HAZARD IDENTIFICATION & RISK ASSESSMENT

OHSAS 18001:2007 Form No. MR-FRM-014 Issue No: 00 Issue Date:4 june 2020 Page No. 1/4

AREA Field PROCESS Inspection & Testing Services.(NDT)

I. HAZARD IDENTIFICATION & RISK ASSESSMENT

DESCRIPTION OF HAZARD ACTIVITIES
BASE RISK RESIDUAL RISK
HAZ No.
(Source of Hazard) LIKELI- EXISTING CONTROL
SEVERITY TOTAL RANK LIKELI-HOOD SEVERITY TOTAL RANK
(Hazard is a source of potential harm.) HOOD
Possible Radiation Exposure During Storage of IGRED -radiation All Radiation source storage are approved by Legal authority
Storage ( Unauthorised storage/entry Exposure as applicable. Client approval for source storage. Approval
to radiation bunker) letters to be ensured before using the facility for storage.
Legal requirement of source storage will be confirmed before
using the same at field.Display Emergency contact Number
in the pitoom, Diploye authorized pit room key holder. Finger
1 4 3 12 H Access control system for main bunkers. Source movement 4 1 4 L
controls by RSO. Survey the area before approching the
facility. Locking mechanism for pit. Training and awareness
to RT technicians. Follow site specific rules. For Co 60 follow
aramco procedures completely.

Possible Radiation Exposure During Transportation of radiation Prior to move the vehcile the box should be surveyed. Lock
Transportation, vehicle accident Injury/ source mechanism to be ensured. Danger baord shall be in place.
Possible radiation exposure to IGRED shall be locked with key. Speed limit shall be
2 untrained/unauthorised driver/ 4 3 12 H maximum of 90 Kmph. Follow traffic rules. Wear seat belts. 4 1 4 L
technician. Be alert whicle driving. Emergency contact numbers to be
diaplayed.Ensured the driver competence, provided
adequate instruction, information and training.
 Possible radiation exposure ( perosnal Radiation Exposure during Only authorized radiography personnel should carry out the
injury, adverce effect on health radiography at sites(fields) Day job. RPP card shall be in place as required for Aramco sites.
& Night, height, confined Follow site specific rules.
space,Offshore& On shore Radiographer shall be trained for radiation safety awareness
and the local legislations for dose control.
Controlled area shall be calculated and safe distance to be
cordon off and shall barricaded.
RT technician shall check if the safe distance/barrier was in
the acceptable limit, if not adjust the barrier and use survey
meter to measure the acceptable limits.
Radiographic personnel shall have a personal dosimeter
while doing the inspection activity (TLD, Pen dosimeter)
At least 1 survey meter and 1 spare in the event of
emergency or damage. Crew shall be contained minimum
3 4 3 12 H two ASNT certified personal. Comply with the PTW system. 4 1 4 L
Continuos monitoring shall be done by RT Techncians .
Proper planning . Follow TDS principle of protection. Use
collimeter for better shielding. Inspect the loation before
starting the actual job. RPP holder/RT Technicians shall
regularly check the work place and the controlled area.
Strictly follow the Local Rules,radiation safety procedure.
RT procedure, Radiation emergency procedure and
contingency plan shall always be available at the work
site.Follow Buddy system, PTW, Offshore requirements

Possible radiation over exposure Unauthorized entry of non Barricade the Area as per the calculated safe distance and
during radiography. radiation worker place warning lights and radiation sign boards.
Ensure there are no conflicting activities in and around the
work place and above. Follow site permit rules.
Deploy banks men/Flag men under the supervision of the
RPS outside the hazardous area to keep watch/monitored to
prevent from un-authorized or accidental entry. Supervise
the area during radiography.
4 3 2 6 M Crew leader to conduct Tool Box talks to increase 3 1 3 L
awareness and to identify additional hazards after tool box
talks, as well as the risk and hazards on the work place.
RPP holder/Technician to coordinate with the other work
parties near their work place and in compliance with
requirements

Falling injury, Possible injury while Radiography during working at Ensure scaffold is inspected and has green tag.
working at height height Use full body harness and secure lanyard.
Ensure proper & safe access.
Place source on stable &firm support and attach lanyard to
source and to secure anchor point to prevent accidental fall
from scaffold/height
Ensure sufficient light provisioned during night activity
Ensure there is an approved work Permit.
5 4 3 12 H Strictly follow the Local Rules,RPO shall regularly check the 4 1 4 L
work place and the controlled area.
Emergency procedure shall always be available at the work
site. consider the equipment or materials workers are
shifted to work place before working at height.Do not try to
overreach on ladders or stepladders.
 Possible chemical hazard, Toxic gas Radigraphy in H2S area, Follow site specific rules.Only authorized and trained
inhalation, health issues, injury Exposure to chemicals,gases personnel can enter the area. Consider wind direction, follow
ganerated at sites, TBT records, follow site signs and requirements,
Workers shall have their H2S monitor and breathing
apparatus
Follow PTW procedure
RT Techncians to receive area clerance.Use proper storage
mechanism.
6 4 4 16 H Follow MSDS while handing. 4 1 4 L
Proper disposal fecilities.
Follow waste management procedures.
Use proper PPE, Safety goggles, hand protection and
Inhalation protection. Use only trained & authorized
personal. Use under local exhaust ventilation to vent away
the vapour as far as practicable.

Fire hazards, burns, injury and illhealth On site Inspections /testing in Follow safe work practice, Isolate the fire if possbile. Detect
Possible fire environments the source of fire hazards and report immediately for
( like live plants, petrochemical rectification, Look Listen feel principle. Identify the area
plants ect. clearance. Training and awareness, if possbile breack the
fire triange Follow site safety rules, self mentoring and
7 4 4 16 H training, report immediately, conduct toll box talks, to be 4 1 5 L
aware of the emergency steps. Frequest inspections and
supervisions. Lessons to be learned from previous incidents.

Electric shocks, burns, injury, Fire On site Inspections /testing in Follow safet work practice and insructions, notice. If possible
Possible electircal hazards isolate the area, report immediately, apply look listen feel
8 environments ( like live plants, 4 3 12 H principle as applicable. Follow site rules, don’t get exposed 2 2 4 L
petrochemical plants ect. to un needed situations.

Chemcial burns, skin irritation, performing test activities, Follow site specific rules.Avoid unnecessery contacts, follow
illhealth, injury ( LPT, RT, radiogpagh work instructions, safety rules, follow MSDS and safe work
9 developing, ect 4 2 8 M practice. Training and aewreness. Frequent monitoring, Use 3 1 3 L
necessery PPE as required.

Slips, Trips, Falling injury, Tests/Inspections on field. Follow site specific rules..Look listen feel, Isolate such
( LPT, MPT, Hardness, hazards as possible. Keep good house keeping, safe
Vaccum box ect storage and protection mechanisms.Using proper personal
10 4 3 12 H protective Equipment. Provide Adequate training.Conduct 2 2 4 L
tool box talks Following . frequent monitoring and
inspections.

Flammable gas, Airborne combustible Working in confined space Conduct an assessment, Follow site specific rules.
dust, Low Atmospheric oxygen area for inspection activities. Post signage; Barricade
concentration below 19.5 % or above Write the Permit
23.5 % , Present any poisonous gas Perform pre-entry tests
such as H2S, Dark, present insects Follow all other safety procedures(PPE,LO/TO,Ventilation).
etc. Corrosive chemicals or biological Only trained
agents authorised personal can be used. Try to avoid multi tast in
. the confined space.
11 4 3 12 H Providing adequate suitable Personnel Protective Equipment 4 1 4 L
and arrangement of required fire protective system. Conduct
effective TBT. Proper
supervision.ventilation and cleaning of confined space.

Use appropriate tools and Equipment.

Endure all Toxic,Falamable ,explosive gas/materials
removed clean surrounding or confined space.
Take periodic rest. Use proper buddy
system.
 Manual handling, Lifting/Pusing/Pulling ANDT Operations ( UTG, Avoid manual handling of heavy materials
of heavy equipments, working at LRUT, TOFD,PAUT, IRIS, Provide proper training, instruction and supervision
heghts, expose to site conditions, Corrotion Mapping. Good house keeping
sharp edges, On site work Vedioscopy and Boroscope, Provision of proper lighting
environment, long duration of working. Eddy current testings, Use appropriate PPE
( Injury & illhealth) Specilised Advanced Team handling
techniques Proper communication.
Lifting to be done by leg support
Balance and position body before lifting load.
Conduct TBT prior to start work
12 4 3 12 H Assess the task, environment and the persons prior to 3 2 6 L
performing a manual handling. task.
Provide adequate training Follow site specific rules,
proper lifting techniques, training and awareness and
supervise the task. Site clerance to be reviewed and verified,
technique and proecdure demonstration shall be included
safety precatuions.

Film processing NDT Darkroom Chemical Spillage, Contact Follow darok room insturction. Use approved chemicals,
with skin & eye. Possible follow safe working practices, entry restiction, use PPE
13 Chemical exposure hazards 4 3 12 M ( safey gloves & goggles) use MSDS, Training & awareness 3 1 3 L

Maintenance activities NDT Possible burns & injury while Follow safe work instructions and owners manuals, approved
soldering, cable replacing, maintenance procedures, log with proper records, use
electrical connection PPE( Safety gloves and goggles) Training and awareness
relacements/repair

14 3 4 12 M 3 1 3 L

Possibel fire, Electrical and Heat PHWT Operations, Use of Generator must be checked on daily bases before use.
hazards, injury, illheath and damage. Generators, Connection of Earthing cable should be connected with a copper rod and
PWHT Machine and power must be grounded properly.
generator. Fixing of wrapping Cables must be checked on daily bases to ensure they are in
coil around the weld joint. serviceable condition.
Heating Activity Periodical maintenance to be strictly followed.
Deploy only trained personnel on the job.
Place generator away (at safer distance) from the activity
area.
Use appropriate personal protective equipment.
15 4 4 16 H Place fire extinguisher at accessible location. 2 2 4 L
Barricade the area. Replace the damaged cable and perform
daily check
Deploy trained persons, Supervisor must ensure the
competency of the person who operate the Generator,
provide Hi Viz jacket.
Periodical maintenance to be strictly followed.Use
appropriate PPE’s, Follow site specific rules.
 Injury, Fatality, Property Damage, Possible Exposure to Dust, Follow speed limits and STOP at junctions.
during driving. road condition, Training and competency of driver in defencive driving.
weather& poor visibility, Routine Ispection of vehicle.Follow defensive driving, Avoid
vehicle and road condition, bumper to bumper driving, use 2 second rule for breaking,
3rd parties, animals/camels, Follow traffic signals, road signs and speed limits. Ensure
vehicle maintenance/condition, vehcile inspection is completed.
driver competence & fitness, Enough rest and refreshment in between journeys.
16 load restraining, driving permit, 5 4 20 H Driver shall not use mobile phones whiel driving. 3 2 6 L
driving hours, speed, mobile Ensure Vehicle approvals and permits.
phone use Supervisory monitoring from immediate manager. Training
and awareness , report nearmisses

Prepared by: QUALITY ENGINEER NAME: MOHAMED MUBEEN SIGNATURE & DATE :

Approved by: General Manager NAME: Hilal S. Al Hajri SIGNATURE & DATE :
 HAZARD IDENTIFICATION & RISK ASSESSMENT

OHSAS 18001:2007 Form No.AMO&P-HSPF-06 Issue No 1 Issue Date:09/01/2016 Page No. 1/2

AREA : Field PROCESS Electrical and Meachanical Vendor inspections.

I. HAZARD IDENTIFICATION & RISK ASSESSMENT

DESCRIPTION OF HAZARD BASE1 RISK RESIDUAL2 RISK
ACTIVITIES
HAZ No. TOTA EXISTING CONTROL
(Source of Hazard) LIKELI-HOOD SEVERITY RANK LIKELI-HOOD SEVERITY TOTAL RANK
(Hazard is a source of potential harm.) L
1 Possible Electrcial Burns, Injuries, Shocks Electrical Inspection of Vendor Follow site & vendor specific rules.Use approved inspection tools
equipments/items at their and techniques, Follow owners manual, ensure safe cabling and
premises connection before inspections, follow vendor electrical
5 3 15 H precautions, don’t bipass connections, prior inspection of devices 5 1 5 L
use PPE as required, Training and self awareness

2 Possible Injury, illheath or adverse effects Mechanical inspection ( exposure Follow site & vendor specific rules.Isolate the area of inspection,
to moving parts, machineries, use and follow the engineering comtrols, follow work instructions
shart edges, heavy objects 5 3 15 H and manuals, be self trained and aware of the inspection 5 1 5 L
techniques, use appropraite PPE, records the data.

3 Manual handling, Lifting/Pusing/Pulling of Mechanical activities Follow site & vendor specific rules, proper lifting techniques,
heavy equipments, working at heghts, training and awareness and supervise the task. Site clerance to
expose to site conditions, sharp edges, On be reviewed and verified, technique and proecdure demonstration
site work environment, long duration of 4 3 12 H shall be included safety precatuions. 2 2 4 L
working. ( Injury & illhealth)

4 Slips, Trips, Falling injury During Inspection activities at Follow site & vendor specific rules.Look listen feel, Isolate such
vendor premises. hazards as possible. ensure good house keeping, safe storage
and protection mechanisms.Using proper personal protective
3 3 9 M Equipment. Provide Adequate training.Conduct tool box talks . 3 1 3 L
frequent monitoring and inspections.

1
BASE RISK - Inherent risk ignoring existing controls. Refer to Risk Evaluation Table at the back of this page.
2
RESIDUAL RISK - Level of risk after provising controls. Refer to Risk Evaluation Table at the back of this page.

Prepared by: Approved by: Date Distibution:

Original : HS Manager
Cc: Department Head
 HAZARD IDENTIFICATION & RISK ASSESSMENT

OHSAS 18001:2007 Form No.AMO&P-HSPF-06 Issue No Issue Date:09/01/2016 Page No. 1/2

PROCE
AREA : Field Engineering Design and Project Management
SS :

I. HAZARD IDENTIFICATION & RISK ASSESSMENT

DESCRIPTION OF HAZARD ACTIVITIES
BASE1 RISK RESIDUAL2 RISK
HAZ No.
(Source of Hazard) LIKELI- SEVERIT EXISTING CONTROL LIKELI-
TOTAL RANK SEVERITY TOTAL RANK
(Hazard is a source of potential harm.) HOOD Y HOOD
1 Manual handling, Lifting/Pusing/Pulling Project Management Activities, Follow site specific rules, proper lifting techniques, training
of heavy equipments, working at ( field Exposure and awareness and supervise the task. Site clerance to be
heghts, expose to site conditions, reviewed and verified, technique and proecdure
sharp edges, On site work demonstration shall be included safety precatuions.
environment, long duration of working. 4 3 12 H 2 2 4 L
( Injury & illhealth)

2 Slips, Trips, Falling injury Project Management Activities, Follow site specific rules .Look listen feel, Isolate such
( field Exposure hazards as possible. ensure good house keeping, safe
storage and protection mechanisms.Using proper personal
protective Equipment. Provide Adequate training.Conduct
4 3 12 M tool box talks . frequent monitoring and inspections. 4 1 4 L

3 Injury, Fatality, Property Damage, Possible Exposure to Dust, road Follow site specific rules.Follow speed limits and STOP at
during driving. condition, junctions.
weather& poor visibility, vehicle and Training and competency of driver in defencive driving.
road condition, Routine Ispection of vehicle.Follow defensive driving, Avoid
3rd parties, animals/camels, vehicle bumper to bumper driving, use 2 second rule for breaking,
maintenance/condition, driver Follow traffic signals, road signs and speed limits. Ensure
competence & fitness, load vehcile inspection is completed.
restraining, driving permit, driving 5 4 20 H Enough rest and refreshment in between journeys. 3 2 6 L
hours, speed, mobile phone use Driver shall not use mobile phones whiel driving.
Ensure Vehicle approvals and permits.
Supervisory monitoring from immediate manager. Training
and awareness , report nearmisses

4 Possible personal health injury during Lifting heavy loads. Follow site specific rules.Avoid manual handling of heavy
manual handling. Sharp edges materials
Poor posture or poor lifting Provide proper training, instruction and supervision
technique. Good house keeping
Dropping load . Provision of proper lighting
Insecure grip or Use appropriate PPE
Imbalance load . Team handling
Physical Proper communication.
ability, experience 4 3 12 H Lifting to be done by leg support 2 2 4 L
Slippery, Uneven or Unstable Balance and position body before lifting load.
ground surface. Conduct TBT prior to start work
Poor lighting Condition. Assess the task, environment and the persons prior to
performing a manual handling task.
Provide adequate training

1
BASE RISK - Inherent risk ignoring existing controls. Refer to Risk Evaluation Table at the back of this page.
2
RESIDUAL RISK - Level of risk after provising controls. Refer to Risk Evaluation Table at the back of this page.

Prepared by: Approved by: Date Distibution:

Original : HS Manager
Cc: Department Head
 HAZARD IDENTIFICATION & RISK ASSESSMENT

OHSAS 18001:2007 Form No. AMO&P-HSPF-06 Issue No.1 Issue Date:09/01/2013 Page No. 2/2

AREA : PROCESS :

II. ADDITIONAL CONTROL MEASURES

ESTIMATED COST RISK AFTER ADDITIONAL CONTROLS
HAZ No. ADDITIONAL CONTROL MEASURES (BD) RESPONSIBLE TIMETABLE APPROVED BY
LIKELIHOOD SEVERITY TOTAL RANK

Prepared by: Approved by: Date Distibution:

Original : HS Manager Cc: Department Head
 RISK EVALUATION TABLE

A. RISK SCORE
LIKELIHOOD Improbable Remote Occasional Probable Likely

How often could it happen? 1 2 3 4 5

SEVERITY Minor Injury Lost Time Injury Disability Death Disaster

How bad could it be? 1 2 3 4 5

B. RISK RANK

5
LIKELY
HIGH RISK
4 LOW RISK (Control measures are necessary)
PROBABLE

3
(Controls may be
OCCASIONAL
necessary)

2
REMOTE
MEDIUM RISK
1
IMPROBABLE (As Low As Reasonably As Possible)

1 2 3 4 5
MINOR INJURY LOST TIME INJURY DISABILITY DEATH DISASTER
Ref: Risk Assessment Seminar by STC 2005