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Instruction Manual: Rochester Gauges, Int

This document provides instructions for Rochester Gauges International Hall Effect transmitters. It includes details on installation, maintenance, model numbers, features, and electrical parameters. Schematic diagrams and examples of compatible safety barriers are also presented for the various 5Vdc, 2.5Vdc, and 3.3Vdc transmitter models. Product certifications indicate the transmitters can be used in hazardous areas when powered by an intrinsically safe power supply.

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0% found this document useful (0 votes)
666 views20 pages

Instruction Manual: Rochester Gauges, Int

This document provides instructions for Rochester Gauges International Hall Effect transmitters. It includes details on installation, maintenance, model numbers, features, and electrical parameters. Schematic diagrams and examples of compatible safety barriers are also presented for the various 5Vdc, 2.5Vdc, and 3.3Vdc transmitter models. Product certifications indicate the transmitters can be used in hazardous areas when powered by an intrinsically safe power supply.

Uploaded by

Sadat Ahmad
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 20

ROCHESTER 6320S**07**

GAUGES,INT.

INSTRUCTION MANUAL

Transmitters « Hall Effect »

ROCHESTER GAUGES INTERNATIONAL S.A. MADE IN


Z.I. WAVRE NORD - AVENUE LAVOISIER, 6 - 1300 WAVRE - BELGIUM
Phone: +32(0)10241010 Fax: +32(0)10228139 Web site: http://www.rochester-gauges.be E-mail: info@rochester-gauges.be
EUROPE
Rev 3.1 (12/2015)
66320S**07**

TABLE OF CONTENTS

Transmitters « Hall Effect »


1. GENERAL INSTRUCTIONS
1.1 Presentation 3
1.2 Installation 3
1.3 Maintenance 4
1.4 Specific notice 4
1.5 Cathodic Protection 4
1.6 Model number and Features 4
1.7 Cable technical data LiYCY-OB 5
1.8 Cable technical data LiYY-OB 6

2. 5Vdc TRANSMITTERS
2.1 Electrical Parameters 7
2.2 Notes 7
2.3 Schematic diagram 7
2.4 Example of compatible Safety Barrier 7
2.5 Hall Effect TWINSITE (JR, SR or TAYLOR) 8
2.6 Hall Effect 4" PV for Senior Gauges (6290/6293) 10
2.7 Hall Effect 4" and 8" for Magnetel Gauges 11

3. 2.5Vdc TRANSMITTERS
3.1 Electrical Parameters 13
3.2 Notes 13
3.3 Schematic diagram 13
3.4 Example of compatible Safety Barrier 13
3.5 Hall Effect TWINSITE (JR 2.5Vdc) 14

4. 3.3Vdc TRANSMITTERS
4.1 Electrical Parameters 15
4.2 Notes 15
4.3 Schematic diagram 15
4.4 Example of compatible Safety Barrier 15
4.5 Hall Effect TWINSITE (JR, SR or TAYLOR) 16
4.6 Hall Effect 4" PV for Senior Gauges (6290/6293) 17
4.7 Hall Effect 4" and 8" for Magnetel Gauges 18

EC Declaration of conformity 20

MADE IN
EUROPE
Notice subjet to change without notification.
2/20
CHAPTRE 1
INTRODUCTION
1.1 Presentation

WORK PRINCIPLE
The Rochester Hall Effect Transmitter is based on the transformation of the magnetic field of the dial pointer
magnet into an electrical signal proportional to the volume of the liquid inside the tank. Those transmitters are
available in different dial sizes (Junior, Senior, Senior 4”, Magnetel 4” or 8”).
Most of those transmitters are working as voltage dividers (Vout= % Vin). Refer to specific documentation of
each model in the following pages.

CERTIFICATION
These sensors are compatible for use in Hazardous Area. If they are powered by an intrinsically safe voltage
supply with the values : Ui = 14VDC, Ii = 200mA. The transmitter is supplied with a sticker indicating the details
of the type of ATEX approval and intrinsically safe parameters.
LABEL for 5Vdc transmitters

(**) Printed on backside of twinsite


Descripton Model Sensor associated (**)
Hall Effect Sensor 6320S**07**
* = see manual
8" Magnetel
8" Magnetel
6320S0a07bc
6320S1a07bc
5AANS02086
5AANS02086
4" Magnetel 6320S3a07bc 5AANS02086
4" PV 6320S4a07bE 5AANS02086
II 2 G Ex ib IIB T4 EPL Gb APRAGAZ 10ATEX 0124X 5ABYS02770, 5883S02714,
Junior 6320S8a07bd { 5883S02877 or 5989S02771
0029 T° ambiant : -20°C to +65°C Senior 6320S9a07bd 5ADSS02770, 5952S02714 or 5952S02877
Taylor 6320S2a07bd 5948S02757
If used in flammable area, sensor must be
ROCHESTER powered by an Intrinsically Safe power supply with
a 1=Standard cable
2=Shielded cable
c Magnetel Mounting Type
d E=standard,H=special dial plate
GAUGES,INT. Ui = 14VDC, Ii=200mA, Li=4.8µH, Ci=123nF b Cable Length (1 or 2 digit) or V=vertical cable entry

LABEL for 2.5 or 3.3Vdc transmitters

(**) Printed on backside of twinsite


Descripton Model Sensor associated (**)
Hall Effect Sensor 6320S**07**
* = see manual
8" Magnetel
4" Magnetel
6320S0307bc
6320S3307bc
5AFYS02086 (2)
5AFYS02086 (2)
4" PV 6320S4307bE 5AFYS02086 (2)
II 2 G Ex ib IIB T4 EPL Gb APRAGAZ 10ATEX 0124X Junior 6320S8307bE 5992S02713 (2)
Senior 6320S9307bE 5ACN02714 (2)
0029 T° ambiant : -20°C to +65°C Junior 6320S8407bE 5961S02714 (1)
If used in flammable area, sensor must be b Cable Length (1 or 2 digit)
ROCHESTER powered by an Intrinsically Safe power supply with c Magnetel Mounting Type
GAUGES,INT. Ui =10V(1) & 14V(2), Ii=200mA, Li=4.8µH, Ci=2,3µF(1) & 0,44µF(2)
With (1) for 2.5Vdc transmitters and (2) for 3.3Vdc transmitters

Material in accordance with European directive 94/9/CE ATEX.


II 2 G Sensor for Hazardeous area zone 2G.
Ex ib Intrinsically Safe sensor, protection made by the supply characteristics (Ui, Ii, ...).
II B Gas group for which the sensor is safe (see list in EN 60079-0).
T4 Maximum Sensor contact temperature (135°C).
EPL Gb Explosion Protection Level
APRAGAZ Notified Body certifying the product.
10 Certification year.
ATEX0124X Certification number.
CE 0029 Notified body.

NOTE
Ui and Ii are not the power supply and the current of the sensors but the maximum admitted values for the
explosion proof protection. Li and Ci are the inductance and the capacitance of the sensor. Inductance and
capacitance of the cable have to be added.

1.2 Installation
WARNING :
Only qualified people are authorised to work on this device.
All electrical works have to be done out of power.
When located in hazardous area the sensor has to be powered trough an intrinsically safe barrier
compatible with the sensor parameter (see specific notice).
The transmitters 6320S*107** are mainly dedicated for remote system with intermittent power
supply or for wireless level transmission with cable no longer than 50 meters.

ELECTRICAL WIRING
The specific documentation of each model (see following pages) specify the colour code of the wires .
In case of shielded cable, the shield has to be connected to the protection terminal (Sh) or to the receiver
Electrical Ground. If a junction box is used, the junction box has to be waterproof and in conformity with the Ex
protection degree required by its installation's location.
3/20
RECEIVER CALIBRATION
If the receiver has to be calibrated with the sensor this can be done by setting the needle of the dial at the
calibration value. To set the needle at the required value, use a magnet or a metal rod underneath the dial to
rotate de needle.

DIAL/TRANSMITTER MOUNTING
Never unscrew the gauge head screws or bolts.
By means of a “Philips” screw driver remove the existing dial after recording of the displayed level.
By means of a magnet or a metal rod, locate the pointer of the new transmitter on the recorded value. Locate
and fix the transmitter dial on the gauge head.

1.3 Maintenance
- These sensors and the dedicated dial do not need specific maintenance.
- If required clean them with a sweet and wet tissue.
- The use of solvent and abrasive are prohibited.
- Shut down the power supply before any electrical works.

Any defective sensors have to be returned to the manufacturer with a report explaining the missfunction.

1.4 Specific Notice


Specific information on each model (Junior, Senior, Squibb Taylor, Senior 4'', Magnetel 4'' or 8'') are given in
following pages.

1.5 Catodic Protection


No specific instruction, except: the shield (if present) is wired to the ground of the receiver but never wired to
the cathodic protection.

1.6 Model Number & Features

6320 S ** 07 * * - (*) Particularity Order

For a 4" or 8"


C Centerline mounting
CX Reverse Straddle mounting
X Straddle mounting
E 4" Senior for 6290/6293 gauges

For a Taylor, Junior or Senior


E Horizontal cable entry
V Vertical cable entry (with 3x0.25mm² cable)
H Horizontal cable entry with a specific dial plate
IND Horizontal cable entry with a industrial dial plate

Lenght of cable 0.5m to 20m by step of 0.5m (1 or 2 digits with or without


decimal point) Standard length specified in data sheet

Type of Cable and Power Supply


1 Transmitter (5Vdc) with cable LiYY-OB
2 Transmitter (5Vdc) with shielded cable LiYCY-0B
3 Transmitter (3.3Vdc) with Shielded cable LiYCY-OB
4 Transmitter (2.5Vdc) with Shielded cable LiYCY-OB

Dial Type
0 8" Magnetel with 3-97% dial
1 8" Magnetel with 5-95% dial
2 Taylor dial
3 4" Magnetel with 5-95% dial
4 4" 6290/6293 gauges with 5-95% dial
8 Junior dial
9 Senior dial
NOTE
- Customer has to check the transmitter compatibility with his application and receiver.
- When located in Hazardous Area, the transmitter has to be powered by an Intrinsically Safe Power Supply.
- The listed Hall Effect Transmitters are certified for use in Hazardous Area.
4/20
1.7 Cable Technical Data LiYCY-OB

Controls and signalisation multiconductors screened cable with :


- Stranded conductors of bare copper
- PVC insulation
- Twisted
- Polyester foil taped
- Conductors colour code in accordance with DIN 47100.
- Total screening with tinned copper braid, 85% minimum coverage.

TEMPERATURE RANGE
Mounting and servicing -15°C to +70°C

USE
Measuring, control regulation applications.
Electronics control.

STANDARDS LIYCY-OB
In accordance with IEC 60228, DIN 47100, NF C 32-070, IEC 60332-1.

CABLE DESCRIPTION
wire : Red copper, 8 (0.25²) or 16 (0.5²) wires of 0.19 mm diameter
insulation : PVC Coloured following DIN 47100, PVC 105°C,
- diameter 1.3mm for 0.25mm²
- diameter 1.7mm for 0.5mm²
twisted : by layers
assembly : Mylar sheet
screening : tinned copper braid
outer sheath : for 0.25mm² RAL 7001 grey PVC, flame retardant category C2 by NF C 32-
070, IEC 60332-1
for 0.5mm² RAL 5012 blue PVC, flame retardant category C2 by NF C 32-
070, IEC 60332-1

CABLE SPECIFICATIONS
operating voltage : 300/500V
insulation at 20°C : conform to IEC 60228
testing voltage : 2KV
Bending radius : 10 x Ø of cable

ELECTRICAL DATA AT 20°C


conductor resistance : 79W /Km (0.25²) and 39W/Km (0.5²)
capacity (between 2 conductors) : 100nF/m (0.25²) and 120nF/m (0.5²)
capacity (between cond. & Shield) : 200nF/m (0.25²) and 210nF/m (0.5²)
Inductance : 0.460mH/Km
load : maximum 3A (0.25²) and 6A (0.5²)

MECHANICAL DATA
number outer total
of conductors diameter weight
[mm²] [mm] [Kg/Km]

3 x 0.25 4.3 (±0.3) 31.0


3 x 0.5 5.3 (±0.3) 46.0

COLOUR MARKING DIN 47100


Number Colour

1 white
2 brown
3 green

5/20
1.8 Cable Technical Data LiYY-OB

Controls and signalisation multiconductors screened cable with :


- Stranded conductors of bare copper
- PVC insulation
- Twisted
- Conductors colour code in accordance with DIN 47100.

TEMPERATURE RANGE
Mounting and servicing -15°C to +70°C

USE
Measuring, control regulation applications.
Electronics control.

STANDARDS LIYY-OB
In accordance with IEC 60228, DIN 47100, NF C 32-070, IEC 60332-1.

CABLE DESCRIPTION
wire : Red copper, 8 (0.25²) or 16 (0.5²) wires of 0.19 mm diameter
insulation : PVC Coloured following DIN 47100, PVC 105°C,
- diameter 1.3mm for 0.25mm²
- diameter 1.7mm for 0.5mm²
twisted : by layers
assembly : Mylar sheet
outer sheath : for 0.25mm² RAL 7001 grey PVC, flame retardant category C2 by NF C 32-
070, IEC 60332-1
for 0.5mm² RAL 5012 blue PVC, flame retardant category C2 by NF C 32-
070, IEC 60332-1

CABLE SPECIFICATIONS
operating voltage : 300/500V
insulation at 20°C : conform to IEC 60228
testing voltage : 2KV
Bending radius : 5 x Ø of cable

ELECTRICAL DATA AT 20°C


conductor resistance : 79W /Km (0.25²) and 39W/Km (0.5²)
Servicing capacity : 150nF/m
capacity (between 2 conductors) : 100nF/m (0.25²) and 120nF/m (0.5²)
Inductance : 0.70mH/Km
load : maximum 3A (0.25²) and 6A (0.5²)

MECHANICAL DATA
number outer total
of conductors diameter weight
[mm²] [mm] [Kg/Km]

3 x 0.25 4.1 (±0.3) 26.0


3 x 0.5 5.1 (±0.3) 42.0

COLOUR MARKING DIN 47100


Number Colour

1 white
2 brown
3 green

6/20
CHAPTRE 2
5VDC TRANSMITTERS
2.1 Electrical Parameters
Valid for 5VDC models, see pages (8 to 12)
For Hall Effect transmitters manufactured with twinsite 5AANS02086, 5883S02714, 5883S02877,
5952S02714, 5952S02877 or 5948S02757 Sensor. (note: twinsite model number is printed on the back side
of transmitter)

(**) Printed on backside of twinsite


Descripton Model Sensor associated (**)
Hall Effect Sensor 6320S**07**
* = see manual
8" Magnetel
8" Magnetel
6320S0a07bc
6320S1a07bc
5AANS02086
5AANS02086
4" Magnetel 6320S3a07bc 5AANS02086
4" PV 6320S4a07bE 5AANS02086
II 2 G Ex ib IIB T4 EPL Gb APRAGAZ 10ATEX 0124X 5ABYS02770, 5883S02714,
Junior 6320S8a07bd { 5883S02877 or 5989S02771
0029 T° ambiant : -20°C to +65°C Senior 6320S9a07bd 5ADSS02770, 5952S02714 or 5952S02877
Taylor 6320S2a07bd 5948S02757
If used in flammable area, sensor must be
ROCHESTER powered by an Intrinsically Safe power supply with
a 1=Standard cable
2=Shielded cable
c Magnetel Mounting Type
d E=standard,H=special dial plate
GAUGES,INT. Ui = 14VDC, Ii=200mA, Li=4.8µH, Ci=123nF b Cable Length (1 or 2 digit) or V=vertical cable entry

Power Supply Signal Safety barrier

Voltage Vin max = 6Vdc Vout = 0 to Vin Vmax (Ui) = 14Vdc


Current Iin max = 8mA Iout max = 1mA Imax (Li) = 200mA
Capacitance Ci = 123nF Ci = 123nF Ca > Ci + Cc
Inductance Li = 4.8µH Li = 4.8µH La > Li + Lc
Ci, Li internal capacitance and inductance of transmitter, Lc , Cc : cable inductance and capacitance

2.2 Note
a) Selected associated apparatus or barriers must be third party approved as Intrinsically Safe for the
application and have V open circuit and I short circuit not exceeding Vmax and Imax.
b) Cable capacitance (Cc) added to transmitter capacitance (Ci) must be less than the marked capacitance
(Ca) and the cable inductance (Lc) added to the transmitter inductance (Li) must be less than the marked
inductance (La) (Ca and La: barrier's capacitance and inductance)
c) Barriers must be installed in accordance with barriers manufacturer's control drawing and applicable rules
and standards.
d) The maximum nonhazardous location voltage must not exceed than 250Vrms.
e) Output current must be limited by a resistor such that the output voltage-current plot is a straight line drawn
between open circuit voltage and short circuit current.
f) Operating temperature : -20°C to +65°C

2.3 Schematic Diagram


Hazardous Location Nonhazardous Location
SAFETY BARRIER
3.5 to 6Vdc (*)
Vin
White
Power Supply and Signal
treatment device
Transmitter
Hall Effect

SAFETY BARRIER
0Vdc to Vin (*)
Signal
Green

0Vdc (*)
GND
Brown

(*) for 6320S*107** or 6320S*207**


Hall Effect Transmitter

2.4 Example of Compatible Safety Barrier


a) Consumer : MTL Model Number : MTL7761ac
b) Consumer : Stahl Model Number : 9001/01-086-150-01 for power supply line
9001/01-086-020-01 for signal line
7/20 c) Consumer : Pepperl+Fuchs Model Number : Z 961
2.5 Hall Effect TWINSITE (JR, SR or TAYLOR)
GENERAL DESCRIPTION
The Hall Effect TwinsiteTM transmitter is a magnetically-driven Hall Effect, voltage output sender with potted
wires and cable. Senders are utilized where direct reading plus an electrical signal to a remote level indication
are required. Hall Effect is a solid state technology with no contacts. It counts on the fact that a magnet bends
the path of electrons moving through a semiconductor. This bending is detected and converted into
ratiometric voltage output.
Many existing domestic or industrial storage tanks are equipped with gauge heaving a weak drive magnet
suited for low friction direct-indicating dial assemblies. As the Hall Effect TwinsiteTM is a contactless sensor it
can be utilized for a retrofit on those gauges to provide an electrical output which can be used for remote
indication of tank levels.
The Hall Effect TwinsiteTM provide the easiest way to read local indication by using a dial face divided into
percentage units or fractionel units.
This Hall Effect Twinsite require a 5Vdc Power Supply.
The housing, in UV stabilized plastic material, is hermetically sealed by ultrasonic welding and the electrical
connections are sealed with potting material.

80 85

MAX
70 90
90
80 85 60

MAX
70 90
90 50
60
40
50 30 E
20 10
40
30 E
20 10 TAYLOR Version

Standard JR Version
3/ F90
4
80 85

MAX
70 90
90
1/
2 60
50
1/ E 40
4
30 E
Industrial JR Version 20 10

3/ F90
4 Standard SR Version Vertical Entry Cable

1/
2

1/ E
4

Industrial SR Version
Potting Cap Color:
- Black for not Shielded cable
- Green for Shielded cable

GENERAL SPECIFICATIONS
Accuracy: ± 4% with nominal value indicated in the calibration chart « DS-1318 » (see next page) for all types
Hysteresys : less than ±1% typical
Repetability : ±2%
Resolution : Infinite
Operating Temperature : -20 to 65°C
Operating Voltage range : 5Vdc ± 0.5Vdc With a accuracy decrease of 1 to 2%, power range can be
extended to: 3.5 to 6Vdc
Consumption : typical 5 mA under 5Vdc
Output Voltage : Ratiometric (Ratiometric means that the output signal voltage is proportional with the input
voltage (Vin) Under 5Vdc, 10% is 0.5V (or 10% of input voltage) 90% is 4.5V (or 90% of input voltage)).
Output Current : Max 1mA

MATERIAL OF CONSTRUCTION
Crystal and case : polycarbonate, ultrasonic sealed
Dial : painted aluminium
8/20 Cap : polycarbonate or polyamide
SPECIFICITY
The Hall Effect TwinsiteTM Transmitters are available in three sizes to fit all Junior and Senior Rochester
Gauges and also for mounting on Taylor Gauges or some of competitive gauge (refer to specific mounting and
instruction).

Transmitter with not shielded cable


Supplied in standard with 2 meters shielded blue cable LiYCY-OB 3x0.5mm² DIN47100 (with white, green
and brown conductors) for each models except for vertical entry supplied with a grey cable 3x0.25mm² .
This transmitter is used with battery operated receiver with intermittent power supply to the transmitter.
Impedance : 4.8µH
Capacitance : 123nF
Color of cable cover : Black
Cable Length : 50m maximum

Transmitter with shielded cable


Supplied in standard with 2 meters shielded blue cable LiYCY-OB 3x0.5mm² DIN47100 (with white, green
and brown conductors) for each models except for vertical entry supplied with a grey cable 3x0.25mm² .
For use with ROCHESTER receiver CSU or permanent power supply and Intrinsically Safe Barrier (if
necessary) wired with no more than 300m 3x0.5mm² cable.
Impedance : 4.8µH
Capacitance : 123nF
Color of cable cover : Green
Cable Length : 300m maximum

CALIBRATION CHART « DS-1318 »


Best accuracy will be obtained using the calibration data in the table below, when powered in 5Vdc.

Nominal
Graduation Ref. (Volts)

E-Stop 0.29
E 0.49
10 0.64
20 1.15
30 1.53
40 1.98
50 2.5
60 3.02
70 3.5
80 3.9

Customer has to check the suitability of the sensor with his application.

9/20
2.6 Hall Effect 4" PV for SENIOR Gauges (6290/6293)
GENERAL DESCRIPTION
The Hall Effect TwinsiteTM transmitter consists of a 4" dial for
Senior Gauge (model 6290/6293) incorporating a Hall Effect
TwinsiteTM wich provides an electrical output for remote indication. 40 50 60
The Hall Effect TwinsiteTM provide the easiest way to read local 30 70
indication by using a dial face divided into percentage units.
This Hall Effect Twinsite require a 5Vdc Power Supply. 20 80
GENERAL SPECIFICATIONS
Accuracy: ± 4% with nominal value indicated in the calibration
chart (see below) for all types 10 90
Hysteresys : less than ±3% typical
Repetability : ±2%
Resolution : Infinite
Operating Temperature : -20 to 65°C
Operating Voltage range : 5Vdc ± 0.5Vdc With a decrease in
accuracy of 1 to 2%, power range can be extended to: 3.5 to 6Vdc
Consumption : typical 5 mA under 5Vdc
Output Voltage : Ratiometric (Ratiometric means that the output signal voltage is proportional with the input
voltage (Vin) Under 5Vdc, 10% is 0.5V (or 10% of input voltage) 90% is 4.5V (or 90% of input voltage)).
Output Current : Max 1mA

MATERIAL OF CONSTRUCTION
Crystal and case of twinsite : polycarbonate, ultrasonic sealed
Crystal of dial : polycarbonate
Case of dial : aluminium anodised
Bezel Ring : aluminium
Dial : painted aluminium

SPECIFICITY
This 4" Hall Effect TwinsiteTM Transmitters is designed for mounting on Rochester Gauges models 6290/6293.

Transmitter with not shielded cable


Supplied in standard with 4 meters blue cable LiYY-OB 3x0.5mm² DIN47100 (with blue, brown and black
conductors).
This transmitter is used with battery operated receiver with intermittent power supply to the transmitter.
Impedance : 4.8µH
Capacitance : 123nF
Cable Length : 50m maximum

Transmitter with shielded cable


Supplied in standard with 4 meters shielded blue cable 3x0.5mm² DIN47100 (with white, green and brown
conductors).
For use with ROCHESTER receiver CSU or permanent power supply and Intrinsically Safe Barrier (if
necessary) wired with no more than 300m 3x0.5mm² cable.
Impedance : 4.8µH
Capacitance : 123nF
Cable Length : 300m maximum

CALIBRATION CHART
Best accuracy will be obtained using the calibration data in the table below, when powered in 5Vdc.

Nominal
Graduation Ref. (Volts)

5 0.18
10 0.54
20 1.03
30 1.39
40 1.88
50 2.44
60 3.03
70 3.57
80 3.97
90 4.42
95 4.82

Customer has to check the suitability of the sensor with his application.

10/20
2.7 Hall Effect 4" and 8" for Magnetel Gauges
GENERAL DESCRIPTION
The Hall Effect TwinsiteTM transmitter consists of a 4" or 8" dial for Magnetel Gauge incorporating a Hall Effect
TwinsiteTM wich provides an electrical output for remote indication.
The Hall Effect TwinsiteTM provide the easiest way to read local indication by using a dial face divided into
percentage units.
This Hall Effect Twinsite require a 5Vdc Power Supply.

45 55
35 40 50 60 65

25
30 % 70 75
TANK VOLUME
20 80
ROCHESTER GAUGES Int.
15 LPG OR NH3 BELGIUM 85
LIQUID CONTENT
ONLY

10 JN

5S82783B 90

40 50 60 5 95
30 70
3 97
20 80

8" Magnetel « Straddle »


10 90

4" Magnetel « Centerline »

GENERAL SPECIFICATIONS
Accuracy: ± 4% with nominal value indicated in calibration chart (see next page) for all types
Hysteresys : less than ±3% typical
Repetability : ±2%
Resolution : Infinite
Operating Temperature : -20 to 65°C
Operating Voltage range : 5Vdc ± 0.5Vdc With a decrease in accuracy of 1 to 2%, power range can be
extended to: 3.5 to 6Vdc
Consumption : typical 5 mA under 5Vdc
Output Voltage : Ratiometric (Ratiometric means that the output signal voltage is proportional with the input
voltage (Vin) Under 5Vdc, 10% is 0.5V (or 10% of input voltage) 90% is 4.5V (or 90% of input voltage)).
Output Current : Max 1mA

MATERIAL OF CONSTRUCTION
Crystal and case of twinsite : polycarbonate, ultrasonic sealed
Crystal of dial : polycarbonate
Case of dial : aluminium anodised
Bezel Ring : Stainless Steel
Dial : painted aluminium

11/20
SPECIFICITY
This Hall Effect TwinsiteTM Transmitters are available for three different mounting (C, X or CX) to fit all
respective Magnetel Rochester Gauge.

Transmitter with not shielded cable


Supplied in standard with 8 meters blue cable LiYY-OB 3x0.5mm² DIN47100 (with blue, brown and black
conductors).
This transmitter is used with battery operated receiver with intermittent power supply to the transmitter.
Impedance : 4.8µH
Capacitance : 123nF
Cable Length : 50m maximum

Transmitter with shielded cable


Supplied in standard with 8 meters shielded blue cable 3x0.5mm² DIN47100 (with white, green and brown
conductors).
For use with ROCHESTER receiver CSU or permanent power supply and Intrinsically Safe Barrier (if
necessary) wired with no more than 300m 3x0.5mm² cable.
Impedance : 4.8µH
Capacitance : 123nF
Cable Length : 300m maximum

CALIBRATION CHART « for 4" Transmitters »


Best accuracy will be obtained using the calibration data in the table below, when powered in 5Vdc.

Nominal
Graduation
Ref. (Volts)

5 0.218
10 0.643
20 1.104
30 1.472
40 1.957
50 2.483
60 3.046
70 3.592
80 4.021
90 4.504
95 4.789

Customer has to check the suitability of the sensor with his application.

CALIBRATION CHART « for 8" Transmitters »


Best accuracy will be obtained using the calibration data in the table below, when powered in 5Vdc.

For dial plate 3 to 97% For dial plate 5 to 95%


Nominal Nominal
Graduation Graduation
Ref. (Volts) Ref. (Volts)

3 0.18 5 0.18
10 0.69 10 0.54
20 1.10 20 1.01
30 1.45 30 1.40
40 1.91 40 1.87
50 2.44 50 2.44
60 3.00 60 3.04
70 3.50 70 3.56
80 3.89 80 3.98
90 4.30 90 4.45
97 4.82 95 4.82

Customer has to check the suitability of the sensor with his application.

12/20
CHAPTRE 3
2.5VDC TRANSMITTERS
3.1 Electrical Parameters
Valid for 2.5VDC models, see page (14 )
For Hall Effect transmitters manufactured with twinsite 5961S02714 Sensor. (note: twinsite model number is
printed on the back side of transmitter)

(**) Printed on backside of twinsite


Descripton Model Sensor associated (**)
Hall Effect Sensor 6320S**07**
* = see manual
8" Magnetel
4" Magnetel
6320S0307bc
6320S3307bc
5AFYS02086 (2)
5AFYS02086 (2)
4" PV 6320S4307bE 5AFYS02086 (2)
II 2 G Ex ib IIB T4 EPL Gb APRAGAZ 10ATEX 0124X Junior 6320S8307bE 5992S02713 (2)
Senior 6320S9307bE 5ACN02714 (2)
0029 T° ambiant : -20°C to +65°C Junior 6320S8407bE 5961S02714 (1)
If used in flammable area, sensor must be b Cable Length (1 or 2 digit)
ROCHESTER powered by an Intrinsically Safe power supply with c Magnetel Mounting Type
GAUGES,INT. Ui =10V(1) & 14V(2), Ii=200mA, Li=4.8µH, Ci=2,3µF(1) & 0,44µF(2)

Power Supply Signal Safety barrier

Voltage Vin max = 3Vdc Vout = 0 to Vin Vmax (Ui) = 10Vdc


Current Iin max = 11mA Iout max = 1mA Imax (Li) = 200mA
Capacitance Ci = 2.3µF Ci = 2.3µF Ca > Ci + Cc
Inductance Li = 4.8µH Li = 4.8µH La > Li + Lc
Ci, Li internal capacitance and inductance of transmitter, Lc , Cc : cable inductance and capacitance

3.2 Note
a) Selected associated apparatus or barriers must be third party approved as Intrinsically Safe for the
application and have V open circuit and I short circuit not exceeding Vmax and Imax.
b) Cable capacitance (Cc) added to transmitter capacitance (Ci) must be less than the marked capacitance
(Ca) and the cable inductance (Lc) added to the transmitter inductance (Li) must be less than the marked
inductance (La) (Ca and La: barrier's capacitance and inductance)
c) Barriers must be installed in accordance with barriers manufacturer's control drawing and applicable rules
and standards.
d) The maximum nonhazardous location voltage must not exceed than 250Vrms.
e) Output current must be limited by a resistor such that the output voltage-current plot is a straight line drawn
between open circuit voltage and short circuit current.
f) Operating temperature : -20°C to +65°C

3.3 Schematic Diagram


Hazardous Location Nonhazardous Location
SAFETY BARRIER
1.8 to 3.0Vdc (*)
Vin
White
Power Supply and Signal
treatment device
Transmitter
Hall Effect

SAFETY BARRIER
0Vdc to Vin (*)
Signal
Green

0Vdc (*)
GND
Brown

(*) for 6320S*407**


Hall Effect Transmitter

3.4 Example of Compatible Safety Barrier


a) Consumer : MTL Model Number : MTL7761ac
b) Consumer : Stahl Model Number : 9001/01-086-150-01 for power supply line
9001/01-086-020-01 for signal line
13/20 c) Consumer : Pepperl+Fuchs Model Number : Z 961
3.5 Hall Effect TWINSITE (JR)
GENERAL DESCRIPTION
The Hall Effect TwinsiteTM transmitter is a magnetically-
driven Hall Effect, voltage output sender with potted wires
and cable. Senders are utilized where direct reading plus 80 85

MAX
an electrical signal to a remote level indication are 70 90
90
required. Hall Effect is a solid state technology with no 60
contacts. It counts on the fact that a magnet bends the path 50
of electrons moving through a semiconductor. This
40
bending is detected and converted into ratiometric voltage
30 E
output. 20 10
Many existing domestic or industrial storage tanks are
equipped with gauge heaving a weak drive magnet suited Shielded JR Version
for low friction direct-indicating dial assemblies. As the Hall
Effect TwinsiteTM is a contactless sensor it can be utilized
for a retrofit on those gauges to provide an electrical output
which can be used for remote indication of tank levels. Vertical Entry Cable
The Hall Effect TwinsiteTM provide the easiest way to read
local indication by using a dial face divided into percentage
units.
This Hall Effect Twinsite require a 2.5Vdc Power Supply.
The housing, in UV stabilized plastic material, is
hermetically sealed by ultrasonic welding and the electrical
connections are sealed with potting material.

GENERAL SPECIFICATIONS
Accuracy: ± 4% with nominal value indicated in the calibration chart « DS-1318 » (see below) for all types
Hysteresys : less than ±1% typical
Repetability : ±2%
Resolution : Infinite
Operating Temperature : -20 to 65°C
Operating Voltage range : 2.5Vdc ± 0.25Vdc with a accuracy decrease of 1 to 2%, power range can be
extended to: 1.8 to 3Vdc
Consumption : typical 10 to 11 mA under 2.5Vdc
Output Voltage : Ratiometric (Ratiometric means that the output signal voltage is proportional with the input
voltage (Vin) Under 2.5Vdc, 10% is 0.25V (or 10% of input voltage) 90% is 2.25V (or 90% of input voltage)).
Output Current : Max 1mA

MATERIAL OF CONSTRUCTION
Crystal and case : polycarbonate, ultrasonic sealed
Dial : painted aluminium
Cap : polycarbonate or polyamide

SPECIFICITY
The Hall Effect TwinsiteTM Transmitters are available in one size to fit all Junior Rochester Gauges.

Transmitter with shielded cable


Supplied in standard with 2 meters shielded blue cable LiYCY-OB 3x0.5mm² DIN47100 (with white, green
and brown conductors) for each models except for vertical entry supplied with a grey cable 3x0.25mm² .
Impedance : 4.8µH
Capacitance : 2.3µF
Color of cable cover : White for each models except black for vertical entry
Cable Length : 50m maximum

CALIBRATION CHART « DS-1318 »


Best accuracy will be obtained using the calibration data in the table below, when powered in 2.5Vdc.

Nominal
Graduation Ref. (Volts)

E-Stop 0.145
E 0.245
10 0.320
20 0.575
30 0.765
40 0.990
50 1.250
60 1.510
70 1.750
80 1.950

14/20 Customer has to check the suitability of the sensor with his application.
CHAPTRE 4
3.3VDC TRANSMITTERS
4.1 Electrical Parameters
Valid for 3.3VDC models, see pages (16 to 19)
For Hall Effect transmitters manufactured with twinsite 55992S02713, 5AFYS02086 or 5ACNS02714
Sensor. (note: twinsite model number is printed on the back side of transmitter)

(**) Printed on backside of twinsite


Descripton Model Sensor associated (**)
Hall Effect Sensor 6320S**07**
* = see manual
8" Magnetel
4" Magnetel
6320S0307bc
6320S3307bc
5AFYS02086 (2)
5AFYS02086 (2)
4" PV 6320S4307bE 5AFYS02086 (2)
II 2 G Ex ib IIB T4 EPL Gb APRAGAZ 10ATEX 0124X Junior 6320S8307bE 5992S02713 (2)
Senior 6320S9307bE 5ACN02714 (2)
0029 T° ambiant : -20°C to +65°C Junior 6320S8407bE 5961S02714 (1)
If used in flammable area, sensor must be b Cable Length (1 or 2 digit)
ROCHESTER powered by an Intrinsically Safe power supply with c Magnetel Mounting Type
GAUGES,INT. Ui =10V(1) & 14V(2), Ii=200mA, Li=4.8µH, Ci=2,3µF(1) & 0,44µF(2)
Power Supply Signal Safety barrier

Voltage Vin max = 4Vdc Vout = 0 to Vin Vmax (Ui) = 14Vdc


Current Iin max = 9mA Iout max = 1mA Imax (Li) = 200mA
Capacitance Ci = 450nF Ci = 0.44µF Ca > Ci + Cc
Inductance Li = 4.8µH Li = 4.8µH La > Li + Lc
Ci, Li internal capacitance and inductance of transmitter, Lc , Cc : cable inductance and capacitance

4.2 Note
a) Selected associated apparatus or barriers must be third party approved as Intrinsically Safe for the
application and have V open circuit and I short circuit not exceeding Vmax and Imax.
b) Cable capacitance (Cc) added to transmitter capacitance (Ci) must be less than the marked capacitance
(Ca) and the cable inductance (Lc) added to the transmitter inductance (Li) must be less than the marked
inductance (La) (Ca and La: barrier's capacitance and inductance)
c) Barriers must be installed in accordance with barriers manufacturer's control drawing and applicable rules
and standards.
d) The maximum nonhazardous location voltage must not exceed than 250Vrms.
e) Output current must be limited by a resistor such that the output voltage-current plot is a straight line drawn
between open circuit voltage and short circuit current.
f) Operating temperature : -20°C to +65°C

4.3 Schematic Diagram


Hazardous Location Nonhazardous Location
SAFETY BARRIER
2.33 to 4Vdc (*)
Vin
White
Power Supply and Signal
treatment device
Transmitter
Hall Effect

SAFETY BARRIER
0Vdc to Vin (*)
Signal
Green

0Vdc (*)
GND
Brown

(*) for 6320S*307**


Hall Effect Transmitter

4.4 Example of Compatible Safety Barrier


a) Consumer : MTL Model Number : MTL7761ac
b) Consumer : Stahl Model Number : 9001/01-086-150-01 for power supply line
9001/01-086-020-01 for signal line
15/20 c) Consumer : Pepperl+Fuchs Model Number : Z 961
4.5 Hall Effect TWINSITE (JR or SR)
GENERAL DESCRIPTION Shielded SR Version
The Hall Effect TwinsiteTM transmitter is a magnetically-
driven Hall Effect, voltage output sender with potted wires
and cable. Senders are utilized where direct reading plus 80 85

MAX
70 90
90
an electrical signal to a remote level indication are
required. Hall Effect is a solid state technology with no 60
contacts. It counts on the fact that a magnet bends the path 50
of electrons moving through a semiconductor. This 40
bending is detected and converted into ratiometric voltage 30 E
output. 20 10
Many existing domestic or industrial storage tanks are
equipped with gauge heaving a weak drive magnet suited 80 85

MAX
for low friction direct-indicating dial assemblies. As the Hall 70 90
90
Effect TwinsiteTM is a contactless sensor it can be utilized 60
for a retrofit on those gauges to provide an electrical output 50
which can be used for remote indication of tank levels.
The Hall Effect TwinsiteTM provide the easiest way to read 40
local indication by using a dial face divided into percentage 30 E Vertical Entry Cable
20 10
units.
This Hall Effect Twinsite require a 3.3Vdc Power Supply. Shielded JR Version
The housing, in UV stabilized plastic material, is
hermetically sealed by ultrasonic welding and the electrical
connections are sealed with potting material.

GENERAL SPECIFICATIONS
Accuracy: ± 4% with nominal value indicated in the calibration chart « DS-1318 » (see below) for all types
Hysteresys : less than ±1% typical
Repetability : ±2%
Resolution : Infinite
Operating Temperature : -20 to 65°C
Operating Voltage range : 3.3Vdc ± 0.33Vdc with a accuracy decrease of 1 to 2%, power range can be
extended to: 2.33 to 4Vdc
Consumption : typical 8 to 9 mA under 3.3Vdc
Output Voltage : Ratiometric (Ratiometric means that the output signal voltage is proportional with the input
voltage (Vin) Under 3.3Vdc, 10% is 0.33V (or 10% of input voltage) 90% is 2.97V (or 90% of input voltage)).
Output Current : Max 1mA

MATERIAL OF CONSTRUCTION
Crystal and case : polycarbonate, ultrasonic sealed
Dial : painted aluminium
Cap : polycarbonate or polyamide

SPECIFICITY
The Hall Effect TwinsiteTM Transmitters are available in two sizes to fit all Junior or Senior Rochester Gauges.

Transmitter with not shielded cable


Supplied in standard with 2 meters shielded blue cable LiYCY-OB 3x0.5mm² DIN47100 (with white, green
and brown conductors) for each models except for vertical entry supplied with a grey cable 3x0.25mm² .
Impedance : 4.8µH
Capacitance : 440nF
Color of cable cover : White for each models except black for vertical entry
Cable Length : 100m maximum

CALIBRATION CHART « DS-1318 »


Best accuracy will be obtained using the calibration data in the table below, when powered in 3.3Vdc.

Nominal
Graduation Ref. (Volts)

E-Stop 0.191
E 0.323
10 0.422
20 0.759
30 1.010
40 1.307
50 1.650
60 1.993
70 2.310
80 2.574

16/20 Customer has to check the suitability of the sensor with his application.
4.6 Hall Effect 4" PV for SENIOR Gauges (6290/6293)
GENERAL DESCRIPTION
The Hall Effect TwinsiteTM transmitter consists of a 4" dial for
Senior Gauge (model 6290/6293) incorporating a Hall Effect
TwinsiteTM wich provides an electrical output for remote indication. 40 50 60
The Hall Effect TwinsiteTM provide the easiest way to read local 30 70
indication by using a dial face divided into percentage units.
This Hall Effect Twinsite require a 3.3Vdc Power Supply. 20 80
GENERAL SPECIFICATIONS
Accuracy: ± 4% with nominal value indicated in the calibration
chart (see below) for all types 10 90
Hysteresys : less than ±3% typical
Repetability : ±2%
Resolution : Infinite
Operating Temperature : -20 to 65°C
Operating Voltage range : 3.3Vdc ± 0.33Vdc With a decrease in
accuracy of 1 to 2%, power range can be extended to: 2.33 to
4Vdc
Consumption : typical 8 to 9 mA under 3.3Vdc
Output Voltage : Ratiometric (Ratiometric means that the output signal voltage is proportional with the input
voltage (Vin) Under 3.3Vdc, 10% is 0.33V (or 10% of input voltage) 90% is 2.97V (or 90% of input voltage)).
Output Current : Max 1mA

MATERIAL OF CONSTRUCTION
Crystal and case of twinsite : polycarbonate, ultrasonic sealed
Crystal of dial : polycarbonate
Case of dial : aluminium anodised
Bezel Ring : aluminium
Dial : painted aluminium

SPECIFICITY
This 4" Hall Effect TwinsiteTM Transmitters is designed for mounting on Rochester Gauges models 6290/6293.

Transmitter with shielded cable


Supplied in standard with 4 meters shielded blue cable LiYCY-OB 3x0.5mm² DIN47100 (with white, green
and brown conductors).
Impedance : 4.8µH
Capacitance : 440nF
Cable Length : 100m maximum

CALIBRATION CHART
Best accuracy will be obtained using the calibration data in the table below, when powered in 3,3Vdc.

Nominal
Graduation
Ref. (Volts)

5 0.119
10 0.356
20 0.680
30 0.917
40 1.241
50 1.610
60 2.000
70 2.356
80 2.620
90 2.917
95 3.181

Customer has to check the suitability of the sensor with his application.

17/20
4.7 Hall Effect 4" and 8" for Magnetel Gauges
GENERAL DESCRIPTION
The Hall Effect TwinsiteTM transmitter consists of a 4" or 8" dial for Magnetel Gauge incorporating a Hall Effect
TwinsiteTM wich provides an electrical output for remote indication.
The Hall Effect TwinsiteTM provide the easiest way to read local indication by using a dial face divided into
percentage units.
This Hall Effect Twinsite require a 3.3Vdc Power Supply.

45 55
35 40 50 60 65

25
30 % 70 75
TANK VOLUME
20 80
ROCHESTER GAUGES Int.
15 LPG OR NH3 BELGIUM 85
LIQUID CONTENT
ONLY

10 JN

5S82783B 90

40 50 60 5 95
30 70
3 97
20 80

8" Magnetel « Straddle»


10 90

4" Magnetel « Centerline »

GENERAL SPECIFICATIONS
Accuracy: ± 4% with nominal value indicated in calibration chart (see next page) for all types
Hysteresys : less than ±3% typical
Repetability : ±2%
Resolution : Infinite
Operating Temperature : -20 to 65°C
Operating Voltage range : 3.3Vdc ± 0.33Vdc With a decrease in accuracy of 1 to 2%, power range can be
extended to: 2.33 to 4Vdc
Consumption : typical 8 to 9 mA under 3.3Vdc
Output Voltage : Ratiometric (Ratiometric means that the output signal voltage is proportional with the input
voltage (Vin) Under 3.3Vdc, 10% is 0.33V (or 10% of input voltage) 90% is 2.97V (or 90% of input voltage)).
Output Current : Max 1mA

MATERIAL OF CONSTRUCTION
Crystal and case of twinsite : polycarbonate, ultrasonic sealed
Crystal of dial : polycarbonate
Case of dial : aluminium anodised
Bezel Ring : Stainless Steel
Dial : painted aluminium

18/20
SPECIFICITY
This Hall Effect TwinsiteTM Transmitters are available for three different mounting (C, X or CX) to fit all
respective Magnetel Rochester Gauge.

Transmitter with shielded cable


Supplied in standard with 8 meters shielded blue cable LiYCY-OB 3x0.5mm² DIN47100 (with white, green
and brown conductors).
Impedance : 4.8µH
Capacitance : 440nF
Cable Length : 100m maximum

CALIBRATION CHART « for 4" Transmitters »


Best accuracy will be obtained using the calibration data in the table below, when powered in 3.3Vdc.

Graduation Nominal
Ref. (Volts)

5 0.144
10 0.424
20 0.729
30 0.971
40 1.292
50 1.639
60 2.010
70 2.371
80 2.654
90 2.973
95 3.161

Customer has to check the suitability of the sensor with his application.

CALIBRATION CHART « for 8" Transmitters »


Best accuracy will be obtained using the calibration data in the table below, when powered in 3.3Vdc.

For dial plate 3 to 97% For dial plate 5 to 95%


Graduation Nominal Graduation Nominal
Ref. (Volts) Ref. (Volts)

3 0.119 5 0.119
10 0.455 10 0.356
20 0.726 20 0.666
30 0.957 30 0.924
40 1.261 40 1.234
50 1.610 50 1.610
60 1.980 60 2.006
70 2.310 70 2.350
80 2.567 80 2.627
90 2.838 90 2.937
97 3.181 95 3.181

Customer has to check the suitability of the sensor with his application.

19/20
CONFORMITY DECLARATION
Wavre, 6th may 2015

I, PIERRE lionel, Managing Director of

ROCHESTER Gauges International S.A.


Zone Industriel Nord
Avenue Lavoisier, 6
B-1300 Wavre BELGIUM

hereby certify that the


HALL EFFECT TWINSITE
with generic reference 6320S**07** are in conformity with the European Directives and Standards
applicable :

Directive ATEX 94/9/EC with limits required by :


EN 60079-0 ed. 6 (2011-06)
EN 60079-11 ed. 6 (2011-06)

type certified by

APPRAGAZ - Chaussée de Vilvorde, 156 - B-1120 Brussels (Belgium)

Marked

II 2 G Ex ib IIB T4 EPL Gb APRAGAZ 10ATEX0124X


0029 T° ambiant : -20°C to +65°C

European Directives Low Voltage 2006/95/EC and EMC 2004/108/EC do not apply as the power
supply is less than 75Vdc or 50Vac.

Production Quality Assurance Certificate according Annex 4 of the ATEX


directive 94/9/EC. Certificate n°: 07/BE/1303-1 Rev 0.

Certificates can be downloaded from our web site www.rochester-gauges.be

PIERRE Lionel
Managing Director

20/20

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