TA-1 Visual Inspection for Marine Engine

SMCS - Job Code - 540 Component Code - 753S

Cat Dealer Customer Name

Address Address
Contact Contact

Engine Room
Vessel Name: Power/RPM: Temperature:

Model : IMO #: (if available) Date :

Engine S/N: Inspector: SMU :
Arrangement #: Work Order # Unit Location:

Note: Review Engine & S·O·S History and check for Active Service Letters prior to inspection.

Status of the Marine Engine

Normal
The status recommendation of your Marine Engine is:
 Visual Inspection for Marine Engine
Status assessment ü– Normal M – Monitor A – Action Blank – Not Applicable

1. Prepare Marine Engine for Inspection

# Status Description Comments

1.1 Prepare the Marine Engine for the inspection

1.2
1.2 Download fault codes - ECM data

Logged fault codes - ECM data

Active fault codes - ECM data

1.4 Observe engine exhaust colors

1.5 Listen for unusual noises (engine & driven equipment)

1.6

1.7

1.8

1.9

Item No. Additional Comments

2. Basic Engine - Inspection

# Status Description Comments

2.1 Check engine oil level

2.2 Engine oil pan

2.3 Crankcase breathers and piping

2.4 Engine mounts

2.5 Flywheel housing

2.6 Front housing and covers

2.7 Cylinder heads

2.8 Rocker boxes and valve covers

2.9 Injectors

2.10 Pulleys, belt and clutch

2.11 Inspect gauge panel

2.12 Inspect engine wiring

2.13

2.14

2.15

2.16

Item No. Additional Comments

 3. Cooling System - Inspection
# Status Description Comments

3.1 Check coolant level

3.2 Radiator cap / HE cap

3.3 Pressure relief valve

3.4 Radiator core(s)

3.5 Water pump

3.6 Water hoses

3.7 Belt guards

3.8 Belt tensioner

3.9 Fan drive

3.10 Fan belt

3.11 Screen guard

3.12 Sea water strainer

3.13

3.14

3.15

Item No. Additional Comments

 4. Air Inlet and Exhaust System Inspection
# Status Description Comments

4.1 Air cleaner elements and housings

4.2 Air restriction indicator

4.3 Air and exhaust lines

4.4 Exhaust manifold(s) and studs

4.5 Muffler and exhaust stack

4.6 Turbocharger(s)

4.7 Aftercooler core(s)

4.8 Aftercooler housing(s)

4.9

4.10

4.11

4.12

Item No. Additional Comments

5. Fuel System Inspection

# Status Description Comments

5.1 Fuel supply/return lines

5.2 Fuel priming pump

5.3 Fuel injection lines and retainers

5.4 Water separator

5.5

5.6

5.7

5.8

Item No. Additional Comments

 6. Site Conditions
# Status Description
6.1 Ambient Temperature

NORMAL: -18° to 32°C (0° to 90°F)

MONITOR: 32° to 46°C or -18° to -29°C (90° to 115°F or 0° to -20°F)

ACTION: Above 46°C or Below -29°C
(Above 115° or Below -20°F)
6.2 Altitude

NORMAL: 0 to 1524 m (0 to 5000 ft)

MONITOR: 1524 to 3048 m (5000 to 10,000 ft)

ACTION: Above 3048 m (Above 10,000 ft)

6.3 Humidity

NORMAL: Below 25%

MONITOR: 25 to 60%

ACTION: Above 60%

6.4 Air Quality

NORMAL: No Dust

MONITOR: Light Dust

ACTION: Heavy Dust

6.5 Equipment Utilization

NORMAL: 0 to 10 Hours

ACTION: Above 10 hours

6.6 Equipment Role

NORMAL: Utility

MONITOR: Support

ACTION: Production

6.7 Maintenance Practices

NORMAL: Excellent

MONITOR: Good

ACTION: Poor

6.8 Primary Industries

6.9

Item No. Additional Comments

Other Remarks
 Technical Inspection for Marine Engine
Status assessment ü- Normal M - Monitor A - Action Blank – Not Applicable

1. Performance Checks
1.1 Engine Performance Checks
Status Description Units Observed Max Min Comments
1.1.1 Engine Oil Pressure - Record

1.1.2 Engine Fuel Pressure - Record

1.1.3 Engine Room Temperature - Record

1.1.4 Engine Air Inlet Temperature - Record

1.1.5 Marine Gear Oil Pressure - Record (if equipped)

1.1.6 Marine Gear Oil Temperature - Record (if equipped)

1.1.7 Sea Water Inlet Temperature - Record

1.1.8 Sea Water Outlet Temperature - Record

1.1.9 Jacket Water Outlet Temperature- Record

1.1.10 Jacket Water Outlet Pressure - Record

1.1.11 Jacket Water Inlet Pressure - Record

1.1.12 Aftercooler Outlet Temperature- Record

1.1.13 Aftercooler Outlet Pressure - Record

1.1.14 Aftercooler Inlet Pressure- Record

1.1.15 Auxiliary Water Pump Outlet Pressure - Record (if equipped)

1.1.16 Auxiliary Water Pump Inlet Pressure - Record (if equipped)

1.1.17 Exhaust Temperature - Record (Measure at Each Cylinder) Units Cyl Observed Cyl Observed
Observed #1 #2

#2 #3 #4

#4 #5 #6

#6 #7 #8

#8 #9 #10

#10 #11 #12

#12 #13 #14

#14 #15 #16

#16 #17 #18

#18 #19 #20