OWNER’S MANUAL OM-154 299F

May 2004

Use above FORM number when ordering extra manuals.

RCC-5 And RCC-14

WARNING
ELECTRIC SHOCK can kill.
• Do not touch live electrical parts.
• Shut down welding power source, and be sure it cannot be accidentally energized before making remote control connections.
• Be sure remote control is turned all the way off before turning on or off the welding power source.

SECTION 1 − INSTALLATION AND OPERATION

NOTE The RCC (Rotary Current And Contactor Control) is equipped with a 14-pin or a
5-pin plug for connection to the welding power source. Contact your local
distributor for correct adapter if plug does not mate with receptacle on welding
power source.

1 RCC (Rotary Current And

Contactor Control)
2 Velcro Straps
4
3 Torch
Secure control to torch with velcro
straps.
4 14-Pin Or 5-Pin Plug PLG2
Connect PLG2 to matching recep-
tacle on welding power source as
follows: align keyway, insert plug,
and tighten threaded collar.
5 Current And Contactor
Control Actuator
Begin turning actuator in the In-
1 crease direction as shown to close
contactor, and energize the weld-
ing power source. Continue turning
actuator to increase current level
up to that set on the welding power
source Current Control.
5
Turn actuator in the Decrease di-
Decrease rection as shown to reduce the cur-
rent output to zero, and turn off the
Increase contactor.

3 2

Ref. ST-157 463-B

Figure 1-1. Installing And Operating An RCC Control

 SECTION 2 − ELECTRICAL DIAGRAMS

SA-157 613 SA-151 313-A

Figure 2-1. Circuit Diagram For RCC-5 Control Figure 2-2. Circuit Diagram For RCC-14 Control

OM-154 299 Page 2

 SECTION 3 − PARTS LIST

4
2 3 5

12

11

8 9

6 10

151 312-K / 157 995-F

Figure 3-1. Complete Assembly (RCC-14 Shown)

Quantity
Item Dia. Part
No. Mkgs. No. Description Model RCC-14

151 086

1 . . . . . . PLG2 . . . . 144 310 .... Housing Plug+Pins, (Service Kit) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

2 ................. 151 146 .... Cable, Shld No 22ga 5/C Crm Xlpe Jkt . . . . . . . . . . . . . . . . . . . . . . . . . . 26.5’
3 ................. 215 030 .... Tubing, Htshnk Clr .245/ .255 dia . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 ................. 209 313 .... Conn, Rect cst-100 II Skt 26−22ga .050od Tin . . . . . . . . . . . . . . . . . . . . . 5
5 ................. 209 314 .... Conn, Rect cst-100 II 5skt Plug Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6 ................. 155 144 .... Handle (Service Kit) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7 ................. 216 384 .... Screw, 006-32 x .50 oval hd stl pln . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
8 ................. 169 337 .... Circuit Card Assy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9 ................. 154 009 .... Actuator Assy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
10 . . . . . . . . . . . . . . . . 158 080 .... Sponge, nprn, .375dia x .060thk . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
11 . . . . . . . . . . . . . . . . 163 503 .... Strip, mylar .005 x .875 x .875 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
12 . . . . . . . . . . . . . . . . 155 146 .... Sponge, .060 x 1.000 wide x 4.000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

BE SURE TO PROVIDE MODEL WHEN ORDERING REPLACEMENT PARTS.

OM-154 299 Page 3
 1 2 3 7
5 6 8
4

10

15

14

11 12

9 13
157 614-K / Ref. 157 995-E

Figure 3-2. Complete Assembly (RCC-5 Shown)

Quantity
Item Dia. Part
No. Mkgs. No. Description Model RCC-5

157 365

1 . . . . . . PLG2 . . . . 039 273 .... Conn, Circ Ms/Met 5pin Size 16s Plug Cable Solder . . . . . . . . . . . . . . . . 1
2 ................. 070 584 .... Tubing, Gl Acryl .129 - .141 Id #9xspool Yel Fa1 . . . . . . . . . . . . . . . . . . . 1
3 ................. 039 685 .... Conn, Circ Ms/Met Clamp Str Rlf Size 16−16s .562od . . . . . . . . . . . . . . 1
4 ................. 176 088 .... Tubing, Plstc Pvc Blk .250 Id X .375 Od X .500 . . . . . . . . . . . . . . . . . . . . 1
5 ................. 151 146 .... Cable, Shld No 22ga 5/C Crm Xlpe Jkt . . . . . . . . . . . . . . . . . . . . . . . . . . 26.5’
6 ................. 215 030 .... Tubing, Htshnk Clr .245/ .255 dia . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7 ................. 209 313 .... Conn, Rect cst-100 II Skt 26−22ga .050od Tin . . . . . . . . . . . . . . . . . . . . . 5
8 ................. 209 314 .... Conn, Rect cst-100 II 5skt Plug Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9 ................. 155 144 .... Handle (Service Kit) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
10 . . . . . . . . . . . . . . . . 216 384 .... Screw, 006-32 x .50 oval hd stl pln . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
11 . . . . . . . . . . . . . . . . 169 337 .... Circuit Card Assy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
12 . . . . . . . . . . . . . . . . 154 009 .... Actuator Assy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
13 . . . . . . . . . . . . . . . . 158 080 .... Sponge, nprn, .375dia x .060thk . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
14 . . . . . . . . . . . . . . . . 163 503 .... Strip, mylar .005 x .875 x .875 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
15 . . . . . . . . . . . . . . . . 155 146 .... Sponge, .060 x 1.000 wide x 4.000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

BE SURE TO PROVIDE MODEL WHEN ORDERING REPLACEMENT PARTS.

OM-154 299 Page 4