精湛的技術‧傑出的產品

大立機器工業股份有限公司
DAH LIH MACHINERY INDUSTRY CO., LTD.

OPERATION AND MAINTENANCE MANUAL

ྕ‫ܫ‬ኼ၁!

MCH-500
MCH-800

FANUC 0i/18i/21iMB、0iMC

ϖᜈགྷᒉ!! 091-T2-04-001 VERSIONĈ2.0!

APR/10/2009
 TABLE OF CONTENTS
INTRODUCTION.................................................……................... 1
WARNINGS...................................................….........……….......... 2
FEATURES OF MCH-500/800..................…............................ 3

1. SAFETY PRECAUTIONS
1-1 GENERAL SAFETY PRECAUTIONS................................... 1-1
1-2 SAFETY PRECAUTIONS FOR OPERATING THE
MACHINE.............................................................................. 1-2
1-3 PRECAUTIONS FOR USING THE ELECTRICAL
COMPONENTS AND THE NC CONTROLLER.................... 1-3
1-4 ILLUSTRATION OF OPERATING ZONES........................... 1-4
1-5 LOCATION AND CONENT OF WARNING SIGNS............... 1-5

2. INTRODUCTION TO THE MACHINE

2-1 LAYOUT AND LIST OF COMPONENTS.............................. 2-1
2-2 DIMENSIONS………….......................................................... 2-2
2-3 MACHINE SPECIFICATIONS............................................... 2-4
2-4 TOOL SPECIFICATIONS................................................…... 2-5
2-5 STANDARD ACCESSORIES AND OPTIONAL
ACCESSORIES..................................................................... 2-8
2-5-1 STANDARD ACCESSORIES.....…...........................… 2-8
2-5-2 OPTIONAL ACCESSORIES..……...........................…. 2-9

2-6 SPINDLE POWER AND TORQUE ........……………............. 2-10

2-7 SOUND LEVEL….................................................................. 2-10

3. PREPARATIONS FOR INSTALLATION
3-1 REQUIREMENTS OF THE ENVIRONMENT........................ 3-1

3-2 FOUNDATION DRAWINGS.............................................….. 3-2

3-3 REQUIREMENT OF THE FOUNDATION.............................. 3-8

3-3-1 METHOD FOR CONSTRUCTING THE
FOUNDATION..................………….............................. 3-8
3-3-2 NOTES FOR THE CONSTRUCTION OF THE
FOUNDATION.............................................................. 3-8

3-4 REQUIREMENT OF POWER SOURCES............................. 3-10

3-4-1 REQUIREMENT OF ELECTRICAL POWER.....…....... 3-10
3-4-2 PNEUMATIC REQUIREMENTS......................…......... 3-11

3-5 OPERATION ENVIRONMENT FOR THE NC MACHINE...... 3-12

3-6 NOTES FOR TURNING ON THE MACHINE AFTER
INSTALLATION..................................................................... 3-13
3-6-1 BEFORE TURNING ON THE MACHINE..................... 3-13
3-6-2 AFTER TURNING ON THE MACHINE........................ 3-14

4. TRANSPORTATION AND LEVELING

4-1 PRECAUTION FOR TRANSPORTATION............................ 4-1
4-1-1 MCH-500...................................................................... 4-1
4-1-2 MCH-800...................................................................... 4-2

4-2 LEVEL ADJUSTMENT.......................................................... 4-3

4-2-1 METHOD OF LEVELING FOR MC-500....................... 4-4
4-2-2 METHOD OF LEVELING FOR MC-800....................... 4-8
5. DIMENSIONS FOR MACHINING
5-1 DIAGRAM FOR TABLE DIMENSIONS…....…….................. 5-1

5-2 RANGE OF MACHINING AND MAXIMUM WORKPIECE

DIMENSION…....……..............…....……..............….............. 5-3

5-3 TRAVEL FOR AXES AND ZERO POINT POSITION............ 5-6

6. NC CONTROL FUNCTION
6-1 G FUNCTION……................................................…………… 6-1

6-2 F FUNCTION...............................……………………………... 6-6

6-3 S FUNCTION.........................………….................................. 6-6

6-4 T FUNCTION….......………………………………………......... 6-6

6-5 M FUNCTION......................................................................... 6-7

7. OPERATIONS
7-1 CRT/MDI OPERATION AND DISPLAY................................. 7-1
7-1-1 EXPLANATION OF THE KEYBOARD......................... 7-3
7-1-2 FUNCTION KEYS......................................................... 7-5
7-1-3 FUNCTION KEYS AND SOFT KEYS........................... 7-6
7-1-4 SOFT KEYS.................................................................. 7-7
7-1-5 HELP FUNCTION......................................................... 7-23
7-1-6 GRAPHICS DISPLAY .................................................. 7-24

7-2 CONTROL PANEL...........................................................….. 7-26

7-3 FUNCTION AND OPERATION OF THE OPERATION

PANEL................................................................................... 7-27

7-4 MACHINE OPERATION........................................................ 7-34

 7-4-1 TURN ON THE MACHINE........................................... 7-34
7-4-2 TURN OFF THE MACHINE.......................................... 7-35

7-5 HANDLE MODE..................................................................... 7-36

7-5-1 MACHINE ZERO RETURN.......................................... 7-36
7-5-2 RAPID TRAVERSE...................................................... 7-37
7-5-3 JOG.............................................................................. 7-37
7-5-4 HANDLE FEED............................................................. 7-38

7-6 AUTO MODE OPERATION................................................... 7-39

7-6-1 MANUAL DATA INPUT(MDI) ...................................... 7-39
7-6-2 START AUTO OPERATION......................................... 7-40
7-6-3 STOP AUTO OPERATION........................................... 7-41
7-6-4 MANUAL INTERRUPTION (OPTIONAL FUNCTION) 7-41
7-6-5 PROGRAM RESTART(OPTIONAL) ............................ 7-42
7-6-6 EDIT OPERATION....................................................... 7-45
7-6-7 SOFWARE OPERATOR`S PANEL.............................. 7-57

7-7 INDEX TABLE....................................................................... 7-58

7-8 LOADING TOOLS TO THE SPINDLE OR UNLOADING

TOOLS FROM THE SPINDLE.............................................. 7-59

7-9 AUTOMATIC START FOR CHIP CONVEYOR..................... 7-60

7-10 AUTOMATIC LUBRICATION SYSTEM FOR SLIDEWAY.. 7-61

7-11 INTERLOCK OF AXES........................................................ 7-62

8. AUTOMATIC TOOL CHANGING

(ATC) SYSTEM
8-1 OPERATING PANEL FOR ATC............................................ 8-1

8-2 OPERATING PROCEDURE FOR ATC...........................….. 8-3

 8-3 PROGRAMMING FOR ATC.................................................. 8-14

8-4 OPERATION FOR ATC IN SINGLE BLOCK........................ 8-15

8-5 TOOL NUMBER ALARM....................................................... 8-15

8-6 CONFIRMATION OF TOOL NUMBER..............................… 8-16

8-6-1 SETTING OF COUNTER............................................. 8-16
8-6-2 TOOL NUMBER SETTING........................................... 8-17
8-7 TOOL LOADING AND UNLOADING..............................…... 8-19
8-7-1 TOOLING RANGE OF ATC MAGAZINE...................... 8-20
8-7-2 TOOL LIMIT IN ATC MAGAZINE................................. 8-21

8-8 ADJUSTMENT OF THE TOOL EXCHANGING POSITION.. 8-22

9. AUTOMATIC PALLET CHANGE

(APC) SYSTEM
9-1 OPERATING PANEL FOR APC............................................ 9-1

9-2 PROCEDURE FOR APC OPERATION................................. 9-3

9-3 OPERATING FOR APC PROGRAM..................................... 9-9

9-4 AUTO IN AND OUT FOR SINGLE PALLET......................... 9-12

9-5 MAINTENANCE (VALID IN MDI MODE)............................... 9-15

9-6 DATA ADDRESS FOR APC.................................................. 9-16

9-7 KEEP RELAY FOR APC....................................................... 9-17

9-8 MANUAL B AXIS ZERO RETURN........................................ 9-18

9-9 ADJUSTMENT OF THE PALLET EXCHANGING

POSITION.............................................................................. 9-19
10. MAINTEANCE AND ADJUSTMENT
10-1 ROUTINE CHECKUPS........................................................ 10-1
10-2 LUBRICANT AND SUPPLY、THE PNEUMATIC AND
MAINTENANCE................................................................... 10-2
10-2-1 AUTOMATIC LUBRICATION SYSTEM FOR
SLIDEWAY.................................................................. 10-2
10-2-2 DIAGRAM FOR LUBRICATION................................. 10-3

10-2-3 PNEUMATIC FILTER................................................. 10-4

10-2-4 MAINTENCE FOR PNEUMATIC FILTER.................. 10-5

10-2-5 LUBRICATION OIL EXCHANGE PROCESS FOR

INDEX TABLE............................................................. 10-9
10-3 ALARM MESSAGE DISPLAY............................................. 10-11
10-3-1 NC ALARM................................................................. 10-11

10-3-2 MECHANICAL ALARM............................................... 10-11

10-3-3 MECHANICAL WARNING MESSAGES DISPLAY…. 10-12

10-4 SETTING FOR PARAMETERS........................................... 10-18

10-5 OVERTRAVEL..................................................................... 10-20

10-6 REPLACING BATTERIES…............................................... 10-21

10-6-1 CHANGING BATTERIES........................................... 10-21

10-7 ADJUSTMENT OF B AXIS BACKLASH............................. 10-23

10-8 SETTING FOR TIMER......................................................... 10-24

10-9 DATA FOR ADDRESS........................................................ 10-26

10-10 KEEP RELAY.................................................................... 10-27

10-11 SWITCH AND SOLENOID VALVE.................................... 10-41

10-11-1 SOLENOID VALVE LIST.......................................... 10-43

10-11-2 LIMIT SWITCH AND PROXIMITY SWITCH LIST.... 10-45

 10-12 HYDRAULIC DIAGRAM.................................................... 10-47

10-13 DOOR INTERLOCK RELEASE......................................... 10-51

APPENDIX
A. OPEN/CLOSE LINEAR SCALE.............................................. A - 1

B. FSSB START–UP PROCEDURE/MATERIALS

B-1 OVERVIEW......….................................................................. B - 1

B-2 SLAVE................................................................................... B - 2

B-3 AUTOMATIC SETTING......................................................... B - 3

B-3-1 GENERAL CONFIGURATION(SEMI-CLOSED LOOP) B - 6

B-3-2 GENERAL CONFIGURATION(CLOSED LOOP).......... B - 8

C. AUTOMATIC TOOL LENGTH MEASURE.............................. C - 1

D. X、Z、Y AXIS ORIGIN ADJUSTING

D-1 X AXIS ORIGIN ADJUSTING................................................ D - 1

D-2 Z AXIS ORIGIN ADJUSTING................................................ D - 4

D-3 Y AXIS ORIGIN ADJUSTING................................................ D - 5

E. CALL A/B PALLET MACRO PROGRAM............................... E - 1

INTRODUCTION........................................…............................ 1
WARNINGS...................................................…........................... 2
FEATURES OF MCH-500/800..................…......................... 3
 PREFACE

INTRODUCTION
This manual is written specifically for MCH-500 and MCH-800. This manual
provides information about installations, operations, basic maintenance and
routine checkups of these machines. This manual instructs you how to operate
the machine safely and correctly. Please read this manual carefully before
installation and operation.

Please be advised that this manual and warning signs on the machines are
important and must be fully understood. Programming references are given in
the manual of the FANUC controller.

Please obey the following rules when using the machine:

1. Do not operate this machine unless you are well-trained and completely
understand the functions and features of the machine.

2. Do not continue operating a machine if any faulty function is detected.

3. Do not use in the potential explosive environment.

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 MACHINING CENTER OPERATION AND MAINTENANCE MANUAL

WARNINGS
To prevent from serious injuries, the employers and owners must provide
necessary protections and equipments for installations and operations. The
employers and owners must also provide thorough training courses for the
operators. and they must carefully supervise all operations and obey the
following safety regulations:

1. This machine can be operated only by those who are well-trained and fully
understand the features and specifications of the machine as well as safety
rules for operating the machine.

2. Do not put any portion of your body on any moving component of the
machine. Do not enter the work space of the machine unless the power of
the machine is off.

3. Do not wear loose clothing or gloves since they may be tangled in the
machine. Tighten your clothes, especially the cuffs.

4. Wear safety glasses and safety shoes during operations.

5. Do not operate or maintain this machine unless properly trained and

supervised.

6. Make sure the spindle is stopped before changing or adjusting work pieces,
fixtures, and tools.

7. Do not use flammable or toxic coolant.

8. If the operator suspect the safety of operating the machine, he or she must
stop using this machine immediately and report to the manufacturer within
30 days.

9.Chip conveyor will action when auto tool change, then please don’t into the
machine.

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 PREFACE

FEATURES OF MCH - 500/800

This machine is a horizontal machining center designed for metal cutting.
Like steel, iron, copper, aluminum and stainless the others material please
don't cut by this machine. It automatically changes tools for milling, drilling,
boring, and tapping. Please do not use this machine for other purposes.
Special features are as follows.

1. The diameter of the spindle is 100mm, it mounted with NN type double-row

roller bearings, especially adapted for heavy cutting.

2. Direct gear drive is employed for driving the spindle with two gears range.
Full horse power output can be obtained in merely 200rpm.

3. Spindle and transmission gears are equipped with forced cooling system to
reduce heat increase to ensure accuracy.

4. Counter-balance is adopted for spindle drawing device to eliminate damage

of spindle bearing.

5. The headstock is mounted on the sliding surface of the column with all
together 8 surfaces in contact so as to enhance rigidity and allow heavy
cutting.

6. Headstock and column are symmetric construction designed, which

enables thermal transformation to be reduced to the least.

7. The machine bed is one piece "T" form united construction with excellent
rigidity feature.

8. X，Y and Z axes slideways are alloy steel and cast iron united dorm forged,
and heat treated, hardened and ground to upgrade hardness, wear-
resistance，vibration-absorbing and rust-resistance, etc.

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 MACHINING CENTER OPERATION AND MAINTENANCE MANUAL

9. An auxiliary pneumatic system is adopted to Z axis slideways to reduce

friction of column feed by semi-floating way.

This can make column movement smooth without stick-stiff, which not only
increases accuracy but also reduces the wear of turcite-B of sliding surfaces.

10. All 3 axes ball screws are pre-tensioned, this can reduce effect caused by
thermal expansion.

11. The rotation of working table is driven by servo motor, and coupling is
adopted for indexing of table.

12. The 3 axes support bearing housings are forged with saddle, bed and
column, and processed by double column ( five faces ) machining center
to obtain excellent precision.

13. Both front and rear sides of bed are mounted with a chip conveyor for quick
chip delivering to reduce the influence form chip heat.

14. The sideways and ball screws are forced lubricated by a piston type forced
lubrication system controlled by PMC to retain smooth and steady
movement.

15. Automatic pallet changer ( APC ) is shuttle type designed to save space.
Paddle device for pallet rotation makes unloading workpiece convenient.
APC changing mechanism adopts hydraulic，gear driven shuttle arm to
ensure excellent reliability of movement of APC.

16. Magazine is mounted on the left side and electric cabinets on the right side
of bed. The floor space of machine is reduced its minimum.

17. Electric cabinets are equipped with heat exchange system which can avoid
the electric parts damage caused by over heat.

18. Enclosed splash guard keeps working environment from pollution and
ensures safety / security.

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1-1 GENERAL SAFETY PRECAUTIONS................................... 1-1

1-2 SAFETY PRECAUTIONS FOR OPERATING THE

MACHINE.............................................................................. 1-2

1-3 PRECAUTIONS FOR USING THE ELECTRICAL

COMPONENTS AND THE NC CONTROLLER.................... 1-3

1-4 ILLUSTRATION OF OPERATING ZONES………...........….. 1-4

1-5 LOCATION AND CONENT OF WARNING SIGNS…......….. 1-5

 1. SAFETY PRECAUTIONS

1. SAFETY PRECAUTIONS
Safety concerns are very important in preventing accidents from happening
and in ensuring normal operations of the machine.

1-1 GENERAL SAFETY PRECAUTIONS

The following general safety precautions are helpful in preventing accidents
from happening. In other words, they help your company promote productions.

1. Wear safety glasses.

2. Wear safety shoes.

3. Wear work clothes. Tighten the clothes, especially the cuffs.

4. Do not wear gloves when operating the machine.

5. The environment of machine must bright and clean. Keep the places for storing
work pieces clean.

6. Do not blow metal chips and dusts around the high voltage controller and the
NC controller.

7. Make sure that the floor where the machine and the operator stand are sturdy.

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 MACHINING CENTER OPERATION AND MAINTENANCE MANUAL

1-2 SAFETY PRECAUTIONS FOR OPERATING

THE MACHINE
The operators must fully understand this manual and the following safety
precautions before operating the machine.

1. The operators or maintenance personnel must be aware of all the warning

labels on the machine. Do not remove or damage the warning labels.

2. To prevent any objects from entering the high voltage controller and the NC
controller, do not leave their covers open unless for the purpose of adjustment
or maintenance.

3. Do not alter the positions of limit switch to change travels.

4. Use designated tools to adjust, repair, and maintain the machine.

5. In case of any faulty function, stop operating the machine and press the
emergency button immediately.

6. Please note the following before starting the machine.

(1) Do not put your hands on any movable component of the machines, such as
ATC, APC, and the work table.
(2) Do not use your hands to clean tools or chips on the work table. Cleaning
work can be performed only after the machine is stopped.
(3) Make sure that the machine is stopped before adjusting the coolant nozzle.

7. Standard shut-down procedures：

(1) Turn off the power switch.

(2) Clean the work table.
(3) Cover the slideways to prevent dusts from entering.

8. Do not load or unload tools until spindle is EXACT STOP.

9. During the maintenance, the machine must be in the status of complete stop.
1-2
 1. SAFETY PRECAUTIONS

1-3 PRECAUTIONS FOR USING THE

ELECTRICAL COMPONENTS AND THE NC
CONTROLLER
Please note the following guidelines for routine maintenance and checkups.

1. Do not strike on the NC controller or heavily press on the control panel.

2. Use electrical cords specified in the manual. Do not use lengthy electrical cords.
Cover the electrical cords if they lie on the ground.

3. NC parameters can be altered by authorized technicians only.

4. Do not change the parameters of the high-voltage control panel or other

buttons.

5. Do not overload power sockets or electrical cords.

6. Turn off the NC controller, high-voltage control panel and the main power before
inspecting electrical components. Make sure that the switches are locked in the
“OFF” positions so that the switches cannot be accidentally turned on.

7. Do not contact electrical components with wet tools.

8. Use designated and qualified fuses only. Do not use fuses with higher
capacities or use cooper cords to replace fuses.

9. Do not leave the door of the NC controller open since direct sunlight or flashes
will damage the controller.

10. Even the main switch in machine is shut off the electricity still remains in the
wire form main source in customer’s factory to the main switch in machine.

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 MACHINING CENTER OPERATION AND MAINTENANCE MANUAL

1-4 ILLUSTRATION OF OPERATING ZONE

A：Operation panel zone

B：A.P.C. operation zone
C：Loading, unloading workpieces zone
D：Loading, unloading tools region

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 1. SAFETY PRECAUTIONS

1-5 LOCATION AND CONTENT OF WARNING

SIGNS

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MACHINING CENTER OPERATION AND MAINTENANCE MANUAL

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 1. SAFETY PRECAUTIONS

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 MACHINING CENTER OPERATION AND MAINTENANCE MANUAL

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 1. SAFETY PRECAUTIONS

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 1. SAFETY PRECAUTIONS

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 MACHINING CENTER OPERATION AND MAINTENANCE MANUAL

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 1. SAFETY PRECAUTIONS

WARNING

DO NOT TOUCH

KEEP HANDS AWAY

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Z
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 1. SAFETY PRECAUTIONS

10

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11

B
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 1. SAFETY PRECAUTIONS

12

13

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 1. SAFETY PRECAUTIONS

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1-20
2-1 LAYOUT AND LIST OF COMPONENTS.............................. 2-1

2-2 DIMENSIONS………….......................................................... 2-2

2-3 MACHINE SPECIFICATIONS……………….......................... 2-4

2-4 TOOL SPECIFICATIONS....................................................... 2-5

2-5 STANDARD ACCESSORIES AND OPTIONAL

ACCESSORIES..................................................................... 2-8

2-5-1 STANDARD ACCESSORIES...................................... 2-8

2-5-2 OPTIONAL ACCESSORIES..……............................... 2-9

2-6 SPINDLE POWER AND TORQUE ........……………............. 2-10

2-7 SOUND LEVEL...................................................................... 2-10

 2. INTRODUCTION TO THE MACHINE

2. INTRODUCTION TO THE
MACHINE

2-1 LAYOUT AND LIST OF COMPONENTS

1. Tool Magazine (ATC) 10. Chip Box (Option)
2. Column 11. Chip Conveyor (Option)
3. Y-axis Servo Motor 12. Table
4. Guard 13. Coolant Tank
5. Pallet 14. Gun Drill Motor (Option)
6. Headstock 15. Coolant Motor
7. Electrical Cabinet 16. Level-Adjusting Bolt
8. APC Control Panel 17. APC Control Panel
9. Automatic Pallet Change 18. Main Control Panel

2-1
 2. INTRODUCTION TO THE MACHINE

2-2 DIMENSIONS
MCH - 500

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 MACHINING CENTER OPERATION AND MAINTENANCE MANUAL

MCH - 800

2-4
 2. INTRODUCTION TO THE MACHINE

2-3 MACHINE SPECIFICATIONS

1.METRIC
MODEL MCH - 500 MCH - 800
TABLE
Pallet dimensions 500×500mm 800×800mm
Min. indexing angle 1°
Max .table load 800kgw 2000kgw
TRAVEL
Longitudinal travel (X) 750mm 1350mm
Vertical travel (Y) 680mm 1000mm
Cross travel (Z) 600mm 1000mm
Distance of spindle end to table center 180-780mm 300-1300mm
Distance of spindle center to table
surface 50-730mm 50-1050mm
SPINDLE
Spindle nose NT40、50
STANDARD:4500 r.p.m
Spindle speeds
OPTION:6000 r.p.m
Spindle speed range Two gears variable
FEED
Cutting feed 10000mm/min 5000mm/min
Rapid traverse 15m/min 10m/min
Min. input increment 0.001mm 0.001mm
ATC (Automatic Tool Changer)
STANDARD:60
Tool storage capacity
OPTION:90 & 120
Max. tool Dia × Length φ 110×400mm φ 110×500mm
Max. tool weight 20kgw 20kgw
Tool selection bi-direction tool selection
MOTORS
Spindle motor
18.5kw (24.5HP)
(Rated output for 30 minutes)
MACHINE SPACE AND WEIGHT
Floor space 3170×4920mm 4410×6495mm
Machine weight 15000kgw 24000kgw

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 MACHINING CENTER OPERATION AND MAINTENANCE MANUAL
2.INCH

MODEL MCH - 500 MCH - 800

TABLE
Pallet dimensions 19.69×19.69inch 31.50×31.50inch
Min. indexing angle 1°
Max .table load 1760 lbs 4400 lbs
TRAVEL
Longitudinal travel (X) 29.53inch 53.15inch
Vertical travel (Y) 26.77inch 39.37inch
Cross travel (Z) 23.62inch 39.37inch
Distance of spindle end to table center 7.09-30.71inch 11.81-51.18inch
Distance of spindle center to table
1.97-28.74inch 1.97-41.34inch
surface
SPINDLE
Spindle nose NT40、50
STANDARD:4500 r.p.m
Spindle speeds
OPTION:6000 r.p.m
Spindle speed range Two gears variable
FEED
Cutting feed 393.70inch/min 196.85inch/min
Rapid traverse 590.55inch/min 393.70inch/min
Min. input increment 0.0001inch 0.0001inch
ATC (Automatic Tool Changer)
STANDARD:60
Tool storage capacity
OPTION:90 & 120
Max. tool Dia × Length φ 110×400mm φ 110×500mm
Max. tool weight 20kgw 20kgw
Tool selection bi-direction tool selection
MOTORS
Spindle motor
18.5kw (24.5HP)
(Rated output for 30 minutes)
MACHINE SPACE AND WEIGHT
Floor space 124.80×193.70inch 173.62×255.71inch
Machine weight 33000 lbs 52800 lbs

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 2. INTRODUCTION TO THE MACHINE

2-4 TOOL SPECIFICATIONS

TOOL SHANK DIAGRAM BT50

PULL STUD DIAGRAM BT 50

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 MACHINING CENTER OPERATION AND MAINTENANCE MANUAL

Drawing of DIN tool shank

Unit A B C D E F G H I J

DIN40 mm 68.5 φ 63.55 φ 56.25 11.1 19.1 60° φ 44.45 3.2 M16×2P φ 17H7

DIN50 mm 101.7 φ 97.5 φ 91.25 11.1 19.1 60° φ 69.85 3.2 M24×3P φ 25H7

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 2. INTRODUCTION TO THE MACHINE

Drawing of the DIN pull stud

Unit A B C D E F G H I J K L M N
DIN40 mm 60 31.9 28.1 6 19 2.9 4 3 24.9 φ 15 φ 10 φ 23 φ 13 M16×2P

DIN50 mm 85 45 40 5 30 10 5 4.9 35.1 φ 23 φ 17 φ 38 φ 20 M24×3P

If the ATC mechanism is designed using the DIN tool shank, specific pull
studs, shown in the diagram, must be used.

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 MACHINING CENTER OPERATION AND MAINTENANCE MANUAL

2-5 STANDARD ACCESSORIES AND

OPTIONAL ACCESSORIES

2-5-1 STANDARD ACCESSORIES

MCH - 500 / 800 STANDARD

1. SPINDLE COOLING DEVICE

2. HEAT EXCHANGER

3. AUTOMATIC PALLET CHANGER WITH MANUAL ROTATION

4. REMOVABLE TYPE MANUAL PULSE GENERATOR

5. X Y Z AXES LINER SCALE

6. FLOOD COOLANT DEVICE

7. COOLANT TANK

8. SPIRAL TYPE CHIP CONVEYORS

9. SPINDLE LOAD METER

10. SPINDLE SPEED METER

11. AUTOMATIC POWER CUT-OFF DEVICE

12. CALL LIGHT

13. WORK LIGHT

14. TOOL KIT

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 2. INTRODUCTION TO THE MACHINE

2-5-2 OPTIONAL ACCESSORIES

MCH - 500 / 800 OPTION

1. ATC TOOL STORAGE : 90 & 120

2. COOLANT SYSTEM : SHOWER COOLANT，COOLANT GUN，OIL

HOLE COOLANT

3. OIL MIST DEVICE

4. FLAT TYPE CHIP CONVEYOR

5. CHIP WAGON

6. AUTOMATIC CENTERING DEVICE

7. TOOL BREAKAGE DETECTION DEVICE

8. TOOL LENGTH MEASURING DEVICE

9. AUTOMATIC WORKPIECE MEASURING DEVICE

10. ADDITION CALL LIGHT

11. BUZZER DEVICE

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 MACHINING CENTER OPERATION AND MAINTENANCE MANUAL

2-6 SPINDLE POWER AND TORQUE

MCH-500/800

LOW(1：0.2013)

HIGH(1：1.1560)

MOTOR:α15/7000i

2-7 SOUND LEVEL

The sound pressure level at the operator's position according to Japanese

industrial Standard JIS B6004 :1980( Method of sound measurement for

machine tools ) is under 80 dbA.

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3-1 REQUIREMENTS OF THE ENVIRONMENT........................ 3-1

3-2 FOUNDATION DRAWINGS................................................. 3-2

3-3 REQUIREMENT OF THE FOUNDATION............................. 3-8

3-3-1 METHOD FOR CONSTRUCTING THE

FOUNDATION..................………….............................. 3-8

3-3-2 NOTES FOR THE CONSTRUCTION OF THE

FOUNDATION..............................……………………... 3-8

3-4 REQUIREMENT OF POWER SOURCES………………….... 3-10

3-4-1 REQUIREMENT OF ELECTRICAL POWER.....…....... 3-10

3-4-2 PNEUMATIC REQUIREMENTS......................…......... 3-11

3-5 OPERATION ENVIRONMENT FOR THE NC MACHINE...... 3-12

3-6 NOTES FOR TURNING ON THE MACHINE AFTER

INSTALLATION..................................................................... 3-13

3-6-1 BEFORE TURNING ON THE MACHINE...…………… 3-13

3-6-2 AFTER TURNING ON THE MACHINE........................ 3-14

 3. PREPARATIONS FOR INSTALLATION

3. PREPARATIONS FOR
INSTALLATION

3-1 REQUIREMENTS OF THE ENVIRONMENT

In order to obtain the best designed performance of the machine,
conditions of the environment, such as room temperature, dusts, and
vibrations must be taken into account.

If the room temperature changes rapidly, the precision of the machine will
be significantly decreased.

Therefore, the machine must be installed in an environment which is free of

direct sunlight and far away from heat sources, such as heat exchangers.

The environment must also be well ventilated.

In the case in which the machine has to be installed in a humid or unclean

environment, the slideways and electrical components must be inspected
regularly to detect abrasions or rusts. The slideways and electrical
components can be easily damaged under bad environmental conditions. A
dusty and humid environment will also damage the NC controller. (See Section
3-5 for more information.)

Vibrations will decrease the precision of the machine. Thus the machine
must be installed in a place far away from objects that might cause vibrations.

3-1
 MACHINING CENTER OPERATION AND MAINTENANCE MANUAL

3-2 FOUNDATION DRAWINGS

THE FOUNDATION BY CLAMPING OF MCH-500

3-2
 3. PREPARATIONS FOR INSTALLATION

THE FOUNDATION BY BOLTING OF MCH-500

3-3
 MACHINING CENTER OPERATION AND MAINTENANCE MANUAL

THE FOUNDATION BY CLAMPING OF MCH-500+6APC

3-4
 3. PREPARATIONS FOR INSTALLATION

THE FOUNDATION BY BOLTING OF MCH-500+6APC

3-5
 MACHINING CENTER OPERATION AND MAINTENANCE MANUAL

THE FOUNDATION BY CLAMPING OF MCH-800

3-6
 3. PREPARATIONS FOR INSTALLATION

THE FOUNDATION BY BOLTING OF MCH-800

3-7
 MACHINING CENTER OPERATION AND MAINTENANCE MANUAL

3-3 REQUIREMENTS OF THE FOUNDATION

3-3-1 METHOD FOR CONSTRUCTING THE

FOUNDATION
Locations for installing the machine:

The machine must be installed in a location which his free of direct

sunlight, without rapid temperature changes, far away from heat sources or
vibrational objects, and well ventilated.

3-3-2 NOTES FOR THE CONSTRUCTION OF THE

FOUNDATION

1. The foundation under the machine must be capable of supporting at least 5

ton/m2 of compressional pressure. If the soils are too soft and cannot
support the specified pressure, soil piles must be installed.

2. The construction of the foundation must be performed at least 4 weeks

before the installation of the machine.

3. Please refer to the foundation drawings for digging the foundation. The
digging depth must be 150-200 mm deeper than that shown in the drawings
since a layer of 150-200 mm stones will be placed on the ground.

4. The mixed ratio of the RC for the foundation is Concrete: Sand: Stone = 1:2:4.
The tolerance of the foundation level must be within 15 mm.

5. Holes must be reserved for foundation bolts by inserting wooden patterns

before pouring RC into the foundation. The locations of the bolts are shown
in the foundation drawings. Please refer to the foundation drawings for the
size of the holes to be reserved. Draft of the patterns is 1/50-2/50. The length
of the pattern must be longer than that of the hole, so that the patterns can
be raised 25 mm above ground for the purpose of removing the patterns.

3-8
 3. PREPARATIONS FOR INSTALLATION

6. The locations for burying foundation bolts are shown in the foundation
drawings. The bolts must be buried by the customers when installing the
machine.

7. During installation, the machine must be positioned so that the reserved

holes on the machine line up with the holes on the foundation. Each
foundation bolt is inserted through the level adjusting block as well as the
machine. As shown in Figure 1, the length of the bolt (above ground) is
a+b+c. Note that the reserved lengths (d) of all the bolts must be equal.

8. Insert a wedge around each level adjusting block under the machine. Then
place the level on the work table and perform coarse adjustment.

9. Pouring water into the foundation holes to keep the holes wet for 1-2 days
before pouring concrete. Before pouring concrete, the water must be
drained away and the holes must be cleaned . The mixed ratio of the RC is
Concrete: Sand: Stones=1:1.5:1.5.
The RC is poured until it reaches 1/3 of the level adjusting block. Keep the
RC wet for several days after pouring.

10. Do not adjust the level of the machine until at least 2 weeks after pouring
concrete. Remove the wedges after the adjustment.

3-9
 MACHINING CENTER OPERATION AND MAINTENANCE MANUAL

3-4 REQUIREMENT OF POWER SOURCES

3-4-1 REQUIREMENT OF ELECTRICAL POWER

MODEL POWER SOURSE POWER CONSUMPTION

MCH-500 45 KVA 41.556 KW
MCH-800 45 KVA 43.556 KW

Note that the machine requires 220/200 V ±10% of Voltage. A transformer

can be used if necessary.

The customers must connect the electrical cord between the machine and
electrical socket themselves. Please refer to the following table for selecting
electrical cords with suitable cross section areas.

MODEL Cross section areas of electrical cord

MCH-500 30 mm2
MCH-800 30 mm2

The cross section areas listed above are calculated based on 220 V power
sources. If the power is not of 220 V, please follow your local standards to
select electrical cords.

Please refer to the following table for the cross section areas of ground
cords.

Electrical cord cross section areas Minimum ground cord cross section areas
S (mm2) S (mm2)
S ≦ 16 S
16 ＜ S ≦ 35 16
S ＞ 35 S/2

3-10
 3. PREPARATIONS FOR INSTALLATION

3-4-2 PNEUMATIC REQUIREMENTS

The machine uses air to clean the spindle tapper, pallet and the floating of
Z axis. The customers must prepare air pumps themselves. The requirements
of air pressures and the air flowrates are listed as follows:

MODEL AIR PRESSURE FLOWRATE

MCH-500 6 kgf/cm2 500 l/min

MCH-800 6 kgf/cm2 500 l/min

The machine is equipped with an air filter and an adjusting device, which
are used to filter dusts and collect vapors, respectively. If the temperature of
the supplied air is higher than that of the machine, the vapors will become
water. As a result, the spindle tapper, and the tool shank, thus the precision of
the machine will be decreased. Therefore, try to keep the temperature of the
supplied airs as low as possible.

3-11
 MACHINING CENTER OPERATION AND MAINTENANCE MANUAL

3-5 OPERATION ENVIRONMENT FOR THE NC

MACHINE
1. Temperature
Operation : 0 ℃ ~ 45 ℃
Storage or transportation : -20 ℃ ~ 60 ℃

2. Temperature Change Rate

Maximum allowable temperature change rate : 1.1 ℃/min

3. Humidity
Relative humidity 95 ﹪

4. Vibrations
Operation : ≦ 0.5 G

5. Electrical Power Capacity

(1) Power source for the NC controller 10 KVA
(2) Power source for the machine (including the NC controller)

MODEL POWER SOURSE POWER CONSUMPTION

MCH-500 45 KVA 41.556 KW
MCH-800 45 KVA 43.556 KW

(3) Current

The calculation of currents depends on local power sources, and the

formula is given as follows:
1000 x K W
A =
1 .7 3 x V x FA C TO R

FA C TO R = 0 .8

6. Voltage： 200/220 V ± 10 ﹪
60/50 Hz ± 1 Hz

(1) If local power voltages are not of 200V/220V, a transformer is required.

(2) If local power voltages are not stable, a voltage stabilizer is required.

3-12
 3. PREPARATIONS FOR INSTALLATION

3-6 NOTES FOR TURNING ON THE MACHINE

AFTER INSTALLATION

3-6-1 BEFORE TURNING ON THE MACHINE

1. Check the electrical power source entering the machine to ensure that it is 3-
phase, 60 Hz (or 50Hz), 200V (or 220V ) Ac power.

2. Check the electrical cord connecting to the machine to ensure that the cord
and phases are connected correctly.

3. Check if the external ground cord is well installed or not .

4. Check if the locking components (for transportation purposes) are removed

or not .

5. Check if the foundation blots are tightened and make sure that the machine
is in good level condition or not.

6. Check if all the pipes are well connected or not.

7. Check if the enclosed guard and the door are function appropriately or not .

8. Check if there is enough oil in the slideways or not， and pump oils several
times manually .

9. Check the spindle and tool shank to see if there is any loosing components
or not.

10. Check the limit switches and blocks.

11. Check if there is any unnecessary object around the machine or not.

3-13
 MACHINING CENTER OPERATION AND MAINTENANCE MANUAL

3-6-2 AFTER TURNING ON THE MACHINE

1. Check the direction of motion of the chip conveyor.

2. Check if the emergency stop function works or not.

3. Check if the power can be turned on and off normally or not.

4. Check if all the buttons and switches function or not.

5. Move the axes slowly to check if the lubricants are supplied normally or not.

6. Move the axes slowly to check if the limit switches function normally or not.

7. Check if the machine performs zero return normally or not.

8. Check if the spindle rotates normally or not.

9. Check if the interlock switch of the door function normally or not.

10. Check if the machine can be controlled by a program or not.

11. Check if there is any oil leak or not.

3-14
4-1 PRECAUTION FOR TRANSPORTATION............................. 4-1

4-1-1 MCH-500...................................................................... 4-1

4-1-2 MCH-800...................................................................... 4-2

4-2 LEVEL ADJUSTMENT.......................................................... 4-3

4-2-1 METHOD OF LEVELING FOR MCH-500..................... 4-4
4-2-2 METHOD OF LEVELING FOR MCH-800..................... 4-8
 4. TRANSPORTATION AND LEVELING

4. TRANSPORTATION AND
LEVELING
4-1 PRECAUTION FOR TRANSPORTATION

4-1-1 MCH-500

1. Use the crane capable of hoisting at least 16 tons load.

2. Take out the wire ropes attached to the MCH-500：two φ3/4”×3450mm wire
ropes and one φ3/4”×6800mm.

3. There are two hangers on each front (APC) and rear (hydraulic unit) sides.
Use two φ3/4”×3450mm wire ropes to buckle the two hooks on the APC
sides. Pass them through the enclosed splash guard and buckle the
hanger of the crane. Useφ3/4”×6800mm wire rope to buckle the rear hook
and pass it through the hanger of the crane, them , buckle the other rear
hook. The layouts of iron ropes for hoisting M.C. are as follows.

4. Apply wooden pieces or pads to sections where the wire ropes contact the
machine. This will protect them.

5. Transportation should be with care according to the local crane operating

regulations.

4-1
 MACHINING CENTER OPERATION AND MAINTENANCE MANUAL

4-1-2 MCH-800

1. Use the crane capable of hoisting at least 25 tons load.

2. Take out three wire ropes φ3/4"×10100mm attached to the MCH-800.

3. Use the first wire rope to buckle the two harriers (1，2) on the right side of
the bed. Use the second iron rope to buckle the hooks (1，2) on the right
side of the bed. Use the third iron rope to buckle the two hooks (3) on the
side of hydraulic unit. Use the crane to buckle the three iron ropes. The
layouts of the iron ropes for hoisting M.C. are as follows.

4. Apply wooden pieces or pads to sections where the wire ropes contact the
machine. This will protect them.

5. Transportation should be with care according to the local crane operating

regulations.

4-2
 4. TRANSPORTATION AND LEVELING

4-2 LEVEL ADJUSTMENT

Levelness is a major factor that affects the precision of the machine. It
will also affect the life cycle of the machine.

To adjust the levelness of the machine, first, install the machine on a

good level surface. Use the level adjusting bolts on the bed of the machine to
roughly adjust the levelness. Second, place a level (about 200mm long,
0.02mm/m minimum measurement) on the work table. Adjust the level
adjusting bolts again so that the errors in the forward-backward and left-right
directions are within 0.04mm/m, as shown in the figure. Finally, tighten the
bolts carefully.

If vibrations occur due to the unbalance of the machine or discrete

cutting traces appear on the work piece after cutting, then the level adjusting
bolts must be adjusted again. Perform daily checkups of levelness in the first
2-3 days after the installation. Perform monthly checkups within the first 6
months. After 6 months, the levelness must be checked once in three
months.

4-3
 MACHINING CENTER OPERATION AND MAINTENANCE MANUAL

4-2-1 MOTHOD OF LEVELING FOR MCH-500

DISTRIBUTION DIAGRAM OF LEVEL ADJUSTING BOLTS FOR MCH-500

7 15

6 14

5 13

4 12

3 11
10

2 9

1 8

4-4
 MACHINING CENTER OPERATION AND MAINTENANCE MANUAL

Straightness of the table movement in X axis direction.

Method：Put the leveling gauge on the table.

Adjust bolts (3) (4) (10) (11) (12) for
leveling and move the table in the
X-axis direction . The requirement
for accuracy is within 0.04 mm/m.

(1) Squareness between Y and Z axis.

Method：Put the square gauge on the table.

Inspect the Y-Z face. Set the meter
to zero. Move the headstock
downward.

1. If the meter reads “＋”,it shows

that the column inclines backward.
Please adjust bolts (7) (15) for
ascent. In addition, adjust bolts (6)
(14) in 1/2 feed amount taken above
for ascent.

2. If the meter reads “－”, it shows

that the column inclines forward.
Please adjust bolts (7) (15) for
descent. In addition, adjust bolts (6)
(14) in 1/2 feed amount taken above
for ascent.

4-6
 4. TRANSPORTATION AND LEVELING

(2) Squareness between X and Y axis.

Method：Rotate the square gauge to inspect

the X-Y face. Set the meter to zero.
Move the headstock downward.

1. If the meter reads “＋”,It shows

that the column inclines rightward.
Please adjust bolts (13) (14) (15) for
ascent, and bolts (5) (6) (7) for
descent.

2. If the meter reads “－” it shows

that the column inclines left ward.
Please adjust bolts (7) (15) for
descent. In addition, adjust bolts (6)
(14) in 1/2 feed amount taken above
for ascent.

(3) Parallelism of Z axial movement to the spindle center line.

Method：mounting a test bar to the spindle to

check the accuracy of vertical
direction and horizontal direction：
The reading value of (a) is related
to the leveling of machine. The
reading value of (b) is related toe
the install accuracy.

4-7
 MACHINING CENTER OPERATION AND MAINTENANCE MANUAL

(4) Parallelism of the table surface to the X and Z axis movement.

Method：C-D：If the side of D is higher, adjust

the screw (7) (15) for descent or (5)
(13) for ascent. If the side of C is
higher, adjust the screws (5) (13)
for ascent or (7) (15) for descent. It
needs not to adjust the accuracy of
the A-B for the reason of being
original accuracy for the machine.

The adjusting method (1)~(5) can be proceeded repeatly for the best leveling.
The level adjusting bolts on APC can be adjusted if necessary.

4-8
 4. TRANSPORTATION AND LEVELING

4-2-2 MOTHOD OF LEVELING FOR MCH-800

DISTRIBUTION DIAGRAM OF LEVEL ADJUSTING BOLTS FOR MCH-800

12 24

11 23

10 22

9 21

8 20
7 19

6 18
5 4 16 17

3 15

2 14

1 13

4-9
 MACHINING CENTER OPERATION AND MAINTENANCE MANUAL

(1) Straightness of the table movement in X axis direction.

Method：Put the leveling gauge on the table.

Adjust bolts (4) (5) (6) (7) (8) for
leveling and move the table in the
X-axis direction . The requirement
for accuracy is within 0.04 mm/m.

(2) Squareness between Y and Z axis.

Method：Put the square gauge on the table.

Inspect the Y-Z face. Set the meter
to zero. Move the headstock
downward.

1. If the meter reads “＋”,it shows

that the column inclines backward.
Please adjust bolts (12) (24) for
ascent. In addition, adjust bolts (11)
(23) in 2/3 feed amount taken above
for ascent.

2. If the meter reads “－”, it shows

that the column inclines forward.
Please adjust bolts (12) (24) for
descent. In addition, adjust bolts
(11) (23) in 2/3 feed amount taken
above for ascent.

4-10
 4. TRANSPORTATION AND LEVELING

(3) Squareness between X and Y axis.

Method：Rotate the square gauge to inspect

the X-Y face. Set the meter to zero.
Move the headstock downward.

3. If the meter reads “＋”,It shows

that the column inclines rightward.
Please adjust bolts (21) (22) (23) (24)
for ascent, and bolts (9) (10) (11)
(12) for descent.

4. If the meter reads “－” it shows

that the column inclines left ward.
Please adjust bolts (21) (22) (23) (24)
for descent. In addition, adjust
bolts (9) (10) (11) (12) in 1/2 feed
amount taken above for ascent.

(4) Parallelism of Z axial movement to the spindle center line.

Method：mounting a test bar to the spindle to

check the accuracy of vertical
direction and horizontal direction：
The reading value of (a) is related
to the leveling of machine. The
reading value of (b) is related toe
the install accuracy.

4-11
 MACHINING CENTER OPERATION AND MAINTENANCE MANUAL

(5) Parallelism of the table surface to the X and Z axis movement.

Method：C-D：If the side of D is higher, adjust

the screw (12) (24) for descent or (9)
(21) for ascent. If the side of C is
higher, adjust the screws (9)(21) for
ascent or (12) (24) for descent. It
needs not to adjust the accuracy of
the A-B for the reason of being
original accuracy for the machine.

The adjusting method (1)~(5) can be proceeded repeatly for the best leveling.
The level adjusting bolts on APC can be adjusted if necessary.

4-12
5-1 DIAGRAM FOR TABLE DIMENSIONS…....…….................. 5-1

5-2 RANGE OF MACHINING AND MAXIMUM WORKPIECE

DIMENSION…....……..............…....……..............….............. 5-3

5-3 TRAVEL FOR AXES AND ZERO POINT POSITION............ 5-6

 5. DIMENSIONS FOR MACHINING

5. DIMENSIONS FOR
MACHINING

5-1 DIAGRAM FOR TABLE DIMENSIONS

MCH - 500

5-1
 MACHINING CENTER OPERATION AND MAINTENANCE MANUAL

MCH – 800

5-2
 5. DIMENSIONS FOR MACHINING

5-2 RANGE OF MACHINING AND MAXIMUM

WORKPIECE DIMENSION
MCH - 500

5-3
 MACHINING CENTER OPERATION AND MAINTENANCE MANUAL

MCH - 800

5-4
 5. DIMENSIONS FOR MACHINING

SIZES FOR MAXIMUM WORKPIECE

Remark : Dimensions in parathensises are the machining dimensions for MCH

- 500

5-5
 MACHINING CENTER OPERATION AND MAINTENANCE MANUAL

5-3 TRAVEL FOR AXES AND ZERO POINT

POSITION

X Y Z
MCH - 500 750mm 680mm 600mm
MCH - 800 1350mm 1000mm 1000mm

5-6
6-1 G FUNCTION……................................................…………… 6-1

6-2 F FUNCTION...............................……………………………... 6-6

6-3 S FUNCTION.........................…………................................. 6-6

6-4 T FUNCTION….......………………………………………......... 6-6

6-5 M FUNCTION…………………….......…………………........... 6-7

 6. NC CONTROL FUNCTION

6. NC CONTROL FUNCTION

6-1 G FUNCTION
The G code are divided into the following types

One-shot G code : The G code is effective only in the block in which it is

specified.

Model G code : The G code is effective until another G code of the same group
is specified.

[ Example ]

G01 and G00 are model G codes in the group 01.

G01 X________；

Z________； G01 is valid in range

X________；

G00 Z________；

6-1
 MACHINING CENTER OPERATION AND MAINTENANCE MANUAL

LISTS OF G CODES

G code Group Function

G00 Positioning
▲ G01 01 Linear interpolation

G02 Circular interpolation CW

G03 Circular interpolation CCW
G04 Dwell
G09 Exact stop
00
G10 Data setting
G11 Data setting mode cancel (option)
▲ G15 Polar coordinates command cancel
17
G16 Polar coordinates command
▲ G17 XY plane selction

G18 02 ZX plane selection

G19 YZ plane selection
G20 Inch input
06
▲ G21 Metric input

▲ G22 Stored stroke limit ON

04
G23 Stored stroke limit OFF
G27 Reference point return check
G28 Reference point return
G29 00 Retrun from reference point
G30 Return to 2nd ,3rd,4th reference
G31 Skip function (option)
G37 Tool length measurement (option)

▲ G40 Cutter radius compensation cancel

G41 07 Cutter radius compensation left

G42 Cutter radius compensation right

6-2
 6. NC CONTROL FUNCTION

G code Group Function

G43 Tool length compensation +
08
G44 Tool length compensation -
G45 Tool offset increase (option)
G46 Tool offset decrease (option)
00
G47 Tool offset double increase (option)
G48 Tool offset double decrease (option)
▲ G49 08 Tool length compensation cancel

▲ G50 Scaling cancel (option)

11
G51 Scaling (option)
G52 Local coordinate system setting
00
G53 Machine coordinate system selection
▲ G54 Work coordinate system 1 selection

G55 Work coordinate system 2 selection

G56 Work coordinate system 3 selection
G57 14 Work coordinate system 4 selection
G58 Work coordinate system 5 selection
G59 Work coordinate system 6 selection
G60 00 Single direction positioning (option)
G61 Exact stop mode (option)
G62 Auto feedrote adjusting mode(option)
15
G63 Tapping mode (option)
▲ G64 Cutting mode (option)

G65 00 Macro call

G66 Macro modal call A/B
12
▲ G67 Macro model cancel A/B

6-3
 MACHINING CENTER OPERATION AND MAINTENANCE MANUAL

G code Group Function

G68 Coordinate system rotation (option)
16
▲ G69 Coordinate syst em rotation cancel (option)

G73 Peck drilling cycle

G74 Counter tapping cycle
G76 Fine boring cycle
▲ G80 Canned cycle cancel

G81 Drilling cycle

G82 Drilling cycle
G83 Peck drilling cycle
09
G84 Tapping cycle
G85 Boring cycle
G86 boring cycle
G87 Back boring cycle
G88 Boring cycle
G89 Boring cycle
G90 Absolute command
03
▲ G91 Incremental command

G92 00 Work coordinate change

▲ G94 Feed per minute
05
G95 Feed per revolution

G96 Const speed control

13
G97 Const speed control cancel

▲ G98 Canned cycle initial point return

10
G99 Canned cycle R point return

6-4
 6. NC CONTROL FUNCTION

NOTE：

1. Modal G codes have the following initial conditions when the power is turned
on or the system is reset to the clear state (bit 6 of parameter No.3402).

(1) Those G codes marked ▲ in Table 3 are specified automatically.

(2) G20 and G21 retain their original conditions.

(3) When the power is turned on. G22 is specified automatically. When the
system is reset, G22 and G23 retain their original conditions.

(4) G00 or G01 is automatically selected depending on the setting of bit 0 of

parameter No.3402.

(5) G90 or G 91 is automatically selected depending on the setting of bit 3 of

parameter No.3402.

2. The G codes of group 00, except G10 and G11, are one-shot G codes.

3. If a G code that does not appear in the G code list is specified, or a G code
whose options are not supported is specified, alarm No.010 is displayed.

4. Multiple G codes of different groups can be specified in a single block. When

multiple G codes of one group are specified in a block, the G code specified
last is effective.

5. If any G code of group 01 is specified in a canned cycle mode, the canned

cycle is automatically canceled and the G80 condition is entered, However, a
G code of group 01 is not affected by any of the canned cycle G codes.

6. A G code is displayed from each group.

6-5
 MACHINING CENTER OPERATION AND MAINTENANCE MANUAL

6-2 F FUNCTION
The feedrate of linear interpolation (G01)、circular interpolation (G02) and
canned cycles is determined by the value following the F code .

Range : 1 - 5000 mm/min

6-3 S FUNCTION
The speed of spindle is determined by the value following the S code. It is
allowed to assign the speed of spindle in the mode of MEMORY or TAPE but
M03 or M04 should be fitted.

Range : 35 - 4500 r.p.m.

6-4 T FUNCTION
The tool number is selected by using the T command. When executing the
T code, the magazine will stop rotating until the appointed tool arrives at the
tool changing position.

Note：Please refer to chapter 8 AUTOMATIC TOOL CHANGING SYSTEM.

6-6
 6. NC CONTROL FUNCTION

6-5 M FUNCTION
M CODE FUNCTION REMARK
M00 Program stop
M01 Option stop
M02 End of program
M03 Spindle forward rotation
M04 Spindle reverse rotation
M05 Spindle stop
M06 Automatic tool change
M07
M08 Coolant on
M09 Coolant off
M10
M11
M12 4th axis (B axis) clamp OPTION
M13 4th axis (B axis) unclamp OPTION
M14 Shower coolant on OPTION
M15 Shower coolant off OPTION
M16 Oil hole device on OPTION
M17 Oil hole device off OPTION
M18 Auto lubricate on for once
M19 Spindle orientation
M20
M21
M22 B AXIS PIN UP
M23 B AXIS PIN DOWN
M24 Oil mist on OPTION
M25 Oil mist off OPTION

6-7
 MACHINING CENTER OPERATION AND MAINTENANCE MANUAL

M CODE FUNCTION REMARK

M26 Automatic tool length measurement ON OPTION
M27 Automatic tool length measurement OFF OPTION
M28
M29 Rigid tapping
M30 End of program
M31
M32 Programming air blowing on
M33 Programming air blowing off
M34 Chip clean on OPTION
M35 Chip clean off OPTION
M36 Automatic chip conveyer on
M37 Automatic chip conveyer off
M38 Spindle air blow on
M39 Spindle air blow off
M40 Coolant through spindle on OPTION
M41 Coolant through spindle off OPTION
M42 M42 ON OPTION
M43 M42 OFF OPTION
M44 M44 ON OPTION
M45 M44 OFF OPTION
M46 M46 ON OPTION
M47 M46 OFF OPTION
M48 M48 ON OPTION
M49 M48 OFF OPTION
M50 Automatic pallet change for only one pallet
M51 Check if APC READY is on or not
M52 Feedrate override not valid

6-8
 6. NC CONTROL FUNCTION

M CODE FUNCTION REMARK

M53 Feedrate override valid
M54 Index table up
M55 Index table down
M56 APC door up
M57 APC door down
M58 Pallet up
M59 Pallet down
M60 Automatic pallet change
M61 Pallet A moves out
M62 Pallet B moves in
M63 Pallet B moves out
M64 Pallet A moves in
M65 Shuttle moves forward
M66 Shuttle moves backward
M67 Shuttle moves left
M68 Shuttle moves right
M69 Shuttle retract to the center
M70 Mirror image cancel
M71 X axis mirror image
M72 Y axis mirror image
M73
M74 A axis mirror image
M75
M76 Arm moves towards the spindle
M77 Arm returns from the spindle
M78 ATC door up
M79 ATC door down

6-9
 MACHINING CENTER OPERATION AND MAINTENANCE MANUAL

M CODE FUNCTION REMARK

M80 Arm moves towards magazine
M81 Arm returns from magazine
M82 Arm moves left
M83 Arm moves right
M84 Arm moves forward
M85 Arm moves backward
M86 Arm rotates ＋180°
M87 Arm rotates －180°
M88 Tool unclamp
M89 Tool clamp
M90
M91
M92
M93
M94
M95
M96
M97
M98 Call subprogram
M99 End of sub-program

6-10
7-1 CRT/MDI OPERATION AND DISPLAY.................................. 7-1

7-1-1 EXPLANATION OF THE KEYBOARD.......................... 7-3

7-1-2 FUNCTION KEYS......................................................... 7-5

7-1-3 FUNCTION KEYS AND SOFT KEYS........................... 7-6

7-1-4 SOFT KEYS.................................................................. 7-7

7-1-5 HELP FUNCTION………………………………………... 7-23

7-1-6 GRAPHICS DISPLAY................................................... 7-24

7-2 CONTROL PANEL...........................................................….. 7-26

7-3 FUNCTION AND OPERATION OF THE OPERATION

PANEL...............................…………………………................ 7-27

7-4 MACHINE OPERATION……………………………………….. 7-34

7-4-1 TURN ON THE MACHINE……………………………… 7-34

7-4-2 TURN OFF THE MACHINE…………………………….. 7-35

7-5 HANDLE MODE………………………………………………… 7-36

7-5-1 MACHINE ZERO RETURN……………………………... 7-36

7-5-2 RAPID TRAVERSE………………….............................. 7-37

7-5-3 JOG………………………………................................... 7-37

7-5-4 HANDLE FEED............................................................. 7-38

7-6 AUTO MODE OPERATION................................................... 7-39

7-6-1 MANUAL DATA INPUT(MDI) ....................................... 7-39

7-6-2 START AUTO OPERATION.......................................... 7-40

 7-6-3 STOP AUTO OPERATION........................................... 7-41

7-6-4 MANUAL INTERRUPTION (OPTIONAL FUNCTION) . 7-41

7-6-5 PROGRAM RESTART(OPTIONAL) ............................ 7-42

7-6-6 EDIT OPERATION........................................................ 7-45

7-6-7 SOFWARE OPERATOR`S PANEL............................... 7-57

7-7 INDEX TABLE........................................................................ 7-58

7-8 LOADING TOOLS TO THE SPINDLE OR UNLOADING

TOOLS FROM THE SPINDLE.............................................. 7-59

7-9 AUTOMATIC START FOR CHIP CONVEYOR...................... 7-60

7-10 AUTOMATIC LUBRICATION SYSTEM FOR SLIDEWAY... 7-61

7-11 INTERLOCK OF AXES........................................................ 7-62

 7. OPERATIONS

7. OPERATIONS
7-1 CRT/MDI OPERATION AND DISPLAY
a. 9" Monochrome
CRT/MDI Unit

b. 7.2" Monochrome/ 8.4"Color LCD/MDI Unit

7-1
 MACHINING CENTER OPERATION AND MAINTENANCE MANUAL

c. Key Location of MDI

d. Stand-Alone Type
Standard MDI Unit

7-2
 7. OPERATIONS

7-1-1 EXPLANATION OF THE KEYBOARD

NO. NAME EXPLANATION
1 Power ON and OFF buttons Press theses buttons to turn CNC power
ON and OFF.
OFF ON
2 RESET key Press this key to reset the CNC, to cancel
an alarm, etc.
RESET
3 HELP key Press this button to use the help function
when uncertain about the operation of an
HELP MDI dey (help function ).
4 The soft keys have various functions,
Soft keys according to the Applications. The soft
key functions are displayed at the bottom
of the CRT screen.
5 Address and numeric keys Press these keys to input
alphabetic,numeric,and other characters.
N 4 ...
(
Some keys have two characters on their
6 SHIFT key keytop. Pressing the（SHIFT）key
switches the characters. Special character
SHIFT
E is displayed on the screen when a
character indicated at the bottom right
corner on the key top can be entered.
When an address or a numerical key is
pressed,the data is input to the buffer,and
INPUT key it is displayed on the CRT screen. To copy
the data in the key input buffer to the
7 INPUT
INPUT
offset register,etc.press the key.
This key is equivalent to the [INPUT] key
of the soft keys, and either can be pressed
to produce the same result.
Press this key to delete the last character
or symbol input buffer.When the key input
8 Cancel key buffer displays.
CAN ＞N001X100Z_
CAN
and the cancel key is pressed，Z
is canceled and
＞N001X100_is displayed.

7-3
 MACHINING CENTER OPERATION AND MAINTENANCE MANUAL

NO. NAME EXPLANATION

Press these keys when editing the program.
Program edit keys ALTER
9 ：Alteration.
ALTER INSERT DELETE
INSERT
：Insertion.
DELETE
：Deletion.
10 Function keys Press theses keys to switch display
...
screens for each function.
POS PROG

There are four different cursor move keys.

Cursor move keys
：This key is used to move the cursor
11 to the right or in the forward
direction. The cursor is moved in
short units in the forward direction.

：This key is used to move the cursor

to the left or in the reverse
direction. The cursor is moved in
short units in the reverse direction.

：This key is used to move the cursor

in a downward or forward direction.
The cursor is moved in large units
in the forward direction.

：This key is used to move the cursor

in an upward or reverse direction.
The cursor is moved in large units
in the reverse direction.
Two kinds of page change keys are
Page change keys described below.
12 PAGE
：This key is used to changeover the
PAGE
page on the CRT screen in the
forward direction.
PAGE

PAGE ：This key is used to changeover the

page on the CRT screen in the

reverse direction.

7-4
 7. OPERATIONS

7-1-2 FUNCTION KEYS

：Press this key to display the position screen.

POS

：Press this key to display the program screen.

PROG

OFFSET ：Press this key to display the offset/setting screen.

SETTING

：Press this key to display the system screen.

SYSTEM

：Press this key to display the message screen.

MESSAGE

：Press this key to display the graphics screen.

GRAPH

：Press this key to display the custom screen

CUSTOM
(conversational macro screen).

7-5
 MACHINING CENTER OPERATION AND MAINTENANCE MANUAL

7-1-3 FUNCTION KEYS AND SOFT KEYS

1. Press a function key on the MDI

panel. The chapter selection
OFFSET CUSTOM
POS PROG
SETTING soft keys that belong to the
selected function appear.
SYSTEM MESSAGE GRAPH

2. Press one of the chapter

Function keys selection soft keys. The screen for
the selected chapter appears. If
the soft key for a target chapter is
( )( )( )( ) ( (OPRT) ) not displayed, press the
continuous menu key (next-menu
key).
Chapter selection
soft keys In some cases, additional chapters
Operation
selection can be selected within a chapter.
keys
3. When the target chapter screen
is displayed, press the operation
( ) ( ) ( ) ( ) ( )
selection key to display data to be
manipulated.

4. To redisplay the chapter

Return menu keys Continuous menu keys selection soft keys, press the
return menu key.

The general screen display procedure is explained above. However, the actual
display procedure varies from one screen to another. For details, see the
description of individual operations.

7-6
 7. OPERATIONS

7-1-4 SOFT KEYS

The symbols in the following figures mean as shown below：

：Indicates screens

：Indicates a screen that can be displayed by pressing a

function key(*1)

[ ] ：Indicates a soft key(*2)

( ) ：Indicates input from the MDI panel.

[ __ ] ：Indicates a soft key displayed in green.

：Indicates the continuous menu key(rightmost soft

key)(*3).

*1：Press function keys to switch between screens that are used frequently.

*2：Some soft keys are not displayed depending on the option configuration.

*3：In some cases, the continuous menu key is omitted when the
14"CRTdisplay or 9.5"LCD, 8.4" LCD is used.

7-7
 MACHINING CENTER OPERATION AND MAINTENANCE MANUAL

POSITION SCREEN Soft key transition triggered by the function key POS

POS

Absolute coordinate display

[ABS] [(OPRT)] [PTSPRE] [EXEC]

[RUNPRE] [EXEC]

Relative coordinate display

[REL] [(OPRT)] (Axis or numeral) [PRESET]

[ORIGIN] [ALLEXE]

[Axis name] [EXEC]

[PTSPRE] [EXEC]

[RUNPRE] [EXEC]

Current position display

[ALL] [(OPRT)] (Axis or numeral) [PRESET]

[ORIGIN] [ALLEXE]

[Axis name] [EXEC]

[PTSPRE] [EXEC]

[RUNPRE] [EXEC]

Handle interruption

[HNOL] [(OPRT)] [PTSPRE] [EXEC]

[RUNPRE] [EXEC]

Monitor screen

[MONI] [(OPRT)] [PTSPRE] [EXEC]

[RUNPRE] [EXEC]

7-8
 7. OPERATIONS

PROGRAM SCREEN Soft key transition triggered by the function key PROG
in the MEM mode

1/2

PROG

Program display screen

[PRGRM] [(OPRT)] [BG-EDT] See "When the soft key[BG-EDT]is

[O number] [O SRH]
(1) [N number] [N SRH]
[REWIND]

[P TYPE]
[Q TYPE]

[F SRH] [CAN]
[EXEC]

Program check display screen

[CHECK] [ABS] [(OPRT)] [BG-EDT] See "When the soft key[BG-EDT]is

[REL] [O number] [O SRH]
[N number] [N SRH]
[REWIND]

[P TYPE]
[Q TYPE]

[F SRH] [CAN]
[EXEC]

Current block display screen

[CURRNT] [(OPRT)] [BG-EDT] See "When the soft key[BG-EDT]is

Next block display screen

[NEXT] [(OPRT)] [BG-EDT] See "When the soft key[BG-EDT]is

Program restart display screen

[RSTR] [(OPRT)] [BG-EDT] See "When the soft key[BG-EDT]is

(2) (Continued on the next page)

7-9
 MACHINING CENTER OPERATION AND MAINTENANCE MANUAL

2/2
(2)

[FLSDL] [PRGRM] Return to (1) (Program display)

File directory display screen

[DIR] [(OPRT)] [SELECT] [File No.] [F SET]

[EXEC]

Schedule operation display screen

[SCHDUL] [(OPRT)] [CLEAR] [CAN]

[EXEC]

(Schedule data) [INPUT]

7-10
 7. OPERATIONS

PROGRAM SCREEN Soft key transition triggered by the function key PROG
in the EDIT mode

1/2

PROG

Program display

[PRGRM] [(OPRT)] [BG-EDT] See "When the soft key [BG-EDT] is pressed"
(O number) [O SRH]
(Address) [SRH ↓]
(Address) [SRH ↑]
[REWIND]

[F SRH] [CAN]
(N number) [EXEC]
[READ] [CHAIN] (The cursor moves to the end of a program )
[STOP]
[CAN]
(O number) [EXEC]
[PUNCH] [STOP]
[CAN]
(O number) [EXEC]
[DELETE] [CAN]
(O number) [EXEC]
[EX-EDT] [COPY] [CRSR~] (O number) [EXEC]
[~CRSR]
[~BTTM]
[ALL]
[MOVE] [CRSR~] (O number) [EXEC]
[~CRSR]
[~BTTM]
[ALL]
[MERGE] [~CRSR] (O number) [EXEC]
[~BTTM]

[CHANGE] (Address) [BEFORE]

(Address) [AFTER] [SKIP]

[1-EXEC]
[EXEC]

(1) Continued on the next page)

7-11
 MACHINING CENTER OPERATION AND MAINTENANCE MANUAL

2/2

(1)

Program directory display

[LIB] [(OPRT)] [BG-EDT] See "When the soft key [BG-EDT] is pressed"
(O number) [O SRH] Return to the program

[READ] [CHAIN]
[STOP]
[CAN]
(O number) [EXEC]

[PUNCH] [STOP]
[CAN]
(O number) [EXEC]

Graphic Conversational Programming (M series)

[C.A.P.] [PRGRM ] Return to the program

[G.MENU]
(G number) [BLOCK] (Data) [INPUT] INSERT
When a G number is omitted,the standard screen appears.
[(OPRT)] [INPUT]

Floppy directory display

[FLOPPY] [PRGRM ] Return to the program

[DIR] [(OPRT)] [F SRH] (Numeral) [F SET]
[CAN]
[EXEC]
[READ] (Numeral) [F SET]
(Numeral) [O SET]
[STOP]
[CAN]
[EXEC]
[PUNCH] (Numeral) [F SET]
(Numeral) [O SET]
[STOP]
[CAN]
[EXEC]

[DELETE] (Numeral) [F SET]

[CAN]
[EXEC]

7-12
 7. OPERATIONS

PROGRAM SCREEN Soft key transition triggered by the function key PROG
in the MDI mode

PROG

Program display

[PRGRM] [(OPRT)] [BG-EDT] See "When the soft key [BG-EDT] is pressed"

Program input screen

[MDI] [(OPRT)] [BG-EDT] See "When the soft key [BG-EDT] is pressed"
[START] [CAN]
[EXEC]
(Address) [SRH?]

(Address) [SRH?]
[REWIND]

Current block display screen

[CURRNT] [(OPRT)] [BG-EDT] See "When the soft key [BG-EDT] is pressed"

Next block display screen

[NEXT] [(OPRT)] [BG-EDT] See "When the soft key [BG-EDT] is pressed"

Program restart display screen

[RSTR] [(OPRT)] [BG-EDT] See "When the soft key[BG-EDT]is pressed"

7-13
 MACHINING CENTER OPERATION AND MAINTENANCE MANUAL

PROGRAM SCREEN Soft key transition triggered by the function key PROG
in the HNDL,JOG, or REF mode

PROG

Program display

[PRGRM] [(OPRT)] [BG-EDT] See "When the soft key [BG-EDT] is pressed"

Current block display screen

[CURRNT] [(OPRT)] [BG-EDT] See "When the soft key [BG-EDT] is pressed"

Next block display screen

[NEXT] [(OPRT)] [BG-EDT] See "When the soft key [BG-EDT] is pressed"

Program restart display screen

[RSTR] [(OPRT)] [BG-EDT] See "When the soft key[BG-EDT]is pressed"

7-14
 7. OPERATIONS

Soft key transition triggered by the function key PROG

PROGRAM SCREEN
(When the soft key [BG-EDT] is pressed in all modes)

1/2

PROG

Program display

[PRGRM] [(OPRT)] [BG-EDT]

[O number] [O SRH]
(Address) [SRH ?]
(Address) [SRH ?]
[REWIND]

[F SRH] [CAN]
(N number) [EXEC]
[READ] [CHAIN] (The cursor moves to the end of a program )
[STOP]
[CAN]
(O number) [EXEC]
[PUNCH] [STOP]
[CAN]
(O number) [EXEC]
[DELETE] [CAN]
(O number) [EXEC]
[EX-EDT] [COPY] [CRSR~] (O number) [EXEC]
[~CRSR]
[~BTTM]
[ALL]
[MOVE] [CRSR~] (O number) [EXEC]
[~CRSR]
[~BTTM]
[ALL]

[MERGE] [~CRSR] (O number) [EXEC]

[~BTTM]

[CHANGE] (Address) [BEFORE]

(Address) [AFTER] [SKIP]

[1-EXEC]
[EXEC]

(1) (Continued on the next page)

7-15
 MACHINING CENTER OPERATION AND MAINTENANCE MANUAL

2/2

(1)

Program directory display

[LIB] [(OPRT)] [BG-EDT]

(O number) [O SRH] Return to the program

[READ] [CHAIN]
[STOP]
[CAN]
(O number) [EXEC]

[PUNCH] [STOP]
[CAN]
(O number) [EXEC]

Graphic Conversational Programming

[C.A.P.] [PRGRM ] Return to the program

[G.MENU]
(G number) [BLOCK] (Data) [LINE]
[CHAMF]
When a G number is omitted,
the standard screen appears. [CNR.R]
[INPUT]

Floppy directory display

[FLOPPY] [PRGRM ] Return to the program

[DIR] [(OPRT)] [F SRH] (Numeral) [F SET]
[CAN]
[EXEC]
[READ] (Numeral) [F SET]
(Numeral) [O SET]
[STOP]
[CAN]
[EXEC]
[PUNCH] (Numeral) [F SET]
(Numeral) [O SET]
[STOP]
[CAN]
[EXEC]

[DELETE] (Numeral) [F SET]

[CAN]
[EXEC]

7-16
 7. OPERATIONS

Soft key transition triggered by the

OFFSET/SETTING SCREEN (M series)
function key OFFSET
SETTING

OFFSET
SETTING

Tool offset screen

[OFFSET] [(OPRT)] (Number) [NO SRH]

(Axis name) [INP.C.]
(Numeral) [+INPUT]
(Numeral) [INPUT]

Setting screen

[SETING] [(OPRT)] (Number) [NO SRH]

[ON:1]
[OFF:0]
(Numeral) [+INPUT]
(Numeral) [INPUT]

Work coordinate system setting screen

[WORK] [(OPRT)] (Number) [NO SRH]

(Numeral) [+INPUT]
(Numeral) [INPUT]

Macro variables display screen

[MACRO] [(OPRT)] (Number) [NO SRH]

(Axis name) [INP.C.]
(Numeral) [INPUT]

[PUNCH]

Menu programming screen

[MENU] [(OPRT)] (Number) [SELECT]

Software operator’s panel screen

[OPR]

Tool life management setting screen

[TOOLLF] [(OPRT)] (Number) [NO SRH]

[CLEAR] [CAN]
[EXEC]
(Numeral) [INPUT]

7-17
 MACHINING CENTER OPERATION AND MAINTENANCE MANUAL

SYSTEM SCREEN Soft key transition triggered by the function key SYSTEM

1/3

SYSTEM

Parameter screen

[PARAM] [(OPRT)] (Number) [NO SRH]

[ON:1]
[OFF:0]
(Numeral) [+INPUT]
(Numeral) [INPUT]

[READ] [CAN]
[EXEC]
[PUNCH] [CAN] To enter a file number: Press N ,enter a file
[EXEC] number,then press INPUT on the PRGRM

Diagnosis screen

[DGNOS] [(OPRT)] (Number) [NO SRH]

PMC screen

[PMC] [PMCLAD] [SEARCH] [TOP]

[BOTTOM]
[SRCH]
[W-SRCH]
[N-SRCH]

[F SRCH]
[ADRESS]/[SYMBOL]
[TRIGER] [TRGON]
[TRGOFF]
[START]

[DUMP] [SEARCH]

[DPARA]/[NDPARA] [BYTE]
[TRGSRC] [WORD]
[INIT] [D.WORD]
[WINDOW] [DIVIDE]
[CANCEL]
[DELETE]
[SELECT]
[WIDTH]
(1) (2) (3)
(Continued on the next page)

7-18
 7. OPERATIONS

(1) (2) (3) 2/3

[DUMP] [SEARCH]

[BYTE]
[WORD]
[D.WORD]
[DRARA]/[NDPARA]
[PMCDGN] [TITLE]
[STATUS] [SEARCH]
[ALARM]
[TRACE] [T.DISP]/[TRCPRM]
[EXEC]
[M.SRCH] [SEARCH]
[INPUT]
[ANALYS] [SCOPE] [SGNPRM]
With [DELET] [START]/[STOP]
PMC-RC [T-SRCH]
only [INIT]
[ADRESS]/[SYMBOL]
[EXCHG] [SELECT] [TO] [EXEC]
[CANCEL]
[ADRESS]/[SYMBOL]

[PMCPRM] [TIMER]
[COUNTR]
[KEEPRL]
[DATA] [G.DATA] [C.DATA]
[G.CONT] [G-SRCH]
[NO.SRH] [SEARCH]
[INT]
[SETTING] [YES]/[MANUAL]/[ROM]
[NO]/[AUTO]/[RAM]

[STOP]/[RUN]
[I/O] [EXEC]
[CANCEL]
(No.)

[SPEED] [INPUT]
[INIT]
[MDI]/[ROM]

System configuration screen

[SYSTEM]

(4) (Continued on the next page)

7-19
 MACHINING CENTER OPERATION AND MAINTENANCE MANUAL

(4) 3/3

Pitch error compensation screen

[PITCH] [OPRT] (No.) [NO

[ON:1] SRH]
[OFF:0]
(Numeral) [+INPUT]
(Numeral) [INPUT]

[READ] [CAN]
[EXEC]
[PUNCH] [CAN] To enter a file number :Press N ,enter a
[EXEC] number, then press INPUT on the
PRGRM screen

Servo parameter screen

[SV.PRM] [SV.SET] [ON:1]

[(OPRT)] [OFF:0]
[SV.TUN]
(Numeral) [INPUT]
[SV.TRC] [TRACE]
[(OPRT)]
[TRNSF]

Spindle parameter screen

[SP.PRM] [SP.SET] [ON:1]

[(OPRT)] [OFF:0]
[SP.TUN]
[SP.MON] [INPUT]

Waveform diagnosis screen

[W.DGS] [W.PRM]
[W.GRPH] [STSRT]
[TIME? ]
[? TIME]
[H-DOBL]
[H-HALF]

[STSRT]
[CH-1?]
[CH-1?]
[V-DOBL]
[V-HALF]

[STSRT]
[CH-2?]
[CH-2?]
[V-DOBL]
[V-HALF]

7-20
 7. OPERATIONS

MESSAGE SCREEN Soft key transition triggered by the function key MESSAGE

MESSAGE

Alarm display screen

[ALARM]

Message display screen

[MSG]

Alarm history screen

[HISTRY] [(OPRT)] [CLEAR]

HELP SCREEN Soft key transition triggered by the function key HELP

HELP

Alarm detail screen

[1 ALAM] [(OPRT)] [SELECT]

Operation method screen

[2 OPR] [(OPRT)] [SELECT]

Parameter table screen

[3 PARA]

7-21
 MACHINING CENTER OPERATION AND MAINTENANCE MANUAL

GRAPHIC SCREEN (M series) Soft key transition triggered by the function key GRAPH

Tool path graphics

GRAPH

Tool path graphics

[PARAM]

[EXEC] [(OPRT)] [AUTO]

[STSRT]
[STOP]
[REVIND]
[CLEAR]
[ZOOM] [(OPRT)] [EXEC]
[←]
[→]
[↑]
[↓]
[POS]

Solid graphics

GRAPH

Solid graphics

[PARAM]

[BLANK] [(OPRT)] [ANEW]

[+ROT]
[-ROT]
[+TILT]
[-TILT]
[EXEC] [(OPRT)] [A.ST]
[F.ST]
[STOP]
[REWIND]
[REVIEW] [(OPRT)] [ANEW]
[+ROT]
[-ROT]
[+TILT]
[-TILT]
[PARAM]
[3-PLN] [(OPRT)] [ ]
[←]
[→]
[↑]
[↓]

7-22
 7. OPERATIONS

7-1-5 HELP FUNCTION

The help function displays on the screen detailed information about alarms
issued in the CNC and about CNC operations. The following information is
displayed.

HELP
1. Press the key on the MDI panel. HELP (INITIAL MENU) screen is
displayed.

HELP (INITIAL MENU) O1234 N00001

***** HELP *****

1. ALARM DETAIL
2. OPERATION METHOD
3. PARAMETER TABLEL

S 0 T0000
MEM **** *** *** 10:12:25
[ 1 ALM ] [ 2 OPR ] [ 3 PARA ] [ ] [ ]

2. Detailed information of alarms：

1 Press the soft key [1 ALAM].

2 Enter the alarm number.

3 Press soft key [SELECT]

3. OPERATION METHOD ：

1 Press the soft key [2 OPR].

2 Enter an item NO. from the keyboard.

3 Press soft key [SELECT]

4. PARAMETER TABLE ：

1 Press the soft key [3 PARA].

HELP
5. To exit from the help screen, press the key or another function key.

7-23
 MACHINING CENTER OPERATION AND MAINTENANCE MANUAL

7-1-6 GRAPHICS DISPLAY

Procedure：

GRAPH
1. Press function key .

2. Press soft key [PARAM].

3. Move the cursor with the cursor keys to a parameter to set.

INPUT
4. Enter data, then press the key.

GRAPHIC PARAMETER 00000 N00000

AXES P= 4
(XY=0,YZ=1,ZY=2,XZ=3,XYZ=4,ZXY=5)
RANGE (MAX.)
X= 115000 Y= 150000 Z= 0
RANGE (MIN.)
X= 0 Y= 0 Z= 0
SCALE K= 70
GRAPHIC CENTER
X= 57500 Y= 75000 Z= 0
PROGRAM STOP N= 0
AUTO ERASE A= 1

MDI **** *** *** 14:23:54

[ PARAM ] [ GRAPH ] [ ] [ ] [ ]

5. Repeat steps 2 and 3 until all required parameters are specified.

6. Press soft key [GRAPH].

7. Automatic operation is started and machine movement is drawn on the

screen.

7-24
 7. OPERATIONS

GRAPHICS PARAMETER EXPLANATION ：

PARAMETER EXPLANATION

AXES ：Specify the plane to use for drawing. The user can
choose from the following six coordinate systems.

RANGE(Max., Min.) ：Set the graphic range displayed on the screen by

specifying maximum and minimum values along each
axis.

SCALE ：Set the graphic magnification

The setting range is 0 to 10000(unit：0.01 time).

GRAPHIC CENTER ：X＝_

Y＝_

Z＝_

Set the coordinate value on the workpiece coordinate

system at graphic center.

PROGRAM STOP ：N＝_

Set the sequence No. of the end block when necessary

to partially display.

AUTO ERASE ：When the AUTO operation is started under reset

condition, the program is executed after deleting the
previous drawing automatically (Automatic deleting＝
1). It is possible not to delete the previous drawing by
graphic parameter (Automatic deleting＝0).

7-25
 MACHINING CENTER OPERATION AND MAINTENANCE MANUAL

7-2 CONTROL PANEL

7-26
 7. OPERATIONS

7-3 FUNCTION AND OPERATION OF THE

OPERATION PANEL

O.T.REL

SINGLE BLOCK ：Only one block will be executed at a time in auto mode.
(SBK)
DRY RUN (DRN) ：The feedrate specified in the program is disabled. The real feedrate is
determined by using the “JOG FEEDRATE SWITCH” on the panel.
BLOCK DELETE ：Block started with (/) will be neglected in auto mode.
(BDT)
OP. STOP ：The program will stop when M01 is read in auto mode.
MST ：The M, S, and T commands are disabled.
PROGRAM ：After replacing broken tools or taking a break during operation, this
RESTART function allows the operator to specify the sequence number in a program
(RESTART) where he or she wants to restart the program.

Z LOCK ：The Z axis will be locked. (It must zero return, when restart the program)
MC LOCK ：The X,Y and Z axes will be locked. (It must zero return, when restart the
program)
AUT OFF ：If the button is pressed , power will be cut off when M00,M01,M02 0r M30 in
the program is executed.
DOOR.IT ：When auto tool change , axis move and spindle rotate stop , then press
this button that safety door open for interlock switch release .
MANUAL GUIDE ：One single screen provides handy operation guidance for programming
(M.G) through machine operation.

O.T.REL ：If the axes do not return to the reference point before operating the machine,
the default travel limit will not function, and the moving parts may overtravel
or even trigger limit switches. As a result, the machine will be in the state of
emergency stop (EMG). This situation an be released by holding the this
button on for several seconds until the READY light on the control panel is
on. Then turn the hand wheels to move the axes to their normal workspace.

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 MACHINING CENTER OPERATION AND MAINTENANCE MANUAL

LIGHT ：To turn on/off the working light on the machine.

OIL MIST ：Oil mist will be ejected from the nozzles (option).

CHIP CW ：The chip conveyor will rotate to remove the chip from
the machine .
CHIP CCW ：The chip conveyor will rotate to remove the chip from
the machine(option) .
SHOWER : Coolant will be ejected from the cover (option).
COOLANT ：Coolant will be ejected from the nozzles.
AIR BLOW ：Air blow will be ejected from the nozzle.
OIL HOLE ：Coolant will be ejected from the tool (option).

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 7. OPERATIONS

TOOL MONITOR ：Display spindle tool number and prepare tool number.
CW ：Magazine rotate by CW button in manual mode.
CCW ：Magazine rotate by CCW button in manual mode.

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 MACHINING CENTER OPERATION AND MAINTENANCE MANUAL

MODE SELECTOR

Turn this switch to select the following

operation modes: HANDLE, JOG, PAPID,
ZERO RETURN, MDI (MANUAL DATA
INPUT), EDIT, MEM (MEMORY), and DNC.

PROGRAM PROTECT

The switch must be turned to the UNLOCK

position to edit the program or data.
Normally this switch is turn to LOCK
position, the mode can protect the data.

FEEDRATE

To adjust the feedrate in JOG mode or DRY

RUN (0~4000mm/min). This function is used
in auto mode associated with the command,
but it is disabled when executing G84 and
G74 (Tapping mode).

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 7. OPERATIONS

To select the axis to be moved in JOG and

RAPID modes.
To push axis direction button and “rapid”
button in RAPID mode, the feedrate is
RAPID.
To push axis direction button in RAPID
mode, the feedrate is JOG.

The program will be executed by push the

“CYCLE START” button.

The program can be stopped by pressing the

“FEED HOLD“ button. It can be restarted by
push the “CYCLE START” button.

SPINDLE CW/CCW STOP

When the S command is stored in

memory, the spindle can be started or
stopped by push these buttons in manual
mode. In addition, the spindle stop button is
pressed in ZERO RETURN mode, the
spindle can be oriented.

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 MACHINING CENTER OPERATION AND MAINTENANCE MANUAL

SPINDLE LOAD

Display the load of the spindle motor.

ZERO RETURN

Zero return for each axis will be performed

when the corresponding button is pressed
in ZERO RETURN mode.

EMERGENCY STOP

To stop the machine in case of emergency.

SPINDLE SPEED OVERRIDE

The spindle speed can be override by using

this switch.

Range：50-120﹪

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 7. OPERATIONS

Operation

Turn to the “AUTO”, the cycle start push button is valid, and
turn to the “MANUAL”, the cycle start push button is invalid.

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 MACHINING CENTER OPERATION AND MAINTENANCE MANUAL

◎ POWER ：The lamp will lighting when the switch on the

electrical cabinet is turned ON.

◎ READY ：The lamp will lighting after turning on the

machine.

◎ LUBRICATION ALARM ：The alarm will occur when the lubricant in the
tank is not enough, and the program will
stopped. Lubricant must be injected in order
to restart the program.

◎ TOOL NUMBER ALARM ：The alarm will occur when the T code is out of
range. For example, if the tool capacity is 60,
the command T61 will trigger this alarm
signal.

◎ SPINDEL ORIENT ：When the spindle orientation, it will lighting.

◎ TOOL CLAMP ：When spindle tool clamp, the lamp will light

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 7. OPERATIONS

◎ TOOL UNCLAMP ：When spindle tool unclamp , the lamp will

light.

◎ ATC ：When auto tool change, the lamp will flash.

◎ APC ：When auto pallet change, the lamp will flash.

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 MACHINING CENTER OPERATION AND MAINTENANCE MANUAL

7-4 MACHINE OPERATION

7-4-1 TURN ON THE MACHINE

(1) Turn on the electrical power supply.

(2) Turn on the power switch on the electrical cabinet.

(3) Press the power on button (green) on the operation panel.

(4) Release the EMERGENCY STOP button on the operation panel.

(5) Press the START button on the lubricant tank to inject the lubricant to the
slideways. Then move each axis.

(6) Perform zero return for each axis so that travel limit in memory will be
effective.

(7) Select the desired mode and start operation.

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 7. OPERATIONS

7-4-2 TURN OFF THE MACHINE

(1) Let one block of a program be completed and then press the RESET key to
finish the work. Press the Z-AXIS ZERO RETURN button to move the spindle.
The unload the tool and put it back in the tool magazine manually or by
automatic operation.

(2) Clean the machine and then put anti-rust oil on the work table and spindle.

(3) Move each axis to the middle of its travel to keep the balance of the
machine.

(4) Press the EMERGENCY STOP button on the operation panel.

(5) Press the power off button on the operation panel.

(6) Turn off the electrical power supply.

(7) Turn off the power switch on the electrical cabinet.

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 MACHINING CENTER OPERATION AND MAINTENANCE MANUAL

7-5 HANDLE MODE

7-5-1 MACHINE ZERO RETURN

(1) Turn the mode selector to the ZERO RETURN position.

(2) Press down the desired zero return button and the corresponding lamp will
light when the zero return is finished.

B-ZERO
RETURN

X-ZERO Y-ZERO Z-ZERO

RETURN RETURN RETURN

Note that normally zero return of each axis is performed immediately after
turning on the machine.

The position of zero return already stored in the memory when B axis zero
return once time after use absolute motor. It hasn't to press B-zero return
button every power on, except the batteries are exhausted or all the data stored
in the memory was erased .It can reference chapter 9-8.

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 7. OPERATIONS

7-5-2 RAPID TRAVERSE

(1) Turn the mode selector to the RAPID position.

(2) Select the axis.

(3) Select the override rate (L, 25, 50, or 100 %)

(4) Select the direction by pressing "+" or "-" key.

7-5-3 JOG
(1) Turn the mode selector to the JOG position.

(2) Select the axis.

(3) Select the speed by adjusting the JOG FEEDRATE SWITCH.

(4) Select the direction by pressing + or - key.

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 MACHINING CENTER OPERATION AND MAINTENANCE MANUAL

7-5-4 HANDLE FEED

(1) Turn the mode selector to the HANDLE position.

(2) Select the axis. (The switch is on the M.P.G.)

(3) The displacement for each wheel step is 0.001mm (X1) 0.01mm(X10)or
0.1mm(X100) per measuring unit.

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 7. OPERATIONS

7-6 AUTO MODE OPERATION

7-6-1 MANUAL DATA INPUT (MDI):A single block of

commands can be executed from CRT/MDI input.

(1) Turn the mode selector to the MDI mode.

PROG
(2) Press the function key on the MDI panel to select the program
screen. The following screen appears：

PROGRAM (MDI) 0010 00002;

O0000;

G00 G90 G94 G40 G80 G50 G54 G69

G17 G22 G21 G49 G98 G67 G64 G15
B HM
T D
F S

MDI **** *** *** 20:40:05

[ PRGRM ] [ MDI ] [ CURRNT ] [ NEXT ] [ (OPRT) ]

(3) Input data.

INSERT
(4) Press the key.

(5) Repeat (3) and (4) to enter more data.

(6) Press the cycle start key.

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 MACHINING CENTER OPERATION AND MAINTENANCE MANUAL

7-6-2 START AUTO OPERATION

a. MEMORY

(1) Turn the mode selector to the MEM mode.

(2) Select the program to be executed.

(3) Press the START button, and then the program will be executed The lamp
above the CYCLE START button will light. When necessary, press the
FEED HOLD button to pause the execution. Press the CYCLE START
button again to continue executing the program.

b. DNC

(1) To utilize ATA reader or connect a personal computer to CNC controller

through an RS-232-C port for transmit program, then turn the mode
selector to the DNC mode.

(2) Press the “CYCLE START” button, and then the program will be executed.
The lamp above the “CYCLE START” button will light. When necessary,
press the “FEED HOLD” button to pause the execution. Press the
“CYCLE START” button again to continue executing the program.

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 7. OPERATIONS

7-6-3 STOP AUTO OPERATION

1. COMMANDS OF STOPPING AUTO OPERATION

(1) M00 (PROGRAM STOP): The program will stop at the block where M00is
read and other statuses remain unchanged. The next block will be
executed if the CYCLE START button is pressed.

(2) M01 (OPTIONAL STOP): This command is the same as M00 except that it
will be effective only when the OPT. STOP button is pressed.

(3) M02,M30: Auto mode operation will be stopped when M02 (PROGRAM
FINISHED) or M30 is read. The only difference is that the cursor will
return to the beginning of the program when M30 is read.

2. Auto operation can be stopped when the FEED HOLD button is pressed.
Press the "CYCLE START" button to continue executing the program.

7-6-4 MANUAL INTERRUPTION (OPTIONAL

FUNCTION)
Manual Pulse Generator (M.P.G.) will also be effective in auto operation
mode by using this optional function. To use this function, press the CALL
LIGHT button and keep it down to select an axis. Then use the other hand to
rotate M.P.G.

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 MACHINING CENTER OPERATION AND MAINTENANCE MANUAL

7-6-5 PROGRAM RESTART (OPTIONAL)

Use this function to assign the sequence number that the program will
restart from after replacing a broken tool or taking a break.

BROKEN TOOL (P TYPE)

(1) Press "Feed Hold" to escape the tool, and replace it with a new one.
Modify the offset amount if it varies.

(2) Turn the program re-start switch on the machine operator's panel ON.

(3) Press "PRGRM" to display the present program.

(4) Find the program head. Press "RESET" During memory operation, select
"AUTO" mode, and press 0↑

(5) If the same sequence number appears more than once, the location of the
target block must be specified. Specify a frequency and a sequence number.

Frequency Sequence number

Sequence number

(6) Press [P TYPE] key,and press [ RSTR] key.

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 7. OPERATIONS

(7) After completion of block search, the CRT screen is changed to the program
re-start screen.

PROGRAM RESTART O0002 N01000

DESTINATION M 1 2
X 57.096 1 2
Y 56.877 1 2
Z 56.943 1 2
1 2
1********
DISTANCE TO GO ******** ********
1 X 1.459 T ******** ********
2 Y 10.309
3 Z 7.320 S *****
S 0
MEM **** *** * 10:10:40
[ RSTR ] [ ] [ FLSDL ] [ ] [ (OPRT) ]

(DESTINATION) shows the position where the machining operation is re-

started.

(DISTANCE TO GO)shows the distance between the current tool position and
the machining re-start position. The figure at the left side of the axis name
shows the order (parameter setting)described later when the tool moves to the
re-start position.

M.......... Shows M-code commanded recently 14 times in the past.

T........... Shows M -code commanded recently 2 times in the past.

S........... Shows s-code command in the last.

B........... Shows B-code command in the last.

Display the most previously commanded code in the head. Each code is
cleared with the program re-start command and the cycle start command in
reset conditions.

(8) Turn the program re-start switch OFF. At this time, the figure at the left side
of axis name ( distance to go ) flickers.

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 MACHINING CENTER OPERATION AND MAINTENANCE MANUAL

(9) Check the screen, and if M, S, T or B code should be output, select the MDI
mode, and output M, S, T or B code from MDI. Each code in this case is not
displayed on the program re-start screen.

(10) During memory operation, select "AUTO" mode, and check that the
distance of ( DISTANCE TO GO ) is correct, and that the tool does not hit
against the work and others. If it is about to collide with an obstacle, move
the tool manually to the location where it does not collide, then press
"Cycle Start" button. At this time, the tool moves to the machining re-start
position in the dry run mode by one axis in the order set to the parameters
( No. 0124 to 0127 ), thus re-starting machining operation in succession.

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 7. OPERATIONS

7-6-6 EDIT OPERATION

1. PROGRAM REGISTRATION FROM RS-232C(PC→MT)

(1) Select EDIT mode.

(2) Turn the program protect to WRITE.

PROG
(3) Press function key .

(4) Press right most soft key .

(5) 1 Key in address 0.

2 Key in the program number.

(6) Key in 0~9999 for input all program.

(7) Press soft key [READ]

(8) Press soft key [EXEC]

2. PROGRAM REGISTRATION FROM CRT/MDI PANEL.

(1) Set the mode selector switch to EDIT.

(2) Turn the program protect key to WRITE.

PROG
(3) Press function key . Make sure that the program text is displayed.

(4) Key in address O.

(5) Key in program number.

(6) Push the INSRT key.

With the above procedure, the program number is registered to the
memory. Thereafter, key in respective words of the program and press
the INSRT key to register them.

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 MACHINING CENTER OPERATION AND MAINTENANCE MANUAL

3. PROGRAM DELETION

Delete one program

(1) Set the mode selector switch to EDIT.

PROG
(2) Press function key .

(3) Turn the program protect key to WRITE.

(4) Input address 0 .

(5) Key in the program number to be deleted.

DELETE
(6) Press the key .The program with the entered program number is
deleted.

Delete all programs

(1) Set the mode selector switch to EDIT.

PROG
(2) Press to display the program screen .

(3) Turn the program protect key to WRITE.

(4) Key in 0-9999.

DELETE
(5) Press edit key to delete all programs.

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 7. OPERATIONS

4. OUTPUTTING A PROGRAM

(1) Make sure the output device is ready for output.

For the two-path control, select the tool post for which a program to be
output is used with the tool post selection switch.

(2) To output to a NC program, specify the punch code system (ISO or EIA)
using a parameter.

(3) Press the EDIT switch on the machine operator's panel.

PROG
(4) Press function key , then the program contents display screen or
program directory screen appears.

(5) Press soft key [(OPRT)].

(6) Press the rightmost soft key (next-menu key).

(7) Enter address O.

(8) Enter a program number. If-9999 is entered, all programs stored in memory
are output .

To output multiple programs at one time, enter a range as follows：O△△△△

，O□□□□.

Programs No.△△△△ to No.□□□□ are output .

The program library screen displays program numbers in ascending order

when bit 4(SOR) of parameter No.3107 is set to 1.

(9) Press soft keys [PUNCH] and [EXEC]

The specified program or programs are output .

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 MACHINING CENTER OPERATION AND MAINTENANCE MANUAL

5. SEARCH

Scanning a program

(1) Press the cursor key .

The cursor moves forward word by word on the screen; the cursor is
displayed at a selected word.

(2) Press the cursor key .

The cursor moves backward word by word on the screen; the cursor is
displayed at a selected word.

(3) Holding down the cursor key or scans words continuously.

(4) The first word of the next block is searched for when the cursor key
is pressed.

(5) The first word of the previous block is searched for when the cursor key

is pressed.

(6) Holding down the cursor key or moves the cursor to the
head of a block continuously.

PAGE

(7) Pressing the page key displays the next page and searches for the
first word of the page.

(8) Pressing the page key PAGE displays the previous page and searches
for the first word of the page.

PAGE

(9) Holding down the page key or PAGE displays one page after
another.
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 7. OPERATIONS

Searching a word

S
(1) Key in address .

1 2
(2) Key in .

＊ S12 cannot be searched for is only S1 is keyed in.

＊ S09 cannot be searched for by keying in only S9.

To search for S09, be sure to key in S09.

(3) Pressing the [SRH↓]key starts search operation.

Upon completion of search operation, the cursor is displayed at S12.

Pressing the [SRH↑] key rather than the [SRH↓] key performs search
operation in the reverse direction.

Searching an address

M
(1) Key in address .

(2) Press the [SRH↓] key.

Upon completion of search operation, the cursor is displayed at M03.

Pressing the [SRH↑] key rather than the [SRH↓] key performs search
operation in the reverse direction.

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 MACHINING CENTER OPERATION AND MAINTENANCE MANUAL

Heading a program

METHOD 1：

RESET
(1) Press when the program screen is selected in EDIT mode.

When the cursor has returned to the start of the program , the contents of
the program are displayed from its start on the screen.

METHOD 2：

Search for the program number.

(1) Press address , when a program screen is selected in the MEMORY or

EDIT mode.

(2) Input a program number.

(3) Press the soft key [O SRH].

METHOD 3：

(1) Select [MEMORY] or [EDIT] mode.

PROG
(2) Press .

(3) Press the [(OPRT)] key.

(4) Press the [REWIND] key.

METHOD 4：

(1) Select [MEMORY] or [EDIT] mode.

PROG
(2) Press .

(3)Press address
CURSOR

(4) Press key.

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 7. OPERATIONS

6 INSERTING A WORD

(1) Search for or scan the word immediately before a word to be inserted.

(2) Key in an address to be inserted.

(3) Key in data.

INSERT
(4) Press the key.

Altering a word

(1) Search for or scan the word to be altered.

(2) Key in an address to be inserted.

(3) Key in data.

ALTER
(4) Press the key.

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 MACHINING CENTER OPERATION AND MAINTENANCE MANUAL

7. DELETING A WORD

(1) Search for or scan a word to be deleted.

DELETE
(2) Press the key.

Deleting a block

(1) Search for or scan address N for a block to be deleted.

EOB
(2) Key in

DELETE
(3) Press the .

Deleting multiple blocks

(1) Search for or scan a word in the first block of a portion to be deleted.

N
(2) Key in address .

(3) Key in the sequence number for the last block of the portion to be deleted.

DELETE
(4) Press the key.

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 7. OPERATIONS

8. PROGRAM NUMBER SEARCH

METHOD 1：

(1) Select EDIT or MEMORY mode.

PROG
(2) Press to display the program screen.

(3) Key in address .

(4) Key in a program number to be searched for.

(5) Press the [O SRH] key.

(6) Upon completion of search operation, the program number searched for is
displayed in the upper-right corner of the CRT screen If the program is not
found, P/S alarm No.71 occurs.

METHOD 2：

(1) Select EDIT or MEMORY mode.

PROG
(2) Press to display the program screen.

(3) Press the [O SRH] key.

In this case, the next program in the directory is searched for.

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 MACHINING CENTER OPERATION AND MAINTENANCE MANUAL

9. SEQUENCE NUMBER SEARCH

(1) Select MEMORY mode.

PROG
(2) Press .

(3) If the program contains a sequence number to be searched for , perform the
operations 4 to 7 below.

N
(4) Key in address .

(5) Key in a sequence number to be searched for.

(6) Press the [N SRH] key.

(7) Upon completion of search operation, the sequence number searched for is
displayed in the upper-right corner of the CRT screen.

If the specified sequence number is not found in the program currently

selected, P/S alarm No.060 occurs.

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 7. OPERATIONS

10. AUTOMATIC INSERT SEQUENCE NO.

1. Sequence No. setting 1. Procedure as follows：

(1) Select the MDI mode.

OFFSET
SETTING
(2) Press function key .

(3) Press soft key [SETING] to display the setting data screen.

This screen consists of several pages.

PAGE

(4) Press page key PAGE or until the desired screen is displayed.

An example of the setting data screen is shown below.

SETTING (HANDY) O0001 N00000

PARAMETER WRITE = 1 (0:DISABLE 1:ENABLE)

TV CHECK = 0 (0:OFF 1:ON)
PUNCH CODE = 1 (0:EIA 1:ISO)
INPUT UNIT = 0 (0:MM 1:INCH)
I/O CHANNEL = 0 (0-3:CHANNEL NO.)
SEQUENCE NO. = 0 (0:OFF 1:ON)
TAPE FORMAT = 0 (0:NO CNV 1:F15)
SEQUENCE STOP = 0(PROGRAM NO.)
SEQUENCE STOP = 0(SEQUENCE NO.)

MDI **** *** ***

[ OFFSET ] [ SETING ] [ WORK ] [ ] [ (OPRT) ]

(5) Move the cursor to the sequence No., then press [1：ON]

2. Select the edit mode.

PROG
3. Press function key .

N
4. Key in address ,and key in start value, ex：N10.

INSERT
5. Press key.

6. Edit a signal block.

EOB
7. Press key.

INSERT
8. Press key, then perform automatic sequence number insertion.
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11. BACKGROUND EDITING

(1) Enter EDIT or MEMORY mode.

PROG
(2) Press function key .

(3) Press soft key [(OPRT)],then press soft key [BG-EDT].

The background editing screen is displayed [PROGRAM(BG-EDT) is

displayed at the top left of the screen].

(4) Edit a program on the background editing screen in the same way as for
ordinary program editing.

(5) After editing is completed, press soft key [(OPRT)], then press soft key [BG-
EDT]. The edited program is registered in foreground program memory.

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 7. OPERATIONS

7-6-7 SOFTWARE OPERATOR'S PANEL

OFFSET
SETTING
1. Press function key .

2. Press the continuous menu key , then press chapter selection soft key
[OPR].

3. The screen consists of several pages.

PAGE

Press page key PAGE or until the desired screen is displayed.

OPERATOR`S PANEL O0000 N00000

ABS : OFF ON
AFL : OFF ON
ZKL : OFF ON
: OFF ON
: OFF ON
: OFF ON
: OFF ON
: OFF ON
ACTUAL POSITION (ABSOLUTE)
X 0.000 Y 0.000
Z 0.000

S 0 T0000
MDI **** *** *** 16:05:59
[ MACRO ] [ ] [ OPR ] [ TOOLLF ] [ (OPRT) ]

5. Move the cursor to the desired switch by pressing cursor key or .

6. Push the cursor move key or to match the mark ■ to an

arbitrary position and set the desired condition.

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 MACHINING CENTER OPERATION AND MAINTENANCE MANUAL

7-7 INDEX TABLE

(1) Set the mode selector switch to MDI.

(2) Press the PROGRAM button.

(3) Press the PAGE button until "MDI" is displayed on the left upper part of the
screen.

(4) Input B □□.; → INSERT

rotation angle

(5) At last, press the buttons of "START" or "PROGRAM" for executing. The
pallet is going to rotate according to the angle assigned in the program.

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 7. OPERATIONS

7-8 LOADING TOOLS TO THE SPINDLE OR

UNLOADING TOOLS FROM THE SPINDLE
(1) Stop the spindle

(2) Set the mode selector to manual mode ( HANDLE , JOG ,RAPID ).

(3) Support the tool with the hand carefully. The tool can be take out by
means of pressing the TOOL UNCLAMP button on the operation panel.

(4) When mounting tools, clean the tapper part of the tool shank and the
spindle inner hole. Thrust the tool into the spindle. Then, the tool can be
clamped by pressing and unpressing the TOOL UNCLAMP button.

OPERATION PANEL

NOTE：That the tool may need to be wrapped to protect your hand. Make sure
that the tool has been correctly clamped before releasing the button.

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7-9 AUTOMATIC START FOR CHIP CONVEYOR

The conveyor NO.1 stands by the column. The conveyor NO.2 stands by
the APC. The flat type option is the conveyor NO.3

Power on

Program start (M06)

Chip conveyor start (NO.1,2,3)

one minute

Chip conveyor stop (NO.1,2)

Chip conveyor continue start (NO.3)

one minute

Chip conveyor stop (NO.3)

Instructions :

(1) The starting time is set by PMC : one minute.

(2) Manual operation is allowed and has no influences on timing

(3) The conveyors can be started without the influence of timing. They stop
until M37 is executed or the button for the chip conveyor is pressed.

(4) It is allowed for any conditions to press the chip conveyor button to stop
the chip conveyor.

(5) Never go into the machine when the chip conveyor starts. If it is needed to
enter the machine， the chip conveyor should be confirmed to be in the
stop state to avoid hazards.

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 7. OPERATIONS

7-10 AUTOMATIC LUBRICATION SYSTEM FOR

SLIDEWAY
Oil will be bleeped once automatically when the NC power is on.
Afterwards，oil is bleeded at the time interval of ten minutes. If three axes are
all motionless，the oil is not bleeded until one axis moves.

Remark : (1) The time interval is set to TIMER1 : 600000(ten minutes)

(2) The time for bleeding oil is set by PMC : 30 seconds.

(3) M18 automatic oil bleeding once.

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7-11 INTERLOCK OF AXES

1. X-axis and Proximity for shuttle backward ( LS33 ) :

If the proximity is off, the X-axis can't be moved.

2. Y-axis and the proximity for the tool changing arm moving right ( LS15 ) :

If the switch on, Y-axis can not move.

3. Z-axis and the proximity for the tool changing arm moving towards the
spindle. ( LS32 ) :

If the switch is on, Z-axis can not move.

4. B-axis and the proximity for the shuttle forward ( LS32 ) :

If the switch is on, B-axis can not rotate.

5. Cutting feed ( every axis ) and the limit switch under the table :

If the proximity is off, the cutting feed is not valid.

6. X, Y and Z-axis can move in the HANDLE mode even the interlock is valid.

7-64
 7. OPERATIONS

7. KEEP RELAY

＃7 ＃6 ＃5 ＃4 ＃3 ＃2 ＃1 ＃0
K02 ZRN.AL BIL ZIL YIL XIL B.ZRN

＃0 B.ZRN Manual B axis zero return is

0 : unvalid
1 : valid

＃1 XIL X-axis interlock

0 : valid
1 : unvalid

＃2 YIL Y-axis interlock

0 : valid
1 : unvalid

＃3 ZIL Z-axis interlock

0 : valid
1 : unvalid

＃4 BIL B-axis interlock

0 : valid
1 : unvalid

＃6 ZRN.AL When X,Y,Z axes not ZERO RETURN

0 : cycle start unvalid
1 : cycle start valid

7-65
8-1 OPERATING PANEL FOR ATC...................................…...... 8-1

8-2 OPERATING PROCEDURE FOR ATC.................................. 8-3

8-3 PROGRAMMING FOR ATC................................................... 8-14

8-4 OPERATION FOR ATC IN SINGLE BLOCK......................... 8-15

8-5 TOOL NUMBER ALARM....................................................... 8-15

8-6 CONFIRMATION OF TOOL NUMBER............................... 8-16

8-6-1 SETTING OF COUNTER............................................. 8-16
8-6-2 TOOL NUMBER SETTING........................................... 8-17

8-7 TOOL LOADING AND UNLOADING..............................…... 8-19

8-7-1 TOOLING RANGE OF ATC MAGAZINE...................... 8-20
8-7-2 TOOL LIMIT IN ATC MAGAZINE.................................. 8-21

8-8 ADJUSTMENT OF THE TOOL EXCHANGING POSITION.. 8-22

 8. AUTOMATIC TOOL CHANGING (ATC) SYSTEM

8. AUTOMATIC TOOL
CHANGING (ATC) SYSTEM

8-1 OPERATING PANEL FOR ATC

8-1
 MACHINING CENTER OPERATION AND MAINTENANCE MANUAL

OPERATING PANEL FOR ATC

NAME APPLICATION

MAGAZINE FORWARD On pressing the button, the magazine will rotate C.W.
The magazine can rotate a step due to pressing the
button once.

MAGAZINE REVERSE On pressing the button, the magazine will rotate

C.C.W. The magazine can rotate a step due to
pressing the button once.

EMERGENCY STOP The machine stops at the moment of pressing the

button. Pressing the button will function the same
as the button on the main operation panel.

(Remark ) : Selecting the manual (HANDLE， JOG， RAPID) mode can

operations be valid when utilizing the operating panel described
above.

8-2
 8. AUTOMATIC TOOL CHANGING (ATC) SYSTEM

8-2 OPERATING PROCEDURE FOR ATC

1. The movement of T△△: The tool in the magazine is changed to the
prepared position and the pot NO which is the same as the tool in the
spindle will rotate to the stand-by position.

(1) The magazine rotates C.W. or C.C.W for the tool number assigned in the
T command.

(2) Arm moves towards the magazine (M80)

(3) Arm moves forward (M84)

(4) Arm returns to the normal position (M81)

(5) Arm moves backward (M85)

(6) The pot NO which is the same as the tool in the spindle will rotate to the
stand-by position.

If the prepared position is already has tool the ATC system will put back the
tool first.

(1) The magazine rotates C.W or C.C.W to search the pot NO is same as the
tool NO in the prepared position.

(2) Arm moves forward (M84)

(3) Arm moves towards the magazine (M80)

(4) Arm moves backward (M85)

(5) Arm returns to the normal position (M81)

8-3
 MACHINING CENTER OPERATION AND MAINTENANCE MANUAL

DIAGRAMS ILLUSTRATING THE AUTOMATIC TOOL CHANGE

1.The movement of T△△

1-1 The step movement of T△△ (not stand-by tool)

STEP 1：

1. Magazine rotates for orientation.

2. Arm moves towards the magazine

(M80)

STEP 2：

1. Arm moves forward. (M84)

STEP 3：

1. Arm returns to the normal position.

(M81)

8-4
8. AUTOMATIC TOOL CHANGING (ATC) SYSTEM

STEP 4：

1. Arm moves backward. (M85)

8-5
 MACHINING CENTER OPERATION AND MAINTENANCE MANUAL

1-2 The step movement of T△△ (stand-by tool)

STEP 1：

1. Magazine rotates for orientation.

2. Arm moves forward (M84).

STEP 2：

1. Arm moves towards the magazine

(M80).

STEP 3：

1.Arm moves backward (M85).

8-6
8. AUTOMATIC TOOL CHANGING (ATC) SYSTEM

STEP 4：

1. Arm returns to the normal position

(M81).

2. Then turn back to 1-1.to prepared the

T code tool No.

8-7
 MACHINING CENTER OPERATION AND MAINTENANCE MANUAL

2. The movement of M06 ( in these movements the other porgram can not be
executed ) :

(1) Y and Z axis return to the 2nd reference point.

(2) The spindle orientation (M19)

(3) ATC door open (M78)

(4) Arm moves towards the spindle (M76)

(5) Arm moves right (M83)

(6) The spindle unclamps the tool (M88)

(7) Arm moves forward (M84)

(8) Arm rotates ＋180°or － 180°(M87)

(9) Arm moves backward (M85)

(10) The spindle clamps the tool (M89)

(11) Arm moves left (M82)

(12) Arm returns to the normal position (M77)

(13) ATC door close (M79)

8-8
 8. AUTOMATIC TOOL CHANGING (ATC) SYSTEM

2. Diagrams illustrating the movement of M06 (in these movements the other
program can not be executed)

STEP 1：

1. Y and Z axis return to the 2nd

reference point. (G30 G91 Y0 Z0)

2. The spindle orientation. (M19)

3. ATC door open. (M78)

4. Arm moves towards the spindle.

(M76)

STEP 2：

1. Arm moves right. (M83)

STEP 3：

1. The spindle unclamps the tool. (M88)

2. Arm moves forward. (M84)

8-9
MACHINING CENTER OPERATION AND MAINTENANCE MANUAL

STEP 4：

1. Arm rotates ＋180°(M86) or－180°

(M87)

STEP 5：

1. Arm moves backward. (M85)

STEP 6：

1.The spindle clamps the tool. (M89)

2. Arm moves left. (M82)

8-10
8. AUTOMATIC TOOL CHANGING (ATC) SYSTEM

STEP 7：

1. Arm returns to the normal position

(M77)

STEP 8：

1. ATC door close. (M79)

2. M6 command is finishing.

8-11
 MACHINING CENTER OPERATION AND MAINTENANCE MANUAL

3. Diagrams illustrating the movement of M06 (in these movements the other
program can be executed)

STEP 1：

1. Magazine rotates for orientation.

2. Arm moves forward. (M84)

STEP 2：

1. Arm moves toward the magazine.

(M80)

(M80)

STEP 3：

1. Arm moves backward(M85)

8-12
8. AUTOMATIC TOOL CHANGING (ATC) SYSTEM

STEP 4：

1. Arm returns to the normal position

(M81)

STEP 5：

1. Magazine can rotate.

8-13
 MACHINING CENTER OPERATION AND MAINTENANCE MANUAL

8-3 PROGRAMMING FOR ATC

We can program M06 and T △△ in different block or in the same block.

T △△ : The tool in the magazine is changed to the prepared position and the
pot NO which is the same as the tool in the spindle will rotate to the
stand-by position.

M06 : Change the tool in the spindle and prepared position, and then put the
tool back to the magazine.

T△△ M06：The tool in the magazine is changed to the spindle, and then put
the tool back to the magazine.

Remark : Executing ATC MACRO Program

O9003;
#100 = #4003;
G91 G30 Y0 Z0;
M06;
G#100;
M99;

8-14
 8. AUTOMATIC TOOL CHANGING (ATC) SYSTEM

8-4 OPERATION FOR ATC IN SINGLE BLOCK

When single block button is pressed the movement of ATC，APC can
move step by step or continues depend on the setting of KEEP RELAY K4.1

(1) KEEP RELAY K4.1 = 1 : When executing ATC, APC command ，it is
necessary to press " CYCLE START " to let ATC，APC system execute
next movement .

(2) KEEP RELAY K4.1 = 0 : When executing ATC，APC command，it will

execute all the movements then stop.

NOTE : When the machine is executing the tool change command，press the
" FEED HOLD " button ，the ATC system will stop until press the "
CYCLE START " button again then execute the remain movements.

8-5 TOOL NUMBER ALARM

Tool number alarm appears under the conditions as follows:

The tool number T△△ is out of tool range.

It is necessary to press " RESET " to restart the machine.

NOTE : If T△△ M06 in the same block，and T△△ is in the spindle，it will
ignore this block.

8-15
 MACHINING CENTER OPERATION AND MAINTENANCE MANUAL

8-6 CONFIRMATION OF TOOL NUMBER

If the tool installed on the spindle after executing the T△△M06 command
is incorrect, there may be something wrong with the setting of tool number and
magazine. The tool number setting must be performed and confirmed at the
beginning of operation. The procedures for setting of tool number are as
follows:

8-6-1 SETTING OF COUNTER

SYSTEM
(1) Press function key .

(2) Press the softkey of [PMC] [PMCPRM] [COUNTER] then the

screen displays the following：

PMC PRM (COUNTER) #001 MONIT RUN

NO ADDRESS PRESET CURRENT

01 C00 △△(NOTE1) △△(NOTE2)
02 C04 0 0
. . . .
. . . .
. . . .
. . . .

NOTE 1: The capacity of tool magazine it is a fixed number.

MCH-500、MCH-800：60(STANDARD)

90 & 120(OPTION)

NOTE 2: This is the number of tool at the stand-by position of tool Magazine, If
this value is not identical to that of the tool number at the stand-by
position, errors will occur. In this case, the value must be changed so
that it is identical to that of the tool number at the stand-by position.

8-16
 8. AUTOMATIC TOOL CHANGING (ATC) SYSTEM

8-6-2 TOOL NUMBER SETTING

(1) Open the program protect key and turn to MDI mode.

(2) Press [PMC] [PMCPRM] [ DATA] key, then the screen display

as following：

PMC DATA TBL CONTROL MONIT RUN

GROUP TABLE COUNTS＝2

NO ADDRESS PARAMETER TYPE NO.OF DATA

001 D0000 00000001 0 △△ (NOTE4)
002 D0010 00000001 1 △△ (NOTE4)

(NOTE 3)

NOTE 3：

PARAMETER

#7 #6 #5 #4 #3 #2 #1 #0

0:Binary format
1:BCD format
0:without protection for input
1:with protection for input

NOTE 4：Capacity of DATA TABLE

MCH-500、MCH-800：10

8-17
 MACHINING CENTER OPERATION AND MAINTENANCE MANUAL

(3) Press [G.DATA]key, screen display as following：

PMC PRM (DATA) 001/001 MONIT RUN

NO ADDRESS DATA

000 D0000 0
001 D0001 (NOTE5)
002 D0002 (NOTE6)
003 D0003 (NOTE7)
. .
. .
. .
008
009

NOTE5：Number of tool in pre-tool pot.

NOTE6：NO. of tool in the spindle or NO. of last tool in spindle.

NOTE7：NO. of tool in the spindle.

8-18
 8. AUTOMATIC TOOL CHANGING (ATC) SYSTEM

8-7 TOOL LOADING AND UNLOADING

Tools can be loaded or unloaded on the operating positions D (please refer
to page 1 - 4 ). However，it is inhibited for the safety consideration to enter the
magazine for loading or unloading tools.

The mode selection should be in the handle mode. The magazine can rotates
C.W direction for pressing the C.W button and C.C.W direction for the C.C.W
button.

NOTE : The tool limit of ATC magazine shown as following Fig.(8- 8-1,8-8-2)

8-19
 MACHINING CENTER OPERATION AND MAINTENANCE MANUAL
8-7-1 TOOLING RANGE OF ATC MAGAZINE

8-20
 8. AUTOMATIC TOOL CHANGING (ATC) SYSTEM

8-7-2 TOOL LIMIT IN ATC MAGAZINE

Max. tool length：400mm (15.7")

Max. tool weight：20kgf (44 lbs)

Max. tool diameter：

1. When inserting the tools continuously：φ110mm (4.3")

2. When both adjacent pots are empty：φ245mm (9.6")

8-21
 MACHINING CENTER OPERATION AND MAINTENANCE MANUAL

8-8 ADJUSTMENT OF THE TOOL EXCHANGING

POSITION
1. Perform Y and Z axes return to the 2nd reference point (G91 G30 Y0 Z0) in
MDI mode.

2. INPUT M19 command in MDI mode for spindle orientation with out tool in the
spindle then check the two fixed keys on the spindle whether they are on the
same line of horizontal. If not, change the value of the parameter (0iMB/
21iMB/18iMB: 4031) until they are on the same line of horizontal.

3. Input M code (M19→M78→M76→M83) arm moves towards the spindle then

to check if distance is 3mm from tool arm to end of spindle and fixed key of
spindle in middle of half circle of tool arm. If not return arm to the normal
position (M82→M77) then change the value of the parameter of Y and Z axis
2nd reference point (Y axis：0iMB/21iMB/18iMB：1241, Z axis 0iMB/21iMB/
18iMB: 1241) Repeat step from (1) to (3) until the tool changing position is
correct.

4. Input M code [M88→M84→M86 (M87)→M85→M89] to arm rotates 180°to

check if position is correct at other side, if not repeat above steps for adjust.

5. Input M code (M82→M77→M79) to return tool arm to normal position after

position is correct, then insert the tool into the spindle. Input M code (M19
→M76→M83) to let ATC arm catch tool in MDI mode to see if any problem
(the distance is 0.1mm between arm and tool shank). If not input M code
[M88→M84→M83(M87)→M85→M89→M77] for ATC in single block. Then
insert M6 for auto tool change test if above steps are all right.

8-22
9-1 OPERATING PANEL FOR APC............................................ 9-1

9-2 PROCEDURE FOR APC OPERATION................................. 9-3

9-3 OPERATING FOR APC PROGRAM..................................... 9-9

9-4 AUTO IN AND OUT FOR SINGLE PALLET.......................... 9-12

9-5 MAINTENANCE (VALID IN MDI MODE)…........................... 9-15

9-6 DATA ADDRESS FOR APC…............................................... 9-16

9-7 KEEP RELAY FOR APC........................................................ 9-17

9-8 MANUAL B AXIS ZERO RETURN........................................ 9-18

9-9 ADJUSTMENT OF THE PALLET EXCHANGING

POSITION.............................................................................. 9-19
 9. AUTOMATIC PALLET CHANGE (APC) SYSTEM

9. AUTOMATIC PALLET
CHANGE (APC) SYSTEM

9-1 OPERATING PANEL FOR APC

9-1
 MACHINING CENTER OPERATION AND MAINTENANCE MANUAL

OPERATING PANEL FOR AUTOMATIC PALLET CHANGE (APC)

NAME APPLICATION

CYCLE START Pressing the button can execute the program shown or
the CRT. The function of this bottom is the same as that
on the main panel.

FEED HOLD Pressing the button can pause both the program and
feed. The function of this bottom is the same as that on
the main panel

APC READY When getting ready for work, press the bottom to
confirm. APC can't be carried out until the bottom is
pressed and the light is on.

EMERGENCY STOP Pressing the bottom can stop the machine. The function
of this button is the same as that on the main panel.

9-2
 9. AUTOMATIC PALLET CHANGE (APC) SYSTEM

9-2 PROCEDURE FOR APC OPERATION

Start
↓
zero point return of both Z axis and B axis
↓
X axis 2nd reference point return ( pallet A ) or
X axis 3rd reference point return ( pallet B )
↓
(Shuttle should be at the center) table up， and automatic door opens
↓
Shuttle forward
↓
Shuttle moves right (A) or
shuttle moves left (B)
↓
Shuttle returns
↓
Shuttle returns to the center
↓
X axis 2nd reference point return ( pallet A ) or
X axis 3rd reference point return ( pallet B )
↓
Shuttle moves right (A) or
shuttle moves left (B)
↓
Shuttle returns to the center
↓
Shuttle return
↓
table down and APC door close
↓
End

9-3
 MACHINING CENTER OPERATION AND MAINTENANCE MANUAL

NOTE : (1) Shuttle forward : Shows an action to move the pallet from the APC
side to the machine side.

Shuttle return: Shows an action to move the pallet from the

machine side to the APC side.

(2) When X axis 2nd or 3rd reference point return is finishing，the

light of "X zero return " will be flicker on operation panel.

9-4
 9. AUTOMATIC PALLET CHANGE (APC) SYSTEM

DIAGRAMS ILLUSTRATING THE MOVEMENT OF APC

STEP1：

1. 2nd reference point return of both Z

axis and B axis. (G28 B0, G30 Z0)

2. X axis 3rd reference point return

(pallet B)(G91 G30 P3 X0)

3. Table up. (M58)

4.Automatic door open. (M56)

STEP 2：

1. Shuttle forward. (M65)

STEP 3：

1.Shuttle moves left. (M67)

9-5
MACHINING CENTER OPERATION AND MAINTENANCE MANUAL

STEP 4：

1. Shuttle returns. (M66)

STEP 5：

1. Shuttle return to the center.(M69)

2. X-axis move to 2nd zero point.

(G30 G91 X0)

STEP 6：

1. Shuttle moves right.(M68)

9-6
9. AUTOMATIC PALLET CHANGE (APC) SYSTEM

STEP 7：

1. Shuttle forward. (M65)

STEP 8：

1. Shuttle return to the center. (M69)

STEP 9：

1. Shuttle returns. (M66)

9-7
MACHINING CENTER OPERATION AND MAINTENANCE MANUAL

STEP 10：

1. Table down. (M59)

2. Automatic door close. (M57)

STEP 11：

1.Complete.

9-8
 9. AUTOMATIC PALLET CHANGE (APC) SYSTEM

9-3 OPERATING FOR APC PROGRAM

(Warning : Never put hands on the cover
when the machine is in use )
When M60 is executed it would call a program for executing cycles of pallet
changing.

The program is as follows:

09001；
＃100 = ＃4003；
G91 G30 Z0；
G28 B0；
M51；
IF [ ＃1003 EQ 0 ] GOTO 3；
IF [ ＃1004 EQ 0 ] GOTO 4；
IF [ ＃1000 EQ 1 ] GOTO 1；
IF [ ＃1001 EQ 1 ] GOTO 2；
G100；
＃3000 = 1 (APC SIDE IS NO A OR B PALLET )；
N1 G30 X0；
M61；
G30 P3 X0；
M62；
G＃100；
M99；
N2 G30 P3 X0；
M63；
G30 X0；
M64；
G＃100；
M99；
N3＃3000 = 2 ( A PALLET NOT POSITIONING)；
N4＃3000 = 3 ( B PALLET NOT POSITIONING)；

9-9
 MACHINING CENTER OPERATION AND MAINTENANCE MANUAL

NOTE : 1. If the alarm NO. 501 "APC SIDE IS NO A OR B PALLET " appears it
implies there are no pallet A or pallet B on the APC.

2. The alarm NO.502 A PALLET NOT POSITIONING implies pallet A does

not in position. (X5.5 SIGNAL OFF)

3. The alarm NO.503 "B pallet not positioning " implies the pallet B does
not in position. (X5.7 SIGNAL OFF)

4. Before executing M60, B axis must zero return first (G28 B0).

5. The APC READY must be on then can execute M60 command.

6. M51 : Check if the APC ready light is on or not. In case of not going
on the APC ready light will flash to remind the operator.

M62 M63 M64 M61

A.P.C
B A

M61 : Showing the action of move pallet A from the machine to the APC.
It should satisfy the conditions as follows :

1. Z axis 2nd reference point return.

2. B axis zero point return.

3. X axis 2nd reference point return.

4. The automatic pallet charger A should be in position.

5. APC A side should be has no pallet .

9-10
 9. AUTOMATIC PALLET CHANGE (APC) SYSTEM

M62 : Showing the action of move pallet B from the APC to the machine.
It should satisfy the conditions as follows :

1. Z axis 2nd reference point return.

2. B axis zero return.

3. X-axis 3rd reference point return.

4. Pallet B must in APC side.

5. Pallet A must in APC side.

M63 : Showing the action of move pallet B from the machine to the APC.
It should satisfy the conditions as follows :

1. Z axis 2nd reference point return.

2. B axis zero point return.

3. X axis 3rd reference point return.

4. The automatic pallet charger B should be in position.

5. APC B side should be has no pallet .

M64 : Showing the action of move pallet A from the APC to the machine.
It should satisfy the conditions as follows :

1. Z axis 2nd reference point return.

2. B axis zero point return.

3. X axis 2nd reference point return.

4. Pallet A must in APC side.

5. Pallet B must in APC side.

9-11
 MACHINING CENTER OPERATION AND MAINTENANCE MANUAL

9-4 AUTO IN AND OUT FOR SINGLE PALLET

M50 command can let the pallet auto in and out if the operator only use one
pallet.

1. Procedure :
B axis reference point return
↓
Start
↓
Z axis 2nd reference point return
↓ Determined by PMC
X axis 2nd reference point return ( pallet A ) or
X axis 3rd reference point return ( pallet B )
↓
Shuttle must at the center
↓
Table up and APC door open
↓
Shuttle forward
↓
Shuttle move to right (A) or
Shuttle move to left (B)
↓
Shuttle return
↓
Shuttle return to the center
↓ (Air blowing stops)
Machine stop
↓ (Replace workpiece)
Restart ( by pressing cycle start button )
↓ (Air blowing starts)
Shuttle move to right (A) or
Shuttle move to left (B)
↓
Shuttle forward
↓
Shuttle return to the center
↓
Shuttle return
↓
Table down and APC door close
↓
END

9-12
 9. AUTOMATIC PALLET CHANGE (APC) SYSTEM

2. EXECUTING PROGRAM

09002 (M50)；
＃100 = ＃4003；
G91 G30 Z0；
G28 B0；
M51；
IF [ ＃1003 EQ 0 ] GOTO 3；
IF [ ＃1004 EQ 0 ] GOTO 4；
IF [ ＃1000 EQ 1 ] GOTO 1；
IF [ ＃1001 EQ 1 ] GOTO 2；
G＃100；
＃3000 = 1 (APC SIDE IS NO A OR B PALLET )；
N1 G30 X0；
M61；
M00；
IF [ ＃1003 EQ 0 ] GOTO 3；
M64；
G＃100；
M99；
N2 G30 P3 X0；
M63；
M00；
IF [ ＃ 1004 EQ 0 ] GOTO 4；
M62；
G＃100；
M99；
N3＃3000 = 2 ( A PALLET NOT POSITIONING)；
N4＃3000 = 3 (B PALLET NOT POSITIONING)；

NOTE : 1. If the alarm NO. 501 "APC SIDE IS NO A OR B PALLET " appears it
implies there are no pallet A or pallet B on the APC.

2. The alarm NO.502 A PALLET NOT POSITIONING implies pallet A does

not in position. (X5.5 SIGNAL OFF)

9-13
 MACHINING CENTER OPERATION AND MAINTENANCE MANUAL

3. The alarm NO.503 "B pallet not positioning " implies the pallet B does
not in position. (X5.7 SIGNAL OFF)

4. Before executing M50, B axis must zero return first (G28 B0).

5. The APC READY must be on then can execute M50 command.

9-14
 9. AUTOMATIC PALLET CHANGE (APC) SYSTEM

9-5 MAINTENANCE ( VALID IN MDI MODE )

Select the MDI mode while maintenance. The following M codes can control the
solenoid directly.

MAINTENANCE COMMAND FORM CODE

1. M56 : Automatic door open

2. M57 : Automatic door close

3. M58 : Table up

4. M59 : Table down

5. M65 : Shuttle forward (APC → TABLE)

6. M66 : Shuttle returns (TABLE → APC)

7. M67 : Shuttle moves left

8. M68 : Shuttle moves right

9. M69 : Shuttle return to the center

9-15
 MACHINING CENTER OPERATION AND MAINTENANCE MANUAL

9-6 DATA ADDRESS FOR APC

D10 : Set the part program number of pallet A

D12 : Set the part program number of pallet B

Example :

If the part program number of pallet A is 0 1234, then D10 = 1234.

If the part program number of pallet B is 0 5678, then D12 = 5678.

NOTE : 1. If the part programs of both pallet A and B are the same, set the keep
relay K04.5 to 1 or D10 and D12 set the same value.

2. The program number above can be called by M30 for executing.

3. After M30 call the program for another pallet, if keep relay K4.4=0, the
machine will stop the operator must press " CYCLE START " to start
the new program.

4. If the operator wants to stop when the workplaces on both pallets

having been machined, must be set keep relay K4.0=0, K4.4=1.

5. Set KEEP RELAY K4.0=1, K4.4 = 1 in order to alternating executions

for pallet A and B.

9-16
 9. AUTOMATIC PALLET CHANGE (APC) SYSTEM

9-7 KEEP RELAY FOR APC

＃7 ＃6 ＃5 ＃4 ＃3 ＃2 ＃1 ＃0
K4 APCL WAIR M30.M M30.C BUD PAT ACSB M30.K

＃0 M30.K :Auto cycle start (K4.4=1)

0 : cycle start once

1 : cycle start continually

＃1 ACSB :ATC and APC stop in the SINGLE BLOCK

0 : unvalid
1 : valid

＃2 PAT :Pallet up/down check

0 : pallet up
1 : pallet down

＃3 BUD :B axis up/down check

0 : B axis up
1 : B axis down

＃4 M30.C :After M30, auto cycle start

0 : unvalid
1 : valid

＃5 M30.M : M30 call the program number in D10, D12 is

0 : valid
1 : unvalid

＃6 WAIR :Table air blowing

0 : table does not blow the air until table down (M59)
1 : when table is up (M58) the air start blowing

＃7 APCL :APC READY signal

0 : depend on the button in APC panel

1 : always on

9-17
 MACHINING CENTER OPERATION AND MAINTENANCE MANUAL

9-8 MANUAL B AXIS ZERO RETURN

When the batteries are exhausted of B axis absolute motor or the
parameter stored in the memory are erased .

The signal alarm of CNC will be displayed on the screen as follows：

340 4th-axis origin return

346 APX ALARM：4th-axis battery voltage 0

It has to replace new batteries ( chapter 10-6 ).for require of above alarm then
B axis zero return.

1. B axis zero return

(1) Set the value of keep relay K2.0 to 1 (manual B axis zero return valid)

(2) Prepare a sensor (B axis deceleration switch )which is in electrical

cabinet.

(3) Turn the mode selector to the zero return position then press B zero
return button.

(4) B axis begin rotation the rotation speed will be deceleration when sensor
is ON (sensor touch any metal, ex. cover....etc.). Take off sensor away
metal when direction is approached 0 degree then sensor will be off. The
actual position is B axis zero point.

Rotation B axis to any degree once time in MDI mode when direction
wasn't 0 degree then repeat 2~4 steps until it was 0 degree.

(5) Must be set the value of keep relay K2.0 to 0 for avoid B axis zero point
was changed when B axis zero return finish.

9-18
 9. AUTOMATIC PALLET CHANGE (APC) SYSTEM

9-9 ADJUSTMENT OF THE PALLET

EXCHANGING POSITION.
1. Pallet A at inside of machine

(1) B axis zero return (G28 B0)and X axis 2nd reference point return (G91 G30
X0；)

(2) Input M58 in MDI mode for pallet up.

(3) Push pallet from the machine to the APC with manual, then to check
whether they will be interfere with each other.

(4) If interferences will be occur, change the value of the parameter of X-axis
2nd reference point (0iMB/21iMB/18iMB：1241)

(5) Perform X-axis zero return after step 4, then repeat the step (1),(2),(3),(4)
until it move the pallet is smooth .

2. Pallet B at inside of machine

(1) B axis zero return (G28 B0)and X axis 3rd reference point return (G91 G30
X0 P3；)

(2) Input M58 in MDI mode for pallet up.

(3) Push pallet form the machine to the APC with manual, then to check
whether they will be interfere with each other.

(4) If interferences will be occur, change the value of the parameter of X-axis
3rd reference point (0iMB/21iMB/18iMB：1242)

(5) Perform X-axis zero return after step (4), then repeat the step (1),(2),(3),(4)
until it move the pallet is smooth.

3. If the pallet move are almost perfect, then test the movement of APC with
M60 by single block.

9-19
10-1 ROUTINE CHECKUPS........................................................ 10-1

10-2 LUBRICANT AND SUPPLY、THE PNEUMATIC AND 10-2

MAINTENANCE...................................................................

10-2-1 AUTOMATIC LUBRICATION SYSTEM FOR 10-2

SLIDEWAY..................................................................

10-2-2 DIAGRAM FOR LUBRICATION.................................. 10-3

10-2-3 PNEUMATIC FILTER.................................................. 10-4

10-2-4 MAINTENCE FOR PNEUMATIC FILTER................... 10-5

10-2-5 LUBRICATION OIL EXCHANGE PROCESS FOR 10-9

INDEX TABLE.............................................................

10-3 ALARM MESSAGE DISPLAY.........................…………….. 10-11

10-3-1 NC ALARM................................................................. 10-11

10-3-2 MECHANICAL ALARM............................................... 10-11

10-3-3 MECHANICAL WARNING MESSAGES DISPLAY..... 10-12

10-4 SETTING FOR PARAMETERS…………............................. 10-18

10-5 OVERTRAVEL..................................................................... 10-20

10-6 REPLACING BATTERIES…............................................... 10-21

10-6-1 CHANGING BATTERIES............................................ 10-21

10-7 ADJUSTMENT OF B AXIS BACKLASH............................. 10-23

10-8 SETTING FOR TIMER......................................................... 10-24

10-9 DATA FOR ADDRESS......................................................... 10-26

10-10 KEEP RELAY..................................................................... 10-27

10-11 SWITCH AND SOLENOID VALVE.................................... 10-41

10-11-1 SOLENOID VALVE LIST........................................... 10-43

10-11-2 LIMIT SWITCH AND PROXIMITY SWITCH LIST..... 10-45

10-12 HYDRAULIC DIAGRAM.................................................... 10-47

10-13 DOOR INTERLOCK RELEASE......................................... 10-51

 10. MAINTEANCE AND ADJUSTMENT

10. MAINTEANCE AND

ADJUSTMENT

10-1 ROUTINE CHECKUPS

1. Daily checkup

(1) Check the lubricant is sufficient.

(2) Remove chips on the sideways.

(3) Clean the taper of the spindle.

(4) Check the pneumatic air pressure.

(5) Check the hydraulic oil and pressure.

(6) Check whether the emergency stop and door interlock function works or
not.

(7) Check whether the all the buttons and switches function works or not.

2. Weekly checkup

Clean the filter of heat exchanger and spindle cooler.

3. Seasonally checkup

(1) Check the level and backlashes.

4. Six month checkup

Position accuracy of machine.

10-1
 MACHINING CENTER OPERATION AND MAINTENANCE MANUAL

10-2 LUBRICANT AND SUPPLY 、THE

PNEUMATIC AND MAINTENANCE
10-2-1 AUTOMATIC LUBRICATION SYSTEM FOR
SLIDEWAY
Oil will gushed out once time when the NC power is on. Afterwards, oil is
gushed at the time interval of ten minutes. and the oil gushed out by three axes
are moving.

Remark：

(1) Set the interval time to NO. timer1：60000 (ten minutes).

(2) The timer for gushing oil is set by PMC：30 seconds.

(3) M18 auto lubricate on for once.

10-2
 10. MAINTEANCE AND ADJUSTMENT

10-2-2 DIAGRAM FOR LUBRICATION

10-3
 MACHINING CENTER OPERATION AND MAINTENANCE MANUAL

10-2-3 PNEUMATIC FILTER

10-4
 10. MAINTEANCE AND ADJUSTMENT

10-2-4 MAINTENCE FOR PNEUMATIC FILTER

NORGREN FILTER UNITS：

ITEM Type NO. Description Quantity

1 B74G-4BK-AD1-RMN General Purpose Filter 1
2 F74C-4BD-QD0 Oil Removal Filter 1
3 L74M-4BP-QDN Lubricator 1
4 4314-52 Bracket 2
5 50φ(1-10kgf/cm2) Pressure Gauge 1

Characteristics：

1. Filter ： 5 μm.

2. Oil Removal Filter ： 0.01 μm.

3. Materials ：Aluminium.

4. Maximum Pressure ： 17.2 bar.

5. Maximum Temperature ： 79℃

6. Quick release bayonet bowl with interlock .

7. High visibility，prismatic lens，liquid level indicator.

8. Optional service life indicator.

9. Red service life indicator that provides a visual indication of the filter
element condition.

(a) when the indicator ascend，the filter element (Porous polypropylene)

must be replace.
(b) General purpose filter can be disassembled for cleaning (6 months) and
replace it every year. Lubricator element must be replace every 6 months.

10-5
 MACHINING CENTER OPERATION AND MAINTENANCE MANUAL

(1) B74G (Filter /Regulators)

A. Knob Adjusting：

Pressure Setting by.

C.W ：increase.
C.C.W ：decrease.

B. Guage Pressure：

display the pressure.

C. Element：

The element can be removes solid

particles and water.The element can
be cleaned with air gun every 6 months
，and replace it every year.

D. Automatic Drain：

The automatic drain is open when the

filter is not pressuried and closes
when pressuried to approx. 0.35 bar.
the drain operates when liquid
accumulates above a certain level or
when bowl pressure is reduced to zero.

E. Clamp，Slight class：

It is high visibility for liquid level

indicator.

F. Bowl，metal ：

Release the bowl by C.W. and installed

by C.C.W.

10-6
 10. MAINTEANCE AND ADJUSTMENT

(2) F74C (Oil Removak Filter)

A. Optional service life indicator：

The filter indication independent by

the element .If the red service life
indicator is ascend to top，that the
filter element must be replace.

B. Element：

The quick release bayonet type bowl

can be removed and replace it.

C. Clamp，slight class：

It is high visibility for liquid level

indicator.

D. Valve，Drain：

The liquid drain from the bowl by

manual.

E. Bowl，Metal：

Release the bowl by C.W.and installed

by C.C.W.

10-7
 MACHINING CENTER OPERATION AND MAINTENANCE MANUAL

(3) L74M (Lubricator)：

A. Fill Plug：

Release the plug to add oil R32.

B. Sight Feed dome：

A red adjusting Knob is ured for

applications containing one or more
points of lubrication.
C.W. ：increase.
C.C.W.：decrease.

C. Clamp，Sight class：

It is high visibility for liquid level

indicator.

D. Valve，Drain：

The liquid drain from the bowl by manual.

E. Bowl，metal ：

Relaese the bowl by C.W. and installed

by C.C.W.

10-8
 10. MAINTEANCE AND ADJUSTMENT

10-2-5 LUBRICATION OIL EXCHANGE PROCESS

FOR INDEX TABLE
1. Remove the slide cover from the saddle.

2. Put an oil collection pan under the drain.

3. Remove the plugs of the drain and the oiling port.

4. Supply new oil to the oiling port and put the plug on the port.

5. Mount the slide cover on the saddle,

PLUG IN
OIL GAUGE

PLUG OUT
SERVO MOTOR
Warning :

While lubricating the machine ， please pay attention to what as follows :

1. Use the specified lubricating oil in a given quantity whenever the machine
needs to be lubricated. If oil other than the specified brand is supplied or
excessively beyond the given quantity, the machine may sometimes be
adversely effected.

2. Prior to supplying oil, clean thoroughly the oil port so that dust and dirt will
not enter the machine.

3. Set an oil filter in each oil port，through which oil is to be supplied for
lubrication. Otherwise, dust and other foreign substances will get inside the
machine.

10-9
 MACHINING CENTER OPERATION AND MAINTENANCE MANUAL

4. For proper lubrication，it is wise not to use the whole quantity of oil in the
can even if the oil is new but to leave some oil remaining at the can bottom.

This is because the oil at this portion within the oil may sometimes contain
moisture and other foreign substances deposited on the can bottom.

5. Be sure to turn off the power to avoid hazards while changing the lubrication
oil.

10-10
 10. MAINTEANCE AND ADJUSTMENT

10-3 ALARM MESSAGE DISPLAY

The alarm led will be shown on the operation panel

10-3-1 NC ALARM
Refer to FANUC MANUAL for trouble shooting.

10-3-2 MECHANICAL ALARM

The alarm light on the operation panel will be on if the machine troubles.

TOOL NUMBER ALARM : A tool called is absents in the magazine.

LUBRICATION ALARM : The lubricating system fails or lacks lubricating oil.

10-11
 MACHINING CENTER OPERATION AND MAINTENANCE MANUAL

10-3-3 MECHANICAL WARNING MESSAGES

DISPLAY
The followings are four warning messages that might show on the screen
and the procedures for correcting them.

1010：SPINDLE ALARM

The alarm number will be displayed on the spindle controller (in the left
electrical box). Please refer to the FANUC manual for details of spindle
alarms.

1020：LUBRICATION ALARM

The LUBRICANTION ALARM LED on the control panel will light. This
means that lubricants need to be added.

1030：SPINDLE COOLING ALARM

The spindle cooling unit is not functioning. The causes may be

(1) Hydraulic pressure is too low.

(2) The compressor is off.

1040：X,Y,Z NOT ZERO RETURN

This alarm will be displayed when press the CYCLE START after power
on without zero return. Please zero return X, Y, Z at zero return mode.

1050：GEAR CHANGE ALARM 1

H→L gear change hasn’t finished.

10-12
 10. MAINTEANCE AND ADJUSTMENT

1060：GEAR CHANGE ALARM 2

L→H gear change hasn’t finished.

1070：MAGAZINE NUMBER ALARM 1

Standby tool number isn’t the same as the tool number of arm in the
state of returning tools.

1080：MAGAZINE NUMBER ALARM 2

Standby number isn’t the same as T code number in the state of

selecting tools.

1090：MAGAZINE ALARM

Tool arm is in the magazine side or ATC door is interlocked when

magazine rotating.

1100：M6 ALARM

After the command of M6 T××, the tool did not come to the standby
position.

1110：TOOL NUMBER ALARM

Tool number isn’t in the range from one to sixty.

1120：PIN ALARM

Luck pin of magazine is not in the correct position.

1130：COUNTER ALARM

The sensor for counting is abnormal.

10-13
 MACHINING CENTER OPERATION AND MAINTENANCE MANUAL

1140：ATC ALARM

Auto tool change hasn’t finished.

1150：B AXIS UP ALARM

B axis up hasn’t finished.

1160：B AXIS DOWN ALARM

B axis down hasn’t finished.

1170：PALLET DOWN ALARM

Pallet down is not ok.

1180：SHUTTLE ALARM

When shuttle forward finished, both of the sensors for detecting the
completions of shuttle backward and forward are on.

1190：APC ALARM

Auto pallet change hasn’t finished.

1210：GEAR STATUS ERROR ALARM

Cause：High/low gear switch abnormal.

Solution：1.Check gear is low or high, and corresponding signal if

normal. (HIGH GEAR：X8.3; LOW GEAR：X8.5)

2.Adjusting switch to the suitable position.

3.Check solenoid valve or relay in fault. (HIGH GEAR：Y0.3;

LOW GEAR：Y0.4)

10-14
 10. MAINTEANCE AND ADJUSTMENT

1220：TOOL CLAMP SIG (X8.7) ABNORMAL

Cause：Tool clamp switch abnormal.

Solution：1.Adjusting switch to the suitable position.

2.To replace it.

1230：PALLET NOT DOWN, CANNOT CUT

Cause：Table is up and spindle is rotating.

Solution：Executing “M59” command that table down, then restart.

1270：SPINDLE SPEED=0, CANNOT CUT

Cause：Executing “G01” command, but spindle isn’t rotating.

Solution：1.If it want to cutting, spindle must be rotate.

2.If without cutting, then executing “M94” command to

cutting interlock cancel.

1280：COOLANT TANK TOO LOW

Cause：Coolant level too low.

Solution：1.Add coolant to the tank.

2.Low level detects signal “X21.3”.

1290：COOLANT (M16) PRESSURE TOO LOW

Cause：Pressure of coolant through spindle too low.

Solution：1.Check pressure switch if fault.

2.Adjust switch or replace it.

10-15
 MACHINING CENTER OPERATION AND MAINTENANCE MANUAL

3.Input signal “X20.7”.

1340：COOLANT TANK TOO HIGH

Cause：Coolant level too high.

Solution：1.If coolant of tank is full, and decrease it

2.Adjust switch or replace it.

3.Input signal “X21.2”.

1350：TOOL LIFE ALARM

Cause：NO. of uses or time is expired for tool of specify.

Solution：Please reset and replace tool of specify.

1360：NITROGEN BALANCE PRESSURE TOO LOW

Cause：Pressure too low (less than 70kgf/cm2).

Solution：1.Replace nitrogen vase.

2.Switch is fault and replace it.

3.Input signal “X18.3”.

1370：SPINDLE OVERLOAD ALARM

Cause：Spindle load value greater than setting value.

Solution：1.If it is in cutting condition, then check spindle speed,

feedrate and cut depth if suitable.

2.If it isn’t in cutting condition, check setting value of data

table if suitable.

1380：HIGH PRESSURE FILTER ALARM

10-16
 10. MAINTEANCE AND ADJUSTMENT

Cause：Jam for high pressure filter.

Solution：To dismount filter, and clear it.

2051：PUSH “FEED HOLD” BUTTON AFTER TURN TO “HANDLE” MODE

Cause：ATC or APC stop (it doesn’t have in correct position).

Solution：1.Turn to “HANDLE” mode.

2.Push “FEED HOLD” button, then ATC or APC return to

correct position step by step.

2052：TABLE DOES NOT HAVE DOWN

Cause：Executing X axis moving but table is up.

Solution：Executing “M59” command, and table is down, then X axis

can move.

10-17
 MACHINING CENTER OPERATION AND MAINTENANCE MANUAL

10-4 SETTING FOR PARAMETERS

Parameters of the 0iMB/21iMB/18iMB are set by the manufacturer. Only
backlashes may need to be changed by the user. If the user wants to change
the settings of certain parameters, he must fully understand the meanings of
the parameters because incorrect settings may cause malfunctions. Please
refer to operation manual by FANUC for the meaning of each parameter.

Follow the procedure below to set parameters.

(1) Place the NC in the MDI mode or the emergency stop state.

(2) Follow the substeps below to enable writing of parameters.

1. To display the setting screen, press the SETTING function key as many
times as required, or alternatively press the SETTING function key once,
then the SETTING section select soft key. The first page of the setting
screen appears.

2. Position the cursor on “PARAMETER WRITE” using the cursor move

keys.

SETTING (HANDY) O0001 N00010

PARAMETER WRITE = 0 ( 0 : DISABLE 1 : ENABLE)

TV CHECK = 0 ( 0 : OFF 1 :ON)
PUNCH CODE = 0 ( 0 : EIA 1 : ISO)
INPUT UNIT = 0 ( 0 : MM 1 : INCH)
I /O CHANNEL = 0 ( 0 _ 3 : CHANNEL NO. )

3.Press the [(OPRT)] soft key to display operation select soft keys.

MDI STOP *** *** *** 10 : 03 : 02

[NO. SRH] [NO : 1] [OFF : 0] [+ INPUT] [INPUT]

4. To set “PARAMETER WRITE=” to 1, press the ON: 1 soft key, or

alternatively enter 1 and press the INPUT soft key. From now on, the

10-18
 10. MAINTEANCE AND ADJUSTMENT

parameters can be set. At the same time an alarm condition (P/S100

PARAMETER WRITE ENABLE) occurs in the CNC.

(3) To display the parameter screen, press the SYSTEM function key as
many times as required, or alternatively press the SYSTEM function key
once, then the PARAM section select soft key. (See “1. Displaying
Parameters.”)

(4) Display the page containing the parameter you want to set, and position
the cursor on the parameter. (See “1. Displaying Parameter.”)

(5) Enter data, then press the [INPUT] soft key. The parameter indicated by
the cursor is set to the entered data.

(6) If parameter setting is complete, set “PARAMETER WRITE=” to 0 on the

setting screen to disable further parameter setting.

(7) Reset the NC to release the alarm condition (P/S100).

If an alarm condition (P/S000 PLEASE TURN OFF POWER) occurs in the
NC, turn it off before continuing operation.

BACKLASH COMPENSATION

Parameter No. 1851 shows the values of backlash compensations for all
axes. If the servo motor of the Y axis is disassembled, its location will change
when it is reassembled. Parameter No. 1850 is used to perform proper
adjustment. Parameters.

I/O DEVICE

No. 20--No. 23 and No. 101--No. 123 are related to the settings of I/O devices.

10-19
 MACHINING CENTER OPERATION AND MAINTENANCE MANUAL

10-5 OVERTRAVEL
1. When the travel of an axis reaches its default limit, the warning message of
overtravel will be displayed on the screen. The procedures for lifting the
message are as follows:

(1). Move the axis axis in the direction opposite to the overtravel.

(2). Press the RESET key.

2. If the axes do not return to the reference point before operating the machine,
the default travel limit will not function, and the moving parts may overtravel
or even trigger limit switches. As a result, the machine will be in the state of
emergency stop (EMG). The procedures for releasing the emergency stop
are as follows:

(1) Turn the EMG RELEASE switch on for several seconds until the READY
light on the control panel is on.

(2) Turn the hand wheels to move the axes to their normal workspace.
Carefully watch the directions when moving the axes.

10-20
 10. MAINTEANCE AND ADJUSTMENT

10-6 REPLACING BATTERIES

10-6-1 CHANGING BATTERIES
When the power of the batteries are exhausted, the sign BAT will be
displayed on the screen. The procedures for changing batteries are as follows:

(1) Turn on the machine.

(Note：if the power is not on while changing batteries, all the data stored in
the memory will be erased.)

(2) Remove the cover of the battery case.

(3) Take out batteries.

(4) Change batteries.

(5) Put the cover back.

(6) Turn off the machine.

16i/18i/21i
NC UNIT

10-21
 MACHINING CENTER OPERATION AND MAINTENANCE MANUAL

0i NC UNIT

WARNING
Using other than the recommended battery may result in the battery
exploding. Replace the battery only with the specified battery
(A02B-0200-K102).

CAUTION
Steps (1) to (3) should be completed within 30 minutes. Do not
leave the control unit without a battery for any longer than the
specified period. Otherwise, the content of memory may be lost.
If steps (1) to (3) may not be completed within 30 minutes, save all
contents of the SRAM memory to the memory card. Thus, if the
contents of the SRAM memory are lost, the contents can be
restored easily.

10-22
 10. MAINTEANCE AND ADJUSTMENT

10-7 ADJUSTMENT OF B AXIS BACKLASH

1. Take off cover and servo motor.

2. Shake gear which in hole of servo motor with hand. It have to perform proper
adjustment if it has backlash following.

(1) Untighten bolt which is at sink of moon type (two pieces)and servo motor
(four pieces).

(2) Move bolt along sink of moon type (CW→increase backlash CCW→
reduce backlash) at the same time, shake gear for check if adjustment is
finish.

(3) It will be finish for adjustment backlash when gear is unshake, then
tighten six pieces of bolt.

(4) Put motor.

(5) Put cover.

10-23
 MACHINING CENTER OPERATION AND MAINTENANCE MANUAL

10-8 SETTING FOR TIMER

NO. DATA APPLICATION
1 600000 INTERVAL FOR AUTOMATIC LUBRICATION
2 600000 INTERVAL FOR CHIP CONVEYOR
3 480 DOOR INTERLCOK TIMER FOR SPINDLE STOP
4 900000 INDEX AIR PRESSURE SWITCH DETECT ON TIMER
5 3000 INDEX AIR PRESSURE SWITCH DELECT
6
7 1000 COUNTER TIMER1
8 1000 COUNTER TIMER2
9 5000 PIN ALARM TIMER
10
11 200 ATC ARM MOVES FORWARD
12 200 ATC ARM MOVES BACKWARD
13 200 ATC ARM MOVES LEFT
14 200 ATC ARM MOVES RIGHT
15 200 ATC ARM ＋180°
16 200 ATC ARM －180°
17 200 TOOL CLAMP
18 200 TOOL UNCLAMP
19 496 ATC ARM MOVE TOWARD MAGAZINE
20 200 ATC ARM RETURN TO THE NORMAL POSITION
21 496 ATC ARM MVOE TOWARD SPINDLE
22 200 MAGAZINE ROTATES C.W.
23 200 MAGAZINE ROTATES C.C.W.
24 496 PIN FOR MAGAZINE ORIENTATION MOVES BACKWARD
25 496 PIN FOR MAGAZINE ORIENTATION MOVES FORWARD
26 5000 ATC ALARM TIMER
27 1000 APC ALARM TIMER
28 3000 CALL LIGHT ON DELAY TIMER
29 4000 B AXIS INDEX TABLE DOWN ALARM TIMER
30 1496 B AXIS INDEX TABLE ARRIVE
31 1000 B AXIS INDEX TABLE UP
32 0 B AXIS INDEX TABLE DOWN
33 3000 TABLE UP
34 3000 TABLE DOWN
35 1000 SHUTTLE MOVES FORWARD
36 1000 SHUTTLE MOVES BACKWARD
37 1000 SHUTTLE MOVES LEFT
38 1000 SHUTTLE MOVES RIGHT
39 1000 TURRET CLAMP DELAY TIMER
40 1000 TURRET UNCLAMP DELAY TIMER

10-24
 10. MAINTEANCE AND ADJUSTMENT

FIX TIMER

NO DATA APPLICATION
01 500 LAMP FLASH ON
02 500 LAMP FLASH OFF
03 30000 AUTOMATIC LUBRICATION ON TIMER DELAY
04 60000 CHIP CONVEYOR NO.1,2 ON TIMER DELAY
05 60000 CHIP CONVEYOR NO.3 ON TIMER DELAY
06 500 DATA MOVE TIMER
07 1000 AUTO CYCLE START OFF TIMER
08 1000 AFTER M30，AUTO CYCLE START TIMER
09 5000 SPINDLE COOLING ALARM TIMER
10 2000 AUTOMATIC TOOL LENGTH MEASUREMENT OFF TIMER
11 5000 GEAR CHANGE ALARM TIMER
12
13
14
15 5000 B AXIS CLAMP/UNCLAMP ALARM DELAY TIMER
16
17
18
19
20
21

10-25
 MACHINING CENTER OPERATION AND MAINTENANCE MANUAL

10-9 DATA FOR ADDRESS

NO DATA APPLICATION

D1 NUMBER OF TOOL IN PRE-TOOL POT

BEFORE OF ARM ROTATION 180° NUMBER OF TOOL IN THE SPINDLE

D2
LATER OF ARM ROTATION 180° NUMBER OF LAST TOOL IN THE SPINDLE

D3 NUMBER OF TOOL IN THE SPINDLE

D10 PROGRAM NUMBER OF PALLET A

D12 PROGRAM NUMBER OF PALLET B

D22 50 SPINDLE SPEED FOR DOOR INTERLOCK

10-26
 10. MAINTEANCE AND ADJUSTMENT

10-10 KEEP RELAY

＃7 ＃6 ＃5 ＃4 ＃3 ＃2 ＃1 ＃0
K0 M05C M06C AFL ZLK ABS TUP.LK ACOL

＃0 ACOL K0.5(M06C)，K0.6(M05C)，K1.2 (PSC) control is.

0 : depending on K1.3(TOCL).
1 : unvalid for any mode.

＃1 TUP.LK Table up, X axis interlock.

0 : valid.
1 : unvalid.

＃2 ABS MANUAL ABSOLUTE.

0 : depend on hard-key.
1 : depend on soft-key.

＃3 ZLK Z AXIS LOCK.

0 : depend on hard-key.
1 : depend on soft-key.

＃4 AFL AUXILIARY FUNCTION LOCK.

0 : depend on hard-key.
1 : depend on soft-key.

＃5 M06C At the moment of tool changing ，the coolant will

0 : stop.
1 : nonstop.

＃6 M05C Coolant motor does not start until the spindle rotates.
0 : yes.
1 : beyond the limit.

10-27
 MACHINING CENTER OPERATION AND MAINTENANCE MANUAL

＃7 ＃6 ＃5 ＃4 ＃3 ＃2 ＃1 ＃0
K1 AL.L ST.L CALL STL TOCL PSC PSP TAP.K

＃0 TAP.K Air blow for tapping :

0 : invalid.
1 : valid.

＃1 PSP While executing M01& M00 :

0 : the spindle will stop.
1 : the spindle will not stop.

＃2 PSC While executing M01& M00 :

0 : coolant will stop.
1 : coolant will not stop.

＃3 TOCL K0.5(M06C)，K0.6(M05C)，K1.2(PSC).
0 : valid at the modes of TAPE and MEN.
1 : valid for any mode.

＃4 STL While executing M06 or T code, the cycle start lamp.

0 : flash.
1 : not flash.

＃5 CALL Work light :

0 : valid.
1 : unvalid.

＃6 ST.L START call light (green) :

0 : valid.
1 : unvalid.

＃7 AL.L ALARM call light (red) :

0 : valid.
1 : unvalid.

10-28
 10. MAINTEANCE AND ADJUSTMENT

＃7 ＃6 ＃5 ＃4 ＃3 ＃2 ＃1 ＃0
K2 ZRN.AL BIL ZIL YIL XIL B.ZRN

＃0 B.ZRN Manual B axis zero return is.

0 : unvalid.
1 : valid.

＃1 XIL X axis interlock.

0 : valid.
1 : unvalid.

＃2 YIL Y axis interlock.

0 : valid.
1 : unvalid.

＃3 ZIL Z axis interlock.

0 : valid.
1 : unvalid.

＃4 BIL B axis interlock.

0 : valid.
1 : unvalid.

＃6 ZRN.AL When X,Y,Z axes not zero return.

0 : Cycle start unvalid.
1 : Cycle start valid.

10-29
 MACHINING CENTER OPERATION AND MAINTENANCE MANUAL

＃7 ＃6 ＃5 ＃4 ＃3 ＃2 ＃1 ＃0
K3 T.JOG T.HAN AL.CAL H.SP HINT HAN SPC

＃1 SPC Spindle cooling AL.

0 : valid.
1 : unvalid.

＃2 HAN MANUAL PULSE GENERATOR.

0 : single manual pulse generator.
1 : multi manual pulse generator.

＃3 HINT Handle interruption.

0 : unvalid.
1 : valid.

＃4 H.SP Spindle C.W, CCW and orientation in manual mode.

0 : unvalid.
1 : valid.

＃5 AL.CAL When alarm, sleep switch.

0 : valid.
1 : unvalid.

＃6 T.HAN Teach in handle (PLAYBACK) .

0 : unvalid.
1 : valid.

＃7 T.JOG Teach in jog (PLAYBACK).

0 : unvalid.
1 : valid.

10-30
 10. MAINTEANCE AND ADJUSTMENT

＃7 ＃6 ＃5 ＃4 ＃3 ＃2 ＃1 ＃0
K4 APCL WAIR M30.M M30.C BUD PAT ACSB M30.K

＃0 M30.K Auto cycle start (K4.4：1).

0 : cycle start once.
1 : cycle start continually.

＃1 ACSB ATC and APC stop in the SINGLE BLOCK.

0 : not valid.
1 : valid.

＃2 PAT Pallet up/down check.

0 : Pallet up .
1 : Pallet down.

＃3 BUD B axis up/down check.

0 : B axis up.
1 : B axis down.

＃4 M30.C After M30，auto cycle start.

0 : not valid.
1 : valid.

＃5 M30.M M30 call the program number in D10，D12 is.

0 : valid.
1 : not valid.

＃6 WAIR Table air blowing.

0 : Table does not blow the air until table down ( M59 ).
1 : When table is up ( M58) the air start blowing.

＃7 APCL APC READY signal.

0 : Depend on the button in APC panel.
1 : Always on.

10-31
 MACHINING CENTER OPERATION AND MAINTENANCE MANUAL

＃7 ＃6 ＃5 ＃4 ＃3 ＃2 ＃1 ＃0
K5 APC PUD.C CP3 CP1, 2 PCP.C PDN.C LUB.I LUB.AL1

＃0 LUB.AL1 Lubrication alarm display :

0 : valid.
1 : unvalid.

＃1 LUB.I Lubrication oil :

0 : When X,Y,Z move ,oil flow out.
1 : Oil flows out by timing.

＃2 PDN.C Pallet down detect (X9.5) (MCH-800, it must set to 1) :

0 : valid.
1 : unvalid.

＃3 PCP.C Pallet up detect (X9.6).

0 : valid.
1 : unvalid.

＃4 CP1, 2 CHIP CONVEYOR 1, 2.

0 : manual & auto (M6).
1 : manual.

＃5 CP3 CHIP CONVEYOR 3.

0 : valid.
1 : unvalid.

＃6 PUD.C Pallet down air pressure check (X3.1).

0 : valid.
1 : unvalid.

＃7 APC APC ready lamp is.

0 : off.
1 : on. (APC can execute this moment).

10-32
 10. MAINTEANCE AND ADJUSTMENT

＃7 ＃6 ＃5 ＃4 ＃3 ＃2 ＃1 ＃0
K6 XAIR SAIR TAIR ZAIR AIRZ

＃0 AIRZ Z axis slideway auxiliary air switch.

0 : off.
1 : on (depend on k6.1).

＃1 ZAIR Z axis slideway auxiliary air switch.

0 : always ON，but OFF when Z axis is at the 1st or 2nd
reference point.
1 : when Z axis is moving it switch ON，when Z axis stop it
switch OFF.

＃2 TAIR Air blow when M06.

0 : When exchange tools the spindle will not blow the air
until the ATC arm's movement " BACKWARD " is in
action.
1 : When exchange tools the spindle will blow the air at the
tool is pulled from the spindle.

＃3 SAIR Air Blow when tool unclamp by manual.

0 : The spindle will not blow the air when tool unclamp by
manual.
1 : The spindle will blow the air when tool unclamp by
manual.

＃5 XAIR X axis slideway auxiliary air.

0 : always ON，but OFF when X axis is at the 1st or 2nd or
3rd reference point.
1 : when X axis is moving it switch ON，when X axis stop it
switch OFF.

10-33
 MACHINING CENTER OPERATION AND MAINTENANCE MANUAL

＃7 ＃6 ＃5 ＃4 ＃3 ＃2 ＃1 ＃0
K7 APC.D

＃5 APC.D APC door.

0 : close.
1 : open.

10-34
 10. MAINTEANCE AND ADJUSTMENT

＃7 ＃6 ＃5 ＃4 ＃3 ＃2 ＃1 ＃0
K8 ATC.ILK APC.ILK SPED DOOR.ILK

＃0 DOOR.ILK Operation door interlock is.

0 : NO (Normal open).
1 : NC (Normal close).

＃1 SPED When door is opened the spindle speed：

0 : 50 rpm.
1 : depend on S command.

＃4 APC.ILK APC door interlock signal is.

0 : NO (Normal open).
1 : NC (Normal close).

＃5 ATC.ILK ATC door interlock signal is.

0 : NO (Normal open).
1 : NC (Normal close).

10-35
 MACHINING CENTER OPERATION AND MAINTENANCE MANUAL

＃7 ＃6 ＃5 ＃4 ＃3 ＃2 ＃1 ＃0
K9 P.CUT MEL.SV TUR.ROT TUR.UCL TUR.CL

＃0 TUR.CL TURRET CLAMP ABNORMAL ALARM DISPLAY.

0 : valid.
1 : unvalid.

＃1 TUR.UCL TURRET UNCLAMP ABNORMAL ALARM DISPLAY.

0 : valid.
1 : unvalid.

＃2 TUR.ROT TURRET ROTATE ABNORMAL ALARM DISPLAY.

0 : valid.
1 : unvalid.

＃3 MEL.SV MELDAS SERVO MOTOR ALARM DISPLAY.

0 : unvalid.
1 : valid.

＃4 P.CUT PALLET NOT DOWN, CANNNOT CUT ALARM DISPLAY.

0 : valid.
1 : unvalid.

10-36
 10. MAINTEANCE AND ADJUSTMENT

＃7 ＃6 ＃5 ＃4 ＃3 ＃2 ＃1 ＃0
K10 ATC.S7 ATC.S6 ATC.S5 ATC.S4 ATC.S3 ATC.S2 ATC.S1

＃0 ATC.S1 ARM BACK & STANDBY POSITION.

0 : NO.
1 : YES.

＃1 ATC.S2 ARM BACK & TOWARD SPINDLE SIDE POSITION.

0 : NO.
1 : YES.

＃2 ATC.S3 ARM BACK & CATCH SPINDLE POSITION.

0 : NO.
1 : YES.

＃3 ATC.S4 ARM FORWARD & CATCH SPINDLE POSITION.

0 : NO.
1 : YES.

＃4 ATC.S5 ARM BACK & TOWARDS MG. SIDE POSITION.

0 : NO.
1 : YES.

＃5 ATC.S6 ARM FORWARD & TOWARDS MG. SIDE POSITION.

0 : NO.
1 : YES.

＃6 ATC.S7 ARM FORWARD & STANDBY POSITION.

0 : NO.
1 : YES.

10-37
 MACHINING CENTER OPERATION AND MAINTENANCE MANUAL

＃7 ＃6 ＃5 ＃4 ＃3 ＃2 ＃1 ＃0
K11 APC.S6 APC.S5 APC.S4 APC.S3 APC.S2 APC.S1

＃0 APC.S1 SHUTTLE BACK & CENTER POSITION.

0 : NO.
1 : YES.

＃1 APC.S2 SHUTTLE BACK & RIGHT POSITION.

0 : NO.
1 : YES.

＃2 APC.S3 SHUTTLE BACK & LEFT POSITION.

0 : NO.
1 : YES.

＃3 APC.S4 SHUTTLE FORWARD & RIGHT POSITION.

0 : NO.
1 : YES.

＃4 APC.S5 SHUTTLE FORWARD & CENTER POSITION.

0 : NO.
1 : YES.

＃5 APC.S6 SHUTTLE FORWARD & LEFT POSITION.

0 : NO.
1 : YES.

10-38
 10. MAINTEANCE AND ADJUSTMENT

＃7 ＃6 ＃5 ＃4 ＃3 ＃2 ＃1 ＃0
K12

10-39
 MACHINING CENTER OPERATION AND MAINTENANCE MANUAL

＃7 ＃6 ＃5 ＃4 ＃3 ＃2 ＃1 ＃0
K13 SP.LOAD

＃1 SP.LOAD SPINDLE OVERLOAD ALARM.

0 : unvalid.
1 : valid.

10-40
 10. MAINTEANCE AND ADJUSTMENT

10-11 SWITCH AND SOLENOID VALVE

POSITION DIAGRAM FOR SOLENOID

10-41
 MACHINING CENTER OPERATION AND MAINTENANCE MANUAL

THE POSITIONS OF LIMIT SWITCH AND PROXIMITY SWITCH

10-42
 10. MAINTEANCE AND ADJUSTMENT

10-11-1 SOLENOID VALVE LIST

NO. POSITION VICKERS NORTHERN 7-OCEAN APPLICATION NOTE
SOL1 Spindle high and DG4V-3-2N SWH-G92-D2 Directional Y1,Y2
low speed solenoid valve
MT-02W MTC-02W Flowrate
regulating valve
SOL2 Tool clamp / DG4V-3-2A SWH-G92-B2 Directional Y3
unclamp solenoid valve
SOL3 Index table up DG4V-3-2N SWH-G92-D2 Directional Y22,Y23
and down solenoid valve
MT-02W MTC-02W Flowrate
regulating valve
SOL4 Table up and DG4V-3-2N SWH-G02-D2 Directional Y20,Y21
down solenoid valve
MT-02W MTC-02W Flowrate
regulating valve
MPR-02B Pressure
regulating valve
SOL5 Shuttle backward DG4V-3-2N SWH-G02-D2 Directional Y25,Y26
and forward solenoid valve
MT-02W MTC-02W Flowrate
regulating valve
Shuttle left and DG4V-3-7C SWH-G02-7C Directional Y27,Y28
right solenoid valve
SOL6 MT-02W MTC-02W Flowrate
regulating valve
MT-02B MT-02B Flowrate
regulating valve
SOL7 Magazine DG4V-3-2A SWH-G02-B2S Directional Y17
orientation solenoid valve
SOL8 Magazine rotates DG4V-3-6C SWH-G02-C4 Directional Y15,Y16
C.W/ CCW solenoid valve
MT-02W MTC-02W Flowrate
regulating valve
SOL9 Arm move to the DG4V-3-2N SWH-G02-D2 Directional Y11,Y12
magazine solenoid valve
SOL10 Arm move to the DG4V-3-2N SWH-G02-D2 Directional Y9,Y10
spindle solenoid valve
MT-02W MTC-02W Flowrate
regulating valve
SOL11 Arm backward DG4V-3-2N SWH-G02-D2 Directional Y7,Y8
and forward solenoid valve
SOL12 Arm moves left DG4V-3-2N SWH-G02-D2 Directional Y5,Y6
and right solenoid valve
SOL13 Arm ±180° DG4V-3-2N SWH-G02-D2 Directional Y13,Y14
solenoid valve
SOL14 ATC door DG4V-3-2N SWH-G02-D2 Flowrate
regulating valve
MT-02W MTC-02W Directional Y20,Y21
solenoid valve

10-43
 MACHINING CENTER OPERATION AND MAINTENANCE MANUAL

NO. POSITION VICKERS NORTHERN 7-OCEAN APPLICATION NOTE

SOL15 APC door DG4V-3-2N SWH-G02-D2 Flowrate regulating
valve
M-02W MTC-02W Pressure
regulating valve
MPC-02A Counterbalance
valve
SOL16 Headstock (NACHI)
counterbalance GR-G03-A2
SOL20 Spindle air blow 21T2BV28-F Y4

SOL21 Z axis air blow 21T2BV28-F Y35

SOL22 Pallet air blow 21T2BV28-F Y31

SOL23 Index table air blow 21T2BV28-F Y36

SOL24 Pallet down 21T2BV28-F Y32
pressure check
Only MCH-800:
SOL25 Pallet setting SWH-G02-D2

10-44
 10. MAINTEANCE AND ADJUSTMENT

10-11-2 LIMIT SWITCH AND PROXIMITY SWITCH

LIST

NO. POSITION OMRON YAMATAKE BULLUFF REMARK

LS1 X axis stroke ZCQ-2255

LS2 Y axis stroke LDV-5202

LS3 Z axis stroke ZCQ-2255

LS4 Interlock of electric 2LS-J6

cabinet

LS5 High speed ZCQ-2255

LS6 Low speed ZCQ-2255

LS7 Tool clamp ZCQ2155

LS8 Tool unclasp ZCQ2155

LS9 Deceleration for X axis ZCQ-2255

LS10 Deceleration for Y axis LDV-5204

LS11 Deceleration for Z axis LDV-5204

LS12 Deceleration for B axis BES516-325E3R NPN/NO 4mm

LS13 Table up ZCQ-2255

LS14 Table down ZCQ-2255

LS15 Arm right BES516-325E4-Y03 PNP/NO 2mm

LS16 Arm left BES516-325E4-Y03 PNP/NO 2mm

LS17 Arm forward BES516-325E4-Y03 PNP/NO 2mm

LS18 Arm backward BES516-325E4-Y03 PNP/NO 2mm

LS19 Arm ＋180° BES516-325E4-Y03 PNP/NO 2mm

LS20 Arm －180° BES516-325E4-Y03 PNP/NO 2mm

LS21 Arm moves to the 2mm
BES516-325E4-Y03 PNP/NO
spindle
LS22 Arm returns to the 2mm
BES516-325E4-Y03 PNP/NO
normal position
LS23 Arm moves to the 2mm
BES516-325E4-Y03 PNP/NO
magazine
LS24 Counter BES516-325E4-Y03 PNP/NO 2mm

LS25 Tool detect BES516-356E4-Y03 PNP/NO 4mm

10-45
 MACHINING CENTER OPERATION AND MAINTENANCE MANUAL

NO. POSITION OMRON YAMATAKE BULLUFF REMARK

LS26 Magazine orientation BES516-325E4-Y03 PNP/NO 2mm

LS27 APC door WLCA2

LS28 Pallet A detcet BES516-325E4-Y03 PNP/NO 2mm

LS29 Pallet B position BES516-325E4-Y03 PNP/NO 2mm

LS30 Pallet B detcet BES516-325E4-Y03 PNP/NO 2mm

LS31 Pallet B position BES516-325E4-Y03 PNP/NO 2mm

LS32 Shuttle forward BES516-356E4-Y03 PNP/NO 4mm

LS33 Shuttle backward BES516-356E4-Y03 PNP/NO 4mm

LS34 Shuttle left BES516-325E4-Y03 PNP/NO 2mm

LS35 Shuttle in center BES516-325E4-Y03 PNP/NO 2mm

LS36 Shuttle right BES516-325E4-Y03 PNP/NO 2mm

LS37 APC door

LS38 Automatic tool length P-10F-B-B(METROL)
measurement
LS39 Lubrication oil

LS40 Spindle cooling

LS41 Hydraulic pressure PS-70-10(NORTHMAN) Switch
pressure

NO. POSITION GUARD MASTER REMARK

LS42 Interlock for operating door TITAN
LS43 Interlock for rear door CADET
LS44 Interlock for magazine door CADET
LS45 Interlock for operating door (MCH-800) TITAN
LS47 Interlock for APC side operation door (left) ENSIGN
LS48 Interlock for APC side operation door (right) ENSIGN
LS49 Interlock for APC door ENSIGN

10-46
 10. MAINTEANCE AND ADJUSTMENT

10-12 HYDRAULIC DIAGRAM

10-47
MACHINING CENTER OPERATION AND MAINTENANCE MANUAL

10-48
 10. MAINTEANCE AND ADJUSTMENT

10-49
 MACHINING CENTER OPERATION AND MAINTENANCE MANUAL

PNEEUMATIC DIAGRAM

10-50
 10. MAINTEANCE AND ADJUSTMENT

10-13 DOOR INTERLOCK RELEASE

SAFETY CRITICAL COMPONENTS

10-51
MACHINING CENTER OPERATION AND MAINTENANCE MANUAL

10-52
 10. MAINTEANCE AND ADJUSTMENT

Install two "safety interlock switches with guard locking" on the front door of
the guard.

The safety switch can't release the pin from the interlock state until all stop
conditions of moveable parts, as follows, yield.

1. Spindle stops completely.

2. Three axes stop completely.

3. Magazine stops completely.

10-53
 MACHINING CENTER OPERATION AND MAINTENANCE MANUAL

The manual unlocking ports are provided as shown below. Either of the
covering security screws can be removed by the special screwdriver bit
supplied allowing a thin screwdriver blade to be inserted and pushed to unlock,
the guard locking mechanism.

IT IS IMPORTANT THAT THE SECURITY SCREW IS REPLACED AND FULLY

TIGHTENED TO MAINTAIN THE IP67 PROTECTION RATING.

10-54
 10. MAINTEANCE AND ADJUSTMENT

Install a Guard master safety switch on each side door of the guard. When
opening the side door, the pin jumps off and machine comes to stop. Until the
side door is closed. The machine can be restarted.

10-55
 MACHINING CENTER OPERATION AND MAINTENANCE MANUAL

Electricity-break safety switch in the electric box.

When opening the electric box, the safety switch jumps off so that the circuit
becomes off.

10-56
A. OPEN/CLOSE LINEAR SCALE................................................ A - 1

B. FSSB START–UP PROCEDURE/MATERIALS

B-1 OVERVIEW.............................................................................. B - 1
B-2 SLAVE...................................................................................... B - 2
B-3 AUTOMATIC SETTING............................................................ B - 3
B-3-1 GENERAL CONFIGURATION(SEMI-CLOSED LOO P)... B - 6
B-3-2 GENERAL CONFIGURATION(CLOSED LOOP).............. B - 8

C. AUTOMATIC TOOL LENGTH MEASURE................................. C - 1

D. X、Z、Y AXIS ORIGIN ADJUSTING D-1

E. CALL A/B PALLET MACRO PROGRAM.................................. E - 1

 APPENDIX A. OPEN/CLOSE LINEAR SCALE

OPEN/CLOSE LINEAR SCALE

1. Move to the middle position for table that you want to specify’s
axis, and rapid mode switching to “L”.

2. The following table lists parameter related to the linear scale.

(1) ISB/ 3 digit after decimal point：

Pitch 10mm 12mm 16mm

Open Open Open Description

PRM.NO Close Close Close
LS176 LF191 LF192 LS176 LF191 LF192 LS176 LF191 LF192
A separate
1815#1 detector is:
0 1 1 1 0 1 1 1 0 1 1 1
(OPTX) 0:not used
1: used
Function for
setting the
1005#1 reference position
0 0 0 0 0 0 0 0 0 0 0 0
(DLZX) without dogs:
0:invalid
1:valid
Velocity and
position pulses by
2000#0
0 0 1 0 0 0 1 0 0 0 1 0 ten internally:
(PLC)
0:invalid.
1:valid.
Number of velocity
2023 8192 8192 819 8192 8192 8192 819 8192 8192 8192 819 8192
pulse.
Number of
2024 12500 10000 10000 20000 12500 12000 12000 24000 12500 16000 16000 32000
position pulse.
Flexible feed gear.
2084 1 1 1 1 3 1 1 1 4 1 1 1
(numerator)
Flexible feed gear.
2085 100 1 10 20 250 1 10 20 250 1 10 20
(denominator)
Position pulse
2185 0 0 0 10 0 0 0 10 0 0 0 10 conversion
coefficient.
Reference counter
1821 10000 10000 10000 10000 12000 12000 12000 12000 16000 16000 16000 16000
size.

A-1
 MACHINING CENTER OPERATION AND MAINTENANCE MANUAL

(2) ISC/ 4 digit after decimal point：

Pitch 10mm 12mm 16mm

Open Open Open Description

PRM.NO Close Close Close
LS176 LF191 LF192 LS176 LF191 LF192 LS176 LF191 LF192
A separate
1815#1 detector is:
0 1 1 1 0 1 1 1 0 1 1 1
(OPTX) 0:not used
1: used
Function for
setting the
1005#1 reference position
0 0 0 0 0 0 0 0 0 0 0 0
(DLZX) without dogs:
0:invalid
1:valid
Velocity and
position pulses by
2000#0
0 0 1 0 0 0 1 0 0 0 1 0 ten internally:
(PLC)
0:invalid.
1:valid.
Number of velocity
2023 8192 8192 819 8192 8192 8192 819 8192 8192 8192 819 8192
pulse.
Number of
2024 12500 10000 10000 20000 12500 12000 12000 24000 12500 16000 16000 32000
position pulse.
Flexible feed gear.
2084 1 10 1 1 3 10 1 1 4 10 1 1
(numerator)
Flexible feed gear.
2085 10 1 1 2 25 1 1 2 25 1 1 2
(denominator)
Position pulse
2185 0 0 0 10 0 0 0 10 0 0 0 10 conversion
coefficient.
Reference counter
1821 100000 10000 100000 100000 120000 12000 120000 120000 160000 16000 160000 160000
size.

Note：1. Detect unit 1μ for “LS176”; detect unit 0.1μ for “LF191”; detect unit
0.05μ for “LF192”.

2. If it generates “AL.410 servo excess error：xx axis”, please setting

PRM.2018#0 (The signal direction for the separate detector).

3. If it generates “AL.445 soft disconnection alarm”, and check “FSSB” if

setting.

A-2
 APPENDIX A. OPEN/CLOSE LINEAR SCALE

3. Turn off the power on again, then mode select switch change to
“HANDLE”.

4. Turning the plus/minus direction slow to check speed if normal

for specify axis just now.

5. If handle mode is normal, then test Jog→ Rapid→ Zero Return etc.

6. It is successfully after finish above action.

7. Finish, setting the PRM.1005#1(DLZX) to “1”, then to prevent

coordinate shift.

NOTE：If it close linear scale, you must check your program

coordinate if shift. (very important)

A-3
 APPENDIX B. FSSB start-up procedure/materials

FSSB START – UP
PROCEDURE / MATERIALS
B-1 OVERVIEW
With a system that uses the FSSB, the parameters below need to be set for axis
setting. (Set other parameters as usually done.)
● No. 1023
● No. 1905
● No. 1910 to 1919
● No. 1936, 1937
For setting of these parameters, three methods are available.
1. Automatic setting
By entering data including the relationship between axes and amplifiers on
the FSSB setting screen, a calculation for axis setting is made automatically,
and parameter Nos. 1023, 1905, 1910 through 1919, 1936, and 1937 are
automatically set.
2. Manual setting 2
Enter desired values directly in all of parameter Nos. 1023, 1905, 1910
through 1919, 1936, and 1937.
Before setting the parameters, fully understand the functions of the
parameters.
3. Manual setting 1(NOTE)
Based on the setting of No. 1023, default axis setting is performed.
Parameter Nos. 1905, 1910 through 1919, 1936, and 1937 need not be set.
Automatic setting is not performed.

NOTE
With manual setting 1, usable functions are limited. So,
when starting up the FSSB, use automatic setting or manual setting 2
whenever possible.

B-1
 MACHINING CENTER OPERATION AND MAINTENANCE MANUAL

B-2 SLAVE
In a system using the FSSB, the CNC, servo amplifiers, and separate detector
interface units are connected with each other via optical cables. These
amplifiers and pulse modules are referred to as slaves. Assume that a 2–axis
amplifier consists of two slaves, and a 3–axis amplifier consists of three slaves.
Slave numbers (1, 2, 3, ..., 10) are assigned to the slaves in ascending order; a
younger number is assigned to a slave that is closer to the CNC.

CNC

Slave
No.
Control Program
axis axis name
No. No. 1020
1 axis AMP 1

1 X L-axis
2
2 axis AMP
M-axis 3
2 Y
L-axis 4
3 Z 2 axis AMP
5
M-axis
4 A
M1 6
5 B
1 axis AMP 7
6 C
M2 8

NOTE) M1/M2：Separate detector interface unit 1st/2nd.

B-2
 APPENDIX B. FSSB start-up procedure/materials

B-3 AUTOMATIC SETTING

When the following parameters are set, automatic setting can be performed
using the FSSB setting screen:
Bit 0 of No. 1902 = 0
Bit 1 of No. 1902 = 0
For automatic setting on the FSSB setting screen, use the procedure below.
1. Set a servo axis number in No. 1023.
Be sure to match an axis number set in No. 1023 with the total number of
axes of the servo amplifiers connected via optical cables.
2. On the servo initialization screen, initialize the servo parameters.
3. Turn off then on the power to the CNC.

4. Press function key SYSTEM .

5. Pressing the continuous menu key several times displays [FSSB].

6. Pressing soft key [FSSB] switches the screen display to the amplifier setting
screen (or the FSSB setting screen selected previously), and displays the
following soft keys:

7. Press soft key [AMP].

8. On the amplifier setting screen, set a controlled axis number connected to
each amplifier.
The amplifier setting screen lists the slaves in ascending order of slave
numbers from top to bottom. So, when setting controlled axis numbers,
consider which amplifier axis is to be connected to which CNC axis,
sequentially, starting with the amplifier axis closest to the NC. On this
setting screen, 0 and duplicate numbers cannot be entered.

B-3
 MACHINING CENTER OPERATION AND MAINTENANCE MANUAL

9. Press soft key [SETING]. (This soft key appears when a value is entered.)

10. Press function key SYSTEM

.

11. Pressing the continuous menu key several times displays [FSSB].
12. Pressing soft key [FSSB] switches the screen display to the amplifier
setting screen, and displays the following soft keys:

13. Press soft key [AXIS].

14. On the axis setting screen, set information on each axis.

15. The axis setting screen lists the CNC axes in ascending order of axis
numbers from top to bottom.
When any of the following is to be performed for each axis, the setting of
this screen is required:
● Use of a separate detector
● Exclusive use of a DSP (CPU for servo control) by one axis (for use of a
current loop period of 125 µs or learning control, for example)
● Use of a CS axis controlled axis
● Use of tandem control

B-4
 APPENDIX B. FSSB start-up procedure/materials

16. Press soft key [SETING]. (This soft key appears when a value is entered.)

This operation starts an automatic calculation, and parameter Nos. 1023, 1905,
1910 through 1919, 1936, and 1937 are automatically set.
Bit 1 of parameter No. 1902 is set to 1 to indicate that each of these parameters
has been set. When the power is turned off then back on, axis settings are
made according to each parameter.
● Notes on using the simple electronic gear box (EGB) function
When using the simple electronic gear box (EGB) function, perform EGB axis
setting (parameter No. 7771) before automatic setting using the FSSB setting
screen. Without EGB axis setting, correct values cannot be set by automatic
setting using the FSSB setting screen.

B-5
 MACHINING CENTER OPERATION AND MAINTENANCE MANUAL

B-3-1 GENERAL CONFIGURATION (SEMI-CLOSED

LOOP)

Step 1 Set the following with parameter No. 1023:

X:1
Y:2
Z:3
A:4
Step 2 Initialize the servo parameters for each axis.
Step 3 Turn on then off the power to the CNC.
Step 4 Enter the axis numbers on the amplifier setting screen.

B-6
 APPENDIX B. FSSB start-up procedure/materials

Step 5 Press soft key [SETING]. (This soft key appears when a value is
entered.)
SYSTEM
Step 6 Press function key .

Step 7 Pressing the continuous menu key several times displays

[FSSB].
Step 8 Pressing soft key [FSSB] switches the screen display to the
amplifier setting screen, and displays the following soft keys:

Step 9 Press soft key [AXIS].

Step 10 Press soft key [(OPRT)] without entering any data, then press soft
key [SETING].
Step 11 Turn off then on the power to the CNC. This completes the setting.

B-7
 MACHINING CENTER OPERATION AND MAINTENANCE MANUAL

B-3-2 GENERAL CONFIGURATION (CLOSED LOOP)

Step 1 Set the following with parameter No. 1023:

X:1
Y:2
Z:3
A:4
Step 2 Initialize the servo parameters for each axis.
Step 3 Turn on then off the power to the CNC.
Step 4 Enter the axis numbers on the amplifier setting screen.

B-8
 APPENDIX B. FSSB start-up procedure/materials

Step 5 Press soft key [SETING]. (This soft key appears when a value is
entered.)
Step 6 Press function key SYSTEM
.

Step 7 Pressing the continuous menu key several times displays

[FSSB].
Step 8 Pressing soft key [FSSB] switches the screen display to the
amplifier setting screen, and displays the following soft keys:

Step 9 Press soft key [AXIS].

Step 10 Set the separate detector on the axis setting screen. (Separate
detector interface unit: M1/M2)

B-9
 MACHINING CENTER OPERATION AND MAINTENANCE MANUAL

Step 11 Press soft key [SETING]. (This soft key is displayed when a value
is entered.)
Step 12 Set bit 1 of parameter No. 1815 to 1 for the Y–axis and A–axis.
Step 13 Turn off then on the power to the CNC. This completes the setting.

B-10
 APPENDIX C. Automatic tool length measure

AUTOMATIC TOOL LENGTH

MEASURE
1. The macro program (O9009) apply to FANUC control–0i/18i/21iMB
、0iMC.

2. General wiring diagrams.

I/O interface PCB MCH I/O interface PCB terminal
DL-HM-001 TB9:105A & 24V
DL-HM-002 TB9:105A & 24V
105A DL-HT-002 TB9:105A & 24V
24V
Sensor

3. The “M26” command for tool length measure cover up, and
“M27” command for tool length measure cover down.

NOTE：If table dimension is 630X630mm, cover allow to

up, after B axis rotate to “36” degree.
(Because cover up interfere with table each other)

4. Test skip signal (X4.7) if normal, then procedure as follows：

① Executing “M26” command, then cover up.
② Executing [SYSTEM]→ [PMC]→ [PMCDGN]→ [STATUS]→ X4.7→
[SEARCH].
③ To touch the probe, then signal (X4.7) should be from “0” to
“1”.
④ Executing G91 G31 G01 X-200 F100 in MDI mode, then touch
the probe when X axis is moving.
⑤ The X axis should be stop (If without, please check signal
(X4.7) and parameter No.6200#1).

C-1
 MACHINING CENTER OPERATION AND MAINTENANCE MANUAL

5. Set machine coordinate (X,Y,Z) of Sensor (Probe)：

A. Machine coordinate of Sensor：

#510：X axis machine coordinate of center of Sensor.

#511：Y axis machine coordinate of center of Sensor

#512：Z axis machine coordinate of center of Sensor

B. Method of setting macro #512：

Put a tool which length is already know

#512
on the spindle. SENSOR
Input M26 command of auto. tool length
cover open, If machine type=MCH-800
define the coordinate values of stored stroke checks in the
negative directions for Y axis in machine coordinate
system (parameter 1321=-50000).
Manually move Z axis to Sensor. Detecting Sensor signal by
DGN(0i/18i/21iMB、0iMC：X4.7) While tool approaches
Sensor, move Z axis slowly until tool touches Sensor.
(0i/18i/21iMB、0iMC：X4.7) is on when sensor is touched.

Example：
76543210
X4.7 □1111111
1

C-2
 APPENDIX C. Automatic tool length measure

#512：Z axis machine coordinate tool length

Ex：Z axis coordinate ：-324.158

Tool length ： 230.45

Then #512=-324.158—230.45=-554.608

Note：(1) It’s not necessary to set #510,#511 and #512 every time,

Unless they are modified or cleared.

(2) When #510~#512 setting complete, Input M27

command of auto. tool length cover close.
6. Application：

Command：

G65 P9009 H__Z__( T__X__Y__ )

H：OFFSET NO. of tool length in program

Z：about tool length(Max . ±50mm)

T：tool number (It can be forgotten when tool number is spindle

tool)
X,Y：X,Y axes bias of tool edge to center of face cutter

Y
X

NOTE：( ) can be forgotten when they are not used.

C-3
 MACHINING CENTER OPERATION AND MAINTENANCE MANUAL

7. Flow chart：

G65 P9009 Hxx Zxx (Txx Xxx Yxx)

Break wire for sensor YES ALARM(3003 SENSOR ERROR)

NO

H=Null
YES ALARM(3001 FORMAT ERROR)
or Z=Null

NO

Y、Z axis 2nd point return

Is there data in NO
T?

YES

Tool select finish, and

tool change

Cover up (M26) NOTE：If table dimension

630x630mm, B axis must
rotate to 36 degree.

X、Y axis move to the

position of sensor

According to about tool length

(Zxx), and Z axis move to probe

Touch sensor

Is there output of NO ALARM(3002 TOOL NOT FOUND)

signal from sensor

YES

Calculator, and measure value

write to the offset (Hxx)

Y、Z axis zero return

Cover close (M27)

End

C-4
 APPENDIX D. X、Y、Z axis origin adjusting

ಏҜ ࡁ൴ొ THE ADJUSTMENTS OF THE STROKE AND THE PALLET

CENTER FOR MCH-500/800
ࢱᇴ 1/7

1. TARGET

To standardize the operations of setting the strokes and the pallet center
locations for MCH 500/800.

2. SUITABLE RANGE

This operation standard is suitable for the adjustment of every axial

stroke and the B axial turning center location of MCH 500/800.

3. TOOLS AND INSTRUMENTS IN USE

ITEM NAME ACCURANCY REMARK

SPECIFIC AMOU
ATION NT
1 Testing bar 300mm Runout: below 3 ɢ 1 Standard length and
Cylindricity:below 3 diameter should be
ɢ given.
2 Dial gauge 0.001 scale 1 (Including magnetic
base)
3 Height HP-150 0.01mm 1
setter

4. PROCEDURES OF CALIBRATING EVERY AXIAL STROKE CENTER LOCATION

(1) Parameter settingĈ

a. Machine zero (G53)

NO TYPE
MCH-500 MCH-800 REMARK
0M 15M 18M
800 (1240|X) (1240|X) 375000 675000 Machine zero point position for X
axis

801 (1240|Y) (1240|Y) 730000 1050000 Machine zero point position for X
axis

802 (1240|Z) (1240|Z) 780000 1300000 Machine zero point position for X
axis

D-1
 MACHINING CENTER OPERATION AND MAINTENANCE MANUAL

ಏҜ ࡁ൴ొ THE ADJUSTMENTS OF THE STROKE AND THE PALLET

CENTER FOR MCH-500/800
ࢱᇴ 2/7

b. Stroke range
NO TYPE MCH-500 MCH-800
0M 15M 18M
700 5220 (X) 1320 (X) 380000 680000 X axis 1st stroke
limit
701 5220 (Y) 1320 (Y) 735000 1055000 Y axis 1st stroke limit
702 5220 (Z) 1320 (Z) 785000 1305000 Z axis 1st stroke limit

704 5221 (X) 1321 (X) -380000 -680000 X axis 2nd stroke
limit
705 5221 (Y) 1321 (Y) 50000 50000 Y axis 2nd stroke
limit
706 5221 (Z) 1321 (Z) 180000 300000 Z axis 2nd stroke
limit

X,Z axis machine zero

(G28)
X axis reference zero

375 (675) 780 (1300)

Z axis reference

Y axis reference

730(1050)

Values inside( ) are MCH-800's

Y axis machine zero

D-2
 APPENDIX D. X、Y、Z axis origin adjusting

ಏҜ ࡁ൴ొ THE ADJUSTMENTS OF THE STROKE AND THE PALLET

CENTER FOR MCH-500/800
ࢱᇴ 3/7

(2) The adjustments of the stroke for X axis and the pallet turning center
location.
a. Fit the testing bar to the spindle. The center line of the testing bar
should run through the pallet center.(as shown in Fig 1)
b. Perform the manual reference point return for the X axis, and then move
the pallet to machine zero point by G53 X0.
c. Fix the dial gauge on the pallet. Let the probe of the dial gauge point
towards the screw hole located on the pallet center and apply it against
the round surface of the testing bar.
d. Move the Y axis up and down zero both the dial gauge and the relative
coordinate value of Y axis, when the maximum value in readings of the
dial gauge is measured.
e. Please elevate the Y axis, until the Y axis reach the height which the
testing bar does not hit the dial gauge while the pallet rotating.
f. Input B180 under MDI mode to make the pallet rotate 180o(as shown in
Fig 1).
g. Lower the Y axis to the position of the relative coordinate reference
point. To obtain the difference in readings of the dial gauge, and divide
it by 2.
Input the parameter valuesĈ

0M 15M 18M

508 1850 (X) 1850 (X)

h. Repeat steps b~g. Let the difference in reading be equivalent to zero

while the pallet being on the positions of 0o and 180o.
RemarkĈThe dog for the reference point return should be moved if the
difference in readings is greater than 5mm while the pallet
being on the positions of 0o and 180o.

o
180

Figure 1

D-3
 MACHINING CENTER OPERATION AND MAINTENANCE MANUAL

ಏҜ ࡁ൴ొ THE ADJUSTMENTS OF THE STROKE AND THE PALLET

CENTER FOR MCH-500/800
ࢱᇴ 4/7
(3) Adjustmenting the stroke for Z axis
a. It should be accomplished to find out the turning center of the B axis
before adjusting the stroke for Z axis.(steps 2.b~2.g)
b. Perform the reference point returns for Z axis.
c. Input B90 under MDI mode to make the pallet rotate 90o.
d. Let the end surface of the testing bar touch the prabe of the dial gauge
and its reading turn out to be zero by means of moving the Z axis (as
shown in Fig 2).
e. Record the Z axis machine coordinate position and calculate its stroke.
For example, if the standard length of the testing bar is L=316.31, the
standard diameter of the testing bar is ɫ:49.75

When the end surface of the testing bar touches the prabe of the dial
gauge and its reading turn out to be zero, the machine coordinate
position of the Z axis should be
316.31-49.75/2=291.435 (standard value)
If the recorded value of the machine coordinate position for Z axis does
not equal to the standard value, please compensate it by means of
revising the parameter values.

The parameter values are as followsĈ

0M 15M 18M REMARK

510 1850 (Z) 1850 (Z) Z axis reference point shift

Rotating180o

o
90 Z+

Rotating
o
90 o Z-
0

Figure2

D-4
 APPENDIX D. X、Y、Z axis origin adjusting

ಏҜ ࡁ൴ొ THE ADJUSTMENTS OF THE STROKE AND THE PALLET

CENTER FOR MCH-500/800
ࢱᇴ 5/7
(4) Adjusting the Y axial stroke
a. Mount the height setter on the pallet (for the sake of promoting
accurancy, the height setter should be calibrated before using).
b. Perform the reference point return for Y axis.
c. Let the end surface of the testing bar touch the probe of the height
setter and the reading turns out to be zero by means of moving the Y
axis (as shown in Fig 3).
d. Record the machine coordinate position of Y axis and calculate its
stroke.
For example,
the standard diameter of the testing bar is ɫ:49.75mm
the standard height of the height setter is H:150mm
When the end surface of the testing bar reaches the zero position of the
height setter, the machine coordinate position of the Y axis should be
150+49.75/2=174.875 (standard value)
If the recorded value of the machine coordinate position of the Y axis
does not equal to the standard value, please compensate it by means of
revising the parameter valuesĈ
The parameter values are as followsĈ
0M 15M 18M REMARK

509 1850 (Y) 1850 (Y) Y axis reference point shift

Figure 3

D-5
 MACHINING CENTER OPERATION AND MAINTENANCE MANUAL

ಏҜ ࡁ൴ొ THE ADJUSTMENTS OF THE STROKE AND THE PALLET

CENTER FOR MCH-500/800
ࢱᇴ 6/7

5. SETTING APC EXCHANGE POSITIONS (2ndĂ3rd REFERENCE POINTS)

1. ParameterĈ

NO
TYPE MCH-500 MCH-800 Remark

0M 15M 18M

735 1241 1241 APC exchange position for X axis 2nd reference
(X) (X) pallet point

780 1242 1242 APC exchange position for X axis 3rd reference
(X) (X) pallet point

2. Setting parameter valuesĈ

a. The setting procedure 4 should be accomplished before setting the

exchange positions for pallets to fulfill automatic pallet change.
b. Perform the manual reference point return for X axis and then move the
pallet to 2nd, 3rd reference point by G30 command in MDI mode.
c. Adjust the APC exchange position for pallet A to the proper
position.(2nd reference point)
d. Record the machine coordinate value of X axis.
Input it to the position of the 2nd reference point for X axis.
e. Adjust the APC exchange position for pallet B to the proper
position.(3rd reference point)
f. Record the machine coordinate value of X axis.
Input it to the position of the 3rd reference point for X axis.

RemarkĈThe coordinate values of the 2nd and 3rd reference points are
positions relative to the machine zero point.

D-6
 APPENDIX D. X、Y、Z axis origin adjusting

ಏҜ ࡁ൴ొ THE ADJUSTMENTS OF THE STROKE AND THE PALLET

CENTER FOR MCH-500/800
ࢱᇴ 7/7

6. SETTING ATC TOOL EXCHANTE POSITIONS (2nd REFERANCE POINTS

FOR Y AND Z AXES)

1. Parameter Ĉ

NO TYPE
MCH-500 MCH-800 Remark
0M 15M 18M
Y axis 2nd reference point
736 1241 (Y) 1241 (Y) ATC tool exchange
coordinate value
position
Y axis 3rd reference point
737 1242 (Z) 1242 (Z) The same as above
coordinate value

2. Setting parameter valuesĈ

a. The setting procedure 4 should be accomplished before setting the

ATC ready positions for tools.
b. Perform the reference point return for Y and Z axes in advance by G30
command in MDI mode.
c. Adjust the tool exchange positions for tools to the proper positions.
d. Record the machine coordinate values of Y and Z axes. Input them
respectively to the positions of Y and Z axis 2nd reference points.

RemarkĈThe coordinate values of the 2nd reference points are the

positions relative to the machine zero point.

D-7
 APPENDIX E. Call A/B pallet macro program

CALL A/B PALLET MACRO

PROGRAM
%
O9004(CALL A PALLET M601)
#100=#4001
#101=#4003
IF[#1003EQ0]GOTO991
IF[#1004EQ0]GOTO992
IF[#1000EQ1]GOTO999
IF[#1001EQ1]GOTO120
IF[[#1000+#1001]EQ0]GOTO130
GOTO999
N120G91G00G30Y0Z0
G28B0
M51
G30P3X0
M63
G30P2X0
M64
GOTO999
N130G91G00G30Y0Z0
G28B0
M51
G30P2X0
M56
M58
M64
GOTO999
N991#3000=2(A PALLET NOT POS)
N992#3000=3(B PALLET NOT POS)
N999G#100G#101
M99
%
NOTE：PRM.6074=601

E-1
 MACHINING CENTER OPERATION AND MAINTENANCE MANUAL

%
O9005(CALL B PALLET M602)
#100=#4001
#101=#4003
IF[#1003EQ0]GOTO991
IF[#1004EQ0]GOTO992
IF[#1000EQ1]GOTO110
IF[#1001EQ1]GOTO999
IF[[#1000+#1001]EQ0]GOTO130
GOTO999
N110G91G00G30Y0Z0
G28B0
M51
G30P2X0
M61
G30P3X0
M62
GOTO999
N130G91G00G30Y0Z0
G28B0
M51
G30P3X0
M56
M58
M62
GOTO999
N991#3000=2(A PALLET NOT POS)
N992#3000=3(B PALLET NOT POS)
N999G#100G#101
M99
%

NOTE：PRM.6075=602

E-2