Owners Manual: FW2080 Series Fifth Wheel
Owners Manual: FW2080 Series Fifth Wheel
Installation
Operation
Maintenance Procedures
Comprehensive Warranty
XL-FW486 Rev C
FW2080 SERIES FIFTH WHEEL
Failure to read, understand, and follow the important information
contained in these instructions may result in a hazardous condition or
cause a hazardous condition to develop.
Lubrication:
When the fifth wheel is lubricated, grease the rocker and bracket assemblies through
the grease fittings as shown in Figures 1 and 2 below.
Figure 1 Figure 2
5
7
7A
5 8
XA-1591-1
9
Prior to 8/91
5 14 13 5 11 10
10
Installation
General Recommendations
1. Every user and installer using Holland products either recommended or not recommended by
Holland, must thoroughly satisfy himself that the installation procedure used is appropriate
for the vehicle, product and application.
2. Consult the Holland literature for fifth wheel capacities and applications.
3. Consult the tractor manufacturer’s body builder’s book and the latest SAE and D.O.T.
standards for additional installation methods. Holland recommends the T.M.C. Recommended
Maintenance Practice 603B for installation procedures.
4. Determine the proper fifth wheel position, or, in the case of a sliding fifth wheel, the
range of proper positions. Proper positioning of the fifth wheel is important for weight
distribution, swing clearance and handling characteristics. See SAE J701a for proper
placement, as well as the tractor manufacturer’s body builder’s book.
5. Use Grade 8, 5/8˝ minimum diameter bolts and Grade “C” locknuts for mounting. Follow bolt
manufacturer’s recommended torque value and procedure when installing.
6. Bolt holes can be 1/32˝ larger in diameter than the bolt fastener. Bolts must be adequately
tightened using charted torque ranges in foot-pounds for the recommended Grade 8, 5/8˝
diameter bolts. Larger diameter Grade 8 bolts and coated fasteners may be used.
7. The bolts attaching the fifth wheel mounting angles to the truck frame require hardened
steel washers under both the bolt and under the locknut, unless flanged head bolts or
flanged head locknuts are employed.
8. A minimum of 5 bolts are required to attach each mounting angle to a frame rail, and
the distance between bolts must not exceed 8˝, except when cutouts are required in the
mounting angles.
9. Whenever a cutout is made on the mounting angle, such as required to bypass spring
hangers, a 1˝ minimum radius should be used and bolts should be placed within 1-1⁄2˝, but
not closer than 1˝ of the cut, fore and aft.
10. The mounting angle should have a minimum thickness as shown in Chart 1 and should be
steel specification ASTM A 36.
11. When initially positioning the fifth wheel for frame holes, the full length of the fifth wheel
or slider mounting angles should seat flush on the top and side surface of the truck-tractor
frame rails where channel-type rails
CHART 1
are employed. There should not
be a gap over the top of the truck Minimum Minimum
frame rails. The base of the fifth Fifth Wheel Mounting Angle Mounting Plate
wheel assembly and of the mounting Vertical Capacity Thickness Thickness
angle members should seat flush on 12,000 lbs. 1/4˝ 1/4˝
the top of the frame rail to prevent 20,000 lbs. 5/16˝ 1/4˝
flexing and to give uniform weight 40,000/45,000 lbs. 5/16˝ 5/16˝
distribution. It is also recommended 50,000/55,000 lbs. 3/8˝ 3/8˝
to chamfer or smooth sharp edges 62,500/70,000 lbs. 1/2˝ 1/2˝
and corners of mounting materials
100,000 lbs. 3/4˝ 3/4˝
wherever contact is made with the
165,000 lbs. 3/4˝ 1˝
tractor frame.
12. If the fifth wheel is to be mounted using a mounting plate (bracket with mounting base),
refer to Chart 1 for minimum plate thickness recommendations.
Do not use U-bolts in fifth wheel installations. Use only new Grade 8 bolts
and new Grade C lock nuts, sized 5/8˝ minimum diameter. Failure to do so may
result in structural failure of the installation with a potential loss of the fifth wheel assembly,
mounting structure, and/or trailer and may result in death or serious injury.
13. Trailer pick-up ramps are recommended at the rear of the truck-tractor frame.
14. When mounting to aluminum frames, follow the tractor manufacturer’s recommendations.
Holland has available a stationary mounting angle intended for use with aluminum frames.
Contact Holland or Holland distributors for availability.
15. Review, in addition, the specific information on the following pages for each type of fifth
wheel mounting, as well as “Inspection and Lubrication Prior to Use” on page 7 of
this publication.
Bracket with Mounting Angle The full length of the fifth wheel mounting
(see Figure 1A, 1B, and 1C): angle should seat flush on the truck frame
when mounting to prevent flexing of
mounting angle and to give uniform
1. Holland brackets with mounting weight distribution along truck frame rail.
angle are provided with the bracket 5/8˝ diameter Grade 8 bolts minimum size,
tightening torque to bolt manufacturer
welded in the center of a 36˝ long charts.
Hardened steel washers or flanged lock
nuts (5/8˝ diameter Grade “C” lock nuts). See Chart 1
angle with a 4˝ minimum horizontal for minimum
mounting
and 3-1/2˝ minimum vertical leg HDN. STEEL WASHERS TRUCK FRAME RAIL angle
thickness
FIGURE 2C
3. Apply grease to the bearing surface of the support bracket through the grease
fittings on the side or front of the fifth wheel pockets. The top plate must
be lifted up slightly to ensure proper application of grease.
4. Apply a generous coating of grease to the top of the fifth wheel plate, where it will
contact the trailer plate.
5. Apply a generous coating of grease to the front lock and lock jaws.
Coupling Procedures
1. Check out the equipment before coupling.
A. Make sure that the fifth wheel is properly lubricated, that the locks are open,
and that the ramps are tilted down in the proper position.
B. Make sure the mounting of the fifth wheel to the tractor frame is in good
condition and is tight.
2. Back up close to the trailer, centering the kingpin on the throat of the fifth wheel.
STOP.
3. Block the trailer wheels, connect the brake lines and light cord. Be sure any slack in
the lines is supported so the brake lines do not become tangled. Set the
trailer brakes.
4. Check to see that the trailer is at the proper height for coupling. The leading edge
of the trailer upper coupler plate should initially contact the fifth wheel top bearing
surface 4˝ to 6˝ behind its pivot axis as the tractor backs under the trailer. Follow
instructions published separately for safe operation of the trailer to raise or lower
the trailer to obtain this position.
Attempting to couple with the trailer at an improper height could
result in a false or improper coupling. Failure to properly couple
tractor and trailer could cause separation, resulting in property damage, serious injury
or death.
5. Back under the trailer, keeping the trailer kingpin centered in the throat of the
fifth wheel.
6. After picking up the trailer with the fifth wheel — STOP — then continue backing
until the fifth wheel locks firmly on the kingpin. Stopping helps prevent hitting the
kingpin too hard.
7. Back up tightly against the kingpin. Then pull forward to test the completeness of
the coupling as an INITIAL check.
A direct visual inspection is required to assure proper coupling. Improper
coupling can pass the initial pull test. Sound is unreliable. Do not take for
granted that you are properly coupled. Get out of the cab and look. Failure to properly
couple tractor and trailer could cause separation, resulting in property damage, serious
injury or death.
Uncoupling Procedures
1. Set trailer brakes with tractor protection switch.
2. Back into the kingpin and set emergency brake on the tractor.
3. Block the trailer wheels.
4. Wind down the landing gears in high gear until they touch the ground. Shift to low
gear and crank a few extra turns. Do not raise the trailer off the fifth wheel. It may
be necessary to provide a base for the landing gear in poor parking conditions. Fold
down or remove the crank handle and place it in the crank handle holder.
5. Disconnect the light cord and brake lines. Attach the dummy air coupling to keep
foreign material from entering the brake lines.
6. Unlock the fifth wheel, including the manual secondary lock if so equipped.
7. Release the tractor emergency brake and pull out slowly from under the trailer.
Let the trailer slide down the fifth wheel and pick-up ramps, being careful that the
trailer landing gear touches the ground with minimal impact.
Note: When uncoupling the Type A fifth wheel, it is normal for the release handle to
move to the closed position. It is not necessary to pull the release handle to recouple.
As-Needed Lubrication
1. Keep a water-resistant lithium-base grease applied to the trailer contact surface of
the fifth wheel plate.
2. Apply grease to the bearing surface of the support bracket through the grease
fittings on the side of the fifth wheel plate. The plate must be lifted up slightly to
relieve weight on the bracket while applying grease.
3. Spray diesel oil on the rack and slide path of the bracket on sliding fifth wheels.
Inspection — General
1. Inspect the fifth wheel mounting. Check torque and replace any missing or
damaged bolts. Check for broken or distorted components and repair or replace as
needed.
2. Inspect the fifth wheel assembly for bent, worn or broken parts. Replace with
HOLLAND parts only.
Do not use any fifth wheel which does not operate properly. Failure to
properly couple tractor and trailer could cause separation, resulting in
property damage, serious injury or death.
2. Check adjustment of the fifth wheel locks and adjust as required. Use the procedure
as follows for the appropriate locking mechanism. If the locks cannot be properly
adjusted due to wear, the fifth wheel must be rebuilt or replaced. Contact your
HOLLAND Distributor to order the appropriate rebuilding kit or fifth wheel.
FIGURE 2
SAF-HOLLAND
5-YEAR COMPREHENSIVE
FIFTH WHEEL WARRANTY
SAF-HOLLAND warrants all fifth wheel commercial
products (other than those normally used for personal,
family, or household purposes) manufactured after
July 1, 1990, to be free from defects in material or
workmanship for a period of 5 years from the date of
manufacture, except elevating fifth wheels, which will
carry a 180-day warranty. This warranty covers only
defects in materials or workmanship and does not
cover failures due to any of the following:
1. Normal wear
2. Improper installation
3. Intentional modification
4. Damage as a result of an accident
5. Corrosion
6. Misuse or abuse
7. Failure to provide reasonable maintenance
This warranty does not guarantee a particular service
life of the product since service life will vary with
application, degree of use, operating environment,
level of maintenance, and other factors beyond our
control.
Holland’s sole responsibility for any fifth wheel product
or part determined by Holland to be defective and
covered by this warranty is limited to repairing or
replacing the product or part, and to providing an
allowance to be applied to the labor cost of removal
and replacement.
Prior authorization from Holland must be obtained
before replacing or returning any part, or incurring any
labor cost for removal. No charges for expense incurred
in parts, labor, or transportation by unauthorized
persons will be allowed under this warranty. Holland
reserves the right to request the return of any part
or fifth wheel assembly (with transportation charges
prepaid) claimed to be covered by this warranty.
Holland shall not be liable, in any event, for proximate,
incidental, consequential, special, or other damages,
including — but not limited to — damages for loss of
production, loss of profits, loss of opportunity, or injury
to persons or property arising out of any breach of this
warranty.
There are no warranties, express or implied,
including the warranty of merchantability,
warranty of fitness for a particular purpose,
or any other warranty extending beyond that
set forth above.