®

DSEPOWER
®

SHARING
WITH
SIMPLICITY.
DSE5520 SPECIFICATION
AUTO MAINS FAILURE & INSTRUMENTATION CONTROL MODULE (ELECTRONIC ENGINE ENABLED)

DC SUPPLY
8V to 35V continuous

CRANKING DROPOUTS
Able to survive 0V for 50mS, providing supply
was at least 10V before dropout and supply
recovers to 5V. This is achieved without the
need for internal batteries

MAXIMUM OPERATING CURRENT

ELECTRONIC ENGINE CAPABILITY 460mA at 12V. 245mA at 24V

MAXIMUM STANDBY CURRENT

375mA at 12V. 200mA at 24V

ALTERNATOR INPUT RANGE

15V(L-N) to 333V AC (L-N) absolute maximum

ALTERNATOR INPUT FREQUENCY

50Hz - 60Hz at rated engine speed (Minimum:
15V AC L-N)

MAGNETIC PICK-UP VOLTAGE RANGE

+/- 0.5V to 70V Peak

MAGNETIC INPUT FREQUENCY

10,000 Hz (max)

The DSE5520 is an Automatic Mains temperature, fail to start, low/high • Multi set communications MAINS SENSING RANGE
15V(L-N) to 333V AC (L-N) absolute maximum
Failure Control Module designed DC battery volts, fail to stop, • Front panel mounting
to provide advanced load share generator short circuit protection, • Remote control and monitoring MAINS SENSING INPUT FREQUENCY
functionality for diesel and gas reverse power, generator phase 50Hz-60Hz (Minimum: 15V AC L-N)

generating sets that include non rotation error, earth fault protection, LOAD SHARE FEATURES
START RELAY OUTPUT
electronic and electronic engines. loss of speed signal, fail to open, • ROCOF & vector shift 16A DC at supply voltage
The module also provides excellent fail to close, out of sync, MPU • Automatic starting & stopping of
generator on load demand FUEL RELAY OUTPUT
engine monitoring and protection open circuit failure, negative phase 16A DC at supply voltage
• Dead bus sensing
features. sequence and loss of excitation.
• Module has the ability to interface AUXILIARY RELAY OUTPUTS
with existing load share lines Three outputs 5 Amp DC at supply voltage
The module monitors the mains FEATURES • Direct communication from the Two outputs volt free 8 Amp at 250V AC
(utility) supply and upon detection • Electronic engine capability module to the governor and AVR
of a loss in power automatically • RS232 and RS485 remote • Link up to 16 generators
GENERATOR LOADING RELAY OUTPUT
communications 8A AC 250V
starts the generating set. • Volts & frequency matching
• Modbus RTU • KW and Kvar load sharing with MAINS LOADING RELAY OUTPUT
The modules synchronising • Pin number protected front panel multiple generators 8A AC 250V
programming
functions include automatic
• Engine exercise timer BENEFITS CHARGE FAIL/EXCITATION RANGE
synchronising with built in
• Back-lit LCD 4-line text display • Sends SMS messages to 0V to 35V
synchroscope and closing onto • Multiple language options
dead bus. Direct and flexible engineers to notify specific engine BUILT-IN GOVERNOR AND AVR CONTROL
• Voltage measurement problems (GSM Modem and SIM
outputs from the module are Fully Isolated
• Configurable inputs (9) card required) Minimum Load Impedance:
provided to allow connection to • Configurable outputs (5) 1000Ω
• On-site and remote module
the most commonly used speed • Automatic start Gain Volts: 0V-10V DC
configuration Offset Volts: + / - 10V DC
governors and automatic voltage • Manual start • In-built engine diagnostics
regulators (AVR’s). The module has • Audible alarm removes the requirement for DIMENSIONS
been designed to combine a • LED indicators service equipment 240mm x 172mm x 57mm
maximum of 16 generators and • Built-in governor and AVR control • Full engine protection & 9.4” x 6.8” x 2.2”
16 mains (utility) supplies up to a for easy operation and panel instrumentation without the need
engineering PANEL CUTOUT
maximum of 20 in one system, e.g. for additional senders (Electronic 220mm x 160mm
16 generators and 4 mains (utility) • Engine history event log engines only) 8.7” x 6.3”
supplies (DSE5560 required to • Engine protection • Remote monitoring of the module
• Fault condition notification to a using comprehensive DSE PC
ENCLOSURE PROTECTION
synchronise with the mains). IP55 (with optional gasket)
designated PC software IP42 (without gasket)
• Front panel mounting • License free PC software
The module has the ability to • PC configuration
monitor under/over generator volts, • Mains (utility) failure detection
over current, under/over generator • Configurable alarm timers
frequency, under speed, over • Configurable start & stop timers
speed, charge fail, emergency • Automatic load transfer
stop, low oil pressure, high engine • SMS alert messaging
 OPERATION TELEMETRY
ENVIRONMENTAL TESTING The module is operated using the front STOP/RESET, MANUAL, AUTO and The module gives the user full
STANDARDS START pushbuttons. Three of these push buttons include an LED indicator. telemetry facilities when using the
Additional pushbuttons provide LCD display scroll, lamp test, mute optional communications software.
ELECTRO MAGNETIC COMPATIBILITY (EMC) functionality and breaker control. The module can be connected to a
BS EN 50081-2 EMC Emission PC using the DSE810 PC interface
Standard for the Industrial Environment
BUILT-IN FUNCTIONS or by using a suitable modem.
ELECTRICAL SAFETY • Alternator under/over volts
BS EN 60950 Low Voltage Directive/Safety of • Alternator under/over frequency The PC software is Microsoft
Information Technology Equipment, including • Warning or shutdown on engine temperature, over/under speed, oil Windows based. All access into
Electrical Business Equipment
pressure the module can be configured to
TEMPERATURE • Warning, shutdown or electrical trip on battery volts or over current become password protected to
COLD • Shutdown or electrical trip on reverse power, phase rotation or short prevent unauthorised entry. The
o
BS EN 60068-2-1 to -30 C circuit fault PC software allows the module to
HOT
• Earth fault shutdown be controlled from a remote location.
BS EN 60068-2-2 to 70oC
• Adjustable crank cycle/attempts
BS EN 50082-2 EMC IMMUNITY • Full remote control and telemetry COMMUNICATIONS
Standard for the Industrial Environment • 9 configurable digital inputs The DSE5520 has a number of
• 5 configurable and 2 fixed relay outputs different communication
VIBRATION
BS EN 60068-2-6 Ten sweeps (up and back • System lock input capabilities.
down) at 1 octave/minute in each of the three • Load switching control push-button inputs
major axes • Restricted access to programming via PIN number SMS Messaging
5Hz to 8Hz @ +/-7.5mm constant
• Loss of excitation When the module detects an alarm
displacement
8Hz to 500Hz @2gn constant acceleration • Negative phase sequence condition, it has the ability to send
• ROCOF/vector shift (mains (utility) decoupling) an SMS message to a dedicated
HUMIDITY • Peak lopping mobile number, notifying an engineer
BS EN 2011 part 2.1 93% RH @ 40oC for 48
• Peak shaving of the problem. (GSM Modem and
hours
• Mains (utility) reverse power SIM Card required).
SHOCK
BS EN 60068-2-27 Three half sine shocks in INSTRUMENTATION AND ALARMS Remote Communications
each of the three major axes 15gn amplitude
The DSE5520 module provides advanced metering and alarm functionality When the module detects an alarm
11mS duration
via the LCD display. The information can be accessed using the display scroll condition, it dials out to a PC
pushbuttons. The table below shows the instrumentation and alarm features notifying the user of the exact alarm
the module provides. condition.
TYPICAL LOAD SHARE
APPLICATION Engine Speed Building Management
Engine Oil Pressure The module has been designed to
Coolant Temperature be integrated into new and existing
Battery Voltage building management systems.
Charge Alt Volts
G
Engine Run Time PC Software
Number of Starts The module has the ability to be
Additional instrumentation as provided by the electronic ECU controlled, configured and monitored
Next Maintenance (if enabled) from a remote PC, using the
LOAD Fuel Level DSE810 interface.
Generator Volts (L-N)
Generator Volts (L-L) Gen Hz EVENT LOG
Generator Amps The module includes a
Generator Earth Current comprehensive event log that
Generator kW (L1,L2,L3) shows the 25 most recent alarm
Generator Total kW conditions and the date and time
Generator pf (L1,L2,L3) that they occurred. This function
Generator Average pf assists the user when fault finding
Generator Total kVAr and maintaining a generating set.
Generator kWh
Generator kVAh EXPANSION MODULES
Generator kVArh DSE157 Relay Input
Generator Phase Sequence Expansion Module
Synchroscope DSE545 & DSE548 Remote
Mains (utility) Volts (L- N) Annunciation Expansion Module
Mains (utility)Volts (L-L) DSE130 Input Expansion Module
Mains (utility)Hz
Mains (utility)Amps
Mains (utility)kW
Mains (utility)kVA
Mains (utility)pf
Mains (utility)kVAr
Mains (utility)Phase Sequence
Generator kVA
 ®

DSE5520

TO LOAD

AUTOMATIC MCCB AUTOMATIC MCCB

AUTOMATIC ACB AUTOMATIC ACB
CTs MUST BE 5 AMP or CONTACTOR or CONTACTOR
SECONDARY 3 or 4 POLE 3 or 4 POLE
P2 P1
P1 P2
L1 L1
S1 S2 S2 S1

L2 L2

L3 L3
FROM FROM
GENERATOR MAINS
N N
TO MAG PICK UP IF USED
SCREEN EARTHED AT

SCREEN EARTHED AT
TO MAIN SWITCHING

2 AMP 2 AMP
TO GEN SWITCHING

SCREEN TO ENGINE

SCREEN TO ENGINE
DEVICE CIRCUITRY

DEVICE CIRCUITRY

FUSES FUSES
DO NOT CONNECT

DO NOT CONNECT
TO ENGINE ECU
THIS END ONLY

THIS END ONLY

49 50 51 53 52 45 46 47 48 39 40 20 21 22 37 38 23 24 25 56 29 30 31 54 55 41 42 43 44

CT1 CT2 CT3 CT4 COM L1 L2 L3 N SCR SCR H L SCR B A S1 S2 L1 L2 L3 N

UNUSED

L151 L251 L351 N52

MPU OUTPUT L1 MAINS
CLOSE 5 CURRENT
GEN VOLTS J1939 HS485
GEN CURRENT GEN
OUTPUT
COMMON GROUND

MODULE 5520
4
OIL PRESSURE
CRANK

WATER TEMP

CHARGE ALT

157
FUEL

157 548
UNUSED

130 3 OUTPUTS
BATTERY
PLANT +VE
FUEL

9 INPUTS GOVERNOR AVR

+VE

-VE

O/P O/P
2 1 3 4 5 57 58 59 60 9 10 11 12 13 14 15 16 17 18 6 7 8 19 32 33 34 35 36
REMOVE LINK FOR FOR REMOTE EM STOP

CHARGE ALTERNATOR
HIGH COOLANT TEMP
LOW OIL PRESSURE

USER CONFIGURATION INPUT +VE OUTPUT

USER CONFIGURATION INPUT +VE OUTPUT

USER CONFIGURATION INPUT +VE OUTPUT

TO CRANK SOLENOID MAX 16AMP

USER CONFIGURATION INPUT 1

USER CONFIGURATION INPUT 2

USER CONFIGURATION INPUT 3

USER CONFIGURATION INPUT 4

USER CONFIGURATION INPUT 5

USER CONFIGURATION INPUT 6

USER CONFIGURATION INPUT 7

USER CONFIGURATION INPUT 8

USER CONFIGURATION INPUT 9

FUEL TEMP
TO FUEL SOLENOID MAX 16AMP

TO TO
GOVERNOR AVR
CONECT SCREEN AT

CONECT SCREEN AT
GENERATOR ONLY

GENERATOR ONLY
TO ENGINE EARTH
UPTO32 AMPS FUSE

SCREEN EARTHED AT
ANTI-SURGE FUSE

THIS END ONLY

MAX 20 AMP
MIN 2 AMPS

BATTERY +VE BATTERY -VE

(12 OR 24 )

ELECTRONIC ENGINE COMPATIBILITY RELATED MATERIALS

• Cummins TITLE PART NO’S
• Deutz DSE5520 Manual 057-016
• John Deere DSE810 Manual 057-052
• MTU Guide to Synchronising and
• Perkins Load Sharing 057-045/6
• Scania 55xx Software manual 057-007
• Volvo CAN & DSE wiring guide 057-004
• Generic Load Share Design & Commissioning 057-047
• Plus additional manufacturers
DEEP SEA ELECTRONICS PLC TELEPHONE EMAIL ®
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DEEP SEA ELECTRONICS PLC TELEPHONE EMAIL

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DEEP SEA ELECTRONICS PLC maintains a policy of continuous development and reserves the right to
change the details shown on this data sheet without prior notice. The contents are intended for guidance only.

This data sheet is printed on 9lives 55 Silk, which is produced with 55% recycled fibre
from both pre and post-consumer sources, together with 45% virgin ECF fibre.
055-040/05/07 (1)