the connection of the Skagit RB90 to the pre-installed rigging on the
upper hang-off collar is performed by the Seaway Polaris crew in Zodiac via the “cablette à
chaîne” of the Clyde crane (instead of ROV at 50m depth depending on weather).
• The 2 tons clump weight connected to the Clyde hook no. 3 to avoid hook rotation was used
only for the first pipeline recovery. This operation complicated the lowering of the Clyde hook
to the pipeline ends for the recovery and did not appear as useful. It shall be noted that when the
main hook is reeved in 2x4 falls with Bezemer winch no hook rotation occurs.
• Barge heading can be slightly modified from its theoretical ones (if necessary to limit rolling)
when pipeline is inside the clamping frame. Range angle depends on the type of pipeline and
has to be estimated by pipeline engineering department. For instance, for the first 10” we
modified the barge heading by 15° in order to be more face to swell. In the future, this study
should be done in advance.
• Before the upending, PLET rigging must be adjusted to get a PLET angle higher than the ones
of the deployment table. If not, PLET can not slide inside table supports when deployed without
an exterior help to adjust its contact with the table.
Stolt Offshore Division Process Date of Issue
Seaway Polaris Operations Project Operation Report 11/02/2005
Document No & Version Document Title Page
Ver. 2.0 Seaway Polaris Operations Report – Benguela Belize – Page 24 of 30
PLET Installation
• ROV shackle shall be used for PLET laydown rigging as a contingency plan in case of ROV
wire cutter tool failure.
• Do not use nylon slings for tugger lines if connected to a constant tension winch such as Jimecal
winch. It disrupts the proper function of constant winch.
• Use of Limburg to connect the cable for pipeline recovery: NOT TO BE DONE AGAIN. It is
better to bring the cable with the “cablette à chaine” and to connect it by zodiac.
• The deck crew in zodiac performs tugger lines disconnection when the PLET is stabilized in the
water instead of ROV.
• Upper drum of Skagit RB90 is used for the connection of the clump weight with the PLET.
• For LBL transponder only, installation for pipeline and PLET deployment is performed at a
water depth greater than 50 meters. Preferably when the PLET has an angle around 45°.
9.1.4 DP settings
• During 16” and 20” recovery, DP operators faced problems to keep the barge into position. As
the cable tension was not strictly vertical, a horizontal tension was generated. This added an
external force, disruptive for the barge position, that had to be modelled in the DP. In the future,
in lay tables, it will be necessary to provide the horizontal tension for each step to allow DP
operator to input it into the DP software.
9.2 General
• PLET engineering was well prepared. During installation phases, none had to complain about
PLET design and PLET installation procedure.
• The operation to recover the pipe and to deploy the PLET with the hook n°3 appeared as very
efficient and more simple than with A&R winch cable which would have required a subsea load
transfer.
Stolt Offshore Division Process Date of Issue
Seaway Polaris Operations Project Operation Report 11/02/2005
Document No & Version Document Title Page
Ver. 2.0 Seaway Polaris Operations Report – Benguela Belize – Page 25 of 30
PLET Installation
10 PICTURES
10.2 Upending
Stolt Offshore Division Process Date of Issue
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Document No & Version Document Title Page
Ver. 2.0 Seaway Polaris Operations Report – Benguela Belize – Page 27 of 30
PLET Installation
11 ATTACHMENTS
PREVENTATIVE RECOMMENDATIONS:
to check all electric connections,
the 24VDC coming from batteries has the – wire to the ground, any insulation drop on a +24VDC wire could
create a leakage current with a drop of the 24VDC supply, in that case a drop of the PLC output card supply
tension. I recommend to install new 24VDC stabilized power supply fed by UPS with – wire isolated from the
ground.
If the failure caused down-time, please state length of time 6 hours
ORIGINATOR (Print name and Sign) DATE SUPERVISOR (Print name and Sign) DATE
D. DUIC S. GUILBERT
Seaway Polaris Chief Engineer 21/02/05 Seaway Polaris Offshore Manager 21/02/05
Date : 23/02/2005
1. Pipeline end will be recovered to surface and secured on the Seaway Polaris
outrigger before its associated PLET will be transferred to the deployment table.
3. For pipeline end recovery, the connection of the Skagit RB90 to the pre-installed
rigging on the upper hang-off collar will be performed by the Seaway Polaris crew
in Zodiac via the “cablette à chaîne” of the Clyde crane.
4. The 2 tonnes clump weight connected to the Clyde hook no. 3 will not be used
anymore. This operation complicates the lowering of the Clyde hook to the
pipeline ends for the recovery.
5. Skagit RB90 will be used for the connection of the clump weight with the PLET.
6. ROV shackle may be used in the pipeline and PLET laydown rigging as a
contingency plan.
8. Disconnection of the Jimecal winch rigging wire from the PLET during first
laydown steps will be performed from Seaway Polaris deck.
9. Do not slack the Clyde hook no. 3 when the pipeline is entered inside the
outrigger before to close the clamp. Small tension shall be kept all the time during
this operation.
Stolt Offshore Division Process Date of Issue
Seaway Polaris Operations Project Operation Report 11/02/2005
Document No & Version Document Title Attachment V
Ver. 2.0 Seaway Polaris Operations Report – Benguela Belize –
PLET Installation