Industrial Engineering

for
Apparel Production

Presented By:

Lutfor Rahman Shanzid

ID: 2015-2-2-013 <FME>

Md. Niloy Rahman

ID: 2015-2-1-010<YME>
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9 April, 2016

Contents
• Definition of Industrial Engineering (IE)
• Objectives
• Key person(s)
• Role of Industrial Engineer(s)
• Basic techniques in IE
• Relations of key persons
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9 April, 2016

Definition of IE

A branch of applied sciences

• Engineering knowledge is applied to the

planning, design, and control of industrial
operations by integrating peoples, materials and
energy in productive ways.
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Objectives of IE Department
• Monitoring production floor and having better
control over the production floor
• Improving processes and method of working to
increase factory's overall performance and
standardized garment manufacturing processes
• Contribute to the success of companies through
effective problem solving
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Key persons

Industrial
Merchandisers
Engineers
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Role of Industrial Engineers

To effectively & efficiently utilizing the
• software technologies
• Machine tools
• Math
• Scientific concepts
• Managing the human resources
• Demand of customer satisfaction
• Time schedule
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Role of Industrial Engineers (cont.) 9 April, 2016

• Evaluation of existing production target and fix a new production target.

• Constant control of direct labor cost.

• Data analysis and look into monthly trends

• Preparing daily production reports, Monthly improvements reports with

graphical presentation.

• Time study and updating time study database including videos on constant
basis.

• Research on motion study and implementation of the better system to

eliminate excess motions.

• Research on new machinery and latest systems that meets companies long
term goal and preparing cost benefits analysis

• Research and development for samples prior to production start.

 Scope & responsibilities of IED

OPERATOR’S
& LEADER’S
TRAINING &
DEVELOPMENT

PRODUCTION
MAINTENANCE
IE PRODUCTION
PROJECT
ENGINEERING

PRODUCT &
PROCESS
ENGINEERING
9 April, 2016

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Basic Techniques used in Industrial

Engineering
• Work study
• Capacity Study
• Method Study
• Time Study
• Operator Performance
• SMV
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Techniques of Work Study

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Work Study

Method Study Work Measurement

(better way to do (time it takes to
the job) do the job)

Higher productivity
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Qualities of Work Study practitioner

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Personal qualities –
 Sincerity & honesty
 Enthusiasm
 Interest in & sympathy with people
 Tact
 Good appearance
 Self confidence
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Time Study
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Definition of Time Study –

Time study is a work measurement

technique for recording the times of
performing a certain specific job or it’s
elements carried out under specified
conditions, and for analyzing the data so as
to obtain the time necessary for an operator
to carry it out at a defined rate of
performance.
- Individual time observation - 13

9 April, 2016

27 sec.
Sew 6 sec.
０
Machine Machine
Start Stop

6 sec. ４ １
Pic ５ ５
k Dispos 18
18
up sec. e
sec.
３
Handling the next ０
garment 27 sec.
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- Continuous
27 sec. time observation-
４５ ０
sec.
Sew 51
Machine Machine
Start Stop
45 ４ １
５ ５
Pic Dispos 18
k e
up
18 sec. ５１ ３ sec.
sec.
6 sec. ０
Handling the next Sew：45ー18＝27 sec.
garment
Place 51ー45＝6 sec.
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Capacity Study
It is a measure of the operator(s)capability.

Procedure :
• Use of stop watch
• Measure the time study
• Average the time cycle

This average cycle time measures the operator

ability to do the particular job.
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Method Study

Recording & critical examination of existing and

proposed ways of doing work
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Relations of key persons

Without cooperation between Industrial Engineer &
Merchandiser, an IE department can not be run
properly.

So, inter-relation between Industrial Engineer &

Merchandiser must be developed.

‘Good inter-relation increases more profit.’

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IE BASEMENT
THE HOW FOR “ 6 STAR ” PERFORMANCE 9 April, 2016

• What
• People • When
• Standardize
• Product 5W • Where
• Why
• Straighten
5P • Process
• Prevention • Who 5S • Sort
• Shine
• Productivity • Sustain

1
WATCH !

2
5
IE 4
6

3
MEASURE
READ ! CARE !

• Research • Creativity
• Record • Clarity

5R • Review
• Release
5C • Characteristic
• Conformance
• Man
• Result • Cost
• Machine
5M • Material
• Method
• Management
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