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Installation Procedure: Notice

The document provides instructions for disassembling and assembling various components of 3126B engines for Caterpillar machines. It describes removing and installing components like the cylinder head, unit injectors, turbocharger, and installing the new cylinder head gasket. The instructions include tightening the cylinder head bolts in a specific numerical sequence and torque values. It concludes by stating to install the unit injectors, turbocharger, and fan drive.

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Edwin juanito gamarra serrano
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© © All Rights Reserved
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117 views2 pages

Installation Procedure: Notice

The document provides instructions for disassembling and assembling various components of 3126B engines for Caterpillar machines. It describes removing and installing components like the cylinder head, unit injectors, turbocharger, and installing the new cylinder head gasket. The instructions include tightening the cylinder head bolts in a specific numerical sequence and torque values. It concludes by stating to install the unit injectors, turbocharger, and fan drive.

Uploaded by

Edwin juanito gamarra serrano
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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3126B Engines for Caterpillar Built Machines

(SENR9581)
 Disassembly and Assembly
2003/12/11 Cylinder Head - Install (SENR9581) 
SMCS - 1100 i01982699
Fuel Transfer Pump - Remove - If Equipped

Fuel Transfer Pump - Install - If Equipped Installation Procedure


Fuel Pressure Regulator - Remove and Install
Required Tools 
Unit Injector - Remove
Tool  Part Number  Part Description  Qty 
Unit Injector - Install
A  6V-4876  Lubricant  1 
Unit Injector Sleeve - Remove
Table 1
Unit Injector Sleeve - Install

Injection Actuation Pressure Control Valve - Re…

Unit Injector Hydraulic Pump - Remove


NOTICE
Unit Injector Hydraulic Pump - Install Keep all parts clean from contaminants.
Turbocharger - Remove
Contaminants may cause rapid wear and shortened component life.
Turbocharger - Disassemble

Turbocharger - Assemble

Turbocharger - Install

Exhaust Manifold - Remove and Install

Air Inlet Heater Solenoid - Remove and Install

Air Inlet Cover - Remove and Install

Air Inlet Elbow - Remove and Install

Inlet and Exhaust Valves - Remove and Install

Inlet and Exhaust Valve Guides - Remove and I…

Inlet and Exhaust Valve Seat Inserts - Remove …

Engine Oil Filter Base - Remove

Engine Oil Filter Base - Disassemble

Engine Oil Filter Base - Assemble

Engine Oil Filter Base - Install

Engine Oil Cooler - Remove

Engine Oil Cooler - Install

Engine Oil Pump - Remove

Engine Oil Pump - Disassemble

Engine Oil Pump - Assemble

Engine Oil Pump - Install Illustration 1 g01027450

Water Pump - Remove 1. Install a new cylinder head gasket (4).


Water Pump - Disassemble

Water Pump - Assemble

Water Pump - Install

Water Temperature Regulator Housing - Remo…

Water Temperature Regulator - Remove and In…

Flywheel - Remove and Install

Crankshaft Rear Seal - Remove

Crankshaft Rear Seal - Install

Crankshaft Rear Seal Carrier - Remove and Ins…

Flywheel Housing - Remove and Install

Vibration Damper and Pulley - Remove and Ins…

Crankshaft Front Seal - Remove

Crankshaft Front Seal - Install Illustration 2 g01027447


Front Cover - Remove 

Front Cover - Install
Housing (Front) - Remove 2. Attach a suitable lifting device to cylinder head (3). The weight of the cylinder head
Housing (Front) - Install
is approximately 85 kg (187 lb). Position cylinder head (3) onto the dowels in the
cylinder block.
Camshaft Idler Gear - Remove and Install

Valve Mechanism Cover - Remove and Install 3. Lubricate the cylinder head bolts (1) and (2) and the washers with Tooling (A).
Install cylinder head bolts (1) and (2).
Valve Mechanism Cover Base - Remove and In…

Rocker Shaft and Pushrod - Remove

Rocker Shaft - Disassemble

Rocker Shaft - Assemble

Rocker Shaft and Pushrod - Install

Cylinder Head - Remove

Cylinder Head - Install

Lifter Group - Remove and Install

Camshaft - Remove

Camshaft - Install

Camshaft Gear - Remove and Install

Camshaft Bearings - Remove and Install

Engine Oil Pan - Remove and Install


Illustration 3 g00611358
Piston Cooling Jets - Remove and Install

Pistons and Connecting Rods - Remove 4. Tighten the cylinder head bolts according to the following procedure:
Pistons and Connecting Rods - Disassemble
a. Tighten bolt (1) through bolt (14) in a numerical sequence to a torque of
Pistons and Connecting Rods - Assemble 300 ± 15 N·m (221 ± 11 lb ft).
Pistons and Connecting Rods - Install
b. Loosen bolt (1) through bolt (14) until the washers are loose under the bolt
Crankshaft Main Bearings - Remove heads.
Crankshaft Main Bearings - Install
c. Tighten bolt (1) through bolt (14) again in a numerical sequence to a torque of
Crankshaft - Remove
130 ± 15 N·m (95 ± 11 lb ft).
Crankshaft Wear Sleeve (Rear) - Remove - If E…
d. Again tighten bolt (1) through bolt (14) in a numerical sequence to a torque of
Crankshaft Wear Sleeve (Rear) - Install
130 ± 15 N·m (95 ± 11 lb ft).
Crankshaft - Install

Crankshaft Gear - Remove and Install e. Turn bolt (1) through bolt (14) in a numerical sequence for an additional 90°
(1/4 turn).
Bearing Clearance - Check

Idler Pulley - Remove and Install f. Tighten bolt (15) through bolt (20) in a numerical sequence to a torque of
Belt Tensioner - Remove and Install 55 ± 7 N·m (41 ± 5 lb ft).

Electronic Control Module - Remove and Install End By:


Alternator - Remove and Install
a. Install the unit injectors. Refer to Disassembly and Assembly, "Unit Injector - Install".
Electric Starting Motor - Remove and Install
b. Install the turbocharger. Refer to Disassembly and Assembly, "Turbocharger -
Install".

c. Install the fan drive. Refer to Disassembly and Assembly, "Fan Drive - Install".


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