W236-E1-07 C200HS Installation - Guide
W236-E1-07 C200HS Installation - Guide
W236-E1-07
SYSMAC
Programmable Controllers
C200HS
INSTALLATION GUIDE
C200HS Programmable Controllers
Installation Guide
Revised March 2003
iv
Notice:
OMRON products are manufactured for use according to proper procedures by a qualified operator
and only for the purposes described in this manual.
The following conventions are used to indicate and classify precautions in this manual. Always heed
the information provided with them. Failure to heed precautions can result in injury to people or dam-
age to property.
! DANGER Indicates an imminently hazardous situation which, if not avoided, will result in death or
serious injury.
! WARNING Indicates a potentially hazardous situation which, if not avoided, could result in death or
serious injury.
! Caution Indicates a potentially hazardous situation which, if not avoided, may result in minor or
moderate injury, or property damage.
Visual Aids
The following headings appear in the left column of the manual to help you locate different types of
information.
Note Indicates information of particular interest for efficient and convenient operation
of the product.
1, 2, 3... 1. Indicates lists of one sort or another, such as procedures, checklists, etc.
OMRON, 1993
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any
form, or by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written permis-
sion of OMRON.
No patent liability is assumed with respect to the use of the information contained herein. Moreover, because OMRON is
constantly striving to improve its high-quality products, the information contained in this manual is subject to change
without notice. Every precaution has been taken in the preparation of this manual. Nevertheless, OMRON assumes no
responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the informa-
tion contained in this publication.
v
vi
TABLE OF CONTENTS
PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xi
1 Intended Audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xii
2 General Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xii
3 Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xii
4 Operating Environment Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xii
5 Application Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xiii
6 Conformance to EC Directives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xiv
SECTION 1
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1-1 What is a Control System? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1-2 The Role of the PC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1-3 How Does a PC Work? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1-4 New C200HS Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1-5 Comparisons Between C200HS and C200H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
1-6 Compatibility of C200HS and C200H Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
SECTION 2
System Configuration and Unit Description . . . . . . . . . . 15
2-1 System Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2-2 CPUs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
2-3 Expansion I/O Racks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
2-4 Power Supply Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
2-5 I/O Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
SECTION 3
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
3-1 Installation Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
3-2 Mounting Units to the Backplane . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
3-3 Installing Racks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
3-4 I/O Connecting Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
3-5 Mounting Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
3-6 Installing Memory Cassettes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
SECTION 4
Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
4-1 Power Supply Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
4-2 AC Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
4-3 DC Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
4-4 RUN Output Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
4-5 Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
4-6 Backplane Insulation Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
4-7 Standard I/O Unit Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
4-8 Input Circuits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
4-9 Output Circuits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
4-10 External Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
4-11 System Design and Safety Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
SECTION 5
Peripheral Devices and System Expansion . . . . . . . . . . . 61
5-1 Programming Console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
5-2 Checking Initial C200HS Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
5-3 Expanding the System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
5-4 Special I/O Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
5-5 Ladder Support Software (LSS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
5-6 SYSMAC Support Software (SSS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
vii
TABLE OF CONTENTS
SECTION 6
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
6-1 Alarm Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
6-2 Programmed Alarms and Error Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
6-3 Reading and Clearing Errors and Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
6-4 Error Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
6-5 CPU Racks and Expansion I/O Racks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
6-6 Input Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
6-7 Output Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
SECTION 7
Inspection and Maintenance . . . . . . . . . . . . . . . . . . . . . . . 85
7-1 CPU and Power Supply Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
7-2 Output Unit Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
7-3 Output Unit Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
7-4 Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
Appendices
A Standard Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
B Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 209
Revision History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 213
viii
About this Manual:
This manual describes the installation of C200HS Programmable Controllers, and it includes the sections
described below. Programming and operating information is provided in the C200HS Operation Manual.
Please read this manual completely and be sure you understand the information provided before attempt-
ing to install a C200HS PC. Be sure to read the precautions in the following section.
! WARNING Failure to read and understand the information provided in this manual may result in
personal injury or death, damage to the product, or product failure. Please read each
section in its entirety and be sure you understand the information provided in the section
and related sections before attempting any of the procedures or operations given.
ix
PRECAUTIONS
This section provides general precautions for using the Programmable Controller (PC) and related devices.
The information contained in this section is important for the safe and reliable application of the PC. You must read
this section and understand the information contained before attempting to set up or operate a PC system.
xi
Operating Environment Precautions 4
1 Intended Audience
This manual is intended for the following personnel, who must also have knowl-
edge of electrical systems (an electrical engineer or the equivalent).
• Personnel in charge of installing FA systems.
• Personnel in charge of designing FA systems.
• Personnel in charge of managing FA systems and facilities.
2 General Precautions
The user must operate the product according to the performance specifications
described in the operation manuals.
Before using the product under conditions which are not described in the manual
or applying the product to nuclear control systems, railroad systems, aviation
systems, vehicles, combustion systems, medical equipment, amusement
machines, safety equipment, and other systems, machines, and equipment that
may have a serious influence on lives and property if used improperly, consult
your OMRON representative.
Make sure that the ratings and performance characteristics of the product are
sufficient for the systems, machines, and equipment, and be sure to provide the
systems, machines, and equipment with double safety mechanisms.
This manual provides information for programming and operating OMRON PCs.
Be sure to read this manual before attempting to use the software and keep this
manual close at hand for reference during operation.
! WARNING It is extremely important that a PC and all PC Units be used for the specified
purpose and under the specified conditions, especially in applications that can
directly or indirectly affect human life. You must consult with your OMRON
representative before applying a PC System to the abovementioned
applications.
3 Safety Precautions
! WARNING Never attempt to disassemble any Units while power is being supplied. Doing so
may result in serious electrical shock or electrocution.
! WARNING Never touch any of the terminals while power is being supplied. Doing so may
result in serious electrical shock or electrocution.
xii
Application Precautions 5
! Caution The operating environment of the PC System can have a large effect on the lon-
gevity and reliability of the system. Improper operating environments can lead to
malfunction, failure, and other unforeseeable problems with the PC System. Be
sure that the operating environment is within the specified conditions at installa-
tion and remains within the specified conditions during the life of the system.
5 Application Precautions
Observe the following precautions when using the PC.
! WARNING Failure to abide by the following precautions could lead to serious or possibly
fatal injury. Always heed these precautions.
• Always ground the system to 100 Ω or less when installing the system to pro-
tect against electrical shock.
• Always turn off the power supply to the PC before attempting any of the follow-
ing. Performing any of the following with the power supply turned on may lead
to electrical shock:
• Mounting or removing any Units (e.g., I/O Units, CPU Unit, etc.) or memory
cassettes.
• Assembling any devices or racks.
• Connecting or disconnecting any cables or wiring.
! Caution Failure to abide by the following precautions could lead to faulty operation or the
PC or the system or could damage the PC or PC Units. Always heed these pre-
cautions.
• Use the Units only with the power supplies and voltages specified in the opera-
tion manuals. Other power supplies and voltages may damage the Units.
• Take measures to stabilize the power supply to conform to the rated supply if it
is not stable.
• Provide circuit breakers and other safety measures to provide protection
against shorts in external wiring.
• Do not apply voltages exceeding the rated input voltage to Input Units. The
Input Units may be destroyed.
• Do not apply voltages exceeding the maximum switching capacity to Output
Units. The Output Units may be destroyed.
• Always disconnect the LG terminal when performing withstand voltage tests.
• Install all Units according to instructions in the operation manuals. Improper
installation may cause faulty operation.
• Provide proper shielding when installing in the following locations:
• Locations subject to static electricity or other sources of noise.
• Locations subject to strong electromagnetic fields.
• Locations subject to possible exposure to radiation.
• Locations near to power supply lines.
• Be sure to tighten Backplane screws, terminal screws, and cable connector
screws securely.
• Do not attempt to take any Units apart, to repair any Units, or to modify any
Units in any way.
! Caution The following precautions are necessary to ensure the general safety of the sys-
tem. Always heed these precautions.
• Provide double safety mechanisms to handle incorrect signals that can be
generated by broken signal lines or momentary power interruptions.
• Provide external interlock circuits, limit circuits, and other safety circuits in
addition to any provided within the PC to ensure safety.
xiii
Conformance to EC Directives 6
6 Conformance to EC Directives
Observe the following precautions when installing the C200HS-CPU01-EC and
C200HS-CPU21-EC that conform to the EC Directives.
1, 2, 3... 1. Since the C200HS PC is defined as an open type, be sure to install it inside a
panel.
2. Provide reinforced insulation or double insulation for the DC power source
connected to the DC I/O Unit and for the CPU with a DC power source.
3. The C200HS PC that conforms to the EC Directives also conforms, as an
individual unit, to the Common Emission Standard (EN50081-2) of the EC
Directives. When incorporated into a device, however, the C200HS PC may
not satisfy this Standard due to the noise produced by the contact output
when it switches on and off. In such a case, it will be necessary to take coun-
termeasures such as connecting a surge or arc killer, or providing an exter-
nal means of protection for the PC. The countermeasures taken to satisfy
the Standard vary depending on the load devices, wiring, machinery config-
uration, etc. Described on page 130 are examples of countermeasures to be
taken to reduce the noise.
Criteria for Taking Countermeasures
(Refer to EN50081-2 for details.)
Countermeasures are not required if the frequency of load switching for the
whole system with the PC included is less than 5 times per minute.
Countermeasures are not required if the frequency of load switching for the
whole system with the PC included is more than 5 times per minute.
xiv
SECTION 1
Introduction
This section provides general information about Programmable Controllers (PCs) and how they fit into a Control System. It
also provides an overview of the new features of the C200HS and the major differences between the C200HS and the C200H.
1
What is a Control System? Section 1-1
Factory Computer
PCs
PC PC PC
Control Components
A Control System can involve very large applications where many different mod-
els of PC are networked together or it could be an application as small as a single
PC controlling a single output device.
2
What is a Control System? Section 1-1
Hand-held Programming
Power Console
source
Control panel
Control switch
DC Servomotor
Power Driver
source
DC Servomotor
DC Servomotor Driver
DC Servomotor
In the typical Control System example shown above, a PC controls the move-
ment of the workpiece bed across two horizontal axes using Limit Switches and
Servomotors to monitor and control movement.
3
The Role of the PC Section 1-2
Proximity switch
4
How Does a PC Work? Section 1-3
and valves; affect the controlled system directly. Others; such as the indicator
lights, buzzers, and alarms; provide output to notify personnel.
Solenoid
Servomotor
Stepping motor
Power Supply
Memory
Signals Signals to
from Solenoids,
switches, Input Output motors,
CPU
sensors, etc.
etc.
Programming
Device
A program for your applications must be designed, and stored in the PC. This
program is then executed as part of the cycle of internal operations of the PC.
5
How Does a PC Work? Section 1-3
Cycle When a PC operates, that is, when it executes its program to control an external
system, a series of operations are performed inside the PC. These internal op-
erations can be broadly classified into the following four categories:
1, 2, 3... 1. Common (or overseeing) processes, such as watchdog timer operation and
testing the program memory.
2. Data input and output.
3. Instruction execution.
4. Peripheral device servicing.
Cycle Time The total time required for a PC to perform all these internal operations is called
the cycle time. The flowchart and diagram on the following page illustrate these
internal operations for a typical PC.
Timing is one of the most important factors in designing a Control System. For
accurate operations, it is necessary to have answers to such questions as these:
• How long does it take for the PC to execute all the instructions in its memory?
• How long does it take for the PC to produce a control output in response to a
given input signal?
The cycle time of the PC can be automatically calculated and monitored, but it is
necessary to have an understanding of the timing relationships within the PC for
effective system design and programming.
6
How Does a PC Work? Section 1-3
Power application
NO
Check OK?
YES
Resets watchdog timer and
Sets error flags and turns program address counter
ON or flashes indicator
Program
execution
ALARM/ERROR Executes program
ALARM
(Flashing)
ERROR End of program?
(Solid ON) NO
YES
SCAN(18)
executed? NO
PC
YES Cycle time cycle
calculation time
Resets watchdog timer and waits
until the set cycle time has elapsed
Peripheral
Services Peripheral devices device
servicing
SYSMAC LINK
Services SYSMAC LINK and and SYSMAC
SYSMAC NET Link Units NET Link Unit
servicing
7
New C200HS Features Section 1-4
Clock Function The C200HS CPUs have a built-in clock. It is not necessary to purchase a
Memory Unit equipped with a clock, as it was with the C200H-CPU21-E.
Increased SR and IR Areas The SR area has been increased substantially to provide more work words and
words dedicated to new instructions. The SR area now ranges from SR 236 to
SR 299. (The SR area ends at SR 255 in C200H CPUs.)
The number of operands and instruction execution time will be increased when
SR 256 to SR 299 are used in basic instructions.
I/O and work words previously ranged from 000 to 255. Words 256 to 511 have
been added for the C200HS.
Increased DM Area The Read/Write DM area has been increased substantially, too. It now ranges
from DM 0000 to DM 6143, compared to DM 0000 to DM 0999 in C200H CPUs.
The 6000 words from DM 0000 to DM 5999 are available for use in the program.
(DM 6000 to DM 6143 are used for the History Log and other functions.)
Fixed DM and Expansion The Fixed DM Area, used to store initializing data for Special I/O Units, has been
DM Areas decreased in size. It now contains the 512 words from DM 6144 to DM 6655,
compared to 1000 words (DM 1000 to DM 1999) in C200H CPUs.
In addition, up to 3000 words of UM can be allocated as expansion DM. Expan-
sion DM is allocated in 1000-word units in DM 7000 to DM 9999.
C200H data stored in words DM 1000 to DM 1999 can be used in C200HS PCs
by converting these 1000 words to ROM in the C200HS’s DM area (DM 7000 to
DM 7999) and then automatically transferring them to DM 1000 to DM 1999
when the C200HS is turned on.
8
New C200HS Features Section 1-4
END Processing Time The time required for the cycle’s overhead processes depend on the system
configuration, but these processes are executed in about !@4 of the time required
in the C200H.
I/O Refreshing Time The I/O refreshing time has been reduced for all units, as shown in the following
table.
I/O Unit Time Required for Refreshing
Standard I/O Units !@3 of the C200H I/O refreshing time
Group-2 High-density I/O Units !@3 of the C200H I/O refreshing time
Special I/O Units $@5 of the C200H I/O refreshing time
9
New C200HS Features Section 1-4
DIP Switch Settings The 6 pins on the C200HS’s DIP switch are used to write-protect part of UM, set
the CPU to automatically transfer Memory Card data to UM, and other functions.
UM Area Allocation Portions of the UM area can be allocated for use as the Expansion DM Area and
I/O Comment Area. (Most of the UM area is used to store the ladder program.)
PC Setup DM 6600 to DM 6655 is set aside for PC Setup data. The PC Setup determines
many operating parameters, including the startup mode and initial Special I/O
Unit area.
I/O Comments Stored in PC By allocating a part of UM as the I/O Comment area, it is no longer necessary to
read I/O Comments from a Peripheral Device’s floppy disk. If the Peripheral De-
vice is connected to the C200HS online, the ladder diagram can be viewed with
I/O comments.
Online Editing A “CYCLE TIME OVER” error will no longer be generated when the program in
the PC itself is being edited online.
10
Comparisons Between C200HS and C200H Section 1-5
11
Comparisons Between C200HS and C200H Section 1-5
Function Model
C200HS C200H
Interrupt function
Scheduled interrupts
Interrupt period 10 ms x SV or 1 ms x SV 10 ms x SV
Interrupt response time 10 ms max. (C200H common mode, 10 ms max.
Communications Unit connected)
1 ms (C200HS mode,
Communications Unit not connected)
Input interrupts 8 points max.
Interrupt Input Unit C200HS-INT01 (8 points) No interrupt input function
Backplane C200H-BCjj1-V2 (corresponding to C200H-BCjj1-V1 (Interrupt Input
Interrupt Input Unit) Unit not possible.)
Interrupt response time 1 ms max. (10 ms max. when
Communications Unit connected)
Debugging and maintenance Forced set/reset Forced set/reset
Data trace
Differential monitor
Programming Console operations Decimal display of binary data
Continuation of display when modes
are switched
Terminal mode and expansion Terminal mode
terminal mode
Peripheral Devices
Connection method Direct connection to C200HS. Connection via Peripheral Interface
Unit or Host Link Unit.
Cable for personal computer CQM1-CIF02
SYSMAC Support Software (SSS) C500-ZL3AT1-E C500-ZL3AT1-E
I/O comments Can be stored in C200HS
Online editing Cycle time over non-detection setting
possible.
Communications Units For C200HS-CPU31-E/CPU33-E
SYSMAC NET Link C200HS-SNT32 C200H-SNT31
SYSMAC LINK C200HW-SLK13/SLK14 (Optical) C200H-SLK11
C200HW-SLK23/SLK24 (Coaxial) C200H-SLK21-V1
Built-in Host Link RS-232C connector built into the ---
C200HS-CPU21-E/CPU21-EC/
CPU23-E/CPU31-E/CPU33-E
1-to-1 link LR Area is shared by connecting
RS-232C connectors.
NT link High-speed communications with
Programmable Terminal (PT) via
RS-232C connector.
Host Link Units
Added function Transmission possible by means of
TXD instruction.
Optical cable C200H-LK101-PV1 C200H-LK101-P
RS-232C C200H-LK201-V1 C200H-LK201
RS-422 C200H-LK202-V1 C200H-LK202
12
Compatibility of C200HS and C200H Devices Section 1-6
Replacement Units: These Units were developed for the C200HS and can be
used for both the C200H and the C200HS.
C200HS only: These devices can only be used with the C200HS.
13
SECTION 2
System Configuration and Unit Description
This section provides information about the Racks and individual Units that make up a C200HS PC System. The names of all
the parts of a Unit are given, followed by any details that apply to that Unit alone. For a description of how the Units fit together
to become a PC, refer to Section 3 Assembly Instructions. For information about the model numbers of any of the parts de-
scribed in this section, refer to Appendix A Standard Models. For specifications, refer to Appendix B Specifications.
15
System Configuration Section 2-1
(1)
(2)
1. Backplane
There are backplanes available with 3, 5, 8, or 10 slots. The same back-
planes can be used for CPU Racks, Expansion I/O Racks, or Slave Racks.
2. CPU
There are eight CPU models available: CPU01-E, CPU01-EC, CPU03-E,
CPU21-E, CPU21-EC, CPU23-E, CPU31-E, and CPU33-E.
3. Battery and DIP Switch Compartment
An optional Memory Cassette can also be added here. EPROM and EE-
PROM Memory Cassettes are both available.
4. Standard I/O Unit
The Units can have 5, 8, 12, or 16 points. In this illustration the I/O Unit cover
is mounted. This is the terminal block cover for Units with 10P terminal
blocks.
5. Interrupt Input Unit
One Interrupt Input Unit can be used at the CPU Rack.
6. and 7. SYSMAC NET Link/SYSMAC LINK Unit, Host Link Unit, PC Link
Unit Remote I/O Master Unit
A maximum of two Units can be used of each of these Units, either
on the CPU Rack or on an Expansion I/O Rack.
SYSMAC NET Link/SYSMAC LINK Units can be mounted only to
C200HS-CPU31-E/CPU33-E CPUs. Bus Connection Units are re-
quired to connect to the CPU and a Power Supply Adapter/Auxiliary
Power Supply Unit must be mounted next to the Unit.
8. Standard I/O Unit
Terminal blocks have either 10 or 19 terminals. This is a 19P terminal block.
9. High-density I/O Unit (Group 2) or Group-2 B7A Interface Unit
A maximum of ten Units can be used if they are all 32-point Units, and five if
they are all 64-point Units. They cannot be used on Slave Racks.
10. Special I/O Unit
Up to ten Special I/O Units can be used (including PC Link). They can be
used on any Rack.
16
System Configuration Section 2-1
(2)
(3) (1)
(2) (1)
1. Slave Unit
Either Optical or Wired Slaves can be used.
2. Fiber-optic Cable
17
CPUs Section 2-2
2-2 CPUs
There are two groups of CPUs available, one that uses an AC power supply, and
one that uses a DC power supply. Select one of the models shown below accord-
ing to requirements of your control system.
CPU model Power supply voltage
C200HS-CPU01-E/CPU01-EC/CPU21-E 100 to 120 VAC or 200 to 240 VAC
/CPU21-EC/CPU31-E (voltage selector)
C200HS-CPU03-E/CPU23-E/CPU33-E 24 VDC
! Caution Be sure to check the power supply used by the CPU. Absolutely do not apply an
AC power supply to a DC-type CPU.
Battery/Switch compartment:
The backup lithium battery (C200H-BAT09)
and the DIP switch for setting C200HS opera- Cable connector for peripheral devices
tions are contained. An optional Memory Cas- (Peripheral device connector)
sette can also be mounted.
18
CPUs Section 2-2
C200HS-CPU21-E/CPU21-EC/CPU23-E/CPU31-E/CPU33-E
Bus connector:
Available only with the CPU31-E Removable terminal block
and CPU33-E. Use this connector
when SYSMAC NET Link Unit or
SYSMAC LINK Unit is used.
COMM2 (orange):
Available only with the CPU21-E, CPU21-EC, CPU23-E, CPU31-E,
RUN (green): and CPU33-E. Lights when the CPU is communicating via the
Lights when the PC is RS-232C connector.
POWER (green):
operating normally.
Lights when power is
supplied to the CPU.
COMM 1
COMM 2
19
CPUs Section 2-2
Power fuse:
2 A, 250 V
(5.2-dia. x 20) MF51NR
C200HS-CPU01-EC/CPU21-EC
Conforms to EC directives.
Power fuse:
2 A, 250 V
(5.2-dia. x 20) MF51NR
20
CPUs Section 2-2
Power fuse:
5 A, 125 V
(5.2-dia. x 20) MF51NR
+
24 VDC input: Connect to 24 VDC.
Terminals NC
for exter- NC
nal con-
nections LG: Ground to 100 Ω or less to increase noise resistance
and protect against shock.
GR: Ground to 100 Ω or less to protect against shock.
NC
NC
C200HS-CPU03-E
CPUs with lot numbers jjZ5 (Dec. 1995) or later conform to EC directives.
Power fuse:
5 A, 125 V
(5.2-dia. x 20) MF51NR
+
24 VDC input: Connect to 24 VDC. (See note below)
Terminals NC
for exter- NC
nal con-
nections Ground to 100 Ω or less to increase noise resistance and
protect against shock.
Ground to 100 Ω or less to protect against shock.
NC
NC
Note Use a 24-VDC power supply with reinforced insulation or double insulation if the
EC directives (low-voltage directives) must be satisfied.
21
CPUs Section 2-2
22
CPUs Section 2-2
Note Peripheral Devices can be mounted directly to C200H PCs, but not to C200HS
PCs.
PC Setup (DM 6600) status Peripheral Device connected C200HS mode at power up
Mode according
g to status of None Automatically goes into RUN mode.
P
Programming
i Console
C l keys
k Programming Console Goes into mode set by Programming
(DM 6600 = 0000) Console selector switch.
Device other than Programming Automatically goes into PROGRAM
Console mode.
Mode retained from before p
power None Goes into mode that was in effect
i
interruption
i Programming Console prior
i to power interruption.
i i
(DM 6600 = 0100)
Device other than Programming
Console
Mode according
g to PC Setup
p None Goes into mode set by y PC Setup
p ((bits
DM 6600 = 0200:
0200 PROGRAM Programming Console 00 to 07 off DM 6600).
6600)
DM 6600 = 0201: MONITOR
DM 6600 = 0202: RUN Device other than Programming
Console
Note Memory Cassettes for the C200HS cannot be used with the C200H, and
Memory Units for the C200H cannot be used with the C200HS.
C200HS-ME16K (EEPROM) When a Memory Cassette is installed in the CPU, reading and writing of the
user memory (UM) and I/O data is made possible. There is no need for a
23
Expansion I/O Racks Section 2-3
backup power supply. The Memory Cassette can be removed from the CPU
and used for storing data.
C200HS-MP16K (EPROM) The program is written using a PROM Writer. The ROM is mounted to the
Memory Casette and then installed in the CPU. I/O data cannot be stored.
Notch
24
Power Supply Unit Section 2-4
The parts of an Expansion I/O Rack are shown in the following diagram.
AC Input
NC
NC
25
I/O Units Section 2-5
C200H-PS221-C
Conforms to EC directives.
POWER indicator (green): Power fuse:
Lights when power is 2 A, 250 V
supplied to Power Supply (5.2-dia. x 20) MF51NR
AC Input
+ 24 VDC, 0.3
A output
NC
NC
+
24 VDC
Terminals NC
for exter- NC
nal con-
nections
NC
NC
NC
NC
26
I/O Units Section 2-5
location on the CPU or Expansion I/O Rack. Group-2 High-density I/O Units are
allocated I/O words according to I/O number set on each Unit. High-density I/O
Units classified as Special I/O Unit are allocated I/O words according to the unit
number set on each Unit.
Nameplate
I/O indicators:
Indicate ON/
OFF status of
points
Nameplate
I/O indicators:
Indicate ON/
OFF status of
points
Note The C200H-OC226 is an extended B-shape I/O Unit and its dimensions are dif-
ferent from those of the Unit shown above.
27
I/O Units Section 2-5
Nameplate
I/O indicators
Indicate ON/
OFF status of
points
Note Refer to Optional Products, Appendix A Standard Models for a list of external
connectors.
Group-2 High-density I/O Units are allocated I/O words in the IR Area (IR 030 to
IR 049) by setting the I/O number switch on the front of each Unit. C-shape Units
are allocated 2 words and D-shape Units are allocated 4 words beginning with
m, where m = IR 030 + 2 × I/O number.
For C-shape Units the 16 I/O bits in m are allocated to the A side of the connector,
and the I/O bits in m+1 are allocated to the B side of the connector. For D-shape
Units the I/O bits in m are allocated to the A side of connector 1, the I/O bits in
m+1 are allocated to the B side of connector 1, the I/O bits in m+2 are allocated to
the A side of connector 2, the I/O bits in m+3 are allocated to the B side of con-
nector 2. Refer to the C200HS Operation Manual (W235) for more details on I/O
word allocation.
28
I/O Units Section 2-5
Always turn the PC power off before changing a Unit’s I/O number. The new I/O
number will not be recognized unless the PC has been turned off. Do not set
more than one Unit to the same I/O number or set I/O numbers so that the same
I/O word is allocated to more than one Unit, e.g., if you set a 64-point Unit to I/O
number 0, you cannot use I/O number 1 for any Unit.
Refer to Appendix B Specifications for the specifications and dimensions of the
Units.
Nameplate
I/O indicators:
Indicate ON/OFF status of points
I/O number setting switch
40-pin connector
Nameplate
I/O indicators:
Indicate ON/OFF status of I/O points
I/O number setting switch
Indicator switch:
Determines whether the status of
connector 1 or connector 2 I/O points
are indicated by the I/O indicators.
40-pin connectors
29
I/O Units Section 2-5
Note Refer to Optional Products, Appendix A Standard Models for a list of external
connectors.
Setting the Unit Number High-density I/O Units are each allocated 10 I/O words in the IR Area (IR 100 to
IR 199) by setting the unit number switch on the front of each Unit. The 10 words
begin with n, where n = IR 100 + 10 × unit number. For example, a Special I/O
Unit with a unit number of 3 would be allocated IR 130 to IR 139.
Always turn the PC power off before changing a Unit’s unit number. The new unit
number (0 to 9) will not be recognized unless the PC has been turned off.
Setting the DIP Switch The operation of High-density I/O Units is controlled by setting the pins of the
DIP switch on the back panel. The following table shows the function of each pin
and applicable Units.
30
I/O Units Section 2-5
Nameplate
I/O indicators:
Indicate ON/OFF status of points
24-pin connectors
31
SECTION 3
Installation
The term “PC” can refer to a single object, but actually even the simplest PCs are usually composed of several different de-
vices. In fact a PC can be physically spread throughout a building and still be called a single PC. This section describes how to
install a PC System, including mounting the various Units and configuring the System. Be sure to follow the instructions
carefully during installing. Improper installation can cause the PC to malfunction, resulting in extreme danger.
33
Installation Environment Section 3-1
! Caution Static electricity can damage PC components. Your body can carry an electro-
static charge, especially when the humidity is low. Before touching the PC, be
sure to first touch a grounded metallic object, such as a metal water pipe, in order
to discharge any static build-up.
Ambient Conditions Do not install the PC in any of the following locations. Doing so will affect PC life
and may affect operating performance.
• Locations subject to ambient temperatures lower than 0°C or higher than
55°C, or 0°C to 45°C when a Programming Console is used.
• Locations subject to drastic temperature changes or condensation.
• Locations subject to ambient humidity lower than 10% or higher than 90%.
• Locations subject to corrosive or flammable gases.
• Locations subject to excessive dust (especially iron dust) or chloride.
• Locations that would subject the CPU to direct shock or vibration.
• Locations that would subject the PC to water, oil, or chemical reagents.
• Locations exposed to direct sunlight.
Cooling There are two points to consider in order to ensure that the PC does not over-
heat. The first is the clearance between the Racks, and the second is installation
of a cooling fan.
Clearance between Racks The Racks need to have sufficient room between each other to allow for I/O wir-
ing, and additional room to ensure that the I/O wiring does not hamper cooling.
The Racks must also be mounted so that the total length of the Connecting
Cable between all Racks in a given series does not exceed 12 m. As a general
rule, about 70 to 120 mm should be left between any two Racks. Consider fac-
tors such as the width of the wiring duct, wiring length, ventilation, and ease of
access to Units, when determining the spacing between Racks. Greater space
is required between Racks when using certain CPU Bus and Special I/O Units.
Refer to the operation manuals for the Units you are using for details.
Cooling Fan A cooling fan is not always necessary, but may be needed in some installations.
Try to avoid mounting the PC in a warm area or over a source of heat. A cooling
fan is needed if the ambient temperature may become higher than that speci-
fied. If the PC is mounted in an enclosure, install a cooling fan, as shown in the
following diagram, to maintain the ambient temperature within specifications.
Fan
PC
Louver
34
Mounting Units to the Backplane Section 3-2
200 mm min.
PC
200 mm min.
C200H Backplane
The Backplane is a simple device having two functions. The first is to provide
physical support for the Units to be mounted to it. The second is to provide the
connectors and electrical pathways necessary for connecting the Units
mounted to it.
The core of the PC is the CPU. The CPU contains the program consisting of the
series of steps necessary for the control task. The CPU has a built-in power sup-
ply, and fits into the rightmost position of the Backplane.
35
Mounting Units to the Backplane Section 3-2
The CPU of the C200HS has no I/O points built in. So, in order to complete the
PC it is necessary to mount one or more I/O Units to the Backplane. Mount the
I/O Unit to the Backplane by locking the top of the I/O Unit into the slot on the
Backplane and rotating the I/O Unit downwards as shown in the following dia-
gram.
Hook
Backplane
Lock lever
Press down on the yellow lock lever at the bottom of the slot, press the I/O Unit
firmly into position, and then release the yellow lock lever.
(To remove a Unit, hold down the lock lever with an implement such as a screw-
driver.)
36
Mounting Units to the Backplane Section 3-2
CPUs, I/O Power Supply Units and Slave Units must have two screws on the
bottom tightened with a Phillips screwdriver. The screwdriver must be held at a
slight angle, so be sure to leave enough space below each Rack.
Duct
20 mm min.
CPU
Phillips
screwdriver Backplane
I/O Power
Supply Unit
Remote
I/O Rack
20 mm min.
Duct
The mounting height of CPU Racks, Expansion I/O Racks, or Slave Racks is
118 mm or 143 mm depending on the type of I/O Units mounted. If Peripheral
Devices or connection cables are attached, the additional dimensions must be
taken into account. Allow sufficient clearance in the control panel in which the
PC is mounted.
D
C
The figure below shows one I/O Unit mounted directly to the left of the CPU.
I/O Units are where the control connections are made from the PC to all the vari-
ous input devices and output devices. As you can see from the figure above,
37
Mounting Units to the Backplane Section 3-2
there is still some space available on the left side of the Backplane. This space is
for any additional I/O Units that may be required.
The figure above shows a total of eight I/O Units mounted to the Backplane.
When using 16-point Output Units (models C200H-OC225/OD212/OD21A)
mount them to a C200H-BCjj1-V1/V2 Backplane. If a Backplane other than
this model is used, the Units will not operate properly.
Interrupt Input Units must be mounted to a C200H-BCjj1-V2 Backplane to op-
erate properly. Only one Interrupt Input Unit can be mounted per PC.
Backplanes are available in different lengths (three, five, eight, ten slots), and
can hold a different number of I/O Units accordingly (refer to Appendix B Specifi-
cations for dimensions). Of course, not all I/O Units look exactly alike, but the
ones in the figure show their typical appearance. This configuration of Back-
plane, CPU, and I/O Units is called a CPU Rack. This term refers to the Back-
plane and all the Units mounted to it. However, if we want to include more than
eight I/O Units in our configuration we can add an additional Backplane.
This Backplane has I/O Units mounted to it, but it has no CPU of its own. The
additional Backplane must also have an Expansion I/O Power Supply mounted
to its rightmost position. This configuration of additional Backplane, Expansion
I/O Power Supply, and I/O Units is called an Expansion I/O Rack.
The CPU Rack and Expansion I/O Rack shown above are connected by a Con-
necting Cable (the length of Cable between individual Racks can be up to 10 m,
but the total length of Cable between all Racks must be within 12 m).
Remember that this whole configuration is still referred to as one PC. It is possi-
ble to add up to two Expansion I/O Racks and five Remote I/O Slave Racks to
one CPU Rack. When installing I/O Connecting Cables, cover any unused con-
nectors with the caps provided.
38
Installing Racks Section 3-3
CPU CPU
30 mm Duct 30 mm Duct
30 mm
I/O I/O
40 mm 30 mm Duct 30 mm Duct
I/O I/O
Each Rack must be mounted vertically, that is, with the printing on the front pan-
els oriented as it would normally read. Racks may be directly mounted to any
sturdy support meeting the environmental specifications.
Whenever possible, use wiring conduit to hold the I/O wiring. Standard wiring
conduit should be used, and it should be long enough to completely contain the
I/O wiring and keep it separated from other cables.
! Caution Racks must be mounted horizontally so that the Units are upright (i.e., not upside
down or lying on their backs).
39
I/O Connecting Cable Section 3-4
The duct work shown in the following diagram is not used for mounting the
Racks. Although optional, this duct work can be used to house the wires from the
I/O Units that run along the sides of the Racks, keeping the wires from becoming
entangled. This figure illustrates the correct way to mount the Racks.
200 mm min.
CPU
Rack Breakers,
fuses
Expansion
I/O Rack
Power
equipment
such as
transform-
ers and
magnetic
relays
! Caution If an I/O connecting cable connector comes loose, an I/O bus error will be gener-
ated and operation will stop.
40
Mounting Requirements Section 3-5
CPU Rack
These connectors
are not used.
Cover them with Expansion Rack
caps.
Expansion Rack
DIN Track Mounting The PC may be mounted using DIN track if desired. This type of mounting is not
required, and the PC may be directly mounted to any sturdy support meeting the
environmental specifications (refer to Appendix B Specifications). If you want to
mount the PC on DIN track, you can order a DIN Track from OMRON (refer to
Appendix B Standard Models). DIN Tracks come in the two heights shown be-
low.
7.3-mm Height
16-mm Height
41
Mounting Requirements Section 3-5
DIN Track Mounting Bracket The DIN Track Mounting Bracket shown below is necessary for mounting the PC
to the DIN Track.
Procedure
1, 2, 3... 1. The following diagram is a view of the back of the Backplane. Attach one
Mounting Bracket to the left and right sides of the Backplane as shown be-
low.
Backplane
2. Mount the Backplane to the DIN Track so that the claws on the Mounting
Brackets fit into the upper portion of the DIN Track as shown below.
Backplane
DIN Track Mounting Bracket
42
Installing Memory Cassettes Section 3-6
3. Loosen the screws attaching the Mounting Brackets to the Backplane. Slide
the Backplane upward as shown below so that the Mounting Bracket and
Backplane clamp securely onto the DIN Track. Tighten the screws.
23
DIN Track
Hold-down bracket
Projections Slide this screw to the top of the
projection and then tighten it.
! Caution Be careful to always turn the power off before inserting or removing a Memory
Cassette. If a Memory Cassette is inserted into or removed from the CPU with
the power on, it may cause the CPU to malfunction or cause damage to the
memory.
1, 2, 3... 1. Set the DIP switch. For an EEPROM Memory Cassette, set pin no. 1 (write
protect) to either ON or OFF. Setting it to ON will protect the program in the
memory from being overwritten. Setting it to OFF will allow the program to
be overwritten. (The factory setting is OFF.)
For an EPROM Memory Cassette, set pin no. 1 (ROM Type Selector) ac-
cording to the type of ROM that is to be mounted. Even if a 27512-type chip
is mounted, the usable capacity is still only 16 KB.
Pin no. 1 ROM type Model Capacity Access speed
OFF 27256 ROM-JD-B 16 KB 150 ns
ON 27512 ROM-KD-B 32 KB 150 ns
2. Write to EPROM (if using an EPROM Memory Cassette). Using a PROM
Writer, write the program to EPROM. Then mount the EPROM chip to the
Memory Cassette, with the notched end facing upwards as shown in the il-
lustration below.
Notch
43
Installing Memory Cassettes Section 3-6
3. Remove the bracket from the Memory Cassette, as shown in the illustration
below.
Metal bracket
4. Check that the connector side goes in first and that the Cassette’s circuit
components face right and then insert the Cassette into the CPU. The Cas-
sette slides in along a track in the CPU.
5. Replace the Memory Cassette bracket over the Cassette and tighten the
screw that holds the bracket.
44
SECTION 4
Wiring
This section provides the information necessary to wire a C200HS System.
45
AC Power Supply Section 4-2
46
DC Power Supply Section 4-3
7 mm max.
! Caution Tighten power supply terminal screws with a torque of 0.8 N-m. Not tightening
the screws securely may result in a fire or faulty operation.
Note 1. Be sure to use the same circuits when supplying power to the Power Supply
Units.
2. Check the settings for the power supply voltage switching terminals.
3. After the wiring has been completed, be sure to remove the top-surface la-
bel in order to allow heat radiation.
C200H-CPU03-E/CPU23-E/CPU33-E
Screw (3.5 mm head with
self-raising pressure plate) Breaker
+ • Supply 24 VDC
• Keep voltage
– fluctuations within
the specified range
(refer to Appendix
B Specifications)
C200H-PS211
Screw (3.5 mm head with
self-raising pressure plate)
+ Power line
• Use AWG 14 twisted
– pair cable (cross-section-
al area of 2 mm2 min).
47
Grounding Section 4-5
Emergency
stop circuit
To system
control RUN output
circuit
Screw (3.5 mm head with
self-raising pressure plate)
RUN Output These terminals are short-circuited during PC operation. Use them to receive
PC RUN signals, for purposes such as emergency stop circuits.
Maximum switching capacity:
250 VAC, 2 A (cos ∅ = 1)
250 VAC, 0.5 A (cos ∅ = 0.4)
24 VDC, 2 A
Note 1. I/O Power Supply Units do not have these terminals.
2. For the C200H-CPU03-E, use a DC power supply provided with reinforced
insulation or double insulation if the EC directives (low-voltage directives)
must be satisfied.
4-5 Grounding
To avoid electrical shock, attach a grounded (earth ground) AWG 14 wire (cross-
sectional area of at least 2 mm2) to the GR terminal. The resistance to ground
must be less than 100 Ω. Do not use a wire longer than 20 m. Care must be tak-
en, because ground resistance is affected by environmental conditions such as
soil composition, water content, time of year, and the length of time since the
wire was laid underground.
The Line Ground (LG) terminal is a noise-filtered neutral terminal that does not
normally require grounding. If electrical noise is a problem, however, this termi-
nal should be connected to the Ground (GR) terminal.
PC operation may be adversely affected if the ground wire is shared with other
equipment, or if the ground wire is attached to the metal structure of a building.
48
Backplane Insulation Plate Section 4-6
When using an Expansion I/O Rack, the Rack must also be grounded to the GR
terminal. The same ground can be used for all connections.
C200HS-CPU01-E/CPU01-EC/CPU03-E/CPU21-E/CPU21-EC/CPU31-E/CPU23-E/CPU33-E
C200H-PS221/PS221-C/PS211
I/O Power Supply Unit
Screw (3.5 mm
head with self-rais-
ing pressure plate)
Ground wire
(2 mm2 or
larger)
Note The LG terminal is not provided for the C200HS-CPU01-EC CPU and
C200H-PS221-C I/O Power Supply Unit.
12 dia.
C
D 10
(A)
E
49
Standard I/O Unit Wiring Section 4-7
• For the I/O Units, use a DC power supply provided with reinforced insulation or
double insulation if the EC directives (low-voltage directives) must be satisfied.
• Do not apply a voltage that exceeds the input voltage for Input Units or the
maximum switching capacity for Output Units. Doing so may result in break-
down, damage or fire.
• When the power supply has positive and negative terminals, be sure to wire
them correctly.
Electric Wires The following electric wires are recommended.
Terminal Block Connector Electric Wire Size
10-terminal AWG 22 to 18 (0.33 to 0.82 mm2)
19-terminal AWG 22 (0.33 mm2)
Larger sizes than these can be used for common lines.
Note The allowable current capacity electric wire differs depending on factors such as
ambient temperature, insulation thickness, etc., so be sure to take these factors
into account when selecting electric wire.
The terminals have screws with 3.5-mm diameter heads and self-raising pres-
sure plates. Connect the lead wires to the terminals as shown below. Tighten the
screws with a maximum torque of 0.8 NSm.
Crimp Terminals If you wish to attach solderless type terminals to the ends of the lead wires, use
terminals having the dimensions shown below.
7 mm max. 7 mm max.
Wiring Be sure that each Unit is securely mounted. In order to prevent wire scraps and
other objects from getting inside of the Unit, keep the top-surface label on while
wiring the Unit. After the wiring has been completed, be sure to remove the label
in order to allow heat radiation.
During wiring After wiring
50
Standard I/O Unit Wiring Section 4-7
Wire the Units so that they can be easily replaced. In addition, make sure that the
I/O indicators are not affected by the wiring.
Terminal Blocks Unlock the terminal block of an I/O Unit to remove the terminal block from the I/O
Unit. You do not have to remove the lead wires from the terminal block in order to
remove it from an I/O Unit.
I/O Unit Cover A C200H-COV11 Cover is provided as an I/O Unit cover for Units that use 10P
terminal block connectors. After the I/O wiring has been completed, slide the
cover up from the bottom, as shown in the illustration below.
Attach
Wiring Examples The following are examples of how to connect I/O devices to I/O Units. During
wiring, work slowly and carefully. If an input device is connected to an Output
Unit, damage may result. Check all I/O devices to make sure they meet the spec-
ifications (refer to Appendix A Specifications).
DC Input Units
Contact output
IN DC input
COM
51
Standard I/O Unit Wiring Section 4-7
When using the NPN-current-output configuration shown below, the sensor and
Input Unit should receive their power from the same supply.
Current
regulator
IN DC input
Output
7 mA Sensor
Power COM
0V Supply
The circuit below should be used for I/O devices having a voltage output.
Voltage output
+
COM
Output
IN DC input
0V Sensor
Power
Supply
The circuit below should NOT be used for I/O devices having a voltage output.
Voltage output
Sensor
+
Power
Supply
Output
IN DC input
0V
COM
52
Input Circuits Section 4-8
AC Input Units
Contact output
IN AC input
COM
AC Switching
IN AC input
Prox-
imity
switch
main
circuit COM
Input
power
supply
Bleeder R PC
resistor
Sensor
If the leakage current is less than 1.3 mA, there should be no problem. If the leak-
age current is greater than 1.3 mA, determine the resistance and power rating
for the bleeder resistor using the following formulas.
For standard I/O Units:
I = leakage current in mA
7.2 kΩ max.
R = ––––––
2.4 x I – 3
2.3
W = ––– W min.
R
Precautions for When two-wire sensors are used for 12/24-VDC input devices, check that the
Connecting Two-wire following conditions are satisfied. Failure to do so may result in faulty operation.
Sensors
Relationship between ON Voltage (VON) of the PC and Residual Voltage of
the Sensor (VR)
VON x VCC – VR
Relationship between ON Current (ION) of the PC and Control Output (Load
Current) of the Sensor (IOUT)
IOUT (min) x ION x IOUT (max)
ION = (VCC – VR – 1.5 [PC’s internal residual voltage])/RIN
If ION is less than IOUT (min), connect bleeder resistance R. Obtain the constant
for the bleeder resistance according to the following formula.
R x (VCC – VR)/(IOUT (min) – ION)
Power W y (VCC – VR)2 R × 4 [tolerance]
53
Output Circuits Section 4-9
DC Input Unit
VCC
VCC: Power supply voltage VR: output residual voltage in the sensor
VON: PC ON voltage IOUT: control output of the sensor (load current)
ION: PC ON current Ileak: leakage current of the sensor
IOFF: PC OFF current R: bleeder resistance
RIN: PC input impedance
Output Short-circuit If a load connected to the output terminals is short-circuited, output elements
Protection and printed boards may be damaged. To guard against this, incorporate a
fuse in an external circuit.
Transistor Output Residual When connecting TTL circuits to transistor Output Units, it is necessary to con-
Voltage nect a pull-up resistor and a CMOS IC between the two. This is because of the
residual voltage left on the transistor output after the output turns OFF.
Output Leakage Current If there is a possibility of leakage current causing a transistor or triac to malfunc-
tion, connect a bleeder resistor across the output as shown below.
OUT
L
R
PC Load power supply
Bleeder resistor
COM
Determine the value and rating for the bleeder resistor using the following for-
mula.
Eon
R –––
I
Where
Eon = ON voltage of the load in V
I = leakage current in mA
R = bleeder resistance in kΩ
54
Output Circuits Section 4-9
Output Surge Current When connecting a transistor or triac Output Unit to an output device having a
high surge current (such as an incandescent lamp), care must be taken to avoid
damage to the Output Unit. The transistor and triac Output Units are capable of
withstanding a surge current of ten times the rated current. If the surge current
for a particular device exceeds this amount, use the circuit shown below to pro-
tect the Output Unit.
OUT L
+
R
COM
Another way of protecting the Output Unit lets the load draw a small current
(about one third the rated current) while the output is OFF, significantly reducing
the surge current. This circuit (shown below) not only reduces the surge current,
but also reduces the voltage across the load at the same time.
R
OUT L
COM
Electrical Noise Whenever possible, place I/O signal lines and power lines in separate ducts or
tubes. If placing them together cannot be avoided, use shielded cable to mini-
mize the effects, and connect the shielded end to the GR terminal.
55
Output Circuits Section 4-9
Inductive Load Surge When an inductive load is connected to an I/O Unit, it is necessary to connect a
Suppressor surge suppressor or diode in parallel with the load as shown below. This is so
that the back EMF generated by the load will be absorbed.
IN
L Diode DC input
COM
L
OUT
COM
L
OUT
COM
56
System Design and Safety Considerations Section 4-11
300 mm min.
Control cable
2
300 mm min.
Power cable
3
Class-3 ground
200 mm min.
1 2 3
Class-3 ground
57
System Design and Safety Considerations Section 4-11
An external relay should be used to form an emergency stop circuit that turns the
power to the PC OFF in the event of an emergency. An emergency stop routine
in the PC program is not sufficient to ensure safety. The circuit shown below is an
example of an emergency stop circuit. Incorporate the PC RUN output terminal
into an external relay circuit (CR1 in the diagram below) so that a PC breakdown
or malfunction will not affect the entire system.
MCB1
Power section
MCB2 CR1
Control section
Transformer
or noise filter
PC
Twisted
DC voltage +
regulator –
PC RUN DC input/output
output
Surge
CR1 suppressor
Interlock circuit
MC2
00501
MC1 Motor clockwise
PC
MC1
00502
MC2 Motor counterclockwise
This circuit prevents outputs MC1 and MC2 from ever both being ON at the same
time. Even if the PC is programmed improperly or malfunctions, the motor is pro-
tected.
58
System Design and Safety Considerations Section 4-11
+5 V
CPU operating voltage
1s
Output during operation
59
SECTION 5
Peripheral Devices and System Expansion
A Programming Console or IBM PC/AT running Ladder Support Software (LSS) or SYSMAC Support Software (SSS) can
be used to program and monitor the C200HS PCs. This section provides general information about the Programming Console,
LSS, SSS, and ways in which the C200HS System can be expanded for more versatility. For descriptions of new Programming
Console operations, refer to the C200HS Operation Manual (W235). For details concerning LSS and SSS, refer to the Ladder
Support Software Operation Manual (W237) and the SYSMAC Support Software Operation Manuals (Basics: W247; C-se-
ries PCs: W248) respectively.
61
Programming Console Section 5-1
C200H-CN222, C200H-CN422,
C200HS-CN222, or C200HS-CN422
Connecting Cable
62
Programming Console Section 5-1
5-1-1 Nomenclature
The front panel of the Programming Console is shown below, taking the
C200H-PRO27-E as an example.
LCD area
Instruction keys
Numeric keys
LCD Area This window displays the program contents and monitor status.
Keys Instruction, numeric, and operation keys are used for inputting the program and
data.
Note 1. The operations of C200H-PRO27-E and CQM1-PRO01-E Programming
Consoles are the same.
2. The following keys look different but have the same functions.
AR
HR
HR
PLAY
SET
SET
REC
RESET
RESET
63
Expanding the System Section 5-3
2. Turn on the power to the C200HS and check the CPU indicators. The green
POWER indicator should light.
3. Check the Programming Console display and input the password (Clear
and then Monitor Keys). If operation is normal, the display should appear as
shown below.
<PROGRAM>
PASSWORD
<PROGRAM> BZ
4. After checking C200HS operation, turn off the power. If operation is not nor-
mal, refer to Section 6 Troubleshooting.
64
Expanding the System Section 5-3
Note Refer to the SYSMAC LINK System Manual (W174) for further information.
C200HS CPU
C200HS-CPU31-E or
C200HS-CPU33-E
SYSMAC-series PC
SYSMAC NET Link Systems OMRON’s SYSMAC NET Link System is an FA-oriented limited-area network
that connects up to 126 nodes to provide datagram services, data transfers, and
data links.
• Data transfers via datagrams are implemented using a command/response
format.
• Data transfers can also be implemented for up to 990 words each by program-
ming the NETWORK READ (RECV(98)) and NETWORK WRITE (SEND(90))
instructions in the user program.
• Data links provide automatic transfer of up to 32 words of data in the LR Area
and/or up to 99 words of data in other data areas.
The C200HS-CPU31-E or C200HS-CPU33-E must be used to enable applica-
tion of SYSMAC NET Link Systems. The C200H-CE001 and C200H-CE002
Bus Connection Units are used to connect SYSMAC NET Link Units to the CPU,
and the C200H-APS01 and C200H-APS02 Power Supply Adapters are used to
connect to a central power supply (and must be mounted in the slot immediately
to the left of the SYSMAC NET Link Unit).
65
Expanding the System Section 5-3
Note Refer to the SYSMAC NET Link System Manual (W178) for further information.
C200HS CPU
C200HS-CPU31-E or
C200HS-CPU33-E
Line server
FA computer SYSMAC-series PC
PC Link System A PC Link System can be used to transfer data between PCs by means of LR
0000 through LR 6315. A maximum of two C200H-LK401 PC Link Units can be
mounted to slots in either the CPU Rack or an Expansion I/O Rack. For details,
refer to the PC Link System Manual (W135).
Remote I/O Systems A maximum of two Optical or Wired Remote I/O Master Units can be mounted to
slots in either the CPU Rack or an Expansion I/O Rack. A maximum total of five
Slave Racks, each with a single Slave Unit, can be connected. C500 Slave
Racks can be used, but each C500 Slave Rack must be counted as two Racks in
calculating the total. For details, refer to the SYSMAC C-series Rack PCs Wired
Remote I/O System Manual (W120) or SYSMAC C-series Optical Remote I/O
System Manual (W136).
Optical Systems
Optical and Wired Units cannot be mixed. A maximum total of 64 (32 words) Op-
tical I/O Units can be connected in an optical system.
Note 1. The number of Slave Racks is not related to the number of Master Units.
2. If the number of Optical I/O Units exceeds 32, a B500-RPT01(-P) Repeater
Unit is required.
Wired Systems
A maximum total of 32 I/O Interface Terminals and I/O Relay Terminals can be
connected in a wired system. The number is unrelated to the number of Master
Units mounted.
Special I/O Units All of the Special I/O Units usable with the C200H can be used in common with
the C200HS. A maximum of ten Special I/O Units (including PC Link Units) can
be mounted to slots in either the CPU Rack, Expansion I/O Racks, or Slave
Racks. For details, refer to the individual Special I/O Unit manuals and the fol-
lowing information.
66
Special I/O Units Section 5-4
A B C D
High-speed Counter Units High-density and Mixed I/O Temperature Sensor Units Position Control Units
Position Control Units Units Voice Units (NC211)
(NC111/112) Temperature Control Units
ASCII Units Cam Positioner Units
Analog I/O Units Heat/Cool Temperature
ID Sensor Units Control Unit
Fuzzy Logic Units PID Control Unit
4 units max. 8 units max. 6 units max. 2 units max.
Note 1. When a combination of Units from groups A, B, C, and D is used, the number
from each group must satisfy both the following equations:
3A + B + 2C + 6D ≤ 12
A+B+C+D≤8
2. Other Units can be added until the total number of Units reaches ten. If PC
Link Units are used, the number of Units including the PC Link Units must
not exceed ten.
High-density I/O Units The TTL Input Unit, DC Input Unit, TTL Output Unit, Transistor Output Unit, TTL
(Special I/O Units) I/O Unit, and DC Input/Transistor Output Unit are High-density I/O Units.
The C200H-ID501, C200H-OD501, and C200H-MD501 are I/O Units for the
TTL Unit.
Eight input points each of the C200H-ID501, C200H-ID215, C200H-MD501,
C200H-MD115, and C200H-MD215 can be set for pulse input.
A High-density I/O Unit can retrieve pulse input, which is shorter in length than
that of the High-density I/O Unit cycle time, as an input signal when the High-
density I/O Unit is set for pulse input.
67
Special I/O Units Section 5-4
High-speed Counter Units The High-speed Counter Units have the following six operation modes.
Linear, circular, preset, gate, latch, and sampling operation modes
The High-speed Counter Units, which have a counting speed of 50 kcps, can be
used for phase-difference pulse input, adding and subtracting pulse input, and
pulse and direction input. The High-speed Counter Units have eight-point output
per single axis.
Rotary Encoder
Position Control Units The Position Control Units have pulse-train output, thus enabling connection to
stepping motor drivers or servomotor drivers.
The C200H-NC111 and C200H-NC112 are for a single axis, and the C200H-
NC211 is for two axes.
Stepping motor
driver or servo-
motor driver with
pulse-train input.
Stepping motor
or servomotor
68
Special I/O Units Section 5-4
Analog I/O Units The Analog Input (A/D) Units retrieve analog inputs and the Analog Output (D/A)
Unit sends analog outputs.
The following Analog I/O Units are available:
C200H-AD001 with 4-point analog input, C200H-AD002 with 8-point analog in-
put, C200H-DA001 with 2-point analog output, and C200H-DA002 with 4-point
analog output
Temperature Sensor Units The following table lists Temperature Sensor Unit models and available temper-
ature sensors.
Only one kind of temperature sensor can be connected to the C200H-TS001 or
C200H-TS002. Each Temperature Sensor Unit connects to a maximum of four
temperature sensor inputs.
Model Connectable temperature sensor
C200H-TS001 K (CA)/K (IC)
C200H-TS002 K (CA)/L (Fe-CuNi) (available for DIN)
C200H-TS101 JPt 100 Ω
C200H-TS102 Pt 100 Ω (available for DIN/1989JIS)
ASCII Unit BASIC programs can be input to the ASCII Unit via its port 1 from any personal
computer in terminal mode if the personal computer incorporates an RS-232C
interface.
It is possible to write BASIC programs with an IBM PC/AT or compatible.
Port 1
BASIC Program:
Personal computer
(RS-232C)
Input: Bar code reader
Port 1/2 Output: Printer and plasma display
69
Special I/O Units Section 5-4
Voice Unit Voice messages can be input from dynamic microphones or cassette tape re-
corders and output from loudspeakers or headsets via the Voice Unit.
The Voice Unit incorporates a sentence function and word combination function,
either of which can be selected to record voice messages for 64 seconds maxi-
mum.
Voice can be saved on floppy disks with an IBM PC/AT or compatible.
Voice input
Microphone or cassette tape player
Voice output
Headset or speaker
ID Sensor Units The ID Sensor Units are used to construct non-contact information recognition
systems.
By connecting a R/W Head or R/W Antenna to an ID Sensor Unit, data can be
written to the Data Carrier attached to each moving object and the data of the
Data Carrier can be read by the C200HS.
The following models of ID Sensor Units are available.
Electromagnetic induction model: C200H-IDS01-V1
Microwave model: C200H-IDS21
C200H-PRO27-E
Programming Console
Data Carrier
R/W Head
R/W Antenna
70
Special I/O Units Section 5-4
Fuzzy Logic Unit The C200H-FZ001 Fuzzy Logic Unit incorporates a high-functional fuzzy Logic
processor and allows high-speed fuzzy logic.
A personal computer can be connected to the Fuzzy Logic Unit via RS-232C
cables for software development and monitoring. Use the C500-SU981-E Fuzzy
Support Software for IBM PC/AT or compatible personal computers.
Temperature Control Units Thermocouples or platinum resistance thermometers connect to the Tempera-
ture Control Unit. With the built-in selector of the Temperature Control Unit, ten
kinds of thermocouples or two kinds of platinum resistance thermometers can
be selected.
Select the control output of the Temperature Control Unit from the following.
Model Temperature sensor input Control output
C200H-TC001 Thermocouple:
p Transistor output
C200H-TC002 R S
R, S, K (CA)
(CA), J (IC)
(IC), T (CC)
(CC), Voltage output
(CRC) B,
E (CRC), B NN, L (IC),
(IC) U (CC)
C200H-TC003 Current output
C200H-TC101 Platinum resistance thermometer: Transistor output
C200H-TC102 JP 100 P
JPt100, Pt100
100 Voltage output
C200H-TC103 Current output
71
Special I/O Units Section 5-4
Cam Positioner Unit A single C200H-CP114 Cam Positioner Unit is as powerful as 48 mechanical
cams because it can complete jobs that normally require 48 mechanical cams.
It is possible to set 16-point external output and 32-point internal output as cam
output. The 32-point internal output can be retrieved as data by the C200HS.
Cam Positioner Unit Data Setting Console
Heat/Cool Temperature The Heat/Cool Temperature Control Units measure the temperature of an object
Control Units with a connected temperature sensor (thermocouple or platinum resistance
thermometer), and heats and cools according to a preset control mode.
Select the control output of the Heat/Cool Temperature Control Unit from the fol-
lowing.
Model Temperature sensor input Control output
C200H-TV001 Thermocouple:
p Transistor output
C200H-TV002 R S
R, S, K (CA)
(CA), J (IC)
(IC), T (CC)
(CC), Voltage output
E (CRC),
(CRC) B,B NN, L (IC),
(IC) U (CC)
C200H-TV003 Current output
C200H-TV101 Platinum resistance thermometer: Transistor output
C200H-TV102 JP 100 P
JPt100, Pt100
100 Voltage output
C200H-TV103 Current output
72
SYSMAC Support Software (SSS) Section 5-6
PID Control Unit The PID Control Unit scales inputs from connected sensors and then carries out
PID control according to preset control mode.
Select the control output of the PID Control Unit from the following.
Model Control output
C200H-PID01 Transistor output
C200H-PID02 Voltage output
C200H-PID03 Current output
73
SYSMAC Support Software (SSS) Section 5-6
The SSS naturally supports all of the functionality for C-series PCs as the LSS,
plus some new functions that facilitate fast, efficient programming and opera-
tion.
74
SECTION 6
Troubleshooting
The C200HS provides self-diagnostic functions to identify many types of abnormal system conditions. These functions mini-
mize downtime and enable quick, smooth error correction.
This section provides information on hardware and software errors that occur during PC operation. It also provides trouble-
shooting charts for CPU Racks, Expansion I/O Racks, Input Units, and Output Units.
75
Reading and Clearing Errors and Messages Section 6-3
! Caution The PC will turn ON the ALM/ERR indicator, stop program execution, and turn
OFF all outputs from the PC for most hardware errors, for certain fatal software
errors, or when FALS(07) is executed in the program (see tables on following
pages). PC operation will continue for all other errors. It is the user’s responsibil-
ity to take adequate measures to ensure that a hazardous situation will not result
from automatic system shutdown for fatal errors and to ensure that proper ac-
tions are taken for errors for which the system is not automatically shut down.
System flags and other system and/or user-programmed error indications can
be used to program proper actions.
76
Error Messages Section 6-4
Initialization Errors The following error messages appear before program execution has been
started. The POWER indicator will be lit and the RUN indicator will not be lit for
either of these. The RUN output will be OFF for each of these errors.
Non-fatal Operating Errors The following error messages appear for errors that occur after program execu-
tion has been started. PC operation and program execution will continue after
one or more of these errors have occurred. For each of these errors, the
POWER and RUN indicators will be lit and the ALM/ERR indicator will be flash-
ing. The RUN output will be ON.
77
Error Messages Section 6-4
I/O table verification error E7 Unit has been removed or Use I/O Table Verify
replaced by a different kind Operation to check I/O table
I/O VER ERR
of Unit, making I/O table and either connect dummy
incorrect. Units or register the I/O
table again.
Remote I/O error B0 or B1 Error occurred in Check transmission line
transmissions between between PC and Master
REMOTE ERR *
Remote I/O
Remote I/O Units. and between Remote I/O
Master Unit number Units.
78
Error Messages Section 6-4
Communications Errors The COMM or COMM 1 indicator will go out for errors in communications be-
tween the peripheral port and a peripheral device and COMM 2 will will go out for
errors in communications between the RS-232C port and a peripheral device. If
an error is indicated, check the communications path and the C200HS program.
The ports can be reset using the Peripheral Port Reset Bit (SR 25208) and the
RS-232C Port Reset Bit (SR 25209).
Fatal Operating Errors The following error messages appear for errors that occur after program execu-
tion has been started. PC operation and program execution will stop and all out-
puts from the PC will be turned OFF when any of the following errors occur. No
CPU indicators will be lit for the power interruption error. For all other fatal oper-
ating errors, the POWER and ALM/ERR indicators will be lit. The RUN output will
be OFF.
I/O bus error C0 to C2 Error has occurred in The rightmost digit of the FAL
the bus line between the number will indicate the number
I/O BUS ERR *
Rack no. CPU and I/O Units. of the Rack where the error was
detected. Check cable
connections between the I/O
Units and Racks.
79
Error Messages Section 6-4
80
CPU Racks and Expansion I/O Racks Section 6-5
Other Error Messages A number of other error messages are detailed within this manual. Errors in pro-
gram input and debugging and errors in cassette tape operation are detailed in
the C200HS Operation Manual (W235). Information on error flags is also con-
tained in the C200HS Operation Manual (W235).
81
Input Units Section 6-6
82
Output Units Section 6-7
83
SECTION 7
Inspection and Maintenance
Certain consumable items in a PC (such as fuses, relays, and batteries) need occasional replacement. This section explains
how to replace these items. Always keep spare items on hand so that they can be used as immediate replacements when need-
ed.
85
Output Unit Fuses Section 7-2
Turn counterclockwise
to remove, clockwise to
attach
Standard
screwdriver
86
Output Unit Relays Section 7-3
3. While pushing down the lock lever on the Backplane with a screwdriver as
shown below, remove the Output Unit.
4. Using a Phillips screwdriver, remove the screw from the top of the Unit.
5. Using a flat-blade screwdriver, detach the case from the Unit.
87
Output Unit Relays Section 7-3
4. Using a Phillips screwdriver, remove the screw from the top of the Unit.
5. Using a flat-blade screwdriver, detach the case from the Unit.
6. Pull out the printed circuit board. The Relays are placed on the PC boards of
individual Units as shown in the figures below.
OC221/OC224
0
1
2
3
4
5
6
7
88
Output Unit Relays Section 7-3
OC222
0
1
2
3
5 4
7 6
9 8
11 10
OC223
0
1
2
3
4
OC225
1 0
3 2
5 4
7 6
9 8
11 10
13 12
15 14
OC222V
0
2 1
4 3
5
6
7
8
9
10
11
OC224V
0
1
2
3
4
5
6
7
89
Batteries Section 7-4
OC226
1 0
3 2
5 4
7 6
9 8
11 10
13 12
15 14
7. A Relay puller is provided inside the rear of the case when the Unit is deliv-
ered. Use the Relay puller to pull out the Relay as shown below. Insert a new
Relay.
Relays for the C200H-OC222V/OC224V/OC226V can be replaced without
using the Relay puller.
Relay puller
Using the Relay puller,
pull the Relay up and out
of the socket.
! Caution Check the pin arrangement before inserting a new Relay into the socket. Pins
can only be inserted one way, so do not try to force them if they do not go in easily.
Applying too much force can bend the pins and render them unusable.
7-4 Batteries
! DANGER Batteries can burn, explode, or leak. Absolutely do not short-circuit across the
terminals, attempt to recharge batteries, or take them apart, heat them, or
expose them to fire.
When the battery is nearly discharged, the ALARM indicator blinks and the mes-
sage “BATT FAIL” appears on the Programming Console. When this occurs, re-
place the battery within one week to avoid loss of data.
The normal battery service life is five years at 25°C. The service life will be short-
en if used at temperatures higher than that.
The Battery Fail Flag is allocated to 25308 for the C200HS.
The battery comes together with its connector as a set. To replace the Battery
Set (C200H-BAT09), follow the steps below. The entire replacement must be
completed within five minutes to ensure that the data will not be lost.
1, 2, 3... 1. Turn OFF the power to the PC. (If the power was not already ON, turn the
power ON for at least one minute before turning the power OFF.)
90
Batteries Section 7-4
2. Remove the cover from the battery compartment of the CPU Unit.
3. Remove the old Battery Set.
4. Install the new Battery Set as shown in the following diagram.
Connector
CPU01-E/03-E/01-EC
Battery
91
Appendix A
Standard Models
C200HS Racks
Name Specifications Model number
Backplane
p ((same for all Racks)) 10 slots C200H-BC101-V2
8 slots C200H-BC081-V2
5 slots C200H-BC051-V2
3 slots C200H-BC031-V2
CPU Rack CPU 100 to 120/200 to 240 VAC w/built-in --- C200HS-CPU01-E
power supply Conforms to EC C200HS-CPU01-EC
directives (see note)
RS-232C port C200HS-CPU21-E
RS-232C port and C200HS-CPU21-EC
conforms to EC
directives
RS-232C port and C200HS-CPU31-E
SYSMAC NET/
SYSMAC LINK
supported
24 VDC w/built-in power supply Conforms to EC C200HS-CPU03-E
directives (see note)
RS-232C port C200HS-CPU23-E
RS-232C port and C200HS-CPU33-E
SYSMAC NET/
SYSMAC LINK
supported
Memory Cassette EPROM Chip; 27256; 150 ns ROM-JD-B
EPROM Chip; 27512; 150 ns ROM-KD-B
EEPROM; 16K words C200HS-ME16K
EPROM; 16K words C200HS-MP16K
Expansion
p I/O Power Supply
pp y 100 to 120/200 to 240 VAC (switchable) C200H-PS221
I/O R k
Racks U i
Unit Conforms to EC C200H-PS221-C
directives
24 VDC Conforms to EC C200H-PS211
directives (see note)
I/O Connectingg 30 cm C200H-CN311
C bl (max.
Cable ( totall 70 cm C200H-CN711
length: 12 m)
2m C200H-CN221
5m C200H-CN521
10 m C200H-CN131
Slave Remote I/O Slave 100 to 120/200 to 240 VAC (switchable) APF/ C200H-RT001-P
R k
Racks U i
Unit 24 VDC PCF C200H-RT002-P
100 to 120/200 to 240 VAC (switchable) Wired C200H-RT201
Conforms to EC directives C200H-RT201-C
24 VDC C200H-RT202
93
Standard Models Appendix A
94
Standard Models Appendix A
Note 1. If the Interrupt Input Unit is mounted on an Expansion I/O Rack, the interrupt function cannot be used
and the Interrupt Input Unit will be treated as an ordinary 8-point Input Unit. Moreover, Interrupt Input
Units cannot be used on Slave Racks. In addition, Interrupt Input Units require that a version 2 (i.e., mod-
el numbers with a “-V2” suffix) Backplane be used at the CPU Rack. If an earlier version Backplane is
mounted, the interrupt function cannot be used.
2. Transistor Output Unit C200H-OD212/OD21A and Contact Output Unit C200H-OC225 must be
mounted to either a C200H-BC031-V1/V2, C200H-BC051-V1/V2, C200H-BC081-V1/V2, or C200H-
BC101-V1/V2 Backplane.
3. The C200H-OC225 might overheat if more than 8 outputs are turned ON simultaneously.
95
Standard Models Appendix A
96
Standard Models Appendix A
Note For Read/Write Head and Data Carrier combinations, refer to the V600 FA ID System R/W Heads and EE-
PROM Data Carriers Operation Manual and Supplement or V600 FA ID System R/W Heads and SRAM
Data Carriers Operation Manual and Supplement.
97
Standard Models Appendix A
CompoBus Units
Name Specifications Model number
CompoBus/S Master Unit --- C200HW-SRM21
CompoBus/D (DeviceNet) --- C200HW-DRM21
Master Unit
Optional Products
Name Specifications Model number
I/O Unit Cover Cover for 10-pin terminal block C200H-COV11
Terminal Block Cover Short protection for 10-pin terminal block C200H-COV02
Short protection for 19-pin terminal block C200H-COV03
Connector Cover Protective cover for unused Backplane connectors C500-COV01
Space Unit Used for vacant slots C200H-SP001
Battery Set For C200H RAM Memory Unit only C200H-BAT09
Relay 24 VDC G6B-1174P-FD-US DC24
G6R-1
Backplane Insulation Plate For 10-slot Backplane C200H-ATTA1
For 8-slot Backplane C200H-ATT81
For 5-slot Backplane C200H-ATT51
For 3-slot Backplane C200H-ATT31
I/O Bracket For 10-slot Backplane C200H-ATTA3
For 8-slot Backplane C200H-ATT83
For 5-slot Backplane C200H-ATT53
For 3-slot Backplane C200H-ATT33
Note 1. When ordering, specify the model name (any component of which is not sold separately).
2. Order the press-fit tool from the manufacturer.
98
Standard Models Appendix A
Link Adapters
Name Specifications Model number
Link Adapter 3 RS-422 connectors 3G2A9-AL001
3 optical connectors (APF/PCF) 3G2A9-AL002-PE
3 optical connectors (PCF) 3G2A9-AL002-E
1 connector each for APF/PCF, RS-422, and RS-232C 3G2A9-AL004-PE
1 connector each for PCF, RS-422, and RS-232C 3G2A9-AL004-E
1 connector each for APF/PCF and APF 3G2A9-AL005-PE
1 connector each for PCF and AGF 3G2A9-AL005-E
1 connector for APF/PCF; 2 for AGF 3G2A9-AL006-PE
O/E converter; 1 connector for RS-485, 1 connector each for APF/PCF B500-AL007-PE
Used for on-line removal of SYSMAC NET Link Units from the SYSMAC B700-AL001
NET Link System, SYSMAC NET Optical Link Adapter 3 connectors for
APF/PCF.
99
Standard Models Appendix A
H-PCF
Name Specifications Model number
Optical Fiber Cable 10 m, black Two-core cable S3200-HCCB101
SYSMAC BUS BUS, SYSMAC WAY
50 m, black S3200-HCCB501
100 m, black S3200-HCCB102
500 m, black S3200-HCCB502
1000 m, black S3200-HCCB103
10 m, orange S3200-HCCO101
50 m, orange S3200-HCCO501
100 m, orange S3200-HCCO102
500 m, orange S3200-HCCO502
1000 m, orange S3200-HCCO103
10 m, black Two-core cable S3200-HBCB101
50 m, black S3200-HBCB501
100 m, black S3200-HBCB102
500 m, black S3200-HBCB502
1000 m, black S3200-HBCB103
Optical Fiber Cable Connector SYSMAC BUS: Half-lock connector S3200-COCH82
C200H-RM001-PV1 for Remote I/O Mas-
C200H-RT001/RT002-P ter, Remote I/O
C500-RM001-(P)V1 Slave, Host Link
C500-RT001/RT002-(P)V1 Unit, and Link
B500-jjj(-P) Adapter
100
Standard Models Appendix A
Head Unit
Name Specifications Model number
Head Unit (a set consisting of light SYSMAC BUS: S3200-CAT2822
source unit and connector adapter) C200H-RM001-PV1
(see note) C200H-RT001/RT002-P
SYSMAC NET: S3200-CAT3202
S3200-LSU03-V1/LSU03-01E
C500-SNT31-V4
3G8FX-TM111
3G8SX-TM111
Note: Use a proper Head Unit model for the optical module to be used. If two types of optical modules (unit type
and board type) are used, order an Optical Power Tester plus a proper Head Unit model.
Master Fiber Set
Name Specifications Model number
Master Fiber Set (1 m) S3200-CAT3202 (SYSMAC NET, NSB, NSU, Bridge) S3200-CAT3201
S3200-CAT2002/CAT2702 (SYSMAC NET, SYSMAC S3200-CAT2001H
LINK)
S3200-CAT2822 (SYSMAC BUS) S3200-CAT2821
Note 1. The Master Fiber Set is used in combination with the Optical Power Tester to check the optical levels of
optical fiber cables connected to optical fiber cable connectors.
2. Optical fiber cables must be prepared and connected by specialists.
3. The Optical Power Tester, Head Unit, Master Fiber set, and Optical Fiber Assembling Tool are required
to connect optical fiber cables.
S3200-CNjjj-jj-jj
An Optical Fiber Cable Bracket must be used to support an optical fiber cable connected to the C200HS-SNT32
SYSMAC NET Link Unit or C200HW-SLK13/SLK14 SYSMAC LINK Unit.
User optical fiber cables with both tension members and power supply lines.
The following half-lock connector is used and connects to the C200HS SYSMAC LINK and SYSMAC NET Link
Units: S3200-COCF2511.
The following full-lock connector is used and connects to the CV500 SYSMAC LINK and SYSMAC NET Link Units
and the C1000H SYSMAC LINK Unit: S3200-COCF2011. This full-lock connector cannot be connected to the
C200HS SYSMAC LINK and SYSMAC NET Link Units.
The above connectors cannot be used for the C500 SYSMAC NET Link Unit, cable relays, and the SYSMAC NET
Link Network Service Board. Refer to the SYSMAC NET Link System Manual for further information.
101
Standard Models Appendix A
Programming Devices
Name Specifications Model number
Programming Console Hand-held, w/backlight; requires the C200H-CN222 or C200H-PR027-E
C200H-CN422, see below
2-m Connecting Cable attached. CQM1-PRO01-E
Programming Console Used to attach Hand-held Programming Console to a panel. C200H-ATT01
Mounting Bracket
Programming Console Con- For Hand-held Programming Console 2m C200H-CN222
necting Cables
4m C200H-CN422
Training Materials
Name Specifications Model number
SYSMAC Training System Includes text book, cassette tape, and input switch C200H-ETL01-E
board.
Fuzzy Training System Includes a Fuzzy Training System Manual, a Main Unit, C200H-ETL13-E
a C200H-MR831 Memory Unit, a C200H-PRO27-E
Programming Console, a C200H-CN222 Cable for the
Programming Console, C500-SU381-E Fuzzy Training
Software, an RS-232C Cable, and a carrying belt.
102
Appendix B
Specifications
The following figures and tables provide specifications for each Unit of the C200HS. I/O Units may take on one of
three different shapes and are sometimes referred to as A-shape Units, B-shape Units, or E-shape Units. Group-2
High-density I/O Units take on one of two different shapes and are sometimes referred to as C-shape Units or
D-shape Units. Refer to the figures at the end of the I/O Unit specifications for the exact dimensions of these five
shapes of I/O Unit.
103
Specifications Appendix B
are not isolated from each other. If a dielectric strength test is conducted at 50 VDC or higher, internal
components such as capacitors will be damaged. If a short-circuit test must be conducted, use a device
such as a tester.
3.
Acceleration (G)
Amplitude
0.075 mm
10 57 150
Frequency (Hz)
C200HS Dimensions
M4
6.5 A 7.5 D
Backplane A W D
CPU01-E/CPU01-EC/ CPU21-E/CPU21-EC/
CPU03-E CPU23-E/CPU31-E/
CPU33-E
C200H-BC031-V2 246 260 118 143
C200H-BC051-V2 316 330
C200H-BC081-V2 421 435
C200H-BC101-V2 491 505
104
Specifications Appendix B
CPU Specifications
Control Method Stored program
I/O Control Cyclic scan and immediate processing are both possible.
Method
Programming Ladder diagram
Method
Instruction Length 1 address/instruction, 1 to 4 words/instruction
Number of CPU01-E/01-EC/03-E/21-E/23-E: 225 (14 basic instructions + 211 special instructions)
Instructions CPU31-E/33-E: 229 (14 basic instructions + 215 special instructions)
Execution Time Basic instructions: 0.375 to 1.313 µs Special instructions: Approx. 10 µs
Program Capacity 15.2K words max.
IR Area: I/O bits 480 bits I/O bits for I/O bits for I/O Units I/O bits for I/O bits for
(00000 through 02915) Group-2 mounted to Slave Special I/O Optical I/O
High-density Racks: 800 bits Units: 1,600 Units: 512 bits
Units and (05000 through bits (10000 (20000 through
Group 2 B7A
Group-2 09915) through 19915) 23115)
IR Area: Work bits 6,688 bits Interface
(03000 through 23515, Units: 320
30000 through 51115) bits (03000
through
04915)
SR bits 1,016 (23600 through 25507 and 25600 through 29915)
TR bits 8 (TR 0 through 7)
HR bits 1,600 (HR 0000 through 9915)
AR bits 448 (AR 0000 through 2715)
LR bits 1,024 (LR 0000 through 6315)
Timers/Counters 512 (TIM/CNT 000 through 511) TIMs: 0 through 999.9 s
TIMHs: 0 through 99.99 s CNT: 0 through 9999 counts
DM words Read/write: 6,144 (DM 0000 through 6143)
Read only: 512 (DM 6144 through 6655)
3,000 words max. (DM 7000 through 9999)
RUN Output Contacts are closed while PC is in RUN mode and operating.
Max. switching capacity: 2A 250 VAC (resistive load)
0.5 A 250 VAC (inductive load, cosφ = 0.4)
2 A 24 VDC
Power Failure Holds HR, AR, CNT, and DM, and clock (RTC) contents.
Backup Function
Clock Function Standard
Memory Backup The battery service life is five years at 25°C. The service life will be shortened if the battery is used
Time at higher temperatures.
Replace the battery within one week after the battery alarm indicator starts blinking. When
replacing the battery, install the new battery within five minutes after removing the old one.
Self-diagnostic CPU errors (watchdog timer), I/O verification errors, host link errors, memory errors, battery errors,
Function I/O bus errors, remote I/O errors, etc.
Program Check Carries out program checks at the beginning of operation for items such as no END instruction,
Function instruction errors, and so on.
105
Specifications Appendix B
Circuit Configuration
IN
IN 0.33 mF 470 W
100 to
120 VAC
Internal
330 kW Circuit
COM 910 W
Input indicator
Terminal Connections
0
A0
1
A1
2
A2
3
100 to A3
120 VAC 4
A4
5
A5
6
A6
7
A7
COM
A8
NC A9
106
Specifications Appendix B
Circuit Configuration
IN
IN 0.33 mF 470 W
100 to
120 VAC
Internal
330 kW Circuit
COM 910 W
Input indicator
Terminal Connections
0
1 B0
A0 2
3 B1
A1 4
5 B2
A2 6
7 B3
100 to A3 8
120 VAC 9 B4
A4
11 B5 10
A5
13 B6 12
A6
15 B7 14
A7
COM B8 NC
A8
B9 NC
107
Specifications Appendix B
Circuit Configuration
IN
IN 0.15 mF 820 Ω
200 to
240 VAC
Internal
680 kW Circuit
COM 910 Ω
Input indicator
Terminal Connections
0
A0
1
A1
2
A2
3
200 to A3
240 VAC 4
A4
5
A5
6
A6
7
A7
COM
A8
NC A9
108
Specifications Appendix B
Circuit Configuration
IN
IN 0.15 mF 680 Ω
200 to
240 VAC
Internal
680 kW Circuit
COM 910 Ω
Input indicator
Terminal Connections
0
1 B0
A0 2
3 B1
A1 4
5 B2
A2 6
7 B3
200 to A3 8
240 VAC 9 B4
A4
11 B5 10
A5
13 B6 12
A6
15 B7 14
A7
COM B8 NC
A8
B9 NC
109
Specifications Appendix B
Circuit Configuration
Current IN
IN 3 kW
Input indicator
0.3 A
24 VDC + Internal 24-VDC
– power supply
Note The power is supplied to the Input Units from the 24 VDC output of the Power Supply of the CPU, Expansion
I/O Unit, or Remote I/O Unit. Never connect 24 VDC output terminals to the input terminals or COM termi-
nals.
Terminal Connections
0
A0
1
A1
2
A2
3
A3
Current 4
(NPN output) A4
5
A5
6
A6
7
A7
COM
A8
NC A9
110
Specifications Appendix B
Circuit Configuration
IN
IN 3 kW
Current
Input indicator
Note The power is supplied to the Input Units from the 24 VDC output of the Power Supply of the CPU, Expansion
I/O Unit, or Remote I/O Unit. Never connect 24 VDC output terminals to the input terminals or COM termi-
nals.
Terminal Connections
0
A0
1
A1
2
A2
3
A3
Current 4
(PNP output) A4
5
A5
6
A6
7
A7
COM
A8
NC A9
111
Specifications Appendix B
Circuit Configuration
IN
IN 2 kW
12 to 24 VDC
Input indicator
Terminal Connections
0
A0
1
A1
2
A2
3
A3
12 to 24 VDC 4
A4
5
A5
6
A6
7
A7
COM
A8
NC A9
112
Specifications Appendix B
Circuit Configuration
IN
IN 3 kW
24 VDC
Input indicator
Terminal Connections
B0 0
1
A0 2
3 B1
A1 4
5 B2
A2 6
7 B3
A3 8
24 VDC 9 B4
A4
11 B5 10
A5
13 B6 12
A6
15 B7 14
A7
COM B8 NC
A8
B9 NC
113
Specifications Appendix B
Circuit Configuration
IN
IN 2 kW
1.8 Internal
0.01
kW
COM mF Circuit
12 to
24 VAC/DC
Input indicator
Terminal Connections
0
A0
1
A1
2
A2
3
A3
12 to 4
24 VAC/DC A4
5
A5
6
A6
7
A7
COM
A8
NC A9
114
Specifications Appendix B
Circuit Configuration
IN
IN 3 kW
1.8 Internal
0.01
kW
COM mF Circuit
24 VAC/DC
Input indicator
Terminal Connections
0
1 B0
A0 2
3 B1
A1 4
5 B2
A2 6
7 B3
24 VAC/DC A3 8
9 B4
A4
11 B5 10
A5
13 B6 12
A6
15 B7 14
A7
COM B8 NC
A8
B9 NC
115
Specifications Appendix B
Circuit Configuration
OUT
L
Output LED
indicator OUT
L
Internal
circuit Fuse COM
120 VAC max.
Fuse blowout
detection circuit
F indicator
Note When the fuse blows, F indicator lights and bit 08 turns ON. Bits 08 through15 cannot be used as IR bits.
Terminal Connections
0
L A0
1
L A1
2
L A2
3
L A3
120 VAC max. 4
(1 A max. 4 A/Unit)
L A4
5
L A5
6
L A6
7
L A7
COM A8
NC A9
116
Specifications Appendix B
Circuit Configuration
OUT
L
Internal
Circuit Fuse COM
F indicator
Note When the fuse blows, the F indicator lights and bit 08 turns ON. Bits 08 through 15 cannot be used as IR bits.
Terminal Connections
L 0 A0
L 1 A1
L 2 A2
L 3 A3
120 VAC max. 4
(1.2 A max. 4 A/Unit) L A4
L 5 A5
L 6 A6
L 7 A7
COM A8
NC A9
117
Specifications Appendix B
Circuit Configuration
OUT
L
Internal
Circuit Fuse COM
0
1 B0 L
L A0 2
3 B1 L
L A1 4
5 B2 L
L A2 6
7 B3 L
L A3 8
9 B4 L
L A4 10
11 B5 L
L A5
B6 NC
NC A6
250 VAC max. B7 NC
(0.3 A max., 2 A/Unit) NC A7
COM B8 NC
A8
B9 NC
118
Specifications Appendix B
Circuit Configuration
OUT
L
Internal
Circuit Fuse COM
F indicator
Note When the fuse blows, the F indicator lights and bit 08 turns ON. Bits 08 through 15 cannot be used as IR bits.
Terminal Connections
L 0 A0
L 1 A1
L 2 A2
L 3 A3
250 VAC max. 4
(1.2 A max. 4 A/Unit) L A4
L 5 A5
L 6 A6
L 7 A7
COM A8
NC A9
119
Specifications Appendix B
Circuit Configuration
OUT
L
Internal
Circuit Fuse COM
0
1 B0 L
L A0 2
3 B1 L
L A1 4
5 B2 L
L A2 6
7 B3 L
L A3 8
9 B4 L
L A4 10
11 B5 L
L A5
B6 NC
NC A6
250 VAC max. B7 NC
(0.5 A max., 2 A/Unit) NC A7
COM B8 NC
A8
B9 NC
120
Specifications Appendix B
Circuit Configuration
OUT
L
Output indicator
OUT
L
Internal
Circuit
COM
Terminal Connections
0
L A0
1
L A1
2
L A2
3
L A3
4
L A4
5
L A5
6
L A6
7
L A7
COM
A8
NC A9
121
Specifications Appendix B
Circuit Configuration
OUT
L
Output indicator
OUT
L
Internal
Circuit
COM
Terminal Connections
0
1 B0 L
L A0 2
3 B1 L
L A1 4
5 B2 L
L A2 6
7 B3 L
L A3 8
9 B4 L
A4
L
11 B5 10 L
L A5
B6 NC
NC A6
B7 NC
NC A7
COM B8 NC
A8
B9 NC
122
Specifications Appendix B
Circuit Configuration
Output indicator
OUT
L
Internal
Circuit
OUTc
250 VAC 24
VDC max.
Terminal Connections
0
L A0
c0
A1
1
L A2
c1
A3
2
L A4
250VAC 24 VDC max. c2
(inductive load: 2 A A5
resistive load: 2 A) 3
(10 A/Unit)
L A6
c3
A7
4
L A8
c4
A9
123
Specifications Appendix B
Circuit Configuration
Output indicator
OUT
L
Internal
Circuit
OUTc
250 VAC 24
VDC max.
Terminal Connections
0
c0 B0 L
A0 1
c1 B1 L
A1 2
c2 B2 L
A2 3
c3 B3 L
A3 4
250 VAC 24 c4 B4 L
VDC max. (in- A4 5
ductive load: 2 c5 B5 L
A resistive A5 6
c6 B6 L
load: 2 A) A6 7
(16 A/Unit) c7 B7 L
A7
B8 NC
NC A8
B9 NC
124
Specifications Appendix B
Circuit Configuration
OUT
L
Output indicator
OUT
L
Internal
Circuit
COM
250 VAC
24 VDC max.
Terminal Connections
0
1 B0 L
L A0
3 B1 2 L
L A1
5 B2 4 L
L A2
7 B3 6 L
A3
L
9 B4 8 L
A4
L
11 B5 10 L
L A5
13 B6 12 L
L A6
15 B7 14 L
L A7
B8 NC
A8
COM B9 NC
125
Specifications Appendix B
Circuit Configuration
OUT
L
Output indicator
OUT
L
Internal
Circuit
COM
Terminal Connections
0
1 B0 L
L A0 2
3 B1 L
L A1 4
5 B2 L
L A2 6
7 B3 L
L A3 8
9 B4 L
A4
L
11 B5 10 L
L A5
B6 NC
NC A6
B7 NC
NC A7
COM B8 NC
A8
B9 NC
126
Specifications Appendix B
Circuit Configuration
OUT
L
Output indicator
OUT
L
Internal
Circuit
COM
250 VAC
24 VDC max.
Terminal Connections
0
1 B0 L
L A0
3 B1 2 L
L A1
5 B2 4 L
L A2
7 B3 6 L
A3
L
9 B4 8 L
A4
L
11 B5 10 L
L A5
13 B6 12 L
L A6
15 B7 14 L
L A7
B8 NC
A8
COM B9 NC
127
Specifications Appendix B
Circuit Configuration
Output indicator
OUT
L
Internal
Circuit
OUTc
250 VAC
24 VDC
max.
Terminal Connections
0
c0 B0 L
A0 1
c1 B1 L
A1 2
c2 B2 L
A2 3
c3 B3 L
A3 4
250 VAC c4 B4 L
24 VDC max. A4 5
(inductive load: c5 B5 L
2 A resistive A5 6
c6 B6 L
load: 2 A) A6 7
(16 A/Unit) c7 B7 L
A7
B8 NC
NC A8
B9 NC
128
Specifications Appendix B
Note 1. If the Contact Output Unit is panel-mounted, the temperature inside the panel represents the ambient
temperature.
2. The life of the Relay at an ambient temperature of 55°C is one-fifth the life of the Relay at room tempera-
ture (0° to 40°C).
Inductive Load
The life of the Relay varies with the load inductance. If any inductive load is connected to the Contact Output Unit,
use an arc killer with the Contact Output Unit using an inductive load.
Be sure to connect a diode in parallel with every DC inductive load that is connected to the Contact Output Unit.
Contact Protection Circuit
Arc killers are used with the Contact Output Unit in order to prolong the life of each Relay mounted to the Contact
Output Unit, prevent noise, and reduce the generation of carbide and nitrate deposits.
Note Arc killers used with the Contact Output Unit can delay the resetting time required by each Relay mounted to
the Contact Output Unit.
129
Specifications Appendix B
Power insert the arc killer in parallel with the the load and the characteristics of the
supply load. If the supply voltage is 100 to relay. Decide these values from
200 V, insert the arc killer between the experiments, and take into
contacts. consideration that the capacitance
suppresses spark discharge when the
contacts are separated and the
resistance limits the current that flows
into the load when the circuit is closed
again.
The dielectric strength of the capacitor
must be 200 to 300 V. If the circuit is
an AC circuit, use a capacitor with no
polarity.
Diode method No Yes The diode connected in parallel with The reversed dielectric strength value
the load changes energy accumulated of the diode must be at least 10 times
by the coil into a current, which then as large as the circuit voltage value.
Inductive
flows into the coil so that the current The forward current of the diode must
will be converted into Joule heat by be the same as or larger than the load
load
Power
supply
130
Specifications Appendix B
Circuit Configuration
OUT
L
+V
Output indicator
OUT
L
Internal 24 VDC
Circuit Fuse COM
B0 0 L
1
L A0 2
3 B1 L
L A1 4
5 B2 L
L A2 6
7 B3 L
24 VDC L A3 8
(0.3 A max., 2 A/Unit) 9 B4 L
A4
L
11 B5 10 L
L A5
B6 NC
NC A6
B7 NC
NC A7
COM (OV) B8 NC
A8 + 24 VDC
B9
Note Be sure to supply power to B9; otherwise current will leak through the load while the output is OFF.
131
Specifications Appendix B
Circuit Configuration
OUT
L
+V
Output indicator
OUT
L
Internal 24 VDC
Circuit Fuse COM
B0 0 L
1
L A0 2
3 B1 L
L A1 4
5 B2 L
L A2 6
7 B3 L
24 VDC L A3 8
(0.3 A max ) 9 B4 L
A4
L
11 B5 10 L
A5
L
13 B6 12 L
L A6
15 B7 14 L
L A7
B8 NC
A8 + 24 VDC
COM (OV) B9
Note 1. Be sure to supply power to B9; otherwise current will leak through the load while the output is OFF.
2. This Unit must be mounted to a C200H-BCjj1-V1/V2 Backplane.
132
Specifications Appendix B
Circuit Configuration
OUT
L
+V
Output indicator
OUT
L
Internal 24 VDC
Circuit Fuse COM
Fuse blowout
detection circuit
Fuse: UL-TSC-8A-N1 (Nagasawa)
8 A 125 V 5.2-dia 20
F indicator
Note When the fuse blows, the F indicator lights and bit 08 turns ON. Bits 08 through 15 cannot be used as IR bits.
Terminal Connections
0
L A0
1
L A1
2
L A2
3
L A3
24 VDC
4
(2.1 A max., 5.2 A/Unit) L A4
5
L A5
6
L A6
7
L A7
COM (OV) A8
24 VDC A9
Note Be sure to supply power to A9; otherwise current will leak through the load while the output is OFF.
133
Specifications Appendix B
Circuit Configuration
OUT
L
Output indicator
+V
Source
Driver OUT
Internal L
Circuit Reset +
button 24 VDC
COM
Alarm Output
indicator
Terminal Connections
0
L A0
1
L A1
2
L A2
3
L A3
4
24 VDC L A4
(0.8 A max., 2.4 A/Unit) 5
L A5
6
L A6
7
L A7
COM (OV) A8
24 VDC A9
Note Be sure to supply power to A9; otherwise current will leak through the load while the output is OFF.
134
Specifications Appendix B
Output Overcurrent
Voltage limit alarm
output point
0 Output current:
2 A (minimum value)
Each pair of outputs share one alarm indicator and one alarm output bit as shown below (bits 12 through 15 cannot
be used as IR bits)
Output No. 0 1 2 3 4 5 6 7
Alarm indicator No. 0 2 4 6
Alarm Output Point No. 08 09 10 11
Both the alarm indicator and alarm output bit for the short-circuited output turn ON even if only one of the outputs is
short-circuited. Both outputs should be disconnected until the short-circuit can be traced.
Clearing the Alarm
When the short-circuit has been eliminated, reset the Unit by pressing the reset button. The alarm indicator will go
out, the alarm output will turn OFF, and the output will be reset.
Output indicator
Alarm indicator
Programming Example
If there is a short-circuit in an output, we want the program to turn that output OFF. Assume that the Unit is mounted
at word 000. A program to turn OFF output bits 00 and 01 is shown below.
A 00008
00000
B 00008
00001
Since alarm output bit 08 covers both output bits 00 and 01, both these outputs are forced OFF as soon as output
bit 08 turns ON (bits A and B can be any other bits required in the program).
135
Specifications Appendix B
Circuit Configuration
OUT L
Output indicator
OUT
L
Internal 5 to 24 VDC
Circuit
COM
Terminal Connections
0
L A0
1
L A1
2
L A2
3
L A3
5 to 24 VDC 4
L A4
5
L A5
6
L A6
7
L A7
COM A8
NC A9
136
Specifications Appendix B
Circuit Configuration
OUT
L
Output indicator
OUT
L
Internal 5 to
Circuit 24 VDC
COM
Terminal Connections
B0 0
1 L
L A0
B1 2
3 L
L A1
B2 4
5 L
L A2
5 to 24 VDC B3 6
7 L
L A3
B4 8
9 L
L A4
11 B5 10 L
L A5
B6 NC
NC A6
B7 NC
NC A7
B8 NC
COM A8
B9 NC
137
Specifications Appendix B
Circuit Configuration
OUT
L
V
Output indicator
OUT
L
Internal
Circuit Fuse COM
12 to
48 VDC
Fuse blowout
detection circuit Fuse: GSS (Nagasawa)
5 A 125 V 5.2-dia 20
F indicator
Note When the fuse blows, the F indicator lights and bit 08 turns ON. Bits 08 through 15 cannot be used as IR bits.
Terminal Connections
0
L A0
1
L A1
2
L A2
3
L A3
12 to 48 VDC 4
(1 A max., 3 A/Unit)
L A4
5
L A5
6
L A6
7
L A7
COM (OV) A8
12 to 48 VDC A9
Note Be sure to supply power to A9; otherwise current will leak through the load while the output is OFF.
138
Specifications Appendix B
Circuit Configuration
Short-circuit
Output LED
protection
indicator
circuit
Internal Circuit
to
0V
2 kΩ
Note 1. When the short-circuit/overload protection is activated, all 16 outputs are switched OFF and the ALARM
output becomes active (low level). It is possible to determine the cause of the alarm by connecting either
a DC Input Unit to the alarm output or an alarm output LED indicator.
2. When alarm output turns ON, remove the cause of the overload, turn OFF the external power supply (for
about 1 s), and confirm that the error has been cleared before turning ON power again and restoring
output.
As indicated in the following terminal connections diagram, it is recommended that a relay or switch
used solely to turn ON and OFF the Unit’s external power supply be connected immediately in front of B9
(+V). In this case, use a relay or switch with a contact capacity that is greater than the current consump-
tion of the external power supply for the Unit (35mA) + the load current.
139
Specifications Appendix B
Terminal Connections
+24 VDC
24 VDC
Terminal block:
Consists of removable components.
140
Specifications Appendix B
Circuit Configuration
IN
IN 2 kW
12 to 24 VDC
Input indicator
Either plus or minus can be used for the input power supply.
Terminal Connections
0
A0
1
A1
2
A2
3
A3
12 to 24 VDC 4
A4
5
A5
6
A6
7
A7
COM
A8
NC A9
141
Specifications Appendix B
Circuit Configuration
COM
1000 pF
IN00 Internal
Circuit
A IN07 820 W
COM
IN08 2.7 kW
CN1
CN1 IN15 SW
COM Indicator
IN00 switch
CN2 circuit
IN07
B
COM
IN08 Input indicator
IN15
COM
IN00 1000 pF
Internal
IN07 Circuit
A
COM 820 W
IN08
2.7 kW
IN15
CN2
COM
IN00
IN07
B
COM
IN08
IN15
Terminal Connections
CN1 CN2
I/O word “m+1” I/O word “m” I/O word “m+2” I/O word “m+3”
B A A B
0 0
NC 20 20 NC 1 1
1 1
NC 19 19 NC 2 2
COM COM 2 2
18 18 3 3
15 15 12 VDC 3 3
17 17 4 4 12 VDC
14 14 4 4
16 16 5 5
12 VDC 13 13 12 VDC + 5 5 +
15 15 6 6
+ 12 12 + 6 6
14 14 7 7
11 11 7 7
13 13 8 8
10 10 COM COM
12 12 9 9
9 9 8 8
11 11 10 10
8 8 9 9
10 10 11 11
COM COM 10 10
9 9 12 12
7 7 12 VDC 11 11
8 8 13 13 12 VDC
6 6 12 12
7 7 14 14
12 VDC 5 5 12 VDC + 13 13 +
6 6 15 15
+ 4 4 + 14 14
5 5 16 16
3 3 15 15
4 4 17 17
2 2 COM COM
3 3 18 18
1 2 2 1 NC 19 19 NC
0 1 1 0 NC 20 20 NC
Note 1. I/O word “m” is determined by the I/O number setting (m = IR 030 + 2 × I/O number).
142
Specifications Appendix B
2. The power can be supplied in either polarity, but the same polarity must be used for all COM terminals in
each connector. Connect power supply wiring to every COM terminal, even though the COM terminals in
each connector are connected internally.
COM
IN08 5.6 kW 20
IN15 Input indicator
Internal
Circuit 15
COM
1000 pF
IN00 10
B IN07 680 W
COM 5
IN08 5.6 kW
Input indicator
IN15 0
0 10 20 30 40 50 55 60
Ambient Temperature (°C)
143
Specifications Appendix B
Terminal Connections
I/O word “m” I/O word “m+1”
A B
0 0
1 1
1 1
2 2
2 2
3 3
3 3
24 VDC 4 4 24 VDC
4 4
5 5
+ 5 5 +
6 6
6 6
7 7
7 7
8 8
COM COM
9 9
8 8
10 10
9 9
11 11
10 10
12 12
11 11
24 VDC 13 13 24 VDC
12 12
14 14
+ 13 13 +
15 15
14 14
16 16
15 15
17 17
COM COM
18 18
NC 19 19 NC
NC 20 20 NC
Note 1. I/O word “m” is determined by the I/O number setting (m = IR 030 + 2 × I/O number).
2. The power can be supplied in either polarity, but the same polarity must be used for all COM terminals.
Connect power supply wiring to every COM terminal, even though the COM terminals are connected
internally.
144
Specifications Appendix B
COM
1000 pF
IN00 Internal
Circuit Input Voltage:
A IN07 680 W 24.0 VDC
COM
IN08 64
5.6 kW
60 Input Voltage:
CN1 26.4 VDC
CN1 IN15 SW
COM Indicator
IN00 50
IN15
Terminal Connections
CN1 CN2
I/O word “m+1” I/O word “m” I/O word “m+2” I/O word “m+3”
B A A B
0 0
NC 20 20 NC 1 1
1 1
NC 19 19 NC 2 2
COM COM 2 2
18 18 3 3
15 15 24 VDC 3 3
17 17 4 4 24 VDC
14 14 4 4
16 16 5 5
24 VDC 13 13 24 VDC + 5 5 +
15 15 6 6
+ 12 12 + 6 6
14 14 7 7
11 11 7 7
13 13 8 8
10 10 COM COM
12 12 9 9
9 9 8 8
11 11 10 10
8 8 9 9
10 10 11 11
COM COM 10 10
9 9 12 12
7 7 24 VDC 11 11
8 8 13 13 24 VDC
6 6 12 12
7 7 14 14
24 VDC 5 5 24 VDC + 13 13 +
6 6 15 15
+ 4 4 + 14 14
5 5 16 16
3 3 15 15
4 4 17 17
2 2 COM COM
3 3 18 18
1 2 2 1 NC 19 19 NC
0 1 1 0 NC 20 20 NC
Note 1. I/O word “m” is determined by the I/O number setting (m = IR 030 + 2 × I/O number).
145
Specifications Appendix B
2. The power can be supplied in either polarity, but the same polarity must be used for all COM terminals in
each connector. Connect power supply wiring to every COM terminal, even though the COM terminals in
each connector are connected internally.
Circuit Configuration
470 Ω
Input voltage: 26.4 VDC
Internal circuit
3.9 kΩ
to
0.01 µF
to
470 Ω
3.9 kΩ
to
Input LED indicator
Ambient temperature
146
Specifications Appendix B
Terminal Connections
m words m + 1 words
(m = 030 + 2 × I/O number)
24 VDC 24 VDC
24 VDC 24 VDC
Note 1. The polarity of the input power supply can be either positive or negative. The polarity of all commons,
however, must be the same.
2. COM terminals must all be wired even though they are connected internally.
147
Specifications Appendix B
Circuit Configuration
Internal circuit
0.01 µF
Input LED indicator
to Ambient Temperature for Simultaneously ON Points
470 Ω
3.9 kΩ
Input voltage: 20.4 VDC
to
Simultaneously ON points
to
Internal circuit
0.01 µF
to
470 Ω
to 3.9 kΩ
to
to
Ambient temperature
Terminal Connections
(m = 030 + 2 × I/O number)
(m + 1) words (m + 1) words (m + 2) words (m + 3) words
24 VDC 24 VDC
24 VDC 24 VDC
24 VDC 24 VDC
24 VDC 24 VDC
Note 1. The polarity of the input power supply can be either positive or negative. The polarity of all commons for
CN1 and CN2, however, must be the same.
2. COM terminals for CN1 and CN2 must all be wired even though they are connected internally.
148
Specifications Appendix B
4.5 to
26.4 VDC
OUT00 100
COM
Internal Output indicator A
Circuit 4.5 to
26.4 VDC
OUT08 50
OUT15
COM
4.5 to 16
Output indicator
26.4 VDC
Fuse blowout detection circuit OUT00 0
Fuse
(3 A)
OUT07 0 4.5 10 20.4 26.4
F indicator COM Power Supply Voltage (V)
4.5 to B
26.4 VDC
OUT08
OUT15
COM
149
Specifications Appendix B
Terminal Connections
Note 1. I/O word “m” is determined by the I/O number setting (m = IR 030 + 2 × I/O number).
2. When the fuse blows, the F indicator lights and the error flag in AR 02 corresponding to the I/O number is
turned ON. I/O numbers 0 to 9 correspond to AR 0205 to AR 0214.
3. The interruption of power from the external power supply is treated the same as a fuse blowout.
4. Connect power supply wiring to every COM terminal, even though the COM terminals are connected
internally.
150
Specifications Appendix B
Circuit Configuration
4.5 to
26.4 VDC
OUT00
OUT07
Internal
Circuit COM
CN1
Fuse 4.5 to
26.4 VDC
OUT08
SW CN1 OUT15
Indicator COM
switch/ Output indicator
fuse CN2
blowout F indicator
detection
circuit
4.5 to
26.4 VDC
OUT00
OUT07
Internal
Circuit COM
CN2
Fuse 4.5 to
26.4 VDC
OUT08
OUT15
COM
6.4
6.0
Max. Switching Capacity (mA/pt)
100
5.0
4.0
50 3.0
2.0
16 1.0
0 0
0 4.5 10 20.4 26.4 0 10 20 30 40 505560
Power Supply Voltage (V) Ambient Temperature (°C)
151
Specifications Appendix B
Terminal Connections
CN1 CN2
I/O word “m+1” I/O word “m” I/O word “m+2” I/O word “m+3”
B A A B
0 0
20 20 L 1 1 L
COM COM 1 1
19 19 L 2 2 L
15 15 2 2
L 18 18 L L 3 3 L
14 14 3 3
L 17 17 L L 4 4 L 4.5 to
13 13 + 4 4 + 26.4 VDC
L 16 16 L L 5 5 L
12 12 5 5
+ L 15 15 L + L 6 6 L
11 11 6 6
L 14 14 L L 7 7 L
10 10 7 7
L 13 13 L L 8 8 L
9 9 COM COM
L 12 12 L 9 9
8 8
L 11 11 L 10 10
8 8
10 10 L 11 11 L
COM COM 9 9
9 9 L 12 12 L
7 7 10 10
L 8 8 L L 13 13 L
6 6 11 11
L 7 7 L L 14 14 L
5 5 + 12 12 +
L 6 6 L L 15 15 L
4 4 13 13
+ L 5 5 L + L 16 16 L
3 3 14 14
L 4 4 L L 17 17 L
2 2 15 15
L 3 3 L L 18 18 L
1 1 COM COM
L 2 2 L 19 19
0 0
L 1 1 L 20 20
Note 1. I/O word “m” is determined by the I/O number setting (m = IR 030 + 2 × I/O number).
2. When either fuse blows, the F indicator lights and the error flag in AR 02 corresponding to the I/O number
is turned ON. I/O numbers 0 to 9 correspond to AR 0205 to AR 0214.
3. The interruption of power from the external power supply is treated the same as a fuse blowout.
4. Connect power supply wiring to every COM terminal, even though the COM terminals in each connector
are connected internally.
152
Specifications Appendix B
Note When the short-circuit/overload protection is activated for a contact point, the output for that point is turned
OFF. At the same time, lamp “F” lights up, and the alarm from AR0205 to AR0214 corresponding to the I/O
number turns ON. After the cause of the error has been removed, the alarm will be cleared automatically
when the internal temperature of the element drops.
Circuit Configuration
Short-circuit
protection
circuit
to
Output LED 0V
Internal circuit
indicator
to
Alarm
LED 0V
indi-
cator
Short-circuit
protection
circuit
to
0V
Output LED
indicator
to
0V
Terminal Connections
I/O word “m” I/O word “m+1”
24 VDC 24 VDC
24 VDC 24 VDC
153
Specifications Appendix B
Circuit Configuration
COM0
IN00 2.4 kW
CN1 IN07
COM1
IN08 1.1 kW
IN15
Internal
Circuit
COM2
IN00 2.4 kW
CN2 IN07
COM3
IN08 1.1 kW
IN15
154
Specifications Appendix B
Terminal Connections
CN1 CN2
I/O word “n” I/O word “n+1”
B A A B
NC 12 12 NC
0 8
1 1
NC 11 11 NC
1 9
2 2
NC 10 10 NC
2 10
3 3
COM1
9 9 COM0
5 VDC 3 11 5 VDC
4 4
15 8 8 7 + 4 12 +
5 5
14 7 7 6 + 5 13 +
6 6
5 VDC 13 6 6 5 5 VDC 6 14
7 7
+ 12 4 +
5 5 7 15
8 8
+ 11 4 4 3 + COM2 COM3
9 9
10 3 3 2
NC 10 10 NC
9 2 2 1
NC 11 11 NC
8 1 1 0
NC 12 12 NC
Note 1. I/O word “n” is determined by the unit number setting (n = IR 100 + 10 × unit number).
2. When pin 2 of the Unit’s DIP switch is ON, input points 08 to 15 in connector 2 are high-speed inputs.
155
Specifications Appendix B
Circuit Configuration
COM0
1000 pF
IN00
IN15
Internal
Circuit
COM2
1000 pF
IN00
IN15
Terminal Connections
CN1 CN2
I/O word “n” I/O word “n+1”
B A A B
NC 12 12 NC
0 8
1 1
NC 11 11 NC
1 9
2 2
NC 10 10 NC
2 10
3 3
COM1
9 9 COM0
24 VDC 3 11 24 VDC
4 4
15 8 8 7 + 4 12 +
5 5
14 7 7 6 + 5 13 +
6 6
24 VDC 13 6 6 5 24 VDC 6 14
7 7
+ 12 4 +
5 5 7 15
8 8
+ 11 4 4 3 + COM2 COM3
9 9
10 3 3 2
NC 10 10 NC
9 2 2 1
NC 11 11 NC
8 1 1 0
NC 12 12 NC
Note 1. I/O word “n” is determined by the unit number setting (n = IR 100 + 10 × unit number).
2. When pin 2 of the Unit’s DIP switch is ON, input points 08 to 15 in connector 2 are high-speed inputs.
3. At high temperatures, the number of inputs that can be turned ON simultaneously is limited. Refer to the
graphs on page 172 for details.
156
Specifications Appendix B
Circuit Configuration
5 VDC
4.7 kW
OUT00
OUT07
CN1
COM0
Fuse
5 VDC
OUT08
OUT15
Internal COM1
Circuit 5 VDC
4.7 kW
OUT00
OUT07
CN2
COM2
Fuse
5 VDC
OUT08
OUT15
COM3
157
Specifications Appendix B
Terminal Connections
CN1 CN2
I/O word “n” I/O word “n+1”
A B
B A 0 8
12 12 L 1 1 L
NC NC
1 9
11 11 L 2 2 L
NC NC
+5 VDC +5 VDC 2 10
10 10 L 3 3 L
5 VDC 3 11
COM1 COM0 L 4 4 L 5 VDC
9 9
15 7 + L
4
5 5
12
L
+
L 8 8 L
5 13
14 7 7 6 5 VDC L 6 6 L
L L
6 14
5 VDC 13 6 6 5 L 7 7 L
L L
7 15
12 5 5 4 L 8 8 L
+ L L + COM2 COM3
11 4 4 3 9 9
L L +5 VDC +5 VDC
10 3 3 2 10 10
L L
9 2 2 1 NC 11 11 NC
L L
8 1 1 0 NC 12 12 NC
L L
Note 1. I/O word “n” is determined by the unit number setting (n = IR 100 + 10 × unit number).
2. The Unit will have 32 static output points when pin 1 of it’s DIP switch is OFF.
3. The outputs are negative logic outputs; when there is an output, the terminal has an “L” voltage level.
Each output terminal has an output resistance of 4.7 kW.
158
Specifications Appendix B
Circuit Configuration
5 VDC
4.7 kW
DATA00
DATA07
COM0
Fuse CN1
5 VDC
4.7 kW
Internal STB00
Circuit
STB07
COM1
Fuse 5 VDC
DATA08
DATA15
COM2
CN2
5 VDC
STB08
STB15
COM3
Terminal Connections
CN1
B A
NC 12 12 NC
NC 11 11 NC
CN2
+V1 10 10 +V0 + 5 VDC
COM1 COM0
A B
9 9 DATA8 STB8
STB7 DATA7 Output device Strobe 1 1
8 8 input DATA9 STB9
(such as a nu-
STB6 DATA6 meric display) 2 2
7 7 DATA10 STB10
STB5 DATA5 3 3
6 6 DATA11 STB11
STB4 DATA4 Data 4 4
5 5 Data input DATA12 STB12
STB3 DATA3 input 5 5
4 4 DATA13 STB13
STB2 DATA2 6 6
3 3 DATA14 STB14
Output device 7 7
STB1 2 2 DATA1 Strobe
(such as a nu-
input
meric display)
DATA15 STB15
STB0 DATA0 8 8
1 1 COM2 COM3
+ 9 9
+V2 +V3
10 10
5 VDC
NC 11 11 NC
NC 12 12 NC
Note 1. Refer to the Unit’s Operation Manual for details on I/O bit allocation.
2. The Unit will have 128 dynamic output points when pin 1 of it’s DIP switch is ON.
3. Set pin 5 of the Unit’s DIP switch ON for positive logic outputs, or OFF for negative logic outputs. When
set for negative logic outputs, the terminal has an “L” voltage level when there is an output. When set for
positive logic outputs, the terminal has an “H” voltage level when there is an output.
4. The strobe signal has negative logic regardless of the setting of pin 5.
159
Specifications Appendix B
Circuit Configuration
4.5 to
26.4 VDC
OUT00
OUT07
CN1
COM0
Fuse 4.5 to
26.4 VDC
OUT08
OUT15
Internal COM1
Circuit 4.5 to
26.4 VDC
OUT00
OUT07
CN2
COM2
Fuse 4.5 to
26.4 VDC
OUT08
OUT15
COM3
160
Specifications Appendix B
Terminal Connections
CN1 CN2
I/O word “n” I/O word “n+1”
A B
B A 0 8
12 12 L 1 1 L
NC NC
1 9
11 11 L 2 2 L
NC NC
+5 to 24 VDC +5 to 24 VDC 2 10
10 10 L 3 3 L
5 to 24 3 11
COM1 COM0 L 4 4 L 5 to 24
9 9 VDC
15 7 + L
4
5 5
12
L
+VDC
L 8 8 L
5 13
14 7 7 6 5 to 24 L 6 6 L
L L
VDC 6 14
5 to 24 13 6 6 5 L 7 7 L
L L
VDC 7 15
12 5 5 4 L 8 8 L
+ L L + COM2 COM3
11 4 4 3 9 9
L L +5 to 24 VDC +5 to 24 VDC
10 3 3 2 10 10
L L
9 2 2 1 NC 11 11 NC
L L
8 1 1 0 NC 12 12 NC
L L
Note 1. I/O word “n” is determined by the unit number setting (n = IR 100 + 10 × unit number).
2. The Unit will have 32 static output points when pin 1 of it’s DIP switch is OFF.
161
Specifications Appendix B
Circuit Configuration
4.5 to
26.4 VDC
DATA00
DATA07
COM0
Fuse CN1
4.5 to
26.4 VDC
Internal STB00
Circuit
STB07
COM1
Fuse 4.5 to
26.4 VDC
DATA08
DATA15
COM2
4.5 to CN2
26.4 VDC
STB08
STB15
COM3
Terminal Connections
CN1
B A
NC 12 12 NC
NC 11 11 NC
CN2
5 to 24 VDC
+V1 10 10 +V0 +
COM1 COM0
B A
9 9 DATA8 STB8
STB7 DATA7 Output device Strobe 1 1
8 8 input DATA9 STB9
(such as a nu-
STB6 DATA6 meric display) 2 2
7 7 DATA10 STB10
STB5 DATA5 3 3
6 6 DATA11 STB11
STB4 DATA4 Data 4 4
5 5 Data input DATA12 STB12
STB3 DATA3 input 5 5
4 4 DATA13 STB13
STB2 DATA2 6 6
3 3 DATA14 STB14
Output device 7 7
STB1 2 2 DATA1 Strobe
(such as a nu-
input
meric display)
DATA15 STB15
STB0 DATA0 8 8
1 1 COM2 COM3
+ 9 9
+V2 +V3
10 10
5 to 24 VDC
NC 11 11 NC
NC 12 12 NC
Note 1. Refer to the Unit’s Operation Manual for details on I/O bit allocation.
2. The Unit will have 128 dynamic output points when pin 1 of it’s DIP switch is ON.
3. Set pin 5 of the Unit’s DIP switch ON for positive logic outputs, or OFF for negative logic outputs. When
set for negative logic outputs, the terminal has an “L” voltage level when there is an output. When set for
positive logic outputs, the terminal has an “H” voltage level when there is an output.
162
Specifications Appendix B
4. The strobe signal has negative logic regardless of the setting of pin 5.
5. When the output device (such as a numeric display) does not have a pull-up resistor, it is necessary to
add a pull-up resistor between the + terminal of the power supply and each data (0 to 15) and strobe (0 to
15) terminal.
Circuit Configuration
5 VDC
4.7 kW
OUT00
OUT07
CN1 (Output)
COM0
Fuse
5 VDC
Internal OUT08
Circuit
OUT15
1.1 kW COM1
IN00
IN07
2.4 kW
COM2 CN2 (Input)
IN08
IN15
COM3
163
Specifications Appendix B
Terminal Connections
CN1 CN2
I/O word “n” I/O word “n+1”
B A A B
0 8
NC 12 12 NC 1 1
1 9
NC 11 11 NC 2 2
+5 VDC +5 VDC 2 10
10 10 3 3
COM1 COM0 5 VDC 3 11 5 VDC
9 9 4 4
15 7 + 4 12 +
L 8 8 L 5 5
14 6 5 VDC + 5 13 +
L 7 7 L 6 6
5 VDC 13 5 6 14
L 6 6 L 7 7
12 4 7 15
+ L 5 5 L + 8 8
11 3 COM2 COM3
L 4 4 L 9 9
10 3 3 2 NC 10 10 NC
L L
9 2 2 1 NC 11 11 NC
L L
8 1 1 0 NC 12 12 NC
L L
Note 1. I/O word “n” is determined by the unit number setting (n = IR 100 + 10 × unit number).
2. The Unit will have 16 static output and16 static input points when pin 1 of it’s DIP switch is OFF.
3. When pin 2 of the Unit’s DIP switch is ON, input points 08 to 15 in connector 2 are high-speed inputs.
4. The outputs are negative logic outputs; when there is an output, the terminal has an “L” voltage level.
Each output terminal has an output resistance of 4.7 kW.
5. The user is not authorized to change the fuse.
164
Specifications Appendix B
Circuit Configuration
5 VDC
4.7 kW
STB00
STB07
CN1
COM0
Fuse
5 VDC
Internal STB08
Circuit
STB15
1.1 kW COM1
DATA00
DATA07
2.4 kW
COM2 CN2
DATA08
DATA15
COM3
Terminal Connections
CN1 CN2
B A A B
12 12 DATA0 DATA8
NC NC 1 1
11 11 DATA1 DATA9
NC NC 2 2
5 VDC +V1 +V0 5 VDC DATA2 DATA10
10 10 3 3
+ COM1
9 9 COM0 + DATA3 DATA11
4 4
STB15 8 STB7 Keyboard, thumb- DATA4 DATA12
8 wheel switch, etc. 5 5
STB14 7 7 STB6 DATA5 DATA13
6 6
STB13 6 6 STB5 DATA6 DATA14
7 7
STB12 5 5 STB4 DATA7 DATA15
8 8
STB11 4 4 STB3 COM2 COM3
9 9
STB10 3 3 STB2
NC 10 10 NC
STB9 2 2 STB1
NC 11 11 NC
STB8 1 1 STB0
NC 12 12 NC
Keyboard, thumb-
wheel switch, etc.
Note 1. Refer to the Unit’s Operation Manual for details on I/O bit allocation.
2. The Unit will have 128 dynamic output points when pin 1 of it’s DIP switch is ON.
3. Each output terminal has an output resistance of 4.7 kW.
165
Specifications Appendix B
Circuit Configuration
4.5 to
26.4 VDC
4.7 kW
OUT00
OUT07
CN1
COM0
Fuse 4.5 to
26.4 VDC
Internal OUT08
Circuit
OUT15
2.7 kW COM1
IN00
IN07
620 W 1000 pF
COM2 CN2
IN08
IN15
COM3
166
Specifications Appendix B
Terminal Connections
CN1 CN2
I/O word “n” I/O word “n+1”
B A A B
0 8
NC 12 12 NC 1 1
1 9
NC 11 11 NC 2 2
+5 to 24 VDC +5 to 24 VDC 2 10
10 10 3 3
COM1 COM0 12 VDC 3 11 12 VDC
9 9 4 4
15 7 + 4 12 +
L 8 8 L 5 5
14 6 5 to 24 + 5 13 +
L 7 7 L 6 6
13 5 VDC 6 14
5 to 24 6 6 7 7
L L
VDC
12 4 7 15
+ L 5 5 L + 8 8
11 3 COM2 COM3
L 4 4 L 9 9
10 3 3 2 NC 10 10 NC
L L
9 2 2 1 NC 11 11 NC
L L
8 1 1 0 NC 12 12 NC
L L
Note 1. I/O word “n” is determined by the unit number setting (n = IR 100 + 10 × unit number).
2. The Unit will have 16 static output and16 static input points when pin 1 of it’s DIP switch is OFF.
3. When pin 2 of the Unit’s DIP switch is ON, input points 08 to 15 in connector 2 are high-speed inputs.
167
Specifications Appendix B
Circuit Configuration
12 VDC
STB00
STB07
CN1
COM0
Fuse
12 VDC
Internal STB08
Circuit
STB15
2.7 kW COM1
DATA00
DATA07
620 W 1000 pF
COM2 CN2
DATA08
DATA15
COM3
Terminal Connections
CN1 CN2
B A A B
12 12 DATA0 DATA8
NC NC 1 1
11 11 DATA1 DATA9
NC NC 2 2
12 VDC +V1 +V0 12 VDC DATA2 DATA10
10 10 3 3
+ COM1
9 9 COM0 + DATA3 DATA11
4 4
STB15 8 STB7 Keyboard, thumb- DATA4 DATA12
8 wheel switch, etc. 5 5
STB14 7 7 STB6 DATA5 DATA13
6 6
STB13 6 6 STB5 DATA6 DATA14
7 7
STB12 5 5 STB4 DATA7 DATA15
8 8
STB11 4 4 STB3 COM2 COM3
9 9
STB10 3 3 STB2
NC 10 10 NC
STB9 2 2 STB1
NC 11 11 NC
STB8 1 1 STB0
NC 12 12 NC
Keyboard, thumb-
wheel switch, etc.
Note 1. Refer to the Unit’s Operation Manual for details on I/O bit allocation.
2. The Unit will have 128 dynamic output points when pin 1 of it’s DIP switch is ON.
168
Specifications Appendix B
Circuit Configuration
4.5 to
26.4 VDC
OUT00
OUT07
CN1
COM0
Fuse 4.5 to
26.4 VDC
Internal OUT08
Circuit
OUT15
COM1
IN00
IN07
COM2 CN2
IN08
IN15
COM3
169
Specifications Appendix B
Terminal Connections
CN1 CN2
I/O word “n” I/O word “n+1”
B A A B
0 8
NC 12 12 NC 1 1
1 9
NC 11 11 NC 2 2
+5 to 24 VDC +5 to 24 VDC 2 10
10 10 3 3
COM1 COM0 24 VDC 3 11 24 VDC
9 9 4 4
15 7 + 4 12 +
L 8 8 L 5 5
14 6 5 to 24 + 5 13 +
L 7 7 L 6 6
13 5 VDC 6 14
5 to 24 6 6 7 7
L L
VDC
12 4 7 15
+ L 5 5 L + 8 8
11 3 COM2 COM3
L 4 4 L 9 9
10 3 3 2 NC 10 10 NC
L L
9 2 2 1 NC 11 11 NC
L L
8 1 1 0 NC 12 12 NC
L L
Note 1. I/O word “n” is determined by the unit number setting (n = IR 100 + 10 × unit number).
2. The Unit will have 16 static output and16 static input points when pin 1 of it’s DIP switch is OFF.
3. At high temperatures, the number of inputs that can be turned ON simultaneously is limited. Refer to the
graph on page 172 for details.
4. When pin 2 of the Unit’s DIP switch is ON, input points 08 to 15 in connector 2 are high-speed inputs.
170
Specifications Appendix B
Circuit Configuration
24 VDC
STB00
STB07
CN1
COM0
Fuse
12 VDC
Internal STB08
Circuit
STB15
COM1
DATA00
DATA07
COM2 CN2
DATA08
DATA15
COM3
Terminal Connections
CN1 CN2
B A A B
12 12 DATA0 DATA8
NC NC 1 1
11 11 DATA1 DATA9
NC NC 2 2
12 VDC +V1 +V0 12 VDC DATA2 DATA10
10 10 3 3
+ COM1
9 9 COM0 + DATA3 DATA11
4 4
STB15 8 8 STB7 Keyboard, DATA4 DATA12
thumbwheel 5 5
STB14 7 7 STB6 DATA5 DATA13
switch, etc. 6 6
STB13 6 6 STB5 DATA6 DATA14
7 7
STB12 5 5 STB4 DATA7 DATA15
8 8
STB11 4 4 STB3 COM2 COM3
9 9
STB10 3 3 STB2
NC 10 10 NC
STB9 2 2 STB1
NC 11 11 NC
STB8 1 1 STB0
NC 12 12 NC
Keyboard,
thumbwheel
switch, etc.
Note 1. Refer to the Unit’s Operation Manual for details on I/O bit allocation.
2. The Unit will have 128 dynamic output points when pin 1 of it’s DIP switch is ON.
3. Each output terminal has an output resistance of 4.7 kW.
4. At high temperatures, the number of inputs that can be turned ON simultaneously is limited. Refer to the
graph on page 172 for details.
5. The user is not authorized to change the fuse.
171
Specifications Appendix B
Switching Capacity
The switching capacity of C200H-OD215/MD115/MD215 Transistor Output Units depends on the power supply
voltage, as shown below.
100
50
16
0
0 4.5 10 20.4 26.4
Power Supply Voltage (V)
22
20
Simultaneously Usable Inputs
16
Input Voltage:
26.4 VDC; 55°,
10 16 points ON
0
0 10 20 3034 4043 50 55 60
Ambient Temperature (°C)
Note If the Unit is at room temperature it takes about 10 minutes for excessive heat to build up when all inputs are
turned ON, so all inputs can be turned ON simultaneously for testing.
172
Specifications Appendix B
11
10
Simultaneously Usable Inputs
Input Voltage:
26.4 VDC; 43°,
16 points ON
0
0 10 20 3034 4043 50 55 60
Ambient Temperature (°C)
Note If the Unit is at room temperature it takes about 10 minutes for excessive heat to build up when all inputs are
turned ON, so all inputs can be turned ON simultaneously for testing.
1 2 3 4 5 6
ON
Pin 6: Not used.
Pin 5: Dynamic data output logic setting
Pin 4: Input response time setting
Pin 3: Minimum pulse width setting of pulse input response
Pin 2: Pulse input setting
Pin 1: Operation mode setting
173
Specifications Appendix B
DIP Switch Settings for High-density I/O Unit (Special I/O Unit)
Model Pin 1 Pin 2 Pin 3 Pin 4 Pin 5 Pin 6
C200H-ID501/215 Setting is Must be set Set when Must be set Setting is Setting is
not required pulse input not required not required
is used
C200H-OD501/215 OFF Setting is Setting is Setting is Setting is Setting is
not required not required not required not required not required
ON Setting is Setting is Setting is Must be set Setting is
not required not required not required not required
C200H-MD501/115/215 OFF Must be set Set when Must be set Setting is Setting is
pulse input not required not required
is used
ON Setting is Setting is Setting is Setting is Setting is
not required not required not required not required not required
174
Specifications Appendix B
00 T0 start output
01 T1 start output
“1” when time is running
02 T2 start output
03 T3 start output
04 T0 pause output
05 T1 pause output 0 Operates
06 T2 pause output 1 Stops
07 T3 pause output
08 T0 time-up input
09 T1 time-up input
“1” when time is up
10 T2 time-up input
11 T3 time-up input
12
13
Cannot be used
14
15
175
Specifications Appendix B
Internal variable
resistors TM001 Indicators
These variable re- The SET indicators in the top row light when the cor-
sistors are used to responding timer is operating. The TIME UP indica-
set the timers. The tors in the bottom row light when the corresponding
settings of these re- timer (T0 through T3) turns ON.
sistors are effective
only when the cor- 1
0
responding IN/EXT Time range setting
selector is ON. To
set or adjust the
time, use the 2 3
screwdriver
supplied with the
Unit. Turn the vari-
able resistor clock-
wise to increase the
time value. The
numbers 0 through
3 correspond to T0
through T3, respec-
tively.
Min.
1
External variable resistor connectors
2 External variable resistors can also be used to set the
Max. timers. The IN/EXT selector pin must be set to the
OFF position. Numbers 0 through 3 correspond to T0
3 through T3, respectively. Use 20-kW variable resistors
and AWG 22 to 28 lead wires. The connector has sol-
derless terminals and must be wired as shown below.
IN/EXT selectors
When the internal variable resis-
tor is used, set the correspond-
ing pin to ON; when an external
variable resistor is used, set the
corresponding pin to OFF. Pin
numbers 4 through 1 correspond
to T0 through T3, respectively.
176
Specifications Appendix B
External variable
resistor connector
External variable
resistor
! Caution Ensure that the external variable resistor connectors are open when using the internal variable
resistor.
Note If the B7A Interface Unit is connected to the C200HS-CPU03/CPU23-E/CPU33-E or C200H-PS211, supply
24 VDC from an independent power supply to the B7A Interface Unit or use a transformer to separate the
power supply line to the B7A Interface Unit from the power supply lines to the CPU and I/O Power Supply
Unit.
I/O indicator
ERR indicator
Connection terminals
Supply 12 to 24 VDC.
12 to 24 VDC
177
Specifications Appendix B
I/O Indicator
Indicates the ON or OFF status of input from the B7A Link Terminal or the ON and OFF status of output to the B7A
Link Terminal.
ERR Indicator
Incorporated by the B7AI1 and lit when the B7AI1’s data transmission or reception is abnormal.
Connection Terminals
SIG: Connects to the SIG terminal of the B7A Link Terminal.
V–: Connects to the negative power terminal of the B7A Link Terminal.
! Caution If the terminals are not connected correctly, the internal circuitry of the B7A Link Terminal will be
damaged.
Note 1. The transmission cable must be a VCTF cable with a thickness of 0.75 mm2 minimum.
2. Do not wire power lines or high-tension lines along with the transmission cable in the same conduit.
Input Mode Selector
The B7AI1 incorporates an input mode selector on the back panel of the Unit, with which the following modes can
be set.
Input mode 15 points + 1 error 16 points
Function Fifteen-point input from the B7A Link Sixteen-point input from the B7A Link
Terminal is effective. Bit 15 is used as Terminal is effective.
transmission error bit.
Switch setting Upper side Lower side
Bit no. 00 to 14 Input 00 to input 14 Input 00 to input 14
ll i
allocation 15 Transmission error bit Input 15
Status of input indicator lamp 15 Not used Lit when input 15 is ON. Not lit when
input 15 is OFF.
Status of the ERR indicator Lit when there is a transmission error and OFF during normal transmission
The ERR indicator is lit when an error occurs. If the error is corrected, the ERR indicator is OFF at the next trans-
mission cycle.
When there is a transmission error, the B7A Link Terminal will hold the data just before the occurrence of the trans-
mission error. If there is a transmission error because the B7A Link Terminal is turned off, however, data 0 is trans-
mitted in the first transmission cycle when the B7A Link Terminal is turned on again.
Transmission errors between the C200H-B7AO1 and B7A Link Terminal are detected by the B7A Link Terminal
only. Check the ERR indicator and error bit for any error.
Performance Specifications
Item C200H-B7AI1 C200H-B7AO1
I/O points 16 points or 15 points and 1 error 16 output points
input
Transmission distance 500 m max. if power is supplied to the Interface Unit and B7A Link Terminal
separately.
100 m max. if power is supplied to the Interface Unit and B7A Link Terminal
from a single power supply. (24 VDC±10%)
Transmission delay Typ. 19.2 ms, 31 ms max.
Minimum input time (see note 1) --- 16 ms
Internal current consumption 5 VDC, 100 mA max.
External power supply (see note 2) 12 to 24 VDC ±10%, 10 mA min. 12 to 24 VDC ±10%, 30 mA min.
Weight 200 g max.
Note 1. The minimum input time refers to the minimum time required for reading the input signals from the CPU.
The ON/OFF width of the signal transmitted from the CPU to the output relay of the B7A Interface Unit
should be set to a value larger than the minimum input time.
2. The value of the external power supply does not include the value required by the B7A Link Terminal.
178
Specifications Appendix B
CPU
Sensor
Transmission distance: Switch
500 m max. Output B7A Link Terminal
Group-2 B7A Interface Units can be mounted to a CPU Rack or an Expansion I/O Rack. They cannot be mounted
to Slave Racks or to Racks controlled by any other CPUs.
The words allocated to Group-2 B7A Interface Units are determined by I/O number set on the Units. Units with 32
I/O points are allocated two words; Units with 64 I/O points are allocated four words.
Refer to the B7A Link Terminals Datasheet for more information on B7A Link Terminals.
Models
The following Group-2 B7A Interface Units are available.
B7A Interface Unit Inputs Outputs
C200H-B7A12 32 points None
C200H-B7A02 None 32 points
C200H-B7A21 16 points 16 points
C200H-B7A22 32 points 32points
179
Specifications Appendix B
Input Terminals
Type Model Transmission delay
Screw terminals B7A-T6j1 Standard ((19.2 ms))
B7AS-T6j1
B7A-T6j6 High-speed
g p ((3 ms))
B7AS-T6j6
Modular B7A-T6D2 Standard (19.2 ms)
B7A-T6D7 High-speed (3 ms)
PC connectors B7A-TjE3 Standard (19.2 ms)
B7A-TjE8 High-speed (3 ms)
Output Terminals
Type Model Transmission delay
Screw terminals B7A-R6jj1 Standard ((19.2 ms))
B7AS-R6jj1
B7A-R6jj6 High-speed
g p ((3 ms))
B7AS-R6jj6
Modular B7A-R6A52 Standard (19.2 ms)
B7A-R6A57 High-speed (3 ms)
PC connectors B7A-RjAj3 Standard (19.2 ms)
B7A-RjAj8 High-speed (3 ms)
Note 1. Do not connect Terminals with different transmission delays to the same Interface Unit. Doing so will
cause a transmission error.
2. The 10-point B7A Link Terminals and mixed-I/O B7A Link Terminals with 8 inputs and 8 outputs cannot
be connected to B7A Interface Units. Use 16-point B7A Link Terminals. The 16-point B7A Link Terminals
include 16-point (non-mixed) Terminals, 32-point Terminals configured with two 16-point circuits, and
mixed-I/O Terminals with 16 inputs and 16 outputs.
Note 1. Mount the C200H-B7AO1 B7A Interface Unit to the C200H-BCjj1-V1 or C200H-BCjj1-V2 Back-
plane.
2. The 10-point B7A Link Terminals and mixed-I/O B7A Link Terminals with 8 inputs and 8 outputs cannot
be connected to B7A Interface Units. The 16-point (non-mixed) Terminals, 32-point Terminals config-
ured with the two 16-point circuits, and mixed-I/O Terminals with 16 inputs and 16 outputs can be con-
nected.
180
Specifications Appendix B
Status indicators
The indicators depend on the model of B7A Inter-
face Unit.
Connection terminals
Connect to the SIG terminal of the B7A Link Terminal
and to the negative power terminal of the B7A Link
Terminal. The actual use of these terminals depends
on the B7A Interface Unit.
12toto2424
12 VDC
VDC
Back
DIP switch
Used to set the transmission delay,
transmission error processing mode, in-
put mode, and ERROR indicator opera-
tion.
181
Specifications Appendix B
Indicator Operation
The indicators depend on the model of B7A Interface Unit, as shown below.
Setting in direction
of notch
Note 1. Turn off the power supply to the PC before changing the I/O number setting. Any new setting will not be
effective until the next time the power supply is turned on.
2. Use a flat-blade screw driver to change the I/O number setting. Be careful not to leave the switch halfway
between settings and be careful not to damage the switch.
The following table shows the words allocated according to the I/O number. The 32-point Units are the
C200H-B7A12, C200H-B7A02, and C200H-B7A21. The 64-point Unit is the C200H-B7A22.
I/O No. Words
32-point Units 64-point Unit
0 IR 030 and IR 031 IR 030 to IR 033
1 IR 032 and IR 033 IR 032 to IR 035
2 IR 034 and IR 035 IR 034 to IR 037
3 IR 036 and IR 037 IR 036 to IR 039
4 IR 038 and IR 039 IR 038 to IR 041
5 IR 040 and IR 041 IR 040 to IR 043
6 IR 042 and IR 043 IR 042 to IR 045
7 IR 044 and IR 045 IR 044 to IR 047
8 IR 046 and IR 047 IR 046 to IR 049
9 IR 048 and IR 049 Do not use.
Note 1. Be sure that the same words are not allocated to more than one Unit. For example, if you set a 64-point
Unit to I/O number 0, you cannot use I/O number 1 for any Unit.
2. The above words are also allocated to Group-2 High-density I/O Units. Be sure that the same words are
not allocated to more than one Unit.
182
Specifications Appendix B
C200H-B7A22/12
Pin Function OFF ON
1 Transmission delay Standard (19.2 ms) High-speed (3 ms)
2 Transmission error process Hold status Reset Inputs
Factory setting 3 Input mode 16 inputs 15 inputs + error input
(pins 4 and 5 ON) 4 ERROR 1 indicator enable Disabled Enabled
5 ERROR 2 indicator enable Disabled Enabled
6 Not used. NA NA
C200H-B7A21
Pin Function OFF ON
1 Transmission delay Standard (19.2 ms) High-speed (3 ms)
2 Transmission error process Hold status Reset Inputs
Factory setting
3 Input mode 16 inputs 15 inputs + error input
(pin 5 ON)
4 ERROR indicator enable Disabled Enabled
5 Not used. NA NA
6 Not used. NA NA
C200H-B7A02
Pin Function OFF ON
1 Transmission delay Standard (19.2 ms) High-speed (3 ms)
2 Not used. NA NA
Factory setting
3 Not used. NA NA
(all pins OFF)
4 Not used. NA NA
5 Not used. NA NA
6 Not used. NA NA
Transmission Delay
Pin 1 is used to set the transmission delay. The same delay is used for all words allocated to the Unit.
Set the transmission delay to match that of the B7A Link Terminal. A transmission error will occur if the same trans-
mission delay is not set.
The “3ms” indicator will be lit whenever the high-speed (3 ms) transmission delay is set.
The LOAD OFF indicator will be lit whenever pin 2 is turned ON.
Input Mode
Pin 3 is turned ON to specify use of only 15 inputs and the use of bit 15 as a Transmission Error Flag. If pin 3 is OFF,
16 normal inputs can be used.
ERROR Indicators
Pin 4 or pins 4 and 5 are turned ON to enable the ERROR, ERROR 1, and/or ERROR 2 indicators. These indica-
tors will not light even if a transmission error occurs if the corresponding pin is turned OFF.
183
Specifications Appendix B
184
Specifications Appendix B
Wiring
Terminal Names and Allocations
The use of the terminals depends on the model of the B7A Interface Unit. “m” indicates the first word allocated to
the Unit according to the I/O number setting and can be calculated as follows:
m = 030 + (2 x I/O number)
C200H-B7A22
Terminal Name Function Word
B0 SIG OUT1 Connect to SIG terminal on Output B7A Link Terminal. m
B1 – OUT1 Connect to – power supply terminal on Output B7A Link
Terminal.
B2 SIG OUT2 Connect to SIG terminal on Output B7A Link Terminal. m+1
B3 – OUT2 Connect to – power supply terminal on Output B7A Link
Terminal.
B4 SIG IN1 Connect to SIG terminal on Input B7A Link Terminal. m+2
B5 – IN1 Connect to – power supply terminal on Input B7A Link
Terminal.
B6 SIG IN2 Connect to SIG terminal on Input B7A Link Terminal. m+3
B7 – IN2 Connect to – power supply terminal on Input B7A Link
Terminal.
B8 NC Not used. NA
A0 to A7
B9 +V Connect to + terminal on external power supply.
A8 –V Connect to – terminal on external power supply.
C200H-B7A21
Terminal Name Function Word
B0 SIG OUT1 Connect to SIG terminal on Output B7A Link Terminal. m
B1 – OUT1 Connect to – power supply terminal on Output B7A Link
Terminal.
B2, B3 NC Not used. NA
B4 SIG IN1 Connect to SIG terminal on Input B7A Link Terminal. m+1
B5 – IN1 Connect to – power supply terminal on Input B7A Link
Terminal.
B6 to B8 NC Not used. NA
A0 to A7
B9 +V Connect to + terminal on external power supply.
A8 –V Connect to – terminal on external power supply.
C200H-B7A12
Terminal Name Function Word
B0 SIG IN1 Connect to SIG terminal on Input B7A Link Terminal. m
B1 – IN1 Connect to – power supply terminal on Input B7A Link
Terminal.
B2, B3 NC Not used. NA
B4 SIG IN2 Connect to SIG terminal on Input B7A Link Terminal. m+1
B5 – IN2 Connect to – power supply terminal on Input B7A Link
Terminal.
B6 to B8 NC Not used. NA
A0 to A7
B9 +V Connect to + terminal on external power supply.
A8 –V Connect to – terminal on external power supply.
185
Specifications Appendix B
C200H-B7A02
Terminal Name Function Word
B0 SIG OUT1 Connect to SIG terminal on Output B7A Link Terminal. m
B1 – OUT1 Connect to – power supply terminal on Output B7A Link
Terminal.
B2, B3 NC Not used. NA
B4 SIG OUT2 Connect to SIG terminal on Output B7A Link Terminal. m+1
B5 – OUT2 Connect to – power supply terminal on Output B7A Link
Terminal.
B6 to B8 NC Not used. NA
A0 to A7
B9 +V Connect to + terminal on external power supply.
A8 –V Connect to – terminal on external power supply.
Terminal Construction
Use hook-type crimp connectors with a line thickness of 0.25 to 1.65 mm2. The
construction of the terminals is shown in the illustration.
Wiring Method
Standard Transmission Delays (19.2 ms)
Common Power Supply
B7A Link Terminal
B7A Interface Unit
186
Specifications Appendix B
12 to 24 VDC
187
Specifications Appendix B
Specifications
Item C200H-B7A12 C200H-B7A02 C200H-B7A21 C200H-B7A22
I/O points 32 input points or 32 output points 16 output points and 32 output points and
30 input points and 2 16 input points or 32 input points or
error inputs 15 input points + 1 30 input points + 2
error input error inputs
Transmission One-way distributed multiplex transmission
method
Transmission Standard: 500 m max.
distance (see High-speed: 100 m max.
note 1)
Transmission Standard: Typ. 19.2 ms, 31 ms max.
delay High-speed: Typ. 3 ms, 5 ms max.
Minimum input Standard: 16 ms
time (see note High-speed: 2.4 ms
2)
Internal current 5 VDC, 100 mA max.
consumption
External power 12 to 24 VDC ±10%
supply (see
note 3) 0.05 A min. 0.06 A min. 0.05 A min. 0.08 A min.
Weight 300 g max.
Dimensions 35 x 130 x 128 mm (W x H x D)
Note 1. The transmission distance also depends on whether a common or separate power supplies are used.
2. The minimum input time refers to the minimum time required for reading the input signals from the CPU.
The ON/OFF width of the signal transmitted from the CPU to the output relay of the B7A Interface Unit
should be set to a value larger than the minimum input time.
3. The capacity of the external power supply does not include the capacity required by the B7A Link Termi-
nal.
188
Specifications Appendix B
Note The figures shown in the “maximum current supplied” and “maximum power supplied” columns are com-
puted with the power consumed by the Backplanes, CPU, Memory Cassettes, Peripheral Devices, I/O
Power Supply Units, and Slave Units already calculated.
Design the system so that the following conditions are satisfied.
Condition 1
(1) (Total current consumption of all Units in the 5-V system) ≤ (the figure in the
5-V column)
(2) (Total current consumption of all Units in the 26-V system) ≤ (the figure in the
26-V column)
(3) (Total current consumption of all Units in the 24-V system) ≤ (the figure in the
24-V column)
Condition 2
(1) x 5 V + (2) x 26 V + (3) x 24 ≤ (maximum power supplied)
In the C200HS-CPU01-E/CPU01-EC/CPU21-E/CPU21-EC/CPU31-E, the
maximum power drawn from the 5-V power supply depends upon the current
consumption, as shown below.
Max. Power vs. Current Supplied
C200HS-CPU01-E/CPU01-EC/CPU21-E/CPU21-EC/CPU31-E
(W)
26.5
Total Power Consumption (W)
23.5
0
0 2.3 3.9 (A)
Current Drawn from 5-V Supply (A)
Calculating Current and Power Consumption
The method of calculating current and power consumption is demonstrated here using the following Unit combina-
tions as examples.
Example 1: Units Mounted to C200HS-CPU01-E CPU Rack
OC221 Contact Output Units: 4 Units
ID001 No-voltage Input Units: 3 Units
LK202 Host Link Unit: 1 Unit
External power supply used: 0.3 A
Power Supply Current Consumption Power Consumption
5-V system 0.001 x 7 + 0.25 = 0.32 A (≤ 3.9 A) 0.32 A x 5 V = 1.6 W
26-V system 0.075 x 4 = 0.30 A (≤ 0.6 A) 0.30 A x 26 V = 7.8 W
24-V system 0.06 x 3 + 0.3 = 0.48 A (≤ 0.8 A) 0.48 A x 24 V = 11.52 W
Total = 20.92 W (≤ 26.5 W)
Example 2: Units Mounted to C200H-PS221 Expansion I/O Rack
ID212 DC Input Units: 6 Units
CT002 High-speed Counter Units: 2 Units
External power supply used (for ID212): 0.8 A
Power Supply Current Consumption Power Consumption
5-V system 0.01 x 6 + 0.3 x 2 = 0.66 A (≤ 2.7 A) 0.66 A x 5 V = 3.3 W
26-V system 0 0
24-V system Ext. power supply = 0.8 A (≤ 0.8 A) 0.8 A x 24 V = 19.2 W
189
Specifications Appendix B
Total = 22.5 W (≤ 28 W)
Example 3: Units Mounted to C200HS-CPU01-E CPU Rack
OC221 Contact Output Units: 4 Units
ID217 High-density Input Unit: 1 Unit
OD219 High-density Output Unit: 1 Unit
CT002 High-speed Counter Unit: 1 Unit
External power supply used (for ID217): 0.3 A
Power Supply Current Consumption Power Consumption
5-V system 0.01 x 4 + 0.12 + 0.27 +0.3
= 0.73 A (≤ 3.9 A) 0.73 A x 5 V = 3.65 W
26-V system 0.075 x 4 = 0.30 A (≤ 0.6 A) 0.3 A x 26 V = 7.8 W
24-V system Ext. power supply = 0.8 A (≤ 0.8 A) 0.8 A x 24 V = 19.2 W
Total = 18.65 W (≤ 26.5 W)
Calculating Power Consumption for Racks
The total power consumption (primary power input) for an individual Rack can be
broadly calculated as shown in the following examples.
Example 1: CPU Rack
Total power consumption of Units + 3.5
0.6 x 0.55 (1) (VA)
3.5 = CPU power consumption
0.6 = 60% efficiency
0.55 (1) = Power rate (Number in parentheses: when CPU03 is used.)
Example 2: All Other Racks
Total power consumption of Units + 2
0.6 x 0.55 (1) (VA)
2 = I/O Power Supply Unit (Remote I/O Slave Unit) power consumption
0.6 = 60% efficiency
0.55 (1) = Power rate (Number in parentheses: when PS211, RT002-P or RT202
is used.)
Current Drawn from 5-V Unit Model number Current
Supply (Standard I/O Units) consumption
DC Input C200H-ID211 0.01 A each
C200H-ID212
No-Voltage Contact C200H-ID001
Input C200H-ID002
AC Input C200H-IA121
C200H-IA122/IA122V
C200H-IA221
C200H-IA222/IA222V
AC/DC Input C200H-IM211
C200H-IM212
Contact Output C200H-OC221
C200H-OC222
C200H-OC223
C200H-OC224
C200H-OC225 0.05 A
C200H-OC222V 0.008 A
C200H-OC224V 0.01 A
C200H-OC226 0.03 A
190
Specifications Appendix B
191
Specifications Appendix B
192
Specifications Appendix B
Dimensions
Racks
The dimensions shown below are for both the CPU Rack and Expansion I/O Rack. The C dimension for the Pro-
gramming Console will increase by 30mm when the Programming Console Adapter C200H-BP001 is used, and
will increase by 50 mm when the Programming Console Adapter C200H-BP002 is used.
CPU
130
138 A
B
Memory Cassette
73.2
44 9.1
193
Specifications Appendix B
130
138 101
113
Backplane
130
W
17
74 64
49
15
194
Specifications Appendix B
192
96
(30)
48
33
29 12 2000 (4000)
195
Specifications Appendix B
x
x
Backplane
x
x
130
x
x
x
x
128
35 145
Backplane
x
130
x
x
121
35
138
x
x
Backplane
x
x
130
x
x
x
x
152
35 169
196
Specifications Appendix B
Terminal Dimensions
M3.5
7.3
8.5
Group-2 High-density I/O Units (C and D Types) Dimensions with Unit Mounted
Backplane
130
118
35 101
Approx. 143
130
35 101
197
Specifications Appendix B
G79-jC
Backplane
Backplane
Connecting Connecting
cable Cable
118 118
Backplane
x
x
130
x
x
35 101
118
130
35 101
118
198
Specifications Appendix B
Group-2 B7A Interface Units The dimensions shown below are for the Group-2 B7A Interface Units.
Backplane
Analog Timer Unit
The dimensions shown below are for the Analog Timer Unit classified as Special I/O Units.
Backplane
130
35 101
118
199
Specifications Appendix B
Mounting Dimensions
A±0.2
Four (five), M4
B ± 0.2
68 to 108 80 to 120
Four (five), M4 W
Bracket
Two screws
200
Specifications Appendix B
The following is the standard panel cut dimensions for the Programming Console (conforming to DIN 43700).
186 +1.1
0
92 +0.8
0
Use the C200H-ATT01 Mounting Bracket (sold separately) to mount the C200H-PRO27 Programming Console to
panels.
75.5
116
14.1
9.1
Take the space required for the cable into consideration when mounting the Programming Console to panels.
37
15
Approximately 80 mm is
required.
Approximately 70 mm is
required.
201
Specifications Appendix B
System Configurations
Plug: XM2D-0901
(9-pin female) RS-232C
port
Hood: XM2S-0913
Recommended
cable Hood: XM2S-0911-E Plug: XM2A–0901 (9-pin male)
Connections
The connections between the C200HS and a personal computer are illustrated
below as an example.
C200HS Personal Computer
Signal Pin Pin Signal
No. No.
FG 1 1 CD
SD 2 2 RD
RD 3 3 SD
RS 4 4 ER
CS 5 5 SG
– 6 6 DR
– 7 7 RS
– 8 8 CS
SG 9 9 CI
Shielded cable
D-sub, 9-pin connector D-SUB, 9-pin connector
Male connector on cable Female connector on cable
202
Specifications Appendix B
Applicable Connectors
The following connectors are applicable. One plug and one hood are included
with the CPU.
CPU Unit Connector
Item Model Specifications
Plug XM2A-0901 9-pin male Used together
g ((One
Hood XM2S-0911-E 9-pin, millimeter off each
h provided
id d
screws, with CPU Unit.)
static-resistant
Port Specifications
Item Specification
Communications method Half duplex
Sync Start-stop
Baud rate 1,200, 2,400, 4,800, 9,600, or 19,200 bps
Transmission method Point to point
Transmission distance 15 m max.
Interface EIA RS-232C
One-to-one Link Connections The RS-232C port on the C200HS can be connected to the same port on anoth-
er C200HS. Wire the cable as shown in the diagram below.
C200HS C200HS
Signal Pin Pin Signal
Abb. No. No. Abb.
FG 1 1 FG
SD 2 2 SD
RD 3 3 RD
RS 4 4 RS
CS 5 5 CS
– 6 6 –
– 7 7 –
– 8 8 –
SG 9 9 SG
XM2A–0901 XM2A–0901
203
Glossary
ASCII code [A(merican) S(tandard) C(ode for) I(nformation) I(nterchange)] A standard com-
puter code used to facilitate the interchange of information among various types
of data-processing equipment.
ASCII Unit An Intelligent I/O Unit. The ASCII Unit has its own CPU and 16 kilobytes of
memory. This Unit enables communication between the PC and any other de-
vice which uses ASCII code. The ASCII Unit can be programmed in BASIC.
Backplane A base to which Units are mounted to form a Rack. Backplanes provide a series
of connectors for these Units along with wiring to connect them to the CPU and
Power Supply. Backplanes also provide connectors used to connect them to
other Backplanes. In some Systems, different Backplanes are used for different
Racks; in other Systems, Racks differ only by the Units mounted to them.
baud rate Transfer speed between two devices in a system measured in bits per second.
For example, an optical sensor might be configured to send its information to the
personal computer at 9600 baud. It is important for both of the devices to be set
to the same baud rate.
bit The smallest piece of information that can be represented on a computer. A bit
has the value of either zero or one, corresponding to the electrical signals ON
and OFF. A bit is one binary digit.
central processing unit A device that is capable of storing a program and data, and executing the set of
instructions contained in the program. In a PC System, the central processing
unit executes the program, processes I/O signals, communicates with external
devices, etc.
communication cable Cable used to transfer data between components of a control system and con-
forming to the RS-232C or RS-422 standards.
Control System All of the hardware and software components used to control other devices. A
Control System includes the PC System, the PC programs, and all I/O devices
that are used to control or obtain feedback from the controlled system.
cycle time The total time it takes the PC to perform internal operations, i.e., reset the watch-
dog timer, read the program, receive input data, send output data, and execute
instructions. Cycle time is monitored by the watchdog timer within the PC, and if
it takes longer than a certain specified amount of time, an error message may be
generated, or the CPU may just stop. Cycle times will differ depending on the
configuration of the system.
data area An area in the PC’s memory that is designed to hold a specific type of data, e.g.,
the LR area is designed to hold common data in a PC Link System.
data link Allows for the connection of up to 32 PCs in a Net Link System where each is
contributing information to a common memory area. Data links may be estab-
lished in the LR and/or DM memory areas.
205
Glossary
default condition The original condition of a function or system. For example, the Ladder Support
Software’s (LSS) installation utility will place the LSS in the C:\LSS directory, but
this default condition can be changed so that it places the LSS in a different
directory.
distributed control An automation concept in which control of each portion of an automated system
is located near the devices actually being controlled, i.e., control is decentralized
and “distributed” over the system. Distributed control is a concept basic to PC
Systems.
electrical noise Electric ‘static’ that can disturb electronic communications. The ‘snow’ that can
appear on a TV screen is an example of the effects of electrical noise.
Expansion I/O Unit An I/O Unit for a Package-type PC that provides more I/O points to the PC.
factory computer A general-purpose computer, usually quite similar to a business computer, that
is used in automated factory control.
flag A bit that is turned ON and OFF automatically by the system in order to provide
status information.
High-speed Counter A Special I/O Unit. A High Speed Counter Unit counts independently of the PC’s
cycle time. This allows counting of very short, fast signals.
host computer A computer that is used to transfer data to or receive data from a PC in a Host
Link system. The host computer is used for data management and overall sys-
tem control. Host computers are generally small personal or business comput-
ers.
IBM PC/AT or compatible A computer that has similar architecture to, and is logically compatible with an
IBM PC/XT computer; and that can run software designed for that computer.
instruction line A succession of instructions which begins with a load instruction at the left bus
bar and ends at a right bus bar.
interface An interface is the conceptual boundary between systems or devices and usual-
ly involves changes in the way the communicated data is represented. Interface
devices such as NSBs perform operations such as changing the coding, format,
or speed of data.
I/O devices The devices which are connected to the terminals on I/O Units, Special I/O Units,
or Intelligent I/O Units. I/O devices may be part of the Control System if they
function to help control other devices, or they may be part of the controlled sys-
tem if they interact directly with it.
I/O point The place at which an input signal enters the PC System or an output signal
leaves the PC System. In physical terms, an I/O point corresponds to terminals
206
Glossary
I/O table Diagram written to the IR memory area listing the type of I/O units controlled by a
PC. It must be cleared before programming or when I/O units are changed.
Tables can be read, verified, or transferred to a EPROM.
I/O Unit The most basic type of Unit mounted to a Backplane. I/O Units include Input
Units and Output Units, each of which is available in a range of specifications.
I/O Units do not include Special I/O Units, Link Units, etc.
Limit Switch A switch that detects when an object has reached the limit of its movement by
actually making contact with the object. Limit Switches are fitted to electric ele-
vators, traveling cranes, etc. to indicate when a certain part of the equipment has
traveled to the specified limit.
Link Unit Any of the Units used to connect a PC to a Link System. These are Remote I/O
Units, I/O Link Units, PC Link Units, Host Link Units, and Net Link Units.
operating mode The Display Terminal Unit can operate in five different modes: Page Read, Ter-
minal. Dynamic Scan, Read/Write, and Self-Diagnosis.
page One complete Display Terminal Unit screen. Two hundred screens can be
stored on one RAM card.
parallel interface The parallel interface uses the RS-232 connector, but is not serial communica-
tion. When parallel mode is selected as the communication mode, up to 16 Dis-
play Terminal Units can be connected to a PC in parallel.
PC Link Unit A Unit used to connect two or more PCs together so that they can exchange data
through their LR areas.
Photoelectric Switch A switch that uses light to detect the presence of an object.
Power Supply A Unit that mounts to a Backplane in a Rack PC. It provides power at the voltage
required by the other Units on the Rack.
printed circuit board A board onto which electrical circuits are printed for mounting into a computer or
electrical device.
Programmable Controller A small, computer-like device that can control peripheral equipment, such as an
electric door or quality control devices, based on programming and peripheral
input devices. Any process that can be controlled using electrical signals can be
controlled by a PC. PCs can be used independently or networked together into a
system to control more complex operations.
programming device A peripheral device used to write programs and to input a program to a PC or to
alter or monitor a program already stored in the PC. There are dedicated pro-
gramming devices, such as Programming Consoles, and there are non-dedi-
cated programming devices, such as a host computer.
PROM [P(rogrammable) R(ead) O(nly) M(emory)] A type of ROM into which the pro-
gram or data may be written after manufacture, by a customer, but which is fixed
from that time on.
207
Glossary
PROM Writer A PROM Writer is a device used to write data to ROM, PROM, and EPROM stor-
age chips.
Proximity Switch A switch that uses magnetic induction to measure the distance of a metallic ob-
ject from the front of the switch.
Rack PC A PC that is composed of Units mounted to one or more Racks. This configura-
tion is the most flexible, and most large PCs are Rack PCs. A Rack PC is the
opposite of a Package-type PC, which has all of the basic I/O, storage, and con-
trol functions built into a single package.
RAM [R(andom) A(ccess) M(emory)] RAM will not retain data when power is discon-
nected. Therefore data should not be stored in RAM.
register/registered Storing text and graphics in the RAM/ROM card from a personal computer or the
ASCII Unit. Graphics that have been written to the RAM/ROM card are referred
to as registered messages.
Remote I/O Unit A Unit that extends the distance an Expansion I/O Unit can be from the CPU.
ROM [R(ead) O(nly) M(emory)] A type of digital storage that cannot be written to. A
ROM chip is manufactured with its program or data already stored in it, and it can
never be changed. However, the program or data can be read as many times as
desired.
switching capacity The voltage/current that relay can switch ON and OFF.
stepping motor An output device that rotates according to signals from the Control System. The
rotation is very precise and occurs in pre-defined “steps.”
switch An input device that sends either an ON or OFF signal to the Control System. A
switch can be operated either by a person or by the movement of a piece of
equipment or material.
system configuration The arrangement in which Units in a System are connected. This term refers to
the conceptual arrangement and wiring together of all the devices needed to
comprise the System. In OMRON terminology, system configuration is used to
describe the arrangement and connection of the Units comprising a Control Sys-
tem that includes one or more PCs.
Unit In OMRON PC terminology, the word Unit is capitalized to indicate any product
sold for a PC System. though most of the names of these products end with the
word Unit, not all do, e.g., a Remote Terminal is referred to in a collective sense
as a Unit. Context generally makes any limitations of this word clear.
watchdog timer A special timer inside the CPU that monitors the PC’s cycle time. The watchdog
timer sets a flag if the cycle time becomes longer than a certain specified value.
This is useful if the correct operation of your System depends on a certain maxi-
mum cycle time.
word In digital circuits, a group of bits. Usually a word consists of four, eight, or sixteen
bits. In C-series PCs, a word consists of sixteen bits. Words can be used to store
data, or they can be used for I/O.
work bits Bits in the IR area that are not being used for input or output. These bits can be
used in the program in any way desired.
208
Index
cycle, 6
A cycle time, 6
ambient temperature, 34
Analog Timer Unit
dimensions, 199 D–E
specifications, 175
assembly dimensions, 193
Backplane, 35, 38 duct work
Connecting Cable, 38 I/O wiring, 57
CPU, 35 power cables, 57
Expansion I/O Rack, 38
EC directives
I/O Units, 36
CPU, 8, 18
mounting the Units, 37
Power Supply Unit, 25
electrical noise, 55
B electrostatic charge, 34
emergency stop circuit, 58
B7A Interface Unit, dimensions, 198
errors
B7A Interface Units CPU Rack, 81
dimensions, 199 Expansion I/O Rack, 81
Group-2 Units, 179 fatal, 79
B7A Link Terminals, 180 initialization, 77
Input Unit, 82
Backplane, 35
message tables, 77–81
Backplane Insulation Plate, 49 non-fatal, 77, 79
battery, Memory Unit, replacement, 90 Output Unit, 83
programming indications, 76
reading and clearing messages, 76
C200H
compatibility with, 13
differences with, 11
F
contact protection circuit, 129 factory computer, 2
209
Index
mounting requirements, 41
H DIN track mounting, 41
16Ćmm DIN track, 41
High-density I/O Unit, DIP switch settings, 173 7.3Ćmm DIN track, 41
High-density I/O Units, 30 DIN track mounting bracket, 42
dimensions, 197 procedure, 42
DIP switch settings, 30
limitations, 172
specifications, 154 N–O
unit number settings, 30
non-fatal operating errors, 77, 79
humidity, 34
one-to-one link, wiring, 203
output devices, 4
I P
I/O Unit Cover, 51 PC
I/O Units, 26 block diagram, 5
Group-2 High-density I/O Units, 28 flowchart, 7
High-density I/O Units, 30 operation, 5
role of, 4
DIP switch settings, 30
unit number settings, 30 PCs, cooling, 34
Standard I/O Units, 27 photoelectric switch, 4
inductive load surge suppressor, 56 power consumption, 188
power interruptions, Programmable Controller, 59
input devices, 4
power supply, 25
installation, environment AC power supply, 20, 25
ambient conditions, 34 DC power supply, 21, 26
cooling, 34
precautions, general, xi
cooling fan, 34
Rack clearance, 34 process control computer, 2
Programming Console, 62
interlock circuit, 58
checking initial C200HS operation, 64
Interrupt Input Unit, dimensions, 198 Hand-held, 3
proximity switch, 4
L R
Ladder Support Software, 73 relay, printed circuit board, 88
relays, Output Unit, replacement, 87
leakage current
input, 53 RS-232C, port specifications, 202
output, 54 RS-232C connector, 19
limit switch, 4 RS-232C port
connecting devices, one-to-one link, 203
LSS. See Ladder Support Software specifications, 202, 203
wiring example, 202
M S
servomotor drivers, 3
Memory Cassette, 23
installing, 43 servomotors, 3, 5
210
Index
211
Revision History
A manual revision code appears as a suffix to the catalog number on the front cover of the manual.
Revision code
The following table outlines the changes made to the manual during each revision. Page numbers refer to the
previous version.
3 February 1995 Group-2 B7A Interface Units were added beginning on Page 67: 5-6 SYSMAC Support Software (SSS) added.
page 156 and to the following pages: 13, 85, 95, 154, 158, Page 72: 9D correction added.
Page 73: First FAL number changed and “Communications
159, and 164–165 Errors” added.
Page 11: Execution time and number of instructions changed. Page 75: Table corrected.
Page 13: “Link compatible” and accompany text corrected. Page 78 and 80: Steps added to fuse and relay replacement
Page 20: Power supply diagrams added for CPUs. procedure and illustrations changed.
Page 34: Information on Interrupt Input Unit added. Page 90: Link Adapter model deleted.
Page 35: Caution added. Page 93: Small correction for LSS. SSS models added.
Page 36 and 44: Diagram corrected. Page 168: RS-232C port specifications added.
Page 39: Corrected first step and table in installation proce- Minor changes were made to the following pages: 16, 17,
dure.
23, 24, 58, 81, 83, 93, 95, and 164.
3A October 1995 Page 9: Maximum number of I/O points for Remote I/O Sys- Page 81: Note rewritten.
tem with Slave Units corrected to 800 points from 560 points. Pages 83, 84: DANGER note moved.
Pages 12, 13: LSS replaced with SSS in the table. Pages 85 to 93: Standard models updated and corrected.
Page 21: Functions for pin 5 in the table corrected. Notes Page 109: C200H-OA224 added.
added. Page 127: C200H-ID111 added.
Page 26: C200H-ID111 added to table. Page 139 to 153: Some resistance figures removed from the
Page 42: 24-VDC output connections added to the diagram. circuit configurations. C200H-OA121-E added. Other minor
Text added to the bottom of page. corrections.
Page 43: Bottom diagram changed and text deleted from the Pages 160 and 170: Specifications and notes corrected.
bottom of page. Page 173: Current consumptions for C200H-OA121-E,
Page 46: Caution removed. C200H-OA224, C200H-ID111, and C200H-DA002 added.
Page 63: C200H-DA002 added.
4 August 1996 Pages 8, 9, 10, 13, 16, 18, 19, 20, 35, 37, 44, 46, 86, 87, 97, Pages 25, 26, 97: E-shape Units added.
98, 99, 173, 174, 178: New C200HS-CPU01-EC/CPU21-EC/ Pages 36, 88, 128, 176: C200H-OD21A added.
CPU23-EC CPU and related information added. Page 46: Notes added to the top and bottom of the page.
Pages 8, 18, 20, 87: Conformance to EC directives and Page 82: Fuse specifications table added.
related information added for C200HS-CPU03-E CPU. Pages 88, 101, 175: C200H-IA122V added.
Pages 3, 12, 13, 61, 91, 95, 177: C200HS-SLK12/SLK22 Pages 88, 103. 175: C200H-IA222V added.
SYSMAC LINK Units changed to C200HW- Pages 88, 112, 176: C200H-OA222V, C200H-OA223,
SLK13/SLK14/SLK23/SLK24. C200H-OA122-E added. C200H-OA222 deleted.
Page 13: C200H-RT201-C added to Remote I/O (Wired) Page 111: Fuse voltage corrected for C200H-OA121-E circuit
Slave Units. configuration.
Page 21: Pin No. 6 function clarified. Page 113: Residual voltage for C200H-OA224 corrected.
Pages 21, 58, 95, 179: C200HS-CN222 and C200HS-CN422 Minor corrections made to the circuit configuration.
Connecting Cables added. Page 91, 177: CompoBus Units added.
Pages 24, 44, 46, 87, 97, 173, 178: New C200H-PS221-C Page 92: 3G2A9-AL006-E deleted from Link Adapters.
Power Supply Unit and related information added. Page 163: Minor addition made to the B7A transmission delay
Pages 24, 45: Terminal connections changed for Pages 171, 172: Voltage correction made for the common
C200H-PS211. power supply in the diagrams.
Pages 24, 87: Conformance to EC directives and related Pages 179 to 185: Dimensions section rearranged and cor-
information added for C200H-PS211 Power Supply Unit. rected.
5 April 1997 PLP section added in from of Section 1. Relay Output Units Pages 90, 122, 180, 182: C200H-OC222V, C200H-OC224V,
changed to Contact Output Units throughout the manual. and C200H-OC226 Contact Output Units added.
Page 94: Relay added to Optional Products.
C200H-CPU23-EC removed throughout the manual. Page 123: New Contact Output Units reflected.
Page 27: Note on C200H-OC226 dimensions added. Page 186: C200H-OC226 dimensions added.
Pages 85 to 87: Output Unit Relay and Output Units added to
the procedure.
6 June 1999 Page 28: C200H-ID218, C200H-ID219, and C200H-OD21B Page 101: Vibration, shock, grounding, and enclosure rating
added. information corrected.
Page 46: Crimp terminal information added. Pages 131, 132: C200H-OD212 and C200H-OD213 circuit
Page 53: Precautions for connecting two-wire sensors added. configurations corrected.
Pages 92, 114: C200H-OA221 removed from C200H Stan- Page 138: C200H-OD21A information corrected.
dard I/O Units. Page 145: C200H-ID218 and C200H-ID219 information
Page 93: C200H-ID218, C200H-ID219, and C200H-OD21B added.
added to C200H Group-2 High-density I/O Units. Page 148: C200H-OD21B information added.
Page 186: C200H-ID218, C200H-ID219, and C200H-OD21B
added to Current Drawn from 5-V Supply for Group-2 High-
density I/O Units.
213
OMRON Corporation
FA Systems Division H.Q.
66 Matsumoto
Mishima-city, Shizuoka 411-8511
Japan
Tel: (81)55-977-9181/Fax: (81)55-977-9045
Regional Headquarters
OMRON EUROPE B.V.
Wegalaan 67-69, NL-2132 JD Hoofddorp
The Netherlands
Tel: (31)2356-81-300/Fax: (31)2356-81-388
OMRON ELECTRONICS LLC
1 East Commerce Drive, Schaumburg, IL 60173
U.S.A.
Tel: (1)847-843-7900/Fax: (1)847-843-8568
OMRON ASIA PACIFIC PTE. LTD.
83 Clemenceau Avenue,
#11-01, UE Square,
Singapore 239920
Tel: (65)6835-3011/Fax: (65)6835-2711
Authorized Distributor:
Cat. No. W236-E1-07 Note: Specifications subject to change without notice. Printed in Japan
Cat. No. W236-E1-07 C200HS Programmable Controllers INSTALLATION GUIDE