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DZQ600LS Manual - Vacuum Gas Flushing Packaging Machine

The document describes a DZQ-600 L/S multi-functional vacuum gas flushing packaging machine. It can be used for sealing, vacuum packaging, or vacuum filling with inert gas. It has adjustable vacuum, gas flushing, and sealing times and can seal film up to 600mm wide. The control panel allows selecting the packaging process and setting operating parameters. Main parts include the nozzle, vacuum pump, gas connectors, and electrical and pneumatic components.

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Arturo R. Malavé
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372 views7 pages

DZQ600LS Manual - Vacuum Gas Flushing Packaging Machine

The document describes a DZQ-600 L/S multi-functional vacuum gas flushing packaging machine. It can be used for sealing, vacuum packaging, or vacuum filling with inert gas. It has adjustable vacuum, gas flushing, and sealing times and can seal film up to 600mm wide. The control panel allows selecting the packaging process and setting operating parameters. Main parts include the nozzle, vacuum pump, gas connectors, and electrical and pneumatic components.

Uploaded by

Arturo R. Malavé
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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DZQ-600 L/S

Multi-Functional Vacuum Gas Flushing Packaging Machine


Contents

1. Use & Feature


2. Specification
3. Working Procedure
4. Each Function on Control Panel
5. Prepare for Working
6. Environment Requirement
7. Material Requirement
8. Main Parts and Names
9. Electrical Schematic Diagram
10. Pneumatic Schematic Diagram
1. Use & Feature

Use:
Multi-Function Vacuum Gas Flushing Packaging Machine is widely applied to food
related products, medicine, tea, coffee, chemical materials, electronic products, rare
metals, down feather, etc.
Features:
a) Complete function: the machine can be used for sealing exclusively, also can be used
for vacuum packaging or vacuum & inert gas filling.
b) The machine adopts auto program control, achieving the whole process of vacuum,
gas flushing, sealing, printing and cooling etc as a continuous action.
c) Adopt non-chamber mechanism with double gas nozzles. Vacuum (gas flushing) nozzle
can withdraw from the package automatically after finishing working, featured by
good sealing effect, adjustable speed of entering and withdrawing, high efficiency.
d) Vacuum time, gas flushing time, and sealing time are fully adjustable, thus the
machine is suitable for various single films and composite films.
e) There are 2 heating types: single-side heating and double-side heating.
f) Single heating function is applied to plastic film or composite film whose thickness in
one layer is no more than 0.20 mm. Using double-sided heating function is suitable
for sealing film in thickness of 0.40 mm in one layer.
2. Specification
Model DZQ-600L/S DZQ-800L/S DZQ-1000L/S
Power Supply 220v
Total Motor Power 2.75kw 2.75kw 3kw
Vacuum Pump Rate 20m3/h
Air Compressor Power 1.1kw (1.5 horsepower)
Absolute Degree of
--0.08Mpa
Vacuum
Max. Sealing Length 600mm 800mm 1000mm
Max. Height for Vertical
850mm
Packaging
External Dimensions 900 1100 x
900 x 750 x 1900 800 x 900 x 1700
(L x W x H) (mm) 1900
3. Working Procedure

Place Bag Clamp bag Vacuum Sealing


opening

Gas flushing

Pressure
Cooling Printing
relief

4. Each Function on Control Panel


a) Power switch: used to control power of circuit
b) Program option knob I: used to select just sealing program or multi-program
c) Program option knob II: used to select vacuum or inert gas-flushing after vacuum
d) Program option switch III: used to select vacuum & gas flushing or just gas flushing
e) Vacuum time adjustment: adjust vacuum time, adjustment range: 0~99s
f) Aeration time adjustment: adjust gas flushing time, adjustment range: 0~99s
g) Sealing time adjustment: adjust sealing time adjustment, adjustable range 0~99s
h) Sealing voltage grade option: I=30v II=36v

5. Prepare for work


a) Turn on main power and air compressor power on right side of machine, as well as power switch
on electrical control panel
b) Set working mode, that is, choose sealing cycle, vacuum cycle, vacuum & gas flushing cycle, or
gas flushing cycle. Start-up company
c) Set vacuum time, gas flushing time, and sealing time
d) Adjust the reducing valve of the air compressor. Generally, it is set at 0.05MP (5kg/cm2)
e) Adjust the reducing valve for gas flushing. Generally, it is set within 0.02Mpa ~ 0.04Mpa
f) Adjust cooling time relay. This relay is fixed on the lower site of housing, found on the wiring
board after opening the back door. Model is JS14A. Adjustable time is 5s. If packaging bag is a
multi-layer, paper-plastic composite material, cooling time needs prolonging, that is, you should
replace with the relay with wider adjustable range of time
g) After adjusting all option switches and adjustable knobs, the machine is ready for working and
can be started by pressing starting switch or pedal switch. Press button EMERGENCY STOP if
malfunction occurs, all working program will be reset

6. Environment Requirements
a) Ambient temperature should be ≤ 50°C or ≤ 122°F
b) The relative humidity of environment should be ≤ 85%
c) Away from gas or dust that is corrosive or flammable
7. Material Requirements
The function of vacuum and gas flushing is not suitable for powder whose size is smaller than
0.5mm. If necessary, adjust the relevant valve to lower the air flow rate of nozzle. Nozzle can be close to
product when vacuum function is applied to grain in large size. If the product is very tiny, keep the
distance between the nozzle and product at 5~10mm.

8. Main Parts and names

1. Lifting journey switch 19. Throttle valve of cylinder 35. Pipe joint
2. Vacuum gauge 20. Throttle valve of cylinder 36. Filter
3. Lift-guiding pole 21. Upper pressure head 37. Solenoid valve (Ф15)
4. Lifting cylinder 22. Power switch 38. Two position 3-way
5. Nozzle 23. Pedal switch socket solenoid valve
6. Swing arm 24. Power socket of air pump 39. Thin cylinder
7. Roller 25. Pressure gauge 40. Gas pipe
8. Worktable 26. Gas flushing connector 41. Air compressor
9. Upright post 27. Reducing valve 42. Vacuumizer
10. Power switch 28. Air source inlet 43. Sealing strip
11. Program option switch I 29. Throttle valve of cylinder 44. Silicone bar
12. Vacuum time relay 30. Upper pressure head’s 45. Sealing journey switch
13. Gas flushing time relay cylinder 46. Sealing bar, seal wire,
14. Program option switch II 31. Transformer Teflon tape
15. Sealing time relay 32. Two position 3-way valve 47. Lower pressure head
16. Program option switch III 33. Oiler filter of reducing
17. Switch/start valve
18. Switch/emergency stop 34. Solenoid valve
9. Pneumatic Schematic Diagram
10. Electrical Schematic Diagram

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