DSEE100 Operators Manual PDF
DSEE100 Operators Manual PDF
DSEE100
Operator Manual
057-273 ISSUE: 3
DSEE100 Operator Manual
E-mail: sales@deepseaelectronics.com
Website: www.deepseaelectronics.com
The DSE logo and the names DSEGenset®, DSEAts®, DSEPower® and DSEControl® are UK
registered trademarks of Deep Sea Electronics Ltd.
Any reference to trademarked product names used within this publication is owned by their respective
companies.
Deep Sea Electronics Ltd. reserves the right to change the contents of this document without prior
notice.
TABLE OF CONTENTS
Section Page
1 INTRODUCTION .................................................................................................. 6
1.1 CLARIFICATION OF NOTATION ............................................................................................ 7
1.2 GLOSSARY OF TERMS .......................................................................................................... 7
1.3 BIBLIOGRAPHY ...................................................................................................................... 8
1.3.1 INSTALLATION INSTRUCTIONS ..................................................................................... 8
1.3.2 MANUALS ......................................................................................................................... 8
1.3.3 TRAINING GUIDES .......................................................................................................... 8
2 SPECIFICATION.................................................................................................. 9
2.1 OPERATING TEMPERATURE ................................................................................................ 9
2.2 REQUIREMENTS FOR UL ...................................................................................................... 9
2.3 TERMINAL SPECIFICATION ................................................................................................ 10
2.4 POWER SUPPLY REQUIREMENTS..................................................................................... 10
2.4.1 MODULE SUPPLY INSTRUMENTATION DISPLAY ...................................................... 10
2.5 INPUTS ................................................................................................................................... 11
2.5.1 DIGITAL INPUTS ............................................................................................................ 11
2.5.2 ANALOGUE INPUTS ...................................................................................................... 11
2.5.2.1 ANALOGUE INPUT A .............................................................................................. 11
2.5.2.2 ANALOGUE INPUT B .............................................................................................. 11
2.5.2.3 ANALOGUE INPUT C .............................................................................................. 12
2.5.3 CHARGE FAIL INPUT ..................................................................................................... 12
2.5.4 MAGNETIC PICK-UP ...................................................................................................... 13
2.6 OUTPUTS............................................................................................................................... 13
2.6.1 DC OUTPUTS A & B (FUEL & START) .......................................................................... 13
2.6.2 DC OUTPUTS C, D, E & F .............................................................................................. 13
2.7 COMMUNICATION PORTS ................................................................................................... 13
2.8 COMMUNICATION PORT USAGE ....................................................................................... 14
2.8.1 USB SLAVE PORT (PC CONFIGURATION) .................................................................. 14
2.9 ADDING AN EXTERNAL SOUNDER .................................................................................... 15
2.10 ACCUMULATED INSTRUMENTATION ............................................................................ 15
2.11 DIMENSIONS AND MOUNTING ........................................................................................ 16
2.11.1 DIMENSIONS .................................................................................................................. 16
2.11.2 PANEL CUTOUT ............................................................................................................. 16
2.11.3 WEIGHT .......................................................................................................................... 16
2.11.4 FIXING CLIPS ................................................................................................................. 17
2.11.5 OPTIONAL SILICON SEALING GASKET ...................................................................... 18
2.12 APPLICABLE STANDARDS ............................................................................................. 19
2.12.1 ENCLOSURE CLASSIFICATIONS ................................................................................. 20
2.12.1.1 IP CLASSIFICATIONS ............................................................................................. 20
2.12.1.2 NEMA CLASSIFICATIONS ...................................................................................... 20
3 INSTALLATION ................................................................................................. 21
3.1 USER CONNECTIONS .......................................................................................................... 21
3.2 CONNECTION DESCRIPTIONS ........................................................................................... 22
3.2.1 DC SUPPLY, DC OUTPUTS & CHARGE FAIL INPUT .................................................. 22
3.2.2 ANALOGUE SENSOR INPUTS ...................................................................................... 22
3.2.3 CONFIGURABLE DIGITAL INPUTS ............................................................................... 23
3.2.4 USB SLAVE (PC CONFIGURATION) CONNECTOR .................................................... 24
3.3 TYPICAL WIRING DIAGRAM ................................................................................................ 25
3.3.1 EARTH SYSTEMS .......................................................................................................... 26
3.3.1.1 NEGATIVE EARTH .................................................................................................. 26
3.3.1.2 POSITIVE EARTH ................................................................................................... 26
3.3.1.3 FLOATING EARTH .................................................................................................. 26
4 DESCRIPTION OF CONTROLS ........................................................................ 27
4.1 CONTROL PUSH BUTTONS ................................................................................................ 28
4.2 MODULE DISPLAY ................................................................................................................ 29
1 INTRODUCTION
This document details the installation and operation requirements of the DSEE100 module and is part
of the DSEControl® range of products.
The manual forms part of the product and should be kept for the entire life of the product. If the
product is passed or supplied to another party, ensure that this document is passed to them for
reference purposes.
This is not a controlled document. DSE do not automatically inform on updates. Any future updates of
this document are included on the DSE website at www.deepseaelectronics.com
The DSEExxx series is designed to provide differing levels of functionality across a common platform.
This allows the engine OEM greater flexibility in the choice of controller to use for a specific
application.
The DSEE100 module has been designed to allow the operator to start and stop the engine, manually
or automatically.
The user also has the facility to view the system operating parameters via the text LCD display.
The DSEE100 module monitors the engine, indicating the operational status and fault conditions,
automatically shutting down the engine and giving a true first up fault condition of an engine failure by
the LCD display.
The powerful ARM microprocessor contained within the module allows for incorporation of a range of
complex features:
The DSE Configuration Suite PC Software allows alteration of selected operational sequences,
timers, alarms and operational sequences. Additionally, the module’s integral front panel configuration
editor allows adjustment of this information.
Access to critical operational sequences and timers for use by qualified engineers, can be protected
by a security code. Module access can also be protected by PIN code. Selected parameters can be
changed from the module’s front panel.
The module is housed in a robust plastic case suitable for panel mounting. Connections to the module
are via locking plug and sockets.
1.3 BIBLIOGRAPHY
This document refers to, and is referred by the following DSE publications which are obtained from
the DSE website: www.deepseaelectronics.com or by contacting DSE technical support:
support@deepseaelectronics.com
Installation instructions are supplied with the product in the box and are intended as a ‘quick start’
guide only.
1.3.2 MANUALS
Product manuals are obtained from the DSE website: www.deepseaelectronics.com or by contacting
DSE technical support: support@deepseaelectronics.com
Training guides are provided as ‘hand-out’ sheets on specific subjects during training sessions and
contain specific information regarding to that subject.
2 SPECIFICATION
2.1 OPERATING TEMPERATURE
Module Specification
DSEE100 -30 ºC +70 ºC (-22 ºF +158 ºF )
Description Specification
Range 0 V to 70 V DC (Maximum continuous operating voltage of 35 V DC)
Resolution 0.1 V
Accuracy 1 % full scale (±0.35 V)
2.5 INPUTS
Description Specification
4 configurable digital inputs
Number
(7 when Analogue Inputs are configured as digital inputs)
Arrangement Contact between terminal and ground
Low Level Threshold 3.2 V minimum
High Level Threshold 8.1 V maximum
Maximum Input Voltage +60 V DC with respect to module DC supply negative
Minimum Input Voltage -24 V DC with respect to module DC supply negative
Contact Wetting Current 6 mA typical
Open Circuit Voltage 12 V typical
Description Specification
Input Type Oil Pressure Sensor
Resistance measurement by measuring voltage across sensor with
Measurement Type
a fixed current applied
Arrangement Differential resistance measurement input
Measurement Current 11 mA ±10%
Full Scale 240
Over Range / Fail 270
Resolution 0.1 bar (1-2 PSI)
Accuracy ±2 % of full scale resistance (±4.8 ) excluding transducer error
Max Common Mode Voltage ±2 V
0 bar to 17.2 bar (0 PSI to 250 PSI) subject to limits of the sensor
Display Range
and sensor configuration
Description Specification
Input Type Coolant Temperature Sensor
Resistance measurement by measuring voltage across sensor with
Measurement Type
a fixed current applied
Arrangement Differential resistance measurement input
Measurement Current 11 mA ±10%
Full Scale 480
Over Range / Fail 540
Resolution 1C (2°F)
Accuracy ±2% of full scale resistance (±9.6 ) excluding transducer error
Max Common Mode Voltage ±2 V
0 C to 250 C (32 °F to 482 °F) subject to limits of the sensor and
Display Range
sensor configuration
Description Specification
Input Type Fuel Level Sensor or Flexible Sensor
Flexible Input Selection Pressure Sensor, Percentage Sensor or Temperature Sensor
Resistance measurement by measuring voltage across sensor
Measurement Type
with a fixed current applied
Arrangement Differential resistance measurement input
Measurement Current 15 mA ±10 %
Full Scale 480
Over Range / Fail 600
Resolution ±1 % of full scale
Accuracy ±2 % of full scale resistance (±9.6 ) excluding sensor error
Max Common Mode Voltage ±2 V
0 % to 250 %, 0 C to 250 C (32 °F to 482 °F) or 0 bar to 17.2 bar
Display Range (0 PSI to 250 PSI) subject to limits of the sensor and sensor
configuration
The charge fail input is actually a combined input and output. Whenever the engine is required to run,
the terminal provides excitation current to the charge alternator field winding.
When the charge alternator is correctly charging the battery, the voltage of the terminal is close to the
plant battery supply voltage. In a failed charge situation, the voltage of this terminal is pulled down to
a low voltage. It is this drop in voltage that triggers the Charge Failure alarm. The level at which this
operates and whether this triggers a warning or shutdown alarm is configurable using the DSE
Configuration Suite Software.
Description Specification
Minimum Voltage 0V
Maximum Voltage 35 V
Resolution 0.2 V
Accuracy ±1 % of full scale
Excitation Active circuit constant power output
Output Power 2.5 W nominal at 12 V and 24 V
Current At 12V 210 mA
Current At 24V 105 mA
NOTE: DSE supply a suitable magnetic pickup device, available in two body thread
lengths:
DSE Part number 020-012 - Magnetic Pickup probe 5/8 UNF 2 ½” thread length
DSE Part number 020-013 - Magnetic Pickup probe 5/8 UNF 4” thread length
Magnetic Pickup devices can often be ‘shared’ between two or more devices. For example, one
device can often supply the signal to both the DSE module and the engine governor. The possibility of
this depends upon the amount of current that the magnetic pickup can supply.
Description Specification
Type Differential input
Minimum Voltage 0.5 V RMS
Maximum Voltage 70 V RMS
Max Common Mode Voltage ±2 V peak
Minimum Frequency 5 Hz
Maximum Frequency 10,000 Hz
Resolution 6.25 rpm
Accuracy ±25 rpm
Minimum Flywheel Teeth 10
Maximum Flywheel Teeth 500
2.6 OUTPUTS
Description Specification
Normally used as Fuel & Start outputs.
Type Fully configurable for other purposes if the module is configured to control an
electronic engine, supplied from DC supply terminal 2.
Rating 10 A resistive for 10 seconds, 5 A resistance continuous at module supply.
Description Specification
Type Fully configurable, supplied from DC supply terminal 2.
Rating 2 A resistive at module supply.
NOTE: DSE stock 2 m (6.5 feet) USB type A to type B cable, DSE Part Number: 016-125.
Alternatively they are purchased from any PC or IT store.
NOTE: The DC supply must be connected to the module for configuration by PC.
NOTE: For further details of module configuration, refer to DSE Publication: 057-267
DSEE100 Configuration Suite PC Software Manual.
The USB port is provided to give a simple means of connection between a PC and the controller.
Using the DSE Configuration Suite Software, the operator is then able to control the module, starting
or stopping the engine, selecting operating modes, etc.
Additionally, the various operating parameters (such as coolant temperature, oil pressure, etc.) of the
engine are available to be viewed or changed.
DSEE100 Controller
The audible alarm output activates and de-activates at the same time as the module’s internal
sounder. The Alarm Mute input de-activates audible alarm output.
Example of configuration to achieve external sounder with external alarm mute button:
The number of logged Engine Hours and Number of Starts can be set/reset using the DSE
Configuration Suite PC software. Depending upon module configuration, this may have been PIN
number locked by the set supplier.
Description Specification
Maximum 99999 hrs 59 minutes
Engine Hours Run
(Approximately 11yrs 4 months)
Number of Starts 1,000,000 (1 Million)
2.11.1 DIMENSIONS
140 mm x 113 mm x 43 mm
(5.5 ” x 4.4 ” x 1.7 ”)
118 mm x 92 mm
(4.6 ” x 3.6 ”)
2.11.3 WEIGHT
0.16 kg
(0.35 lb)
The module is held into the panel fascia using the supplied fixing clips.
Withdraw the fixing clip screw (turn anticlockwise) until only the pointed end is protruding from the clip.
Insert the three ‘prongs’ of the fixing clip into the slots in the side of the module case.
Pull the fixing clip backwards (towards the back of the module) ensuring all three prongs of the clip
are inside their allotted slots.
Turn the fixing clip screws clockwise until they make contact with the panel fascia.
Turn the screw a quarter of a turn to secure the module into the panel fascia. Care must be taken not
to over tighten the fixing clip screws.
Fixing clip
NOTE: For purchasing a silicon gasket from DSE, see the section entitled Maintenance,
Spares, Repair and Servicing elsewhere in this document.
The silicon gasket provides improved sealing between module and the panel fascia. The gasket is
fitted to the module before installation into the panel fascia. Take care to ensure the gasket is
correctly fitted to the module to maintain the integrity of the seal.
In line with our policy of continual development, Deep Sea Electronics, reserve the right to change
specification without notice.
2.12.1.1 IP CLASSIFICATIONS
IP65 (Front of module when module is installed into the control panel with the optional sealing gasket).
IP42 (front of module when module is installed into the control panel WITHOUT being sealed to the panel)
Protection against contact and ingress of solid objects Protection against ingress of water
0 No protection 0 No protection
1 Protected against ingress solid objects with a 1 Protection against dripping water falling vertically. No harmful
diameter of more than 50 mm. No protection effect must be produced (vertically falling drops).
against deliberate access, e.g. with a hand, but
large surfaces of the body are prevented from
approach.
2 Protected against penetration by solid objects with 2 Protection against dripping water falling vertically. There must
a diameter of more than 12 mm. Fingers or similar be no harmful effect when the equipment (enclosure) is tilted
objects prevented from approach. at an angle up to 15° from its normal position (drops falling at
an angle).
3 Protected against ingress of solid objects with a 3 Protection against water falling at any angle up to 60° from
diameter of more than 2.5 mm. Tools, wires etc. the vertical. There must be no harmful effect (spray water).
with a thickness of more than 2.5 mm are
prevented from approach.
4 Protected against ingress of solid objects with a 4 Protection against water splashed against the equipment
diameter of more than 1 mm. Tools, wires etc. (enclosure) from any direction. There must be no harmful
with a thickness of more than 1 mm are prevented effect (splashing water).
from approach.
5 Protected against harmful dust deposits. Ingress 5 Protection against water projected from a nozzle against the
of dust is not totally prevented but the dust must equipment (enclosure) from any direction. There must be no
not enter in sufficient quantity to interface with harmful effect (water jet).
satisfactory operation of the equipment. Complete
protection against contact.
6 Protection against ingress of dust (dust tight). 6 Protection against heavy seas or powerful water jets. Water
Complete protection against contact. must not enter the equipment (enclosure) in harmful
quantities (splashing over).
NOTE: There is no direct equivalence between IP / NEMA ratings. IP figures shown are
approximate only.
12 (Front of module when module is installed into the control panel with the optional sealing gasket).
2 (Front of module when module is installed into the control panel WITHOUT being sealed to the panel)
1 Provides a degree of protection against contact with the enclosure equipment and against a limited amount of
falling dirt.
IP30
2 Provides a degree of protection against limited amounts of falling water and dirt.
IP31
3 Provides a degree of protection against windblown dust, rain and sleet; undamaged by the formation of ice on the
enclosure.
IP64
3R Provides a degree of protection against rain and sleet:; undamaged by the formation of ice on the enclosure.
IP32
4 (X) Provides a degree of protection against splashing water, windblown dust and rain, hose directed water;
undamaged by the formation of ice on the enclosure. (Resist corrosion).
IP66
12/12K Provides a degree of protection against dust, falling dirt and dripping non corrosive liquids.
IP65
13 Provides a degree of protection against dust and spraying of water, oil and non corrosive coolants.
IP65
3 INSTALLATION
The module is designed to be mounted on the panel fascia. For dimension and mounting details, see
the section entitled Dimension and Mounting elsewhere in this document.
NOTE: Availability of some terminals depends upon module version. Full details are given
in the section entitled Terminal Description elsewhere in this manual.
To aid user connection, icons are used on the rear of the module to help identify terminal functions.
An example of this is shown below.
UL Ratings
USB
Terminals 1-9 Terminals 10-20 PC Configuration
NOTE: For further details of module configuration, refer to DSE Publication: 057-267
DSEE100 Configuration Suite PC Software Manual.
Pin Cable
Description Notes
No Size
DC Plant Supply Input 2.5mm²
1
(Negative) AWG 13
DC Plant Supply Input 2.5 mm²
2 Supplies the module and DC Outputs A, B, C, D, E & F
(Positive) AWG 13
Plant Supply Positive from terminal 2.
2.5mm²
3 DC Output A (FUEL) 10 A for 10 seconds, 5 A resistive continuous
AWG 13
Fixed as FUEL relay if electronic engine is not configured.
Plant Supply Positive from terminal 2.
2.5mm²
4 DC Output B (START) 10 A for 10 seconds, 5 A resistive continuous
AWG 13
Fixed as START relay if electronic engine is not configured.
Do not connect to ground (battery negative).
2.5mm²
5 Charge Fail / Excite If charge alternator is not fitted, leave this terminal
AWG 13
disconnected.
1.0mm²
6 DC Output C 2 Amp rated from module supply.
AWG 18
1.0mm²
7 DC Output D 2 Amp rated from module supply.
AWG 18
1.0mm²
8 DC Output E 2 Amp rated from module supply.
AWG 18
1.0mm²
9 DC Output F 2 Amp rated from module supply.
AWG 18
NOTE: For further details of module configuration, refer to DSE Publication: 057-267
DSEE100 Configuration Suite PC Software Manual.
NOTE: If PTFE insulating tape is used on the sensor thread when using earth return
sensors, ensure not to insulate the entire thread, as this prevents the sensor body from being
earthed via the engine block.
Pin Cable
Description Notes
No Size
0.5 mm²
10 Sensor Common Return Ground Return Feed For Sensors
AWG 20
0.5 mm²
11 Analogue Sensor Input A Connect To Oil Pressure Sensor
AWG 20
0.5mm²
12 Analogue Sensor Input B Connect To Coolant Temperature Sensor
AWG 20
0.5 mm²
13 Analogue Sensor Input C Connect To Fuel Level Sensor or a Flexible Sensor
AWG 20
NOTE: For further details of module configuration, refer to DSE Publication: 057-267
DSEE100 Configuration Suite PC Software Manual.
Pin Cable
Description Notes
No Size
0.5mm²
14 Configurable Digital Input A Switch to negative
AWG 20
0.5mm²
15 Configurable Digital Input B Switch to negative
AWG 20
0.5mm²
16 Configurable Digital Input C Switch to negative
AWG 20
0.5mm²
17 Configurable Digital Input D Switch to negative
AWG 20
0.5mm²
18 Magnetic Pickup Positive Connect to Magnetic Pickup device
AWG 20
0.5mm²
19 Magnetic Pickup Negative Connect to Magnetic Pickup device
AWG 20
20 Magnetic Pickup Screen N/A Do not connect the other end to earth!
NOTE: The USB connection cable between the PC and the module must not be extended
beyond 5 m (yards). For distances over 5 m, it is possible to use a third party USB extender.
Typically, they extend USB up to 50 m. The supply and support of this type of equipment is
outside the scope of Deep Sea Electronics LTD.
CAUTION!: Care must be taken not to overload the PCs USB system by connecting more
than the recommended number of USB devices to the PC. For further information, consult
your PC supplier.
NOTE: For further details of module configuration, refer to DSE Publication: 057-267
DSEE100 Configuration Suite PC Software Manual.
Cable
Description Notes
Size
Socket for connection to PC with DSE 0.5 mm² This is a standard USB type
Configuration Suite Software AWG 20 A to type B connector.
Set manufacturers and panel builders may use these diagrams as a starting point; however always
refer to the completed system diagram provided by the system manufacturer for complete wiring
detail.
Further wiring suggestions are available in the following DSE publications, available at
www.deepseaelectronics.com to website members.
The typical wiring diagrams located within this document show connections for a negative earth
system (the battery negative connects to Earth).
When using a DSE module with a Positive Earth System (the battery positive connects to Earth), the
following points must be followed:
Follow the typical wiring diagram as normal for all sections except the earth points.
All points shown as Earth on the typical wiring diagram should connect to battery negative (not
earth).
Where neither the battery positive nor battery negative terminals are connected to earth the following
points must to be followed:
Follow the typical wiring diagram as normal for all sections except the earth points.
All points shown as Earth on the typical wiring diagram should connect to battery negative (not
earth).
4 DESCRIPTION OF CONTROLS
CAUTION: The module may instruct an engine start event due to external influences.
Therefore, it is possible for the engine to start at any time without warning. Prior to performing
any maintenance on the system, it is recommended that steps are taken to remove the battery
and isolate supplies.
NOTE: The following descriptions detail the sequences followed by a module containing
the standard ‘factory configuration’. Always refer to your configuration source for the exact
sequences and timers observed by any particular module in the field.
Control of the module is via push buttons mounted on the front of the module with
Stop/Reset Mode , Auto Mode and Manual/Start Mode functions. For normal operation,
these are the only controls which need to be operated. Details of their operation are provided later in
this document.
Menu Module
Navigation Display
Manual /
Stop / Reset
Start
Mode LED.
Mode LED.
Will flash
Will flash
upon upon Waiting
Shutdown in Manual
Fault Mode
NOTE: For further details, see section entitled Operation elsewhere in this manual.
Icon Description
Stop / Reset Mode
This button places the module into its Stop/Reset Mode . This clears any
alarm conditions for which the triggering criteria have been removed. If the
engine is running and the module is put into Stop/Reset Mode , the module
automatically de-energises the fuel output and the engine comes to a standstill.
Should any form of start signal be present while operating in this mode, a start
does not occur.
For further details, see section entitled ‘Operation’ elsewhere in this manual.
Auto Mode
This button places the module into its Auto Mode . This mode allows the
module to control the function of the engine automatically. The module monitors
the remote start input and once a start request is made, the set is automatically
started.
Upon removal of the starting signal, the module shuts the set down observing
the stop delay timer and cooling timer as necessary. The module then waits for
next start event.
For further details, see section entitled ‘Operation’ elsewhere in this manual.
Manual/Start Mode
This button places the module into its Manual/Start Mode . Once in
Manual/Start Mode , the module starts the engine. The module monitors the
engine speed and once the configured value has been met, the engine is
considered to be available. The engine remains running until Stop/Reset Mode
or Auto Mode are selected or the engine speed decreases below the
configured value.
For further details, see section entitled ‘Operation’ elsewhere in this manual.
Menu Navigation
Used for navigating the instrumentation, event log and configuration screens.
NOTE: Depending upon the module’s configuration, some display screens may be
disabled. For further details of module configuration, refer to DSE Publication: 057-267
DSEE100 Configuration Suite PC Software Manual.
1500 RPM
1.23 Bar
81 °C
43:56 Hrs
When viewing instrumentation pages, an icon is displayed in the Inst. Icon section to indicate what
section is currently being displayed.
Icon Details
The default home page
NOTE: For further details about the Front Panel Editor, see the section entitled ‘Front
Panel Editor’ elsewhere in this manual.
When running in Auto Mode and on the Home ( ) page, an icon is displayed in the FPE / Auto Run
section to indicate the source of the auto start signal.
An icon is displayed in the Mode Icon section to indicate the mode the controller is currently in.
Icon Details
Appears when the engine is at rest and the unit is in stop mode.
Appears when the engine is at rest and the unit is in auto mode.
Appears when the engine is at rest and the unit is waiting for a manual start.
Appears when a timer is active, for example cranking time, crank rest etc.
Appears when the engine is running, and all timers have expired.
The animation speed is reduced when running in idle mode.
Appears when the unit is in the front panel editor.
An icon is displayed across the entire screen to indicate the when the configuration of the module is
changed.
Icon Details
Appears when a USB connection is made to the controller.
Appears if either the configuration file or engine file becomes corrupted.
4.2.5 BACKLIGHT
The LCD backlight is on if the unit has sufficient voltage while the unit is turned on, unless the unit is
cranking for which the backlight is turned off.
An icon is displayed in the Alarm Icon section to indicate the alarm that is current active on the
controller.
In the event of a warning alarm, the LCD only displays the Alarm Icon. In the event of an electrical
trip or shutdown alarm, the module displays the Alarm Icon and the Stop/Reset Mode button
LED begins to flash.
If multiple alarms are active at the same time, the Alarm Icon automatically cycles through all the
appropriate icons to indicate each alarm which is active.
Example:
If the DSE controller was sensing a charge alternator failure alarm, delay over current alarm and a AC
under voltage alarm at the same time, it would cycle through all of the icons to show this.
1500 RPM
1.23 Bar
81 °C
43:56 Hrs
81 °C
43:56 Hrs
1500 RPM
1.23 Bar
81 °C
43:56 Hrs
Warnings are non-critical alarm conditions and do not affect the operation of the engine system, they
serve to draw the operators attention to an undesirable condition.
By default, warning alarms are self-resetting when the fault condition is removed. However enabling
All Warnings Are Latched causes warning alarms to latch until reset manually. This is enabled using
the DSE Configuration Suite in conjunction with a compatible PC.
NOTE: The fault condition must be resolved before the alarm can be reset. If the fault
condition remains, it is not possible to reset the alarm (the exception to this is the Oil Pressure
Low alarm and similar Active From Safety On alarms, as the oil pressure is low with the engine
at rest).
Shutdown Alarms are latching and immediately stop the set. Once this has occurred, the module
shuts the set down immediately to prevent further damage. To restart the set, the fault must be
cleared and the alarm reset.
Shutdown Alarms are latching alarms and to remove the fault, press the Stop/Reset Mode button
on the module.
The level detected by the fuel level sensor is below the low fuel
Low Fuel Level
level pre-set alarm setting.
The level detected by the fuel level sensor is above the high fuel
High Fuel Level
level pre-set alarm setting.
The emergency stop button has been depressed. This failsafe
Emergency Stop (normally closed to emergency stop) input and immediately stops
the set should the signal be removed.
Oil Sender Open
The oil pressure sensor has been detected as being open circuit.
Circuit
Coolant Temperature The coolant temperature sensor has been detected as being open
Sender Open Circuit circuit.
Oil Filter
Maintenance due for oil filter.
Maintenance Alarm
Air Filter
Maintenance due for air filter
Maintenance Alarm
Fuel Filter
Maintenance due for fuel filter.
Maintenance Alarm
Magnetic Pickup
Magnetic pickup sensor has been detected as being open circuit.
Open Circuit
Loss Of Mag. Pickup The speed signal from the magnetic pickup is not being received
Signal by the DSE controller.
To enter the navigation menu, press both the (up) and (down) buttons simultaneously.
To select the required icon, press the (up) button to cycle right or the (down) button to cycle
left until the desired instrumentation section is reached.
Once the desired icon is at the top, press the Auto Mode () button to enter that instrunmentation
section. If the Auto Mode () button is not pressed, the display automatically returns to the Home
( ) page after the configured setting of the LCD Scroll Timer.
Icon Description
Home page
Engine instrumentation
Module information
Event Log
NOTE: For further details of module configuration, refer to DSE Publication: 057-267
DSEE100 Configuration Suite PC Software Manual.
It is possible to scroll through the display to view different pages of information by repeatedly
operating the up or down naviagation buttons.
Example:
Engine And so on until the last page is reached.
Home Press Instrumentation Press
A Further press of the down button returns the
display to the Home ( ) page.
Once selected, the page will remain on the LCD display until the user selects a different page or, after
an extended period of inactivity (Page Delay Timer), the module reverts back to the Home ( ) page.
The Page Delay Timer is configurable using the DSE Configuration Suite Software or by using the
Front Panel Editor.
4.3.3 HOME
NOTE: Depending upon the module’s configuration, the home screen may be set to
display electrical parameters or engine tier 4 information. For further details of module
configuration, refer to DSE Publication: 057-267 DSEE100 Configuration Suite PC Software
Manual.
This is the page that is displayed when no other page has been selected and is automatically
displayed after a period of inactivity (Page Delay Timer) of the module facia buttons.
4.3.4 ENGINE
These pages contain instrumentation gathered about the engine measured or derived from the
module’s inputs, some of which may be obtained from the engine ECU.
1500 RPM
Engine Speed
Engine Run Time
Engine Battery Voltage
Engine Charge Alternator Voltage
Engine Coolant Temperature
Engine Oil Pressure
Engine Fuel Level or Flexible Sensor
Engine Maintenance Due – Oil
Engine Maintenance Due – Air
Engine Maintenance Due – Fuel
4.3.5 INFO
13:30:00
M T W T F S S 3 Wk
2:45:00
Duration of
scheduled run
This module’s event log contains a list of the last 50 record electrical trips, shutdowns, mains fails,
mains returns and power up events and the engine hours at which they occurred.
Once the log is full, any subsequent electrical trip or shutdown alarms overwrites the oldest entry in the
log. Hence, the log always contains the most recent shutdown alarms. The module logs the alarm, along
with the engine running hours.
To view the event log, press both (up) and (down) buttons simultaneously, the navigation
menu is then displayed. Once entered, cycle to the Event Log ( ) section and enter.
To view the event log, repeatedly press the (up) or (down) buttons until the LCD screen
displays the desired event.
Continuing to press down the (up) or (down) buttons will cycle through the past alarms after
which the display shows the most recent alarm and the cycle begins again.
To exit the event log, press the (up) and (down) buttons simultaneously to enter the navigation
menu. Once entered, cycle to the desired intrunmentation section.
The events shown in the below table are recorded into the module’s event log in addition to all
electrical trip and shutdown alarms.
5 OPERATION
NOTE: The following descriptions detail the sequences followed by a module containing
the standard ‘factory configuration’. Always refer to your configuration source for the exact
sequences and timers observed by any particular module in the field.
NOTE: For further details, see the section entitled Operation elsewhere in this document.
Press the
Manual/Start button
NOTE: For further details, see the section entitled Operation elsewhere in this document.
Select Stop/Reset
mode. The set is
stopped
NOTE: If a digital input configured to Panel Lock is active, changing module modes is not
possible. Viewing the instruments and event logs is NOT affected by Panel Lock.
NOTE: For further details of module configuration, refer to DSE Publication: 057-267
DSEE100 Configuration Suite PC Software Manual.
If the set does not stop when requested, the Fail To Stop alarm is activated (subject to the
setting of the Fail to Stop timer). To detect the engine at rest the following must occur:
When the engine has stopped and the module is in the Stop/Reset Mode , it is possible to send
configuration files to the module from DSE Configuration Suite PC software and to enter the Front
Panel Editor to change parameters.
Any latched alarms that have been cleared are reset when Stop/Reset Mode is entered.
The engine is not started when in Stop/Reset Mode . If start signals are given, the input is ignored
until Auto Mode is entered.
When the unit is configured for `Power Save Mode’ and has been left in Stop/Reset Mode with
no presses of the fascia buttons, the module enters Power Save Mode. To ‘wake’ the module, press
any fascia control buttons or activate Digital Input A. The same is true for Deep Sleep Mode.
NOTE: If a digital input configured to external Panel Lock is active, changing module
modes is not possible. Viewing the instruments and event logs is NOT affected by Panel Lock.
Auto Mode allows the set to operate fully automatically, starting and stopping as required with no
user intervention.
NOTE: For further details of module configuration, refer to DSE Publication: 057-267
DSEE100 Configuration Suite PC Software Manual.
To allow for ‘false’ start requests, the Start Delay timer begins.
Should all start requests be removed during the Start Delay timer, the unit returns to a stand-by state.
If a start request is still present at the end of the Start Delay timer, the fuel relay is energised and the
engine is cranked.
If the engine fails to fire during this cranking attempt then the starter motor is disengaged for the
Crank Rest duration after which the next start attempt is made. Should this sequence continue
beyond the Set Number Of Attempts, the start sequence is terminated and the display shows Fail to
Start .
The starter motor is disengaged when the engine fires. Speed detection is measured from a Magnetic
Pickup mounted on the flywheel.
Additionally, rising oil pressure can be used to disconnect the starter motor (but cannot detect
underspeed or overspeed).
After the starter motor has disengaged, the Safety On Delay timer activates, allowing Oil Pressure,
High Engine Temperature, Under-speed, Charge Fail and any delayed Auxiliary fault inputs to
stabilise without triggering the fault.
The Return Delay timer operates to ensure that the starting request has been permanently removed
and isn’t just a short term removal. Should another start request be made during this time period, the
set continues running.
If there are no starting requests at the end of the Return Delay timer, the stopping sequence is
initiated.
NOTE: If a digital input configured to Panel Lock is active, changing module modes is not
possible. Viewing the instruments and event logs is NOT affected by Panel Lock.
To begin the starting sequence, press the Manual/Start Mode button. If ‘protected start’ is
disabled, the start sequence begins immediately.
NOTE: For further details of module configuration, refer to DSE Publication: 057-267
DSEE100 Configuration Suite PC Software Manual.
If Protected Start is enabled, the Waiting in Manual Mode icon is displayed and the LED above
the Manual/Start Mode button flashes to indicate Waiting in Manual Mode.
The Manual/Start Mode button must be pressed once more to begin the start sequence.
NOTE: For further details of module configuration, refer to DSE Publication: 057-267
DSEE100 Configuration Suite PC Software Manual.
If the engine fails to fire during this cranking attempt then the starter motor is disengaged for the
Crank Rest Timer duration after which the next start attempt is made. Should this sequence continue
beyond the set Number Of Attempts, the start sequence is terminated and the display shows Fail to
Start .
The starter motor is disengaged when the engine fires. Speed detection is measured from a Magnetic
Pickup mounted on the flywheel.
Additionally, rising oil pressure can be used to disconnect the starter motor (but cannot detect
underspeed or overspeed).
After the starter motor has disengaged, the Safety On Delay timer activates, allowing Oil Pressure,
High Engine Temperature, Under-speed, Charge Fail and any delayed Auxiliary fault inputs to
stabilise without triggering the fault.
In Manual/Start Mode , the engine continues as long as one of the following conditions is kept
active:
Example 1
Pressing and holding the Stop/Reset Mode button for 10 seconds on the desired Maintenance
Alarm status page. This can be protected by a PIN number.
Example 2
Example 3
5.6 SCHEDULER
The controller contains an inbuilt exercise run scheduler, capable of automatically starting and
stopping the set. Up to 8 scheduled start/stop sequences can be configured to repeat on a 7-day or
28-day cycle.
Example
Scheduled runs do not occur when the module is in Manual/Start Mode waiting for a start
request.
Scheduled runs operate only if the module is in Auto Mode with no Shutdown alarm
active.
Depending upon configuration by the system designer, an external input can be used to
inhibit a scheduled run.
Use the module’s facia buttons to traverse the menu and make value changes to the parameters:
Next Section
(101→201→301)
Previous Section
(301→201→101)
Ensure the engine is at rest and the module by pressing the Stop/Reset Mode button.
Press the Stop/Reset Mode (-) and Auto Mode () buttons together to enter the main
configuration editor.
NOTE: The PIN is not set by DSE when the module leaves the factory. If the module has a
PIN code set, the set supplier has entered this. Contact the set supplier if the code is required.
If the code has been ‘lost’ or ‘forgotten’, the module must be returned to the DSE factory to
have the PIN removed. A charge is made for this procedure. This procedure cannot be
performed away from the DSE factory.
NOTE: The PIN is automatically reset when the editor is exited (manually or automatically)
to ensure security.
If a module security PIN has been set, the PIN request is then shown.
Press the Auto Mode (), the first ‘#’ changes to ‘0’. Press the Up or Down buttons
to adjust it to the correct value.
Press the Manual/Start Mode (+) buttons to move to the next digit. The digit previously
entered now shows as ‘#’ for security.
Repeat this process for the other digits of the PIN number. Press the Stop/Reset Mode (-)
button to move back to adjust one of the previous digits.
When the Auto Mode () button is pressed after editing the final PIN digit, the PIN is
checked for validity. If the number is not correct, the PIN must be re-entered.
If the PIN has been successfully entered (or the module PIN has not been enabled), the editor is
displayed.
NOTE: Pressing and holding the Stop/Reset Mode (-) or Manual/Start Mode (+)
buttons enables an auto-repeat functionality.
Once in the selected editor, press the Up and Down navigation buttons to cycle through it
in increments of 100.
Press the Stop/Reset Mode (-) or Manual/Start Mode (+) buttons to cycle through the
editor in increments of 1.
When viewing the parameter to be edited, press the Auto Mode () button, the value begins
to flash.
Press the Stop/Reset Mode (-) or Manual/Start Mode (+) buttons to adjust the value to
the required setting.
Press the Auto Mode () button the save the current value, the value ceases flashing.
NOTE: The editor automatically exits after 5 minutes of inactivity to ensure security.
Press and hold the Stop/Reset Mode (-) button to exit the editor without saving changes.
Press and hold the Auto Mode () button to exit the editor and save the changes.
Input Sources
0 User Configured
1-2 RESERVED
3 Auto Start Inhibit
4 Lamp Test
5 Alarm Mute
6 Alarm Reset
7 RESERVED
8 Simulate Start Button
9 Simulate Stop Button
10 RESERVED
11 Simulate Auto Button
12-18 RESERVED
19 External Panel Lock
20 RESERVED
21 Oil Pressure Switch
22 Coolant Temperature Switch
23-24 RESERVED
25 Remote Start
26-32 RESERVED
33 Low Fuel Level Switch
34 Smoke Limiting
35-42 RESERVED
43 Emergency Stop
44 RESERVED
45 Maintenance Reset Oil
46 Maintenance Reset Air
47 Maintenance Reset Fuel
48-52 RESERVED
53 Remote Stop
54 Protections Disable
Output Sources
0 Not Used
1 Air Flap Relay
2 Audible Alarm
3 Battery Over Volts Warning
4 Battery Under Volts Warning
5-9 RESERVED
10 Charge Alternator Shutdown
11 Charge Alternator Warning
12-16 RESERVED
17 Common Alarm
18 RESERVED
19 Common Shutdown
20 Common Warning
21 RESERVED
22 Digital Input A
23 Digital Input B
24 Digital Input C
25 Digital Input D
26-28 RESERVED
29 Emergency Stop
30 Energise To Stop
31 Fail To Start
32 Fail To Stop
33 Fuel Relay
34-41 RESERVED
42 High Coolant Temperature Shutdown
43 Low Oil Pressure Shutdown
44-47 RESERVED
48 Oil Pressure Sensor Open Circuit
49-53 RESERVED
54 Over Speed Shutdown
55 Preheat During Preheat Timer
56 Preheat Until End Of Crank
57 Preheat Until End Of Safety Timer
58 Preheat Until End Of Warming
59 Smoke Limiting
60 Start Relay
61 Temperature Sensor Open Circuit
62 RESERVED
63 Under Speed Shutdown
64 RESERVED
65 Flexible Sensor C High Alarm
66 Flexible Sensor C High Pre-Alarm
67 Flexible Sensor C Low Pre-Alarm
68 Flexible Sensor C Low Alarm
69-72 RESERVED
73 Fuel Sensor High Alarm
74 Fuel Sensor High Pre-Alarm
75 Fuel Sensor Low Pre-Alarm
76 Fuel Sensor Low Alarm
77-80 RESERVED
81 Air Filter Maintenance Output
82 Oil Filter Maintenance Output
83 Fuel Filter Maintenance Output
Output Sources
84 System In Stop Mode
85 System In Auto Mode
86 System In Manual Mode
87 RESERVED
88 Analogue Input A (Digital)
89 Analogue Input B (Digital)
90 Analogue Input C (Digital)
91-92 RESERVED
93 Loss of MPU Signal
94 MPU Open Circuit
95 Over Speed Overshoot
96-108 RESERVED
109 Protections Disabled*
*Only configurable using DSE Configuration Suite.
Alarm Action
Index Action
0 Reserved
1 Shutdown
2 Warning
Power Up Mode
Index Mode
0 Stop
1 Manual
2 Auto
Sensor Type
Index Type
0 None
1 Digital Input
2 Percentage Sensor
3 Pressure Sensor
4 Temperature Sensor
Output Polarity
Index Polarity
0 Energise
1 De-Energise
7 COMMISIONING
NOTE: If Emergency Stop feature is not required, link the input to the DC Negative or
disable the input. For further details of module configuration, refer to DSE Publication: 057-267
DSEE100 Configuration Software Manual.
Before the system is started, it is recommended that the following checks are made:
The unit is adequately cooled and all the wiring to the module is of a standard and rating
compatible with the system. Check all mechanical parts are fitted correctly and that all electrical
connections (including earths) are sound.
The unit DC supply is fused and connected to the battery and that it is of the correct polarity.
The Emergency Stop input is wired to an external normally closed switch connected to DC
negative.
To check the start cycle operation, take appropriate measures to prevent the engine from starting
(disable the operation of the fuel solenoid). After a visual inspection to ensure it is safe to
proceed, connect the battery supply. Press the Manual/Start Mode button, the unit start
sequence commences.
The starter engages and operates for the pre-set crank period. After the starter motor has
attempted to start the engine for the pre-set number of attempts, the LCD displays
Fail to Start . Press the Stop/Reset Mode button to reset the unit.
Restore the engine to operational status (reconnect the fuel solenoid). Press the Manual/Start
Mode button. This time the engine should start and the starter motor should disengage
automatically. If not then check that the engine is fully operational (fuel available, etc.) and that
the fuel solenoid is operating. The engine should now run up to operating speed. If not, and an
alarm is present, check the alarm condition for validity, then check input wiring. The engine should
continue to run for an indefinite period. It is possible at this time to view the engine parameters -
refer to the ‘Description of Controls’ section of this manual.
Press the Auto Mode button, the engine runs for the pre-set cooling down period, then stop.
The set should stay in the standby mode. If it does not, check that the Remote Start input is not
active.
Initiate an automatic start by supplying the remote start signal (if configured). The start sequence
commences and the engine runs up to operational speed. Check the Warming timer has timed
out.
Remove the remote start signal. The return delay timer begins. After the pre-set time, the set is
stopped.
Set the modules internal clock/calendar to ensure correct operation of the scheduler and event
logging functions. For details of this procedure see section entitled Front Panel Configuration.
If, despite repeated checking of the connections between the controller and the customer’s
system, satisfactory operation cannot be achieved, then contact DSE Technical Support
Department. E-mail: support@deepseaelectronics.com
8 FAULT FINDING
NOTE: The below fault finding is provided as a guide check-list only. As the module can
be configured to provide a wide range of different features, always refer to the source of the
module configuration if in doubt.
8.1 STARTING
Symptom Possible Remedy
Unit is inoperative Check the battery and wiring to the unit. Check the DC supply.
Check the DC fuse.
Read/Write configuration
does not operate
Unit shuts down Check DC supply voltage is not above 35 Volts or below 9 Volts
Check the operating temperature is not above 70°C. Check the DC
fuse.
Fail to Start is activated Check wiring of fuel solenoid. Check fuel. Check battery supply.
after pre-set number of Check battery supply is present on the Fuel output of the module.
attempts to start Check the speed-sensing signal is present on the module’s inputs.
Refer to engine manual.
Continuous starting of set Check that there is no signal present on the “Remote Start” input.
when in the Check configured polarity is correct.
Auto Mode
Engine fails to start on Check Start Delay timer has timed out.
receipt of Remote Start
signal. Check signal is on “Remote Start” input. Confirm correct
configuration of input is configured to be used as “Remote Start”.
Check that the oil pressure switch or sensor is indicating low oil
pressure to the controller. Depending upon configuration, the set
does not start if oil pressure is not low.
Pre-heat inoperative Check wiring to engine heater plugs. Check battery supply. Check
battery supply is present on the Pre-heat output of module. Check
pre-heat configuration is correct.
Starter motor inoperative Check wiring to starter solenoid. Check battery supply. Check
battery supply is present on the Starter output of module. Ensure oil
pressure switch or sensor is indicating the “low oil pressure” state
to the controller.
8.2 ALARMS
Symptom Possible Remedy
Low Oil Pressure operates Check engine oil pressure. Check oil pressure switch/sensor
after engine has fired and wiring. Check configured polarity (if applicable) is correct
(i.e. Normally Open or Normally Closed) or that sensor is
compatible with the module and is correctly configured.
High Coolant Temperature Check engine temperature. Check switch/sensor and wiring.
operates after engine has fired. Check configured polarity (if applicable) is correct (i.e. Normally
Open or Normally Closed) or that sensor is compatible with the
module.
Shutdown fault operates Check relevant switch and wiring of fault indicated on LCD
display. Check configuration of input.
Warning fault operates Check relevant switch and wiring of fault indicated on LCD
display. Check configuration of input.
Incorrect reading on Engine Check engine is operating correctly. Check sensor and wiring
gauges paying particular attention to the wiring to terminal 10.
Fail To Stop when engine is Check that sensor is compatible with the module and that the
at rest module configuration is suited to the sensor.
8.3 MISCELLANEOUS
Symptom Possible Remedy
Module appears to ‘revert’ to When editing a configuration using the PC software it is vital that
an earlier configuration the configuration is first ‘read’ from the controller before editing it.
This edited configuration must then be “written” back to the
controller for the changes to take effect.
10 WARRANTY
DSE Provides limited warranty to the equipment purchaser at the point of sale. For full details of any
applicable warranty, refer to the original equipment supplier (OEM)
11 DISPOSAL
11.1 WEEE (WASTE ELECTRICAL AND ELECTRONIC EQUIPMENT)
If you use electrical and electronic equipment you must store, collect, treat, recycle
and dispose of WEEE separately from your other waste