BW64 P/N 580-00516

Installation Guide
BW64

045-57012 Rev A B
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Copyright Notice & Disclaimer

Copyright © 2004 – 20156 BridgeWave Communications. All rights reserved.

Printed in the USA

No portion of this publication may be reproduced, copied, or distributed without the written consent of
BridgeWave Communications. BridgeWave reserves the right to update or change the material in this
publication at any time without notice. BridgeWave has made every effort to ensure that the information
and the instructions contained in the publication are adequate and is not responsible for any errors or
omissions due to typing, printing, or editing of this document.
Purchasers of BridgeWave products should make their own evaluation to determine the suitability of
each such product for their specific application. BridgeWave’s obligations regarding the use or
application of its products shall be limited to those commitments to the purchaser set forth in its
Standard Terms and Conditions of Sale for a delivered product.
This publication has been prepared for professional and properly trained personnel, and the customer
assumes full responsibility when using the information herein.

Export Control
All BridgeWave radio products are restricted commodities that fall under ECCN 5A002 of the
Department of Commerce. These products are "ENC restricted" under section 740.17(b)(2) of the Export
Administration Regulations (EAR). BridgeWave products may only be exported, re-exported,
transferred, or retransferred in accordance with Export Administration Regulations. Diversion contrary
to U.S. law is expressly prohibited.

Product Compatibility
While every effort has been made to verify operation of this product with many different
communications products and networks, BridgeWave makes no claim of compatibility between its
products and other vendors’ equipment. It is assumed that users have thoroughly evaluated this
product’s performance in the communications environment in which it will be used.

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Safety
CAUTION, WARNING, and DANGER statements have been strategically placed in the text to alert
personnel of possible hazards. These statements must be closely observed.
The following general safety precautions must be observed during all phases of operation and service of
the products covered in this manual. Failure to comply with these precautions or with specific warnings
elsewhere in this manual willfully violates standards of design, manufacture, and intended use of the
product. BridgeWave assumes no liability for the customer’s failure to comply with these requirements.

 These BridgeWave radios meet all applicable FCC and Industry Canada (IC) safety
requirements for general population exposure to radio frequency emissions; however, it is best
to avoid prolonged, unnecessary exposure to the front of the radio while it is operating.
 The outdoor equipment must be properly grounded to provide some protection against voltage
surges and built-up static charges. In the event of a short circuit, grounding reduces the risk of
electrical shock.

For installations in the U.S.A., refer to Articles 810830 of the National Electrical Code,
ANSI/NFPA No. 70, for information with respect to proper grounding and applicable lightning
protection for DC cables. The installer must also follow any additional local building and
electrical code regulations.

For installations in all other countries, implement protection in accordance with the safety
standards and regulatory requirements of the country where the equipment is to be installed.
 Do not install or operate this equipment in the presence of flammable gases or fumes. Operation
of any electrical instrument in such an environment constitutes a definite safety hazard.
 Do not install substitute parts or perform any unauthorized modification to the equipment.
Changes or modifications not expressly approved by BridgeWave can void the user’s authority
to operate the equipment.

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Regulatory Information
This device complies with FCC Part 15.255 and Industry Canada RSS-210.

Operation is subject to the following two conditions:

(1) This device may not cause harmful interference, and,

(2) This device must accept any interference that may cause undesired operation.

French Translation:

Le présent appareil est conforme aux CNR d’Industrie Canada applicables aux appareils radio exempts
de licence. L’exploitation est autorisée aux deux conditions suivantes:

(1) l’appareil ne doit pas produire de brouillage;

(2) l’utilisateur de l’appareil doit accepter tout brouillage radioélectrique subi, même si le
brouillage est susceptible d’en compromettre le fonctionnement.

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Equipment Precautions
Water and Moisture - These BridgeWave radios are designed to withstand weather conditions typically
encountered when installed outdoors.

Power information
A suitable transient voltage suppressor shall be installed if the length of the DC supply cable exceeds
140 feet.

The power supply for the equipment shall be a listed ITE power supply of Listed Class II power unit
rated at +/-37.5 to 60VDC, minimum 60Watts.

When used with the optional POE64 kit, the PoE Extractor accepts a ±37.5 to ±60VDC, minimum
60Watts input from an external Power Supply Equipment (PSE) source.

RF Radiation Safety, Maximum Permissible Exposure (MPE) Limits

Regarding guidelines for Human exposure limits to Radio Frequency (RF) electromagnetic fields, the
BW64 product has been evaluated for compliance with FCC OET Bulletin 65 and human exposure
limits recommended by the International Commission on Non-Ionizing Radiation Protection (ICNIRP),
IEEE, and adopted by ANSI.

BW64 devices, utilizing 10inch (25.4cm) integrated antennas and BW64E devices utilizing 2ft (60cm)
diameter antennas, are below the General Population/Uncontrolled Exposure limits of 1 mW/cm2, and
well below the Occupational/Controlled Exposure limit of 5mW/cm2 at a distance of 82.02 centimeters
for the BW64 and 206 centimeters for the BW64E.

Product Changes or Modifications

Users of this equipment are hereby cautioned that changes or modifications not expressly approved by the party
responsible for the compliance could void the user’s authority to operate the equipment

The BW64unit, utilizing internal 10” diameter antenna is below the General Population/Uncontrolled
Exposure limits of 1 mW/cm2, and well below the Occupational/Controlled Exposure limit of 5mW/cm2
at any Near-Field, Transition, or Far-Field distance region including the antenna surface.

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Restricted Access
This product is for installation in a restricted-access location, where there will be no access to the
equipment, except by trained service persons.

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Table of Contents

Copyright Notice & Disclaimer .................... i 3.4 Installation Tools ............................. 13

Export Control .............................................. i 3.5 Radio Mount Installation................. 14
Product Compatibility................................... i 3.6 Radio Installation ............................ 16
Safety ............................................................ ii 3.7 Installing Optional POE64 Kit ........ 18
Regulatory Information............................... iii 3.8 Attach Grounding ............................ 20
Equipment Precautions ............................... iv 3.9 Cable & Conduit Installation .......... 21
Power information ...................................... iv 3.10 Pre-Antenna Alignment Concepts 24
RF Radiation Safety, Maximum Permissible 3.11 Antenna Alignment ....................... 27
Exposure (MPE) Limits .............................. iv 3.12 Ice Shield Installation (Optional) 29
Restricted Access ...................................... viv
Appendix A: Troubleshooting ..................... 30
1 Introduction ............................................ 2
Appendix B: RSL Voltage vs. Distance ...... 32
1.1 Purpose.............................................. 2
1.2 Prior Knowledge ............................... 2 Standard Limited Warranty & Software
License ........................................................... 33
1.3 Contact Information .......................... 3

2 Site Planning ........................................... 4

2.1 General .............................................. 4
2.2 Equipment Checklist .......................... 4
2.3 Line of Sight ...................................... 4
2.4 Link Distance Limits.......................... 4
2.5 Antenna Location .............................. 5
2.6 Cabling & Power Requirements ....... 5
2.7 Example Cabling Diagrams .............. 8
2.8 Grounding & Lightning................... 10
2.9 Conduit ............................................ 10

3 Installation............................................. 11
3.1 Overview.......................................... 11
3.2 Equipment Unpacking ..................... 11
3.3 Equipment Inventory ....................... 12

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1 Introduction

1.1 Purpose
The information in this guide is directed to persons who must perform or coordinate the tasks associated
with the process of installing wireless communication devices, and planning communication network
applications.

1.2 Prior Knowledge

This manual assumes the operator has at least basic experience with and an understanding of wireless
technology and some familiarity with configuring and operating networking equipment. Preferably, the
person installing this equipment fully understands the information covered in this manual prior to
attempting these procedures.
DANGER, WARNING and NOTE statements have been placed in various sections throughout this
document to alert personnel of possible traffic affecting issues and to provide additional tips and helpful
information. These statements should be closely observed.

Symbol Description
Indicates that personal injury can result if the user does not
comply with the given instruction.

A DANGER statement will describe the potential hazard, its

possible consequences, and the steps to perform to avoid
personal injury.

Indicates that equipment damage, process failure and/or loss of

data can result if the user does not comply with the given
instructions.

A WARNING statement will describe the potential hazard, its

possible consequences, and the steps to perform to avoid
serious equipment damage.

Provides supplementary information to emphasize a point or

procedure, or provides a tip for easier operation.

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1.3 Contact Information
Technical Assistance and Customer Service

BridgeWave distributors and resellers are authorized local service providers and are responsible for
immediate Tier 1 customer support. If a problem cannot be resolved, contact BridgeWave Customer
Service for assistance:
Regional Standard Support
Available Monday through Friday from 8:00 AM to 5:00 PM UTC local time, per region.
NAM (North America) UTC -8
+1 (408) 567-6906
EMEA (Europe, Middle East, and Africa) UTC +0
+1 (408) 457-6658
APAC (Asia Pacific) UTC +8
+1 (408) 457-6659

The UTC coverage times do not reflect daylight saving time

adjustments.

E-mail: support@bridgewave.com
Return Material Authorization (RMA)

Should BridgeWave equipment have to be returned for repair or replacement, an RMA number must be
obtained from BridgeWave. When returning equipment, be sure to write the RMA number on the
outside of the shipping carton, and follow instructions received from support upon approval of the
RMA.
BridgeWave Sales

For questions pertaining to the purchase of equipment, software licenses, warranties, or services please
contact sales at the following:

E-mail: sales@bridgewave.com
Inside Sales: +1.866.577.6908

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2 Site Planning

2.1 General
Before the start of an installation, a survey should be conducted of the proposed area of the site(s). The
survey personnel should be familiar with the details required to install the BridgeWave radio system.

2.2 Equipment Checklist

The person performing the survey will need the following equipment:
 Binoculars
 GPS Navigation Device
 Tape Measure
 Site Survey Report Form

2.3 Line of Sight

Clear line of sight (LOS) is required for proper operation. Planning should include an investigation into
future building plans that could block the LOS path, and other long-term incremental obstructions, such
as trees. Intermittent obstructions, such as aircraft at a nearby airport, should also be considered.
The following table details the minimum clearance needed from obstacles near the path in order to
ensure the radios will operate properly.
Path Length Minimum Clearance
(meters) (meters)
250 0.56
500 0.79
750 0.97
1000 1.12

Table 2-1: Minimum Clearance at Mid Path for Various Path Lengths

2.4 Link Distance Limits

Measurement of the link distance is important in estimating the link availability and calculating the
expected Receive Signal Level (RSL). This measurement can be performed using the Latitude and
Longitude readings from a Global Positioning System (GPS) device, which is placed near the proposed
locations of the antennas.
The minimum link distance of the BW64 is 65 feet (20 meters).

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The maximum distance of the BW64 is dependent on the desired level of availability and the rain rate
associated with the region where the product will be installed. BridgeWave provides an Availability
Calculator which uses industry standard formulas for determining regional rain rates and estimating
availability percentages for a given distance. To obtain the latest version of BridgeWave’s Availability
Calculator, contact BridgeWave’s Customer Service or search the eService center knowledgebase at
www.bridgewave.com/support/kbrma.htm

2.5 Antenna Location

The optimum location for the antennas must be determined. The ideal location should provide for ease
of erecting and mounting the antenna, as well as unimpeded LOS to the other site. The following factors
should be taken into account:
 Type of mounting—wall or pole
 Location where the cabling will enter/exit the building
 Length of cable runs
 Grounding connection points
 Potential path obstructions
 Accessibility

There is a finite incline and decline range of the elevation

adjustment when installing the radio link.

The mount can only accomplish +/- 30 degrees from the

mechanical elevation adjustment.

2.6 Cabling & Power Requirements

Inspect the installation site to determine the cable run paths from the radio equipment to the termination
point. Locations for roof penetration should be identified. The routing and securing of all cables should
conform to all applicable codes and requirements.
Cabling and power requirements depend on whether the optional POE64 kit is installed or not, and
whether the 10/100BaseT port will be used for out of band management or AdaptPath features. When
the POE64 kit is not installed the GigE SFP port allows for selection of various SFP types. Form

Figure 2-1Figure 2-1 and Error! Reference source not found.Figure 2-2 provide diagrams for
installations with and without the optional POE64 kit and outline the power requirements, SFP options,
cable types and lengths accordingly.

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Figure 2-1 Cable & Power Specification

1 2 3

1 - GigE SFP
Part #/Type Part # Cable Type/Length
171-00511 62.5/125µm MMF
1000Base-SX 270m
GigE, multi mode, 850nm
LC Connector 50/125µm MMF
500m
171-00512
1000Base-LX 9/125µm SMF
GigE, single mode, 1310nm 10km
LC Connector
171-00513
1000Base-T Cat5e/Cat6
GigE 100m
RJ45 Connector

2 – 10/100BaseT
(Optional for Out of Band Management)
Cable Length Cable Type
100 meters Cat5

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3 – Power +/-48V
Power Requirements Cable Type
12 AWG - Stranded
+/-37.5 to 60VDC (4mm2)
45W Max Power Dissipation -or-
(Recommend Min 60W Power Source) 14 AWG - Stranded
(2.5mm2)

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Figure 2-2 Cable & Power Specification (With POE64 Kit Option)

1 2 3

1 - GigE SFP
Part #/Type Part # Cable Type/Length
171-00513
1000Base-T
Cat5e Jumper
GigE
(Supplied with POE64 Kit)
RJ45 Connector
(Supplied with POE64 Kit)

2 – 10/100BaseT
(Optional for Out of Band Management)
Cable Length Cable Type
100 meters Cat5

3 – Power & Ethernet

(“Surge” port of POE64 Extractor)
Power Requirements Cable Type/Length
56 VDC Cat5E or Cat6
45W Max Power Dissipation 100m
(Recommend Min 60W PoE Power Source)

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2.7 Example Cabling Diagrams
Figure 2-3Figure 2-3 and Figure 2-4Figure 2-4 depict example diagrams for typical terminal
installations for scenarios with and without the use of the optional POE64 kit.

BW64

Connections Inside Unit

Radio Link Up
* Conduit
PoE Power
GigE SFP 10/100BaseT Test
Rx Tx Link Act +/-48V

A B
+ -

*Cat5 Cable
(Optional for Out of Band Management)
C

*Power Leads
(12 or 14 AWG)
*Ethernet Surge Arrestor DC Voltage Input Range
(Optional for Out of Band Management) ±37.5 to ±60VDC
45W max power dissipation
*DC Surge Arrestor

Building Entry

B C - +

A ** ±48 VDC Power Source

*Network Optional BridgeWave Accessory
Switch/Router Part # 020-57069-0001
* 3rd party parts not supplied by BridgeWave
*Copper or Fiber
(Depending on SFP Type) ** Optional accessories sold by BridgeWave

Figure 2-3 Example Terminal Diagram (Without Optional POE64 Kit)

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BW64

Connections Inside Unit

Radio Link Up

PoE Power
GigE SFP 10/100BaseT Test
Rx Tx Link Act +/-48V

+ -

* Conduit B

Data-Input
A

Power +
*Cat5 Cable
(Optional for Out of Band Management)

Output
Data-
Cat5E Jumper
*Ethernet Surge Arrestor
(Optional for Out of Band Management) *Cat5e/6 Cable **POE Extractor
(Data & Power) Part #: POE64
*Ethernet Surge Arrestor PoE Voltage Input Range
±37.5 to ± 60VDC

Building Entry

B A - +

*Network *PoE Power Injector

Switch/Router *Cat5e/6 Cable * 3rd party parts not supplied by BridgeWave
Min 60W
(Data) ** Optional accessories sold by BridgeWave

Figure 2-4 Example Terminal Diagram (With Optional POE64 Kit)

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2.8 Grounding & Lightning
Proper grounding of the outdoor equipment reduces
electromagnetic interference, provides lightning protection, and
protects against electrical discharge.

Using improper techniques in lightning-prone geographic areas

may pose a danger to local personnel.

The source and connection points for the building-to-earth

ground in the vicinity of the antenna location should be
determined.

It is recommended to integrate the radio ground into the building ground utilizing the pole-mount
hardware. For wall or ungrounded pole mounts, connect a grounding wire to the grounding point on the
radio. Select the size of the ground wire based on the National Electrical Code.
In addition to grounding the equipment, BridgeWave strongly recommends, and local building codes
may require, that the DC electrical cable, and or copper Ethernet cables are protected from lightning
strikes by the use of surge suppressors.
The surge suppressor must be installed at the point where the cables exit/enter the building, however,
use of a surge suppressors at the radio unit are optional because surge suppression is built into the unit.

For more information on recommended accessory devices and

kits, contact BridgeWave Sales.

2.9 Conduit
Conduit is recommended for enclosure of the cables as they enter the radio. The conduit provides a
water-tight entry to the radio, as well as weather or physical protection required by the cables.

The conduit should be flexible, waterproof, and non-metallic. An example of this is LIQUID-TUFF™
UL Liquid tight Flexible Non-Metallic Conduit (Type LFNC-B) or equivalent.

Conduit should be 3/4 inches (19 mm) in diameter to match the radio's opening.

A drip loop should be created to ensure sufficient length to enable the radio to be moved during
servicing and to prevent water from following the conduit down to any junction box or building
entrance. A suggested length is 24 inches (60 cm) from the radio to the bottom of the loop. The opposite
end of the conduit is inserted into the cable tray if on a tower or attached to a NEMA or junction box.

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3 Installation

3.1 Overview
It is recommended that installation personnel read this section in its entirety prior to installing the
system.

3.2 Equipment Unpacking

Inside the main packaging box there will be a box containing a low-band unit and another box
containing the high-band unit. Check the site plans to determine which band will be installed at each
location and then locate the desired box (low-band or high-band) accordingly before beginning
installation. It is recommended that the shipping cartons and packing materials be retained in the event
that it is necessary to return any equipment.

Unpacked radios can be identified by the color of their labels

found on their front faces or inside the unit after removing the
plastic back weather cover. The blue color label indicates a high-
band radio and the red color label indicates a low-band radio.

Avoid applying force to the antenna radome as this may damage

the internal feed horn. Never rest the unit on a surface with the
radome facing down.

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3.3 Equipment Inventory
The following is a typical inventory lists for each site.
Table 3-1 Equipment Inventory List
Qty
Part Number Description
(Per Site)
BW64-L or BW64-H 1 BW64 Low Band or BW64 High Band unit
1047-410-00614 1 YOKE, MOUNTING BRACKET
1047-410-00615 1 BRACKET, WALL MOUNTING
1047-410-00616 4 BRACKET, POLE-MOUNT
1047-411-00600 1 SHIM,BRACKET,TEFLON
CBL ASSY, TEST, PROD
1047-420-00549 1
(RSL and Quality Test Cable
1047-425-00526 1 HARD RESET BOX
ASSY, PWR, CONN, POLARIZATION
1047-515-00790 1
(Green DC Connector)
1047-651-00507 1 TOOL, 9/16 INCH COMBINATION WRENCH
1047-370-00600 10 BOLT, 3/8-16 UNC X 3/4, SS
1047-370-00601 18 WASHER, 3/8, SPLIT,SS
1047-370-00604 4 3/8-16 UNC X 9,ROD,ALL-THREAD,SS
1047-370-00605 12 NUT, 3/8-16 UNC,HEX,SS
1047-370-00608 1 WASHER,#8,FLAT,SS
1047-370-00613 1 SCR,#8-32 UNC X 3/8,PHIL,PAN,SS
1047-370-00693 18 WASHER,FLT,3/8,0.81 OD,0.06 THK,SST

Additionally, the following accessories are available as optional parts for use with the BW64:

Table 3-2 Optional Equipment List

Qty
Part Number Description
(Per Site)
PWR SUPPLY,48V AC/DC,90W,BRK PWR SUPPLY
020-57069-0001 1 - Isolated and Connectorized -
(Optional for non Power over Ethernet applications)
BW64 POE EXTRACTOR KIT
POE64 1
(Required only for Power over Ethernet applications)
515-00913 1 ICE SHIELD FOR INTEGRATED ANTENNA

The radio is sealed at the factory warranty stickers on the inner

(metal) cover of the radio. There is no need to open this cover in
the field. Tampering with these seals will void the warranty.

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3.4 Installation Tools
The following tools, not provided by BridgeWave, should be used for installing the radio:
 Screwdriver, slotted 0.1 inch (2.5mm) wide
 Ratchet with 6 inch (15cm) extension and 9/16 inch (14mm) deep socket
 Wire stripper/cutter/crimp tool (10-16 gauge)
 Electrical tape
 Fish tape for pulling cable
 Cable tie wraps
 Hand-held DVM (digital voltmeter) with standard banana plug receptacles

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3.5 Radio Mount Installation
3.5.1 Wall Mounting Option

1 Attach wall mounting bracket to wall

(see note)

Insert Teflon Shim between yoke and

2 wall mount brackets

3 Attach Yoke to Wall Mounting Bracket

Figure 3-1 “Wall Mount” Installation Steps

The bolts (normally ⅜-16) should extend 0.8 to 3.0 inches (2cm to
7.5cm) from the wall and be strong enough to secure the radio to
the wall under foreseeable environmental conditions. The
environmental conditions may include, but not limited to, wind,
rain, ice, etc. Depending on the wall material the mount is being
attached to, a different size bolt may be appropriate. In this case,
bolts up to ¾ inch in diameter may be used.

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3.5.2 Pole Mounting Option

The pole mount kit can be used to secure the mount to a pole with diameter from 2.0 to 4.5 inches (5 to
11.5 cm).

1 Assemble Pole Mount Brackets

(see note) 2
Attach Pole Mount Brackets to Wall
Mount Bracket

Attach Yoke Mounting Bracket to

3 Wall Mount Bracket 4 Attach assembled mount to mast

Figure 3-2: ‘Pole Mount’ Installation Steps

The nuts on the inside of the pole mount brackets do not require
any washers since they are only holding the threaded rods in
place and to not bear any load.

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3.6 Radio Installation

1
Select vertical or horizontal polarity (Default is vertical)

a. Locate polarity sticker

b. Orient unit so that line is left to right for horizontal or up and down for vertical.

c. Polarity “Must” match at both ends of the link.

d. Remove “Ears” and relocate if polarity needs to be changed.

2 3 Install the lower elevation lock bolt

Place the unit into the yoke mount

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It is critically important during installation to ensure the
radios on each side of the link are in the same polarization
(horizontal-horizontal or vertical-vertical). A link that has a
radio on one side of the link set in the horizontal polarization
and the other side of the link set in the vertical polarization
will not operate properly.
It is also critically important that a high-band radio is paired with
a low-band radio to ensure the system will operate properly. Prior
to installation, check each radio to verify one is a high-band and
the other is a low-band version. The label on the radio will
indicate the band (blue for high or red for low).

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3.7 Installing Optional POE64 Kit
3.7.1 Required Parts

GiGE Copper SFP PoE Extractor CAT5E Jumper 4-40x1/4 Screw & Washer
(Qty. 1) w/Bracket (Qty. 1) (Qty. 3)
(Qty. 1)

3.7.2 Installation Steps

1 Remove protective cap from SFP cage

2 Insert GiGE Copper SFP into SFP cage
with SFP label facing down

Protective Cap
SFP Inserted
SFP Label
Connect DC Connector to port labeled
3 Attach PoE Injector Bracket to chassis using
the (3) supplied screws and washers 4 “Power” and install CAT5E Jumper between
“Data-Output” port of Injector and SFP

4-40 Screws & Washers Power

(Torque to 5-7 in-oz)

Port labeled
“Data-Output”

Port Labeled
“GigE SFP”
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5 PoE Wiring Pinouts

6 PSE Recommendations

7 Connect External PoE Power

A) Run Cat5e or Cat6 cable from external PoE power source through the conduit and fitting into the unit and
attach to the port labeled “Power + Data-Input” on the Poe Extractor

Port labeled “Power + Data-Input”

Cat5e/Cat6 Cable 100m Max Distance

To Network & PoE Power Source PSE

Do not connect PoE power directly to the SFP or built in 10/100 copper port. These ports do not
support PoE and damage may occur.

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3.8 Attach Grounding
The preferred method for grounding the radio unit is to ground the mast (or wall-mount bracket) to a
ground source, since this provides the largest grounding surface contact possible. If this is not possible,
then use the following procedure:

1. Attach the lug of a 10 AWG ground cable to the radio at one of the two #8 holes at the bottom of the
enclosure using a #8-32 bolt, #8 lock washer and #8 flat washers (not provided).

2. Connect other end of the ground cable to a nearby building exterior ground location.

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3.9 Cable & Conduit Installation

Conduit is recommended for enclosure of the cables as they enter the radio. The conduit provides a
water-tight entry to the radio, as well as any weather or physical protection required by the cables.

The conduit should be flexible, waterproof, and non-metallic. An example of this is LIQUID-TUFF™
UL Liquidtight Flexible Non-Metallic Conduit (Type LFNC-B) or equivalent.

Conduit should be 3/4 inches (19 mm) in diameter to match the radio's opening.

3.9.1 Pull Cables Through Conduit

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3.9.2 Attach Conduit to Units Conduit Fitting

The conduit fitting comes preinstalled on the unit chassis. The fitting is comprised of the parts depicted
below:
Lock Nut

O Ring

Fitting Body

Ferrule

Assembled Fitting
Sealing Ring

Compression Nut

The following instructions describe attaching the conduit to the conduit fitting.

1. Unscrew the “Compression Nut” and remove the “Sealing ring” and “Ferrule”, leaving the
“Fitting Body”, “O-Ring”, and “Lock Nut” attached to the units housing.

2. Insert the cables through the “Compression Nut” and slide the “Compression Nut” onto the
conduit.

3. Pass the cables through the “Sealing Ring” and slide the “Sealing Ring” over the conduit so that
the tapered end of the “Sealing Ring” faces away from the “Compression Nut”.

4. Next, pass the cables through the “Ferrule” and screw the “Ferrule” onto the end of the
conduit. Depending on quantity and type of cables being used it may require inserting only a
single cable at a time through the “Ferrule”.

When using a fiber SFP, the simplex LC connectors on the fiber

cabling must be inserted individually through the components of
the fitting as there is not sufficient room for both to fit through at
the same time. If you have a duplex hood joining the LC
connections, it should be temporarily removed during this
process.

5. Pass the cables, one at a time if needed, through the “Fitting Body”, “O Ring”, and “Lock Nut”
and into the chassis of the unit.

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6. Push the conduit and “Ferrule” up against the “Fitting Body”, making sure the hex head of the
“Ferrule” seats properly in the “Fitting Body”, and then screw the “Compression Nut” onto the
“Fitting Body” and hand tighten.

7. Loop the cables around the inside of the enclosure: This minimizes tension on the cables when
connected and maintains a proper bend-radius of cabling.

8. A drip loop should be created with the conduit to ensure sufficient length to enable the radio to
be moved during servicing and to prevent water from following the conduit down to any junction
box or building entrance. A suggested length is 24 inches (60 cm) from the radio to the bottom of
the loop. The opposite end of the conduit is inserted into the cable tray if on a tower or onto the
NEMA or junction box.

3.9.3 Attach DC Wires to DC Connector (not required when using POE64 kit)

1. Ensure that the DC wire used is either 12 or 14-gauge and the center conductor is comprised of
stranded wiring and ensure that a grounded surge suppressor is located at the building’s
indoor/outdoor entry point.
2. Confirm that the power source is turned off before proceeding to attach the connector.
3. Connect the provided DC connector onto the wire by inserting the stranded conductors into the
“+” or “-” terminal and then using a small flat screw driver to secure the terminals on the
connector.

4. Turn on the external power and confirm that the “Power” LED on the unit turns green.

3.9.4 Attach Optional Cat5 cable to 10/100BaseT Interface

For applications that require a dedicated out of band management connection to the unit, or for
applications using the AdaptPath feature, a CAT5 Ethernet cable can be connected to the 10/100BaseT
interface of the unit.

If the cable is run to a point of entry into the building then it is recommended to install an Ethernet surge
arrestor at the point of entry into the building.

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3.10 Pre-Antenna Alignment Concepts
Prior to performing the antenna alignment it is important to understand the fundamentals of the signal
being transmitted out of the antenna so that the alignment process can be visualized. It is equally
important to understand proper user of the supplied test cable and how it is to be used with a voltmeter.
The following sections describe this in detail.

3.10.1 Antenna Lobes

The “Main Beam”, “Side Lobes”, and “Nulls” are terms used to describe the common components of a
signal being radiated from a parabolic antenna.

An antenna focuses, or shapes the radiated energy into a specific direction. As a result of this focusing a
majority of the energy directed into the main beam. However, as a byproduct side lobes are also formed.
These side lobes are weaker in amplitude than the main beam and radiate out of the antenna at a
different angle. A similar concept is the act of squeezing a water balloon. If you squeeze the balloon in
the middle it will bulge out in different directions.

Between the main beam and the lobes are nulls where the signal drops off.

The first side lobe is the next highest peak in relationship to the main lobe and is typically around –20dB
lower than the main lobe.

When aligning the antennas the goal is to peak the signal on the main lobe.

The diagram in Figure 3-3Figure 3-3 depicts the concept of a main beam vs. side lobes and nulls.

Figure 3-3Antenna Lobe Concepts

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3.10.2 Using the RSL/QUAL Test Cable

The antenna alignment is achieved by using the supplied “RSL/QUAL Test Cable” and a DC voltmeter
to peak a received signal level voltage at each end of the link until the maximum voltage is reached.

One end of the “RSL/QUAL Test Cable” contains a plug that connects to the jack labeled “Test” on the
unit chassis. The other end contains three banana plugs for connecting to a voltmeter. The voltmeter
should be set to measure DC voltage and set to the x20 scale.

For alignment, only the lead labeled GND and the lead labeled RSL are needed. The RSL voltage will
be dependent on the link distance but will max out at just over 3VDC. Refer to the graph in Appendix B
to determine the target RSL voltage for the path distance.
Connect “GND” to “COM” on voltmeter

Connect to “Test” port on unit

To “V” on voltmeter
Figure 3-4 RSL Test Cable

The “RSL/QUAL Test Cable” can also be used to check the quality of the received signal level. The
QUAL lead of the test cable out puts a value (between 0 and 3.3V) to indicate the error performance of
the link. The quality voltage should be disregarded until the target receive signal level has been reached
and a calibration of the unit has been performed from the Maintenance page of the web interface

Refer to Figure 3-5Figure 3-5

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3.3
Correctable Errors Detected
3.0
NO
ERRORS
QUAL Voltage (VDC)

2.0
Uncorrectable Errors Detected
1.7
CORRECTED
ERRORS

UNCORRECTED
ERRORS
0.3
Deframer Unlocked (Link Down)
0.0
0 0 Errors

Figure 3-5 Qual Voltage Graph

 Quality Voltages between 3.0V and 3.3V indicate an error-free wireless link.
 Quality Voltages between 1.5V and 3.0V indicate a low rate of errors, and that the forward error
correction will correct. The lower the voltage, the more errors are being corrected.
 Quality Voltages between 0.5V and 1.0V indicate excessive errors in the wireless link that
cannot be corrected by the FEC. To indicate this change in error performance, the quality voltage
will drop from 1.5V to 1.0V in a single step.
 Quality Voltages below 0.5V indicate an unlocked deframer condition. This will be recognized
as a link-down condition.

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3.11 Antenna Alignment
The following procedure assumes that both ends of the link have been installed and power has been
applied to the units per the instructions listed in the previous sections.

1. Confirm your target Received Signal Level (RSL) voltage from the chart in the RSL Voltage vs.
Distance graph in Figure 3-6 RSL Voltage vs. DistanceFigure 6 of Appendix B, or by using the
BridgeWave Availability Calculator.

2. Connect a PC to the “10/100BaseT” copper port and web browse into the unit.
The default IP address is 192.168.0.1 for the low band unit and
192.168.0.2 for the high band. The default subnet mask is
255.255.255.0, and the default user name is “admin” and default
password is “adminpass”

3. Go to the “Setup” page and set the “Alignment Mode” parameter to “Enabled”.

Alignment Mode is Enabled by default. For new installations steps

2 and 3 can be skipped.

4. Slightly loosen the azimuth and elevation bolts and course align the unit so that it roughly points
towards the other end of the link and then lock down the bolts to prevent movement.

Elevation Bolts
Azimuth Bolts

5. Perform Steps 1 – 4 at both ends of the link.

6. Connect the provided “RSL/QUAL Test Cable” to port labeled “Test” and connect the “RSL”
and “COM” lead to a DC voltmeter per section 3.10.2

7. Slightly loosen only the “Azimuth Bolts” and slowly move the unit from left to right and back to
find the maximum RSL voltage reading. Note how the signal may go up and down as you sweep
through the azimuth. This is a result of the side lobes and nulls. Tighten down the “Azimuth
Bolts” before proceeding to the next step.
8. Slightly loosen only the “Elevation Bolts” and slowly move the unit up and down to find the
maximum RSL voltage reading. Again, the voltage may go up and down as you pass through the
side lobes and nulls. Tighten the “Elevation Bolts” once the maximum RSL voltage is observed.

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9. Perform steps 6 -8 on both ends of the link. Only align one end of the link at a time.

10. Once the target RSL is achieved, log into the web interface and go to the Maintenance page.
Press the “Auto Cal” button to calibrate the receiver. The process takes approximately two
minutes per end, during which time the link will go down and the Link LED on the unit will
flash on and off. Perform the calibration at both ends of the link but only calibrate one end of the
link at a time.

11. Confirm that the Radio Link light is “Green” and verify that the Quality voltage is 3.3VDC to
indicate an error free link.
12. Remove the test cable from the radio, replace the back plastic cover and hand tighten the back
cover nut to the point where the back cover stops (that is, when it hits the metal ring on the back
metal plate). The installation is now complete.

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3.12 Ice Shield Installation (Optional)
The Ice Shield assembly (part number 515-00913) is an optional item and can be ordered through a
BridgeWave distributor.

3.12.1 Required Parts

The Ice Shield kit contains the following parts for installation at one site. Two kits are required if
installing at each end of the link.

Ice Shield 8-32 x 1/2” Screw

(Qty. 1) (Qty. 2)
3.12.2 Installation Instructions

1. Remove the protective liner from the Ice Shield.

2. Remove the eye bolt from the unit chassis, if equipped, using a 9/16inch wrench.

Eye Bolt

3. Use the supplied screws to attach the Ice Shield to the radio.
8-32 Screws
(Torque to 5-7 in-Oz)

4. Re-install the eye bolt.

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Appendix A: Troubleshooting

The following table provides a summary of possible problems you might encounter while installing,
along with possible solutions.

Extensive troubleshooting support and knowledgebase articles are

available at the BridgeWave eService Center online at:
http://bridgewave.com/support
Contact support@bridgewave.com to obtain a login account.

Problem Possible Cause Resolution

No power to radio Power source is not rated to Check the specifications of the
supply proper wattage attached DC supply to confirm it
requirement meets the 60Watt minimum
recommendation.
The supply voltage is outside of Check the output of the power
operating range. supply with the DC cabling
disconnected from the supply. If
within range, then the cable run is
too long or the cable gauge is too
small. Shorten the length of the
cable or use larger gauge cable.
Fiber light lit at radio but LSP is enabled and radio link is This is normal behavior if LSP is
not on network down. enabled. Check LSP configuration
equipment on setup page of web interface.

TX and RX fibers are swapped. Try swapping the TX and RX fibers

at one/both ends of the
connection.
Error in the configuration of Verify the configuration of the
the networking equipment network equipment is consistent
with radio unit’s fiber port settings
(auto-negotiation and flow
control).
One or both of the fibers have Try swapping the TX and RX fibers
been damaged or is not at one/both ends of the
connected at both ends. connection. Visually inspect the
fiber cable.

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Problem Possible Cause Resolution
Cannot establish the Obstacle in link Verify the line of sight conditions
wireless link and check for required clearance.
(See Section 2.3 for clearance
distances).
RSL voltage lower than Incorrect calculation of link Verify that the calculation tool
expected distance used and the GPS used both use
the same annotation system
(degree hours minutes seconds or
degree with a decimal value).
Antennas aligned on side lobes Realign antenna to main lobe.
Antennas set to different Verify that both radios are set to
polarizations the same polarization (see Section
Error! Reference source not
found.3.6).
Installed two high or low band Verify that one end of the link is
radios in one link high and the other end is a low
band radio (see Section Error!
Reference source not found.3.6).
Link exceeds maximum Verify that maximum path length
specified range. has not been exceeded.
Low link quality voltage Antennas are not aligned for Verify antenna alignment (see
maximum RSL. Section 3.103.9).
Auto-calibration not completed Force an auto calibration
operation (see Section 3.103.9).
Interference Check for possible interference by
turning off the radio at the other
end of the link and verify the RSL
voltage on the local site drops
below 0.5V.
Minimum distance exceeded Install on a path that exceeds the
minimum distance.
Wireless link Network equipment Verify settings on network
established, but no data configuration and radio equipment to be consistent with
transfer over the link configuration incompatible radio unit’s fiber port settings.
Verify network equipment port
configured not to enter error-
disable state due to link up/down
transitions (see Section Error!
Reference source not found.4).

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Appendix B: RSL Voltage vs. Distance

Figure 3-6 RSL Voltage vs. Distance

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