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Bronkhorst Manual EL FLOW Select

Bronkhorst EL-FLOW

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0% found this document useful (0 votes)
718 views51 pages

Bronkhorst Manual EL FLOW Select

Bronkhorst EL-FLOW

Uploaded by

cccirmus
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 51

Instruction Manual

EL-FLOW® Select series


Thermal Mass Flow Meters and Controllers

Doc. no.: 9.17.099 rev. H Date: 23-09-2020

ATTENTION
Please read this document carefully before installing and operating the product.
Not following the guidelines could result in personal injury and/or damage to the equipment.
Bronkhorst®

Copyright
© 2020 Bronkhorst High-Tech B.V.
All rights reserved. No part of this publication may be reproduced, distributed, or transmitted in any form or by any means,
without the prior written permission of the publisher.

Disclaimer
This document has been reviewed and is believed to be accurate. Bronkhorst High-Tech B.V. does not assume liability for
errors, inaccuracies or absence of information. The material in this document merely serves information and illustration
purposes; no rights can be derived from its contents.

Bronkhorst High-Tech B.V. reserves the right to modify or improve its products and documentation without informing
anyone. As such, the information contained in this document is subject to change without notice. Device specifications and
the contents of the package may deviate from what is stated in this document.

Symbols in this document


Important information. Disregarding this information could increase the risk of damage to the equipment, or the risk of
personal injuries.

Helpful information. This information will facilitate the use of the instrument and/or contribute to its optimal
performance.

Additional information available on the internet or from your Bronkhorst representative.

Receipt of equipment
Check the outside packaging box for damage incurred during shipment. If the box is damaged, the local carrier must be
notified at once regarding his liability, if so required. At the same time a report should be submitted to your Bronkhorst
representative.

Carefully remove the equipment from the box. Verify that the contents of the package was not damaged during shipment.
Should the equipment be damaged, the local carrier must be notified at once regarding his liability, if so required. At the
same time a report should be submitted to your Bronkhorst representative.

· Check the packing list to ensure that you received all of the items included in the scope of delivery
· Do not discard spare or replacement parts with the packaging material

Refer to Removal and return instructions about return shipment procedures.

Equipment storage
· The equipment should be stored in its original package in a climate controlled storage location.
· Care should be taken not to subject the equipment to excessive temperatures or humidity.
· See technical specifications for information about required storage conditions.

2 Instruction Manual EL-FLOW® Select 9.17.099H


Bronkhorst®

Warranty
Bronkhorst® products are warranted against defects in material and workmanship for a period of three years from the date
of shipment, provided they are used in accordance with the ordering specifications and not subject to abuse or physical
damage. Products that do not operate properly during this period may be repaired or replaced at no charge. Repairs are
normally warranted for one year or the balance of the original warranty, whichever is the longer.

See also section 9 (Guarantee) of the Conditions of sales:


www.bronkhorst.com/int/about/conditions-of-sales/

The warranty includes all initial and latent defects, random failures, and indeterminable internal causes. It excludes failures
and damage caused by the customer, such as contamination, improper electrical hook-up, physical shock etc.

Re-conditioning of products primarily returned for warranty service that is partly or wholly judged non-warranty may be
charged for.

Bronkhorst High-Tech B.V. or affiliated company prepays outgoing freight charges when any part of the service is
performed under warranty, unless otherwise agreed upon beforehand. The costs of unstamped returns are added to the
repair invoice. Import and/or export charges as well as costs of foreign shipping methods and/or carriers are paid by the
customer.

General safety precautions


This product is intended for use by qualified personnel who recognize shock hazards and are familiar with the safety
precautions required to avoid possible injury. Read the operating information carefully before using the product.

Before operating, make sure the line cord is connected to a properly grounded power receptacle. Inspect the connecting
cables for cracks or breaks before each use.

The equipment and accessories must be used in accordance with their specifications and operating instructions, otherwise
the safety of the equipment may be impaired.

Opening the equipment is not allowed. There are no user serviceable parts inside. In case of a defect please return the
equipment to Bronkhorst High-Tech B.V.

One or more warning signs may be attached to the product. These signs have the following meaning:

General warning; consult the instruction manual for handling instructions

Surface may get hot during operation

Shock hazard; electrical parts inside

To maintain protection from electric shock and fire, replacement components must be obtained from Bronkhorst. Standard
fuses, with applicable national safety approvals, may be used if the rating and type are the same. Other components that are
not safety related may be obtained from other suppliers, as long as they are equivalent to the original component. Selected
parts should be obtained only through Bronkhorst, to maintain accuracy and functionality of the product. If you are unsure
about the relevance of a replacement component, contact your Bronkhorst representative for information.

9.17.099H Instruction Manual EL-FLOW® Select 3


Bronkhorst®

4 Instruction Manual EL-FLOW® Select 9.17.099H


Bronkhorst®

Table of contents

1 ............................................................................................................7
Introduction
1.1 Scope of this
. . . . manual
........................................................................................................7
1.2 Intended use
............................................................................................................7
1.3 Product description
............................................................................................................7
1.4 Calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.5 Maintenance
............................................................................................................8
1.6 Documentation
............................................................................................................9
1.7 Model key. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.7.1 EL-FLOW®. . Select
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1.7.2 EL-FLOW®. . Metal
. . . . . . Sealed
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
1.8 Sealing material
. . . . . . . . compatibility
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Installation
2.1 Functional
. . .properties
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.2 Operating. . conditions
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.3 Mounting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.4 Piping requirements
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.5 Fluid connection
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2.6 Electrical .connection
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2.7 Fieldbus .connection
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2.7.1 FLOW-BUS
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.7.2 Modbus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.7.3 PROFIBUS. .DP
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.7.4 DeviceNet™
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.7.5 EtherCAT®
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.7.6 PROFINET. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.8 Communication
. . . . . . . . interface
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2.8.1 RS232 communication
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2.8.2 Fieldbus .communication
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2.8.3 E-8000 power
. . . . . .supply,
. . . . . . . .readout
. . . . . . . . .and
. . . . control
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
2.8.4 BRIGHT readout
. . . . . . . . and
. . . . .control
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Operation
3.1 Powering. .up
. . . and
. . . . .powering
. . . . . . . . . . down
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.2 First use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.3 Mass flow. . measurement
. . . . . . . . . . . . . . . and
. . . . .control
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.3.1 Changing. . fluid
. . . . . set
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3.4 Valve Safe
. . State
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3.5 Manual controls
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3.5.1 LED indications
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3.5.1.1 Interface .status
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
3.5.1.2 DeviceNet™
. . . .indications
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
3.5.2 Multifunctional
. . . . . . . .switch
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
3.5.2.1 Normal operating
. . . . . . . . . . functions
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
3.5.2.2 Power-up. .functions
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
3.5.2.3 Control mode
. . . . . . -. .readout/change
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
3.5.2.4 Network .settings
. . . . . . . . -. .readout/change
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
3.5.3 Rotary switches
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

9.17.099H Instruction Manual EL-FLOW® Select 5


Bronkhorst®

3.6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Communication
3.6.1 Analog operation
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
3.6.2 Digital operation
. . . . . . . . . (RS232)
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
3.6.2.1 FlowDDE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
3.6.2.2 Software. (DDE
. . . . . .applications)
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
3.6.3 Digital fieldbus
. . . . . . . .operation
. . . . . . . . . . (RS485)
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
3.7 Adjusting. .zero
. . . . .point
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
3.7.1 Using multifunctional
. . . . . . . . . . . . . . switch
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
3.7.2 Via digital. . communication
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Digital parameters
4.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
4.2 Special parameters
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
4.2.1 Default control
. . . . . . . mode
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
4.3 Measurement
. . . . . . and
. . . . .control
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
4.3.1 Advanced. . measurement
. . . . . . . . . . . . . . .and
. . . . control
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
4.4 Device identification
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
4.5 Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
4.6 Counter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
4.7 Network .configuration
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
4.8 Fluid set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
4.8.1 Advanced. . fluid
. . . . . set
. . . . parameters
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
4.9 Master/slave
. . . . .configuration
. . . . . . . . . . . . . . .(FLOW-BUS)
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
5 . . . . . . . . . . . . .and
Troubleshooting . . . . .service
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
5.1 Errors and
. . warnings
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
5.2 Restoring. .factory
. . . . . . . settings
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
5.3 Common. issues
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
5.4 Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
6 Returns. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
6.1 Removal .and
. . . . return
. . . . . . . instructions
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
6.2 Disposal .(end
. . . . .of
. . .lifetime)
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Parameter index

6 Instruction Manual EL-FLOW® Select 9.17.099H


Bronkhorst®

1 Introduction
1.1 Scope of this manual
This manual covers the EL-FLOW® Select (including the EL-FLOW® Metal Sealed) series mass flow meters/controllers for
gases. It contains general product information, installation and operating instructions and troubleshooting tips.

Standard Metal sealed

1.2 Intended use


The EL-FLOW® Select is designed to accurately measure and/or control gas flow rates in a fluid system using the media and
operating conditions (e.g. temperature, pressure) that were specified at ordering time.

The gas(es) in the pressurized system in which the instrument is mounted must be clean and dry. The equipment is suited
for general purpose indoor (dry) applications, like laboratories and machine enclosures.

EL-FLOW® Select instruments are suitable for use at temperatures conditions between -10 and +70 °C and a relative
humidity of 10 to 90% RH, unless specified otherwise. The instruments have an ingress protection of IP-40, implying that the
electronics housing and electrical connection do not offer any protection against moist environments.

EL-FLOW® Metal Sealed instruments are designed for high purity applications.

The wetted materials incorporated in the EL-FLOW® Select are compatible with media and conditions (e.g. pressure,
temperature) as specified at ordering time. If you are planning to use the product (including any third party components
supplied by Bronkhorst, such as pumps or valves) with other media and/or other conditions, always check the wetted
materials (including seals) for compatibility. See the technical specifications of the product and consult third party
documentation (if applicable) to check the incorporated materials.

Responsibility for the use of the equipment with regard to suitability, intended use, cleaning and corrosion resistance of the
applied materials against the processed media lies solely with the end user.

Where appropriate, this document recommends or prescribes safety measures to be taken with respect to media usage or
working with the described equipment under the specified conditions. The end user is responsible for taking the necessary
safety precautions and proper use of appropriate (personal) protective equipment, even if such is not explicitly
recommended or required in this document.

The end user is considered to be familiar with the necessary safety precautions, and to comply with the appropriate
protective measures as described in the Material Safety Data Sheets of the media to be used in the system (if applicable).

Bronkhorst High-Tech B.V. cannot be held liable for any damage resulting from improper or unsafe use, use for other than
the intended purpose or use with other media and/or under other conditions than specified on the purchase order.

See also section Sealing material compatibility.

1.3 Product description


EL-FLOW® Select series Mass Flow Meters/Controllers are based on the thermal bypass measuring principle. The instruments
are of modular construction with a 'laboratory style' printed circuit board housing. Control valves can either be integrally or

9.17.099H Instruction Manual EL-FLOW® Select 7


Bronkhorst®

separately mounted, to measure and control gas flows from 0,014…0,7 mln/min up to 8…1670 ln/min N2-equivalent.
The standard control valves on Bronkhorst® mass flow controllers are suited for max. 64 or 100 bar pressure ratings. These
valves are normally closed and available up to Kv-values of 1.5. Normally open valves can also be supplied. Various other
valve constructions enable the controlling of flow rates at very low differential pressure or at high pressure (max. 200 or 400
bar).
All models of the EL-FLOW® Select series are equipped with a digital printed circuit board, featuring diagnostics, alarm and
counter functions, digital communication (RS232) and remotely adjustable control settings. These digital instruments offer
great flexibility thanks to the "multibus" concept, whereby the instruments can be equipped with an on-board interface
with DeviceNet™, PROFIBUS DP, PROFINET, Modbus, EtherCAT® or FLOW-BUS protocol.

EL-FLOW® Select instruments can be offered with optional Multi Fluid / Multi Range (MF/MR) functionality (to be specified
at the moment of ordering). This option offers greater flexibility for user selection of both flow ranges and gas types,
maintaining high accuracy and turndown range for measurement and control. Thanks hereto, users of these instruments
can rescale their instruments on site, saving time (and money) for mounting and dismounting. For the convenience of the
user, Bronkhorst has developed an easy-to-use software tool called FlowTune for changing the configuration of
instruments with activated Multi Fluid / Multi Range option.

This document also applies to EL-FLOW® Metal Sealed series mass flow meters/controllers. These instruments are
characterized by their unique, patented, metal-to-metal sealing construction with excellent resealing capability.
Furthermore, the instruments distinguish themselves by a high surface quality and are therefore especially suitable for
meeting the semiconductor and solar industry requirements as well as other high purity gas applications. The base blocks
of the mass flow meters and controllers have 1/4" face seal male (VCR) connections. EL-FLOW® Metal Sealed series are
available for ranges from 0.12…6 mln/min up to 1…50 ln/min N2-equivalent and are suited for max. 64 or 100 bar pressure
ratings. The digital features of the EL-FLOW® Select series are also applicable for all metal sealed models.

1.4 Calibration
The EL-FLOW® Select is factory calibrated. Periodical inspection, recalibration or verification of the accuracy may be subject
to individual requirements of the end user.

Bronkhorst certifies that the instrument meets the rated accuracy. Calibration has been performed using measurement
standards traceable to the Dutch Metrology Institute (VSL).

Unless specified otherwise, EL-FLOW® Select instruments are Air or N 2 calibrated. The calibration is converted to the
customer’s fluid and conditions using a detailed conversion model. This conversion model provides all the fluid data and
calculations for the applicable process conditions and is also used for the optional Multi FLuid/Multi Range functionality of
the instrument.

1.5 Maintenance
The EL-FLOW® Select needs no regular maintenance if operated properly, with clean media, compatible with the wetted
materials, avoiding pressure and thermal shocks and vibrations. Units may be purged with a clean, dry and inert gas.

In case of severe contamination, cleaning the inside of the device may be required. After cleaning, recalibration of the
instrument is recommended.

Inexpertly servicing instruments can lead to serious personal injury and/or damage to the instrument or the system it is
used in. Servicing must therefore be performed by trained and qualified personnel. Contact your Bronkhorst representative
for information about cleaning and calibration. Bronkhorst has a trained staff available.

8 Instruction Manual EL-FLOW® Select 9.17.099H


Bronkhorst®

1.6 Documentation
The EL-FLOW® Select comes with all necessary documentation for basic operation and maintenance. Some parts of this
manual refer to other documents, most of which can be downloaded from the Bronkhorst website. Calibration certificates,
test certificates and material certificates are included in the scope of delivery or can be provided on request.

The documentation listed in the following table is available on the EL-FLOW® Select product pages under
www.bronkhorst.com/products :

Type Document name Document no.


Brochures EL-FLOW® Select Brochure 9.60.006
Metal Sealed Brochure 9.60.013
Manuals Instruction Manual EL-FLOW® Select (this document) 9.17.099
Quick Installation Guide EL-FLOW® Select 9.17.098
Technical documentation Hook-up diagram Analog/RS232 9.16.119
Hook-up diagram EtherNet/IP 9.16.132
Hook-up diagram CANopen 9.16.217
Hook-up diagram DeviceNet™ 9.16.122
Hook-up diagram EtherCAT® 9.16.124
Hook-up diagram FLOW-BUS 9.16.120
Hook-up diagram Modbus ASCII / RTU 9.16.123
Hook-up diagram Modbus TCP 9.16.234
Hook-up diagram PROFIBUS DP 9.16.121
Hook-up diagram PROFINET 9.16.147
Hook-up diagram custom bus & I/O configurations 9.16.118
Dimensional drawings model specific

The documentation listed in the following table can be downloaded from www.bronkhorst.com/downloads :

Type Document Document no.


General documentation EU Declaration of Conformity 9.06.021
Instruction manuals Manual EtherNet/IP interface 9.17.132
Manual CANopen interface 9.17.131
Manual DeviceNet™ interface 9.17.026
Manual EtherCAT® interface 9.17.063
Manual FLOW-BUS interface 9.17.024
Manual Modbus interface ASCII / RTU / TCP 9.17.035
Manual PROFIBUS DP interface 9.17.025
Manual PROFINET interface 9.17.095
Manual RS232 interface 9.17.027

1.7 Model key


The model key on the serial number label contains information about the technical properties of the instrument as ordered.
The specific properties can be retrieved with the diagrams below.

9.17.099H Instruction Manual EL-FLOW® Select 9


Bronkhorst®

1.7.1 EL-FLOW® Select

10 Instruction Manual EL-FLOW® Select 9.17.099H


Bronkhorst®

1.7.2 EL-FLOW® Metal Sealed

9.17.099H Instruction Manual EL-FLOW® Select 11


Bronkhorst®

1.8 Sealing material compatibility


EL-FLOW® Select instruments are fitted from factory with internal seals compatible with the gas type(s) as specified at
ordering time. Before using other media, always check their compatibility with the applied sealing materials. Check the
model key on the serial number label to see which sealing materials have been incorporated in your specific instrument.
When in doubt, do not hesitate to contact your Bronkhorst representative for more information.

The table below lists compatibility with some commonly used gases:

Gas Sealing material


Viton® EPDM Kalrez®/FFKM
Air   
Ar (Argon)   
CH4 (Methane)   
CO (Carbon monoxide)   
CO2 (Carbon dioxide) max 10 bar(g), 50°C  max 10 bar(g), 50°C
(ED compound1 max 30 bar(g))
C2F6 (Freon-116)   
C2H2 (Acetylene) / 2  
C2H4 (Ethylene) max 10 bar(g)3 max 10 bar(g) max 10 bar(g)
C2H6 (Ethane)   
C3H6 #2 (Propylene) max 10 bar(g)  max 58 bar(g)3
C3H8 (Propane)   
Cl2 (Chlorine)   
He (Helium)   
H2 (Hydrogen)   
H2S (Hydrogen sulfide)   
Kr (Krypton)   
NF3 (Nitrogen trifluoride)   
NH3 (Ammonia)   
NO (Nitric oxide)   
N2 (Nitrogen)   
N2O (Nitrous oxide) max 20 bar(g), 50°C  
O2 (Oxygen)   
SF6 (Sulfur hexafluoride)   
SiH4 (Silane)  /2  
Xe (Xenon)   

1) ED: Explosive Decompression resistant


2) Only O-ring seals, not suitable for control valve plunger
3) For higher pressures ED compounds are used

· Always make sure that the used process gases or mixtures thereof are compatible with the sealing materials the
instrument is equipped with.
· Do not exceed the specified maximum operating pressure and temperature. Using the instrument outside the specified
operating limits might lead to serious damage and dangerous situations.
· The gas(es) used in the fluid system in which the instrument is mounted should be clean and dry.

12 Instruction Manual EL-FLOW® Select 9.17.099H


Bronkhorst®

2 Installation
2.1 Functional properties
Before installing the EL-FLOW® Select, check the serial number label to see if the functional
properties match your requirements:

· Flow rate
· Media to be used in the instrument
· Upstream and downstream pressure(s)
· Operating temperature
· Valve type (N.C. - Normally Closed / N.O. - Normally Open)
· Input and output signal

2.2 Operating conditions


Test pressure
Bronkhorst® instruments are pressure tested to at least 1.5 times the specified operating pressure and
outboard leak tested to at least 2 * 10-9 mbar l/s Helium.

· The test pressure is specified on the device with a red label; if this label is missing or if the test pressure is insufficient, the
device must not be used and should be returned to the factory.
· Before installation, make sure that the pressure rating is within the limits of the normal process conditions and that the
tested pressure is in accordance with the safety factor of your application.
· Disassembling the device and/or replacing parts will invalidate the test pressure and leak test specification.

Rapid gas decompression / explosive decompression


For instruments used above 10 bar (g):
Bronkhorst recommends a maximum decompression rate of 70 bar/min, according to NACE TM0297.
Exceeding this rate can have negative influence on the lifetime of the sealing materials.

Ambient conditions
Make sure that process gases do not condensate in the instrument due to (changing) ambient conditions, as this may
seriously harm the instrument's functionality! Do not use moist air as process gas at low temperatures.

2.3 Mounting
For optimal performance, observe the following guidelines:

· Preferably, mount the EL-FLOW® Select in an upright position, especially if the operating pressure is higher than 10 bar.
· If the instrument is mounted in a position where the flow is directed upwards or downwards, adjusting the zero point is
recommended.
· Avoid installation in close proximity of mechanical vibration and/or heat sources.
· Use the equipment in an environment with a stable ambient pressure and temperature.

For stable fixation, the bottom of the instrument base is fitted with threaded mounting holes. Consult the dimensional
drawing for the exact size and locations.

2.4 Piping requirements


· For reliable performance, make sure the fluid stream is uncontaminated. If necessary, use an inlet filter to ensure a
moisture, oil and particle free gas stream. Select a filter with a surface area and pore size that minimize the pressure
drop.
· If back flow could occur, the use of a check valve is also recommended.

· Use piping or tubing that is suitable for the operating conditions of the application (media, maximum temperature,
maximum operating pressure).
· Do not install small diameter piping/tubing on high flow rates and avoid abrupt angles or other disturbances within a
distance of 10 times the (inside) pipe diameter from the inlet or outlet of the device.
· Do not install pressure regulators within a distance of 25 times the (inside) pipe diameter from a controlling instrument.

9.17.099H Instruction Manual EL-FLOW® Select 13


Bronkhorst®

2.5 Fluid connection


Install the EL-FLOW® Select meter/controller in the line, in accordance with the
direction of the FLOW arrow on the body of the instrument. Tighten connections
according to the instructions of the supplier of the fittings. The use of Swagelok RS-
type stainless steel adapters is recommended, in combination with Bronkhorst®
elastomer O-rings.

Check the fluid system for leaks before applying full operating pressure, especially when using hazardous media (e.g. toxic
or flammable).

2.6 Electrical connection


Electrical connections must be made with standard cables or according to the applicable hook-up diagram. The factory
installed 9-pin D-sub settings are indicated in the hook-up diagram. Make sure that the power supply is suitable for the
power ratings as indicated in the hook-up diagram and that double or reinforced insulation is used for the power supply.

EL-FLOW® Select instruments are powered with 15…24 Vdc, depending on the fieldbus system (if applicable).

To prevent damage as a result of reversed polarity, the use of a 2A fuse in the direct +Us line is recommended.

The device described in this document contains electronic components that are susceptible to electrostatic discharge. In
order to prevent damage, proper handling procedures must be followed during installation, (dis)connecting and removing
the electronics.

The device carries the CE-mark and is compliant with the concerning EMC requirements. However, EMC requirements
can only be met using appropriate cables and connector/gland assemblies. Bronkhorst recommends the use of their
standard cables. These cables have the right connectors and loose ends (if any) are marked to help prevent wrong
connection. When using other cables, cable wire diameters must be sufficient to carry the supply current, and voltage loss
must be kept as low as possible. When in doubt, contact your Bronkhorst representative.

When connecting the product to other devices, be sure that the integrity of the shielding is not affected; always use
shielded cabling for signals and communication and do not use unshielded wire terminals.

Always isolate the electrical power before connecting or disconnecting equipment.

2.7 Fieldbus connection


If the instrument is provided with a dedicated fieldbus interface, it can be operated digitally in a fieldbus system, using
RS485 communication. In FLOW-BUS, Modbus and DeviceNet™ systems, the fieldbus connector can also be used to power
the instrument. In other fieldbus systems, the instrument is always powered through the 9-pin D-sub power connector on
the side.

Never power the instrument simultaneously from two different power sources (e.g. fieldbus and Plug-in Power Supply).
Doing so will damage the printed circuit board irreparably.

Always check the total power consumption of your instruments before connecting them to a fieldbus system. Do not exceed
the maximum power of the power supply unit.

If you need assistance with setting up a bus configuration, contact your Bronkhorst representative for information.

14 Instruction Manual EL-FLOW® Select 9.17.099H


Bronkhorst®

2.7.1 FLOW-BUS
FLOW-BUS is a Bronkhorst® designed fieldbus, based on RS-485 technology, for digital communication between devices,
offering the possibility of host-control by a Windows computer.

Characteristics:
· Baud rate 187500 (default) or 400000 Baud
· +15…24 Vdc supply voltage
· Easy installation and communication with other Bronkhorst® devices
· Automatic node search and bus optimization (gap fixing)
· RS-232 communication (ProPar) with Windows computer (local host)
· Connection of up to 120 instruments on a single bus
· Maximum bus length: 600 m

Consult Instruction manual FLOW-BUS interface (document no. 9.17.024) for more information about setting up a
FLOW-BUS network.

2.7.2 Modbus
Modbus is a 3-wire, RS-485-based fieldbus communication system for parameter value exchange. In this system each
instrument/device is equipped with a micro-controller for its own dedicated task. The instrument behaves as a slave, which
means all communication (instructions and readout) is initiated by a master device on the Modbus system.

Characteristics:
· Baud rate selectable between 9600 and 256000 Baud (default: 19200 Baud)
· +15…24 Vdc supply voltage
· Connection of up to 247 instruments on a single bus
· Supports RTU and ASCII protocols

Consult Instruction manual Modbus interface (document no. 9.17.035) for more information about setting up a
Modbus network.

2.7.3 PROFIBUS DP
PROFIBUS DP is a 2-wire, RS-485-based industrial data communication standard (fieldbus) which allows automation
components (e.g. sensors, actuators and controllers) to exchange information.

Consult Instruction manual PROFIBUS DP interface (document no. 9.17.025) for more information about setting up a
PROFIBUS DP network.

2.7.4 DeviceNet™
The DeviceNet™ interface offers a direct connection to a DeviceNet™ network, according to the mass flow controller profile
specified by the ODVA. The Bronkhorst® DeviceNet™ instrument is a Group 2 Only Server device whose messages comply
with the Controlled Area Network (CAN) 2.0A standard and with the DeviceNet™ protocol.

Consult Instruction manual DeviceNet™ interface (document no. 9.17.026) for more information about setting up a
DeviceNet™ network.

2.7.5 EtherCAT®
Ethernet for Control Automation Technology (EtherCAT®) is an open high performance Ethernet based fieldbus system.

Consult Instruction manual EtherCAT® interface (document no. 9.17.063) for more information about setting up an
EtherCAT® network.

2.7.6 PROFINET
The PROFINET interface is 100% Ethernet compatible and is used for data exchange between I/O controllers (PLC, etc.) and
I/O devices (slaves, field devices). PROFINET uses the proven communication model and application view of PROFIBUS DP.

Consult Instruction manual PROFINET interface (document no. 9.17.095) for more information about setting up a
PROFINET network.

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Bronkhorst®

2.8 Communication interface

The standard 9-pin D-sub connector provides the following communication interfaces:
· Analog (0…5 Vdc; 0…10 Vdc; 0…20 mA or 4…20 mA)
· Digital RS-232 (ProPar) or RS-485 (FLOW-BUS or Modbus)

Additionally, the instrument can be provided with one of the following optional digital fieldbus interfaces:
· FLOW-BUS
· Modbus (ASCII / RTU / TCP)
· PROFIBUS DP
· EtherNet/IP
· CANopen
· DeviceNet™
· EtherCAT®
· PROFINET

The default communication protocol of the instrument (analog, digital RS-232 or fieldbus) is specified at ordering time.

16 Instruction Manual EL-FLOW® Select 9.17.099H


Bronkhorst®

2.8.1 RS232 communication


Using a Windows computer, the instrument can
be monitored and operated via RS-232. For
operation, the free Bronkhorst FlowWare tools
can be used, providing a comprehensive user
interface to the digital instrument functions.

This example uses the following components:


· EL-FLOW® Select
· RS-232 T-part cable (art no. 7.03.366)
· RS-232-USB converter (art no. 9.09.122)
· Windows computer (for readout and control)
· Plug-in Power Supply (PiPS, art no. 7.03.422)

Connect the T-part cable with the 9-pin D-sub connector on the side of the instrument and use the RS-232/USB converter to
connect the other end of the cable with a free USB port of the computer.

For communication with a PLC or other controlling device, a 9-pin D-sub cable with a loose end (part no. 7.03.004,
7.03.536 or 7.03.537) can be used. Consult the RS-232 hook-up diagram to connect the required signals.

For RS-232 communication at baud rates up to 38400 Baud the maximum allowable cable length is 10 m. For higher
baud rates, use a maximum cable length of 3 m.

· For more information about communication through the RS-232 interface, consult the RS-232 manual (document
no. 9.17.027).
· The FlowWare tools and accompanying documentation can be downloaded from the Accessories and software
section on the Bronkhorst® product pages (www.bronkhorst.com/products).

2.8.2 Fieldbus communication


The instrument can be connected to a fieldbus
system with the optional fieldbus connector on
top. At the same time, RS-232 communication
with a Windows computer is possible through
the 9-pin D-sub connector on the side of the
instrument.

This example uses the following components:


· EL-FLOW® Select with DeviceNet™ interface
· DeviceNet™ M12 cable (art no. 7.03.323)
· DeviceNet™ M12 Y adapter (art no. 7.03.319)
· RS-232 cable (art no. 7.03.367)
· RS-232-USB converter (art no. 9.09.122)
· Windows computer (for readout and control)

Note that the used fieldbus components in this


example are specific to DeviceNet™. For connecting with other fieldbus systems, other cables and adapters are needed.

Always check the total power consumption of your instruments before connecting them to a fieldbus system. Do not exceed
the maximum power of the power supply unit.

For all available fieldbus types except PROFIBUS DP, the fieldbus connection on is used to power and operate the
instrument. For PROFIBUS DP, the instrument needs to be powered through the 9-pin D-sub connector on the side of the
instrument as shown in RS232 communication.

Consult the according fieldbus manual for more information about setting up a fieldbus network with Bronkhorst®
instruments.
If you need assistance with setting up a fieldbus system, contactyour Bronkhorst representative for information.

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2.8.3 E-8000 power supply, readout and control


Using an E-8000 module, instruments can be
powered (100…240 Vac) and operated via RS-
232. Most digital parameters and functions are
accessible via the display interface and the
control buttons.

This example uses the following components:


· 2x EL-FLOW® Select
· 2x RS-232/power supply cable (art no.
7.03.016/7.03.538/7.03.539)
· E-8000 power supply, readout and control
module

Consult the E-8000 manual (document 9.17.076) for more information. This manual can be downloaded from the
Accessories and software section on the Bronkhorst® product pages (www.bronkhorst.com/products).

2.8.4 BRIGHT readout and control


Most digital parameters and functions are
accessible via the display interface and control
buttons of a BRIGHT readout and control
module (type B1 or B2). When a BRIGHT module
is installed, no other RS-232 connection can be
established with the instrument.

This example uses the following components:


· EL-FLOW® Select
· BRIGHT readout and control module
· Plug-in Power Supply (PiPS, art no. 7.03.422)

Use the 9-pin D-sub connector on the side of the instrument to plug in the T-part that comes with the BRIGHT module.

Consult the BRIGHT manual (document 9.17.048) for more information. This manual can be downloaded from the
Accessories and software section on the Bronkhorst® product pages (www.bronkhorst.com/products).

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3 Operation
After correct installation of the EL-FLOW® Select and when all safety precautions have been taken into account, the
instrument can be used for measuring and/or controlling mass flow in the system.

3.1 Powering up and powering down


· It is recommended to turn on power before applying fluid pressure and to switch off power only after relieving fluid
pressure.
· For best performance, allow the device to warm up and stabilize for at least 30 minutes before starting measurement
and/or control. This may be done with or without media flow.

When applying pressure, avoid pressure shocks and bring the fluid system gradually up to the level of the specified
operating conditions; open the fluid supply gently.

3.2 First use


In systems for use with corrosive or reactive media, purging for at least 30 minutes with a dry, inert gas (like Nitrogen or
Argon) is absolutely necessary before use. After use with corrosive, reactive or hazardous media (e.g. toxic or flammable),
purging is also necessary before the fluid system is exposed to air.

If the instrument is mounted in a position with upward or downward flow, adjusting the zero point is advised before using
the instrument for the first time. See Adjusting zero point for background information and instructions.

3.3 Mass flow measurement and control


When powering up, the instrument needs a couple of seconds
to start up the electronics. As soon as the start-up sequence
has finished (green LED glows continuously), the instrument is
ready to measure mass flows, however, optimal accuracy is
only reached after warming up (see Powering up and
powering down).

After powering up, the control valve closes (normally open) or


stays closed (normally closed). The valve stays closed until the
instrument receives a setpoint from the active setpoint source.
The internal PID controller then immediately opens the control
valve, until the measured flow rate matches the setpoint. It
maintains the resulting flow rate until another setpoint is
given.

EL-FLOW® Select instruments are most accurate at the specified inlet/outlet pressure, temperature and process gas
conditions. However, the instrument will function properly in a wide range of varying conditions. It is strongly advised to
use the FlowTune™ software available with the instrument to set the correct process conditions if the actual process
conditions differ from the conditions for which the instrument is set (see Changing fluid set).

Although EL-FLOW® Select instruments have excellent temperature stability, the best accuracy is achieved when
temperature gradients across the instruments are avoided. Make sure that the gas temperature matches the ambient
temperature as good as possible and mount the instruments on a rigid (heat conducting) surface.

EL-FLOW® Select instruments handle pressure shocks in the system well, but are not insensitive to pressure fluctuations.
For optimum control stability, provide a stable (pressure controlled) inlet pressure with sufficient buffer volume between
the pressure regulator and the instrument and avoid installing multiple instruments or control valves in close proximity to
another with small volume piping in between.

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3.3.1 Changing fluid set


Optionally, EL-FLOW® Select instruments can provide Multi Fluid/Multi Range functionality (MFMR;
available if and as specified at ordering time). If MFMR is enabled, this is indicated in the lower left
corner of the serial number label.

MFMR enabled instruments are calibrated ex factory for a number of standard measuring ranges, which can be configured
for use with different fluids. Defining fluids and ranges and selecting the active fluid can be done via RS-232 with
FlowTune™.

FlowTune™ provides the following key functionality:

· Definition and storage of up to eight different fluids in the instrument


· Storing fluid properties for any gas
· Changing inlet- and/or outlet pressure based on actual process
conditions
· Re-ranging the full scale (FS) flow rate within the instrument's
supported flow range
· Changing control speed per fluid set for faster or slower (smoother)
flow control

MFMR functionality is available for the full temperature and pressure range of the instrument. FlowTune™ checks the
changes for the following limitations:

· Rangeability of the flow sensor for the selected fluid


· Rangeability of the control valve for the selected fluid
· Accuracy indication for the given flow range
· Compatibility of selected gases with the used sealing materials (see Sealing material compatibility)
· Limitations to the operating conditions

After all limitation checks are passed, the entered properties are stored in the instrument, including the required controller
settings. When switching to another fluid set, controller settings are automatically adjusted to the new process conditions,
so there is no need to change PID controller settings manually.

The FlowTune™ software and the associated documentation can be downloaded from the product pages on the Bronkhorst
website: www.bronkhorst.com/products

To connect with FlowTune™, use RS232 communication via the 9-pin D-sub connector. In case a connection cannot be
established, use the power-up functionality of the multifunctional switch to switch to configuration mode and enable
RS232 communication.
After configuring the required parameters, remember to return the instrument to the original communication mode.

It is advised to use FlowTune™ only in a non-operational environment. FlowTune™ will force the instrument to Valve Safe
State as soon as the connection is made. Be sure to close communication between FlowTune™ and the instrument
properly, to restore the normal operating mode.

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3.4 Valve Safe State


When a controlling instrument is not powered or cannot communicate with the fieldbus network (if applicable), the control
valve automatically returns to its default state (also called Safe State), which is closed for a 'normally closed' valve (n/c) and
fully open for a 'normally open' valve (n/o). Taking into account the typical process conditions under which the instrument
is used (such as the processed media and ambient conditions; see also <%TARGETTITLE%>), the default state is generally
considered safe.

Check the serial number label or the technical specifications to see which valve type is used on your instrument (if
applicable).

3.5 Manual controls


On top of the housing, the instrument is equipped with two LED indicators and a multifunctional
switch, which can be used to monitor the instrument visually and start several functions manually.

3.5.1 LED indications


The LEDs on top of the instrument indicate the operational state. The meaning of some indications depends on the specific
fieldbus interface of the instrument (if installed).

• (green) Mode: operation mode indication


• (red) Error: error/warning messages

The tables below list the different LED indications:

• Green
Pattern Time Indication
off continuous Power off or program not running
on continuous Normal operation mode
short flash 0.1 sec on, No communication, valves are in safe/default state
2 sec off
blink 0.2 sec on, Special function mode; the instrument is busy performing a special function
0.2 sec off
long flash 2 sec on, Configuration mode; the 9-pin D-sub connector is set for RS-232 communication
0.1 sec off (ProPar) at 38400 Baud

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• Red
Pattern Time Indication
off continuous No error
on continuous Critical error; the instrument needs servicing before it can be used
short flash 0.1 sec on, FLOW-BUS Node occupied: re-install instrument
2 sec off PROFIBUS DP No data exchange between master and slave (automatic recovery)
Modbus Data is being received or transmitted
DeviceNet™ Minor communication error
EtherCAT® Instrument is not in OP mode
PROFINET No application relation established
blink 0.2 sec on, FLOW-BUS Waiting for communication
0.2 sec off PROFIBUS DP Not used
Modbus Not used
DeviceNet™ No bus power
EtherCAT® Not used
PROFINET Not used

long flash 2 sec on, FLOW-BUS Not used


0.1 sec off PROFIBUS DP Requested parameter not available
Modbus Not used
DeviceNet™ Serious communication error; manual intervention needed
EtherCAT® Configuration error
PROFINET Configuration error (e.g. a requested parameter is not available)

• Green and • red (alternating)


Pattern Time Indication
slow wink 1 sec on, Alarm indication; minimum/maximum alarm, power-up alarm, limit reached or batch
1 sec off size reached
normal wink 0.2 sec on, Wink mode; by sending a command to the Wink parameter, the instrument flashes its
0.2 sec off LEDs to indicate its physical location
fast wink 0.1 sec on, Selected action started (after releasing the multifunctional switch)
0.1 sec off

DeviceNet™ instruments have different LED indications, that replace the standard indications described in this section (see
further).

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3.5.1.1 Interface status


Instruments with an EtherCAT® or PROFINET interface are equipped with a third LED (bi-color; green and red), to indicate the
status of the communication interface. This Status LED can give the following indications:

Pattern Time EtherCAT® PROFINET

• off continuous Power off or initializing Interface not (yet) started

• on, green continuous Normal operation Normal operation, application relation


established with I/O controller

•greenblinking, 0.2 sec on,


0.2 sec off
Pre-operational Initializing

• blinking, red 0.2 sec on,


0.2 sec off
Invalid state change Link status OK, no application relation
with I/O controller

•redsingle flash, 0.2 sec on,


1 sec off
Invalid configuration n/a

•reddouble flash, 0.2 sec on,


0.2 sec off,
Communication timeout (e.g.
communication cable disconnected)
n/a

0.2 sec on,


1 sec off

• on, red continuous n/a No link

Ethernet indicators
RJ-45 connection sockets on instruments with a EtherCAT® or PROFINET interface have two integrated LED indicators, with
standard Ethernet functionality:

 Amber: Ethernet speed


 Green: Ethernet link/activity

3.5.1.2 DeviceNet™ indications


DeviceNet™ instruments have two bi-color LEDs (green/red) to indicate network and module status. The indications below
replace the standard LED indications:

• //• (green/red) Network status (NET; left)


• • (green/red) Module status (MOD; right)

The tables below list the different LED indications:

Network status
Pattern Time Indication

• off continuous Power off or offline

• on, green continuous Online , connected, link OK

•green
blinking, 0.5 sec on,
0.5 sec off
Online, not connected; the instrument is online but has no connections to other
nodes or is not allocated to a master

• blinking, red 0.5 sec on,


0.5 sec off
Connection timed out

• on, red continuous Critical link failure; the device cannot connect to the network

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Module status
Pattern Time Indication

• off continuous No power

• on, green continuous Normal operation mode

•green
blinking, 0.5 sec on,
0.5 sec off
Device is in standby mode or configuration is missing, incomplete or incorrect

• /• alternating 0.5 sec green,


0.5 sec red
Self test mode

• on, red continuous Critical error; the instrument needs servicing before it can be used

3.5.2 Multifunctional switch


Some special functions of the instrument can be started manually using the multifunctional switch near the indication
LEDs. These functions are available in analog as well as in digital operation mode.

3.5.2.1 Normal operating functions


· In order to access these functions, press and hold the switch while the instrument is in normal operation mode (green
LED glowing).
· As long as the switch is held, the LEDs show a repeating sequence of patterns, where each pattern indicates a function.
· All indications in this sequence are continuous.
· Each pattern is shown for a number of seconds; in the table below the column Hold time indicates the time frame within
the sequence where the LEDs show the associated pattern.
· To start a function, release the switch when the LEDs show the pattern of the required function.


(green)

(red) Hold time Function
off off 0…1 sec No action
off off 1…4 sec 1. In case of a min/max alarm: reset alarm
2. FLOW-BUS: Auto-install to bus - lets instrument obtain free node address if
configured node address is occupied
Note: min/max alarm (if any) has to be reset before auto install can be performed.
off on 4…8 sec Reset instrument; clear all warnings and error messages and restart the instrument
on off 8…12 sec Auto-zero; re-adjust the zero-point of the instrument (flow meters/controllers only)
on on 12…16 sec Enable FLASH mode for firmware update:
· the instrument shuts down and both LEDs are switched off
· at the next power-up, the instrument will be active again

See Adjusting zero point for background information and instructions on how to adjust the zero point of an instrument.
Never perform a zeroing procedure before having taken notice of the instructions.

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3.5.2.2 Power-up functions


· In order to access these functions, press and hold the switch while powering up the instrument.
· As long as the switch is held, the LEDs show a repeating sequence of patterns, where each pattern indicates a function.
· All indications in this sequence are flashing (0.2 sec on, 0.2 sec off).
· Each pattern is shown for a number of seconds; in the table below the column Hold time indicates the time frame within
the sequence where the LEDs show the associated pattern.
· To start a function, release the switch when the LEDs show the pattern of the required function.


(green)

(red) Hold time Function
off off 0…4 sec No action
off on 4…8 sec Restore factory settings (except communication settings)
on off 8…12 sec FLOW-BUS Auto install to bus; let the instrument obtain a free node address
from the FLOW-BUS system
Other protocols No action
on on 12…16 sec Activate configuration mode
· The 9-pin D-sub connector is set to RS-232 communication (ProPar) at baud rate
38400
· In configuration mode, the green LED blinks (2 seconds on, 0.1 second off)
· Configuration mode remains active after powering-down and can be deactivated
by selecting this function again at the next start-up

3.5.2.3 Control mode - readout/change


Reading control mode
· By briefly pressing the switch 2 times with intervals of up to 1 second in normal operation mode, the instrument shows
its current control mode with a series of consecutive LED indication patterns.
· The number of flashes corresponds to the current value of parameter Control Mode (see Special parameters).

Step Pattern Indication


1. Green • • number of flashes indicates the tens of the parameter value
2. Red • • number of flashes indicates the units of the parameter value

Examples:
· for value 1 (control mode 'Analog input'), the green LED will flash 0 times and the red LED 1 time
· for value 22 (control mode 'Valve Safe State'), the green and red LED will each flash 2 times

Changing control mode


· By briefly pressing the switch 4 times with intervals of up to 1 second in normal operation mode, the instrument enters a
state in which the control mode can be changed.
· This is done in 2 steps, each represented by a LED indication pattern (green or red; see table below).
· The number of flashes corresponds to the available values of parameter Control Mode (see Special parameters).
· At the start of each step, the according LEDs starts flashing fast (0.1 second on, 0.1 second off). By pressing and holding
the switch, the associated action is started and the flashing slows (05. seconds on, 0.5 seconds off).

Step Pattern Maximum Action


flash
count
1. Green • • 2 set tens of parameter value
2. Red
• • 9 set units of parameter value

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To execute a step, follow these instructions:


· Press and hold the switch (flashing slows)
· To select value 0 (zero), release the switch within 1 second, otherwise:
· Count the number of LED flashes
· Release the switch when the required value is reached
· In case you lose count, keep the switch pressed and wait until the flash count reaches its maximum and restarts

On completion of step 1, the instrument automatically advances to step 2. When both steps have been completed, the
instrument returns to its normal operation mode.
If the switch is not pressed within 60 seconds after starting a step, all changes are canceled and the instrument returns to its
normal operation mode.

Note that this procedure also sets the default control mode of the instrument (contrary to changing the control mode
digitally).

3.5.2.4 Network settings - readout/change


Reading network settings
· By briefly pressing the switch 3 times with intervals of up to 1 second in normal operation mode, the instrument shows
its current node address and baud rate with a series of consecutive LED indication patterns:

Step Pattern Indication


1. Green
• • number of flashes indicates the tens of the node address

2. Red • • number of flashes indicates the units of the node address


3. Green and red
(simultaneous)
• • number of flashes indicates the baud rate

Examples:
· for node address 35, the green LED will flash 3 times and the red LED 5 times
· for node address 116, the green LED will flash 11 times and the red LED 6 times

On DeviceNet™ the node address is called MAC ID.

The number of flashes for the baud rate indication is associated with the following baud rates:

Number of Baud rate


flashes
(index) FLOW-BUS Modbus PROFIBUS DP DeviceNet™ EtherCAT® PROFINET
0 automatically
detected
1 187500 9600 9600 125000 100000000 100000000
2 400000 19200 19200 250000
3 38400 45450 500000
4 56000 93750
5 57600 187500
6 115200 500000
7 128000 1500000
8 256000 3000000
9 6000000
10 12000000

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Changing network settings


· By briefly pressing the switch 5 times with intervals of up to 1 second in normal operation mode, the instrument enters a
state in which the node address and baud rate can be changed (non-Ethernet based protocols only; for Ethernet based
protocols (EtherCAT®, PROFINET), network parameters are configured by the fieldbus master and cannot be set on the
instrument).
· Changing network parameters with the multifunctional switch is done in 3 steps, each represented by a LED indication
pattern (see table below).
· At the start of each step, the according LED(s) start(s) flashing fast (0.1 second on, 0.1 second off). By pressing and holding
the switch, the associated action is started and the flashing slows (05. seconds on, 0.5 seconds off).

Step Pattern Maximum Action


flash
count
1. Green • • 12 set tens of node address
2. Red
• • 9 set units of node address
3. Green and red
(simultaneous)
• • 10* set baud rate index (number of flashes)

*) maximum count depends on the supported baud rates of the fieldbus. See the baud rate table above for supported baud
rates and associated indexes.

To execute a step, follow these instructions:


· Press and hold the switch (flashing slows)
· To select value 0 (zero), release the switch within 1 second, otherwise:
· Count the number of LED flashes
· Release the switch as soon as the required value is reached
· In case you lose count, keep the switch pressed and wait until the flash count reaches its maximum and restarts

On completion of a step, the instrument automatically advances to the next step. When all required steps have been
completed, the instrument returns to its normal operation mode.
If the switch is not pressed within 60 seconds after starting a step, all changes in the previous steps are cancelled and the
instrument returns to its normal operation mode.

3.5.3 Rotary switches


If the instrument is equipped with a fieldbus interface, it also has 2 or 3 rotary switches (depending on the specific interface
type).

Using the MSD and LSD switches, the required node address of the instrument can be selected, in the
range from 1 to 99. MSD (Most Significant Digit) sets the tens, LSD (Least Significant Digit) sets the units;
in the image to the right the address is set to 63 (note that the actual appearance and orientation of the
switches can differ from the image).

If both switches are set to 0, the node address is set by the according digital parameter (see section
Network configuration).

The switches can be adjusted using a small flat blade screwdriver.

On FLOW-BUS and Modbus instruments, the rotary switches only set the node address for communication through the
dedicated fieldbus connector (if present). If the instrument is configured for RS-485 communication (FLOW-BUS or
Modbus) through the 9-pin D-sub connector, use the appropriate digital parameter to set the node address (see section
Network configuration).

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DeviceNet™
On DeviceNet™ instruments, the MSD switch provides a smaller range (0-6) and a 'P' option. With this option, the node
address is set according to the digital parameters (instead of by setting both switches to 0).

DeviceNet™ instruments have a third switch, for setting the baud rate:

Data rate Baud rate


1 125000 (default)
2 250000
5 500000
P Programmable

With the 'P' option, the baud rate is set by the according digital parameter

EtherCAT®
Bronkhorst® instruments with an EtherCAT® interface have 3 rotary switches, with which the EtherCAT® Second Address can
be set in the range of 0 – 4095 (0xFFF). This value is copied to the Configured Station Alias register (address 0x0012:0x0013)
at instrument start-up.

3.6 Communication
The following table lists the supported communication modes of the EL-FLOW® Select:

Connection Type Communication standard Fieldbus/protocol


9-pin D-sub Analog 0…5Vdc n/a
0…10Vdc
0…20mA
4…20mA
Digital RS232 ProPar
RS485 FLOW-BUS
Modbus
Fieldbus specific Digital RS485 FLOW-BUS
Modbus
PROFIBUS DP
DeviceNet™
Ethernet PROFINET
EtherCAT®

The communication standards (analog and digital) and fieldbus interface (if applicable) are specified at ordering time, i.e.:
· In analog mode, the instrument is set to the specified voltage/current range
· The dedicated fieldbus connection only provides the specified fieldbus interface

Using analog and digital interfaces simultaneously


The instrument can be monitored and operated via the analog and a digital interface simultaneously, but it only accepts a
setpoint from one of both (this is called the control mode; see Special parameters for more information). In analog mode,
the analog input and output signals are translated to the digital setpoint and measure parameter respectively. The default
control mode (analog or digital) is determined at ordering time.

3.6.1 Analog operation


With analog operation the following signals are available:

· output signal: measured value


· input signal: setpoint (controller only)

Setpoints below 2% of the full scale will be interpreted as 0%.

The analog interface type that is installed on the 9-pin D-sub connector can be found in the model key of the instrument.

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3.6.2 Digital operation (RS232)


Digital operation via RS-232 or fieldbus (RS-485) adds extra features to the instrument, such as:

· Direct reading with a readout/control module or host computer


· Diagnostics
· Multi-fluid functionality (up to 8 fluids, if ordered; see Fluid set)
· Device identification
· Adjustable minimum and maximum alarm limits (see Alarms)
· (Batch) counter

Make sure that the instrument’s baud rate matches the baud rate of the master/application, otherwise no communication
can be established. See section Network configuration for changing baud rate, node address and parity setup.

For RS232 communication, the maximum cable length is 10 m for baud rates up to 38400 Baud. For higher baud rates,
use cable lengths of maximum 3 m.

· If the 9-pin D-sub connector is set for RS-485 communication, the instrument will not respond when connected to an
RS-232 configuration. In that case, use the power-up functionality of the multifunctional switch to enter configuration
mode and enable RS-232 communication.
· After configuring the required parameters, use the same procedure to leave configuration mode and restore the original
communication settings (otherwise, configuration mode remains enabled after power down).

For more information about communication through the RS232 interface, consult the RS232 manual (document no.
9.17.027).

3.6.2.1 FlowDDE
Digital Bronkhorst® instruments can be operated via RS-232 using the Bronkhorst® FlowDDE server application. Dynamic
Data Exchange (DDE) provides a basic level of inter process communication between Windows applications. Together with a
client application, either self-made or with a third party SCADA program, it is possible to create an easy way of data
exchange between the flow meter/controller and a Windows application. For instance, a cell in a Microsoft Excel
spreadsheet can be linked to the measured value of an instrument; FlowDDE updates the cell automatically when the
measured value changes.

FlowDDE uses specific parameter numbers for communicating with the instrument. A DDE parameter number is a unique
number in a special FlowDDE instruments/parameter database and not the same as the parameter number from the process
on an instrument. FlowDDE translates the node-address and process number to a channel number.

DDE-client applications communicate with the FlowDDE server by using DDE messages. Before messages can be exchanged,
a DDE link has to be made. A DDE link consists of three parts: the server, the topic and an item. For separation the characters
'|' and '!' may be used, so a DDE link in e.g. Microsoft Excel becomes: Server|Topic!Item.

For standard instrument parameters and the FlowDDE server, these are:

· Server: FlowDDE or FlowDDE2


· Topic: ‘C(X)’ for channel number X
· Item: ‘P(Y)’ for parameter number Y

An example of a DDE link in a Microsoft Excel cell is =FlowDDE|’C(1)’!’P(8)’ to read parameter 8 of channel 1.

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When not using FlowDDE for communication with the


instrument, parameters are addressed by:
· Node address of the instrument
· Process number on the instrument
· Parameter number on the instrument

See section Digital parameters for more information about


instrument parameters.

For more information about FlowDDE, including setting up a DDE link, consult the FlowDDE Manual (document no.
9.17.067) or the help file in the application.

3.6.2.2 Software (DDE applications)


Examples of free Bronkhorst® DDE client applications: FlowPlot and FlowView. Other software programs (third party)
supporting DDE are for example MS-Office, LabVIEW, InTouch and Wizcon.

Bronkhorst® software applications 'FlowView' (left) and 'FlowPlot' (right)

FlowDDE and other Bronkhorst® applications are available on the support CD or can be downloaded from the product
pages on the Bronkhorst website: www.bronkhorst.com/products

3.6.3 Digital fieldbus operation (RS485)


The following optional fieldbuses are available for EL-FLOW® Select instruments. For all mentioned fieldbus systems, except
FLOW-BUS, instruments act as slaves on the master/slave bus system. There is no mutual communication between slaves,
only between master and slave.

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FLOW-BUS
Digital Bronkhorst® instruments can be monitored and operated via RS-232 using the free FlowWare software tools for
Windows. These tools provide a graphical interface to the ProPar protocol (used by FLOW-BUS), for monitoring and
changing instrument parameters.

The FlowWare toolkit provides functionality for monitoring and operating digital instruments (FlowPlot, FlowView) and
selection of the active fluid and configuration of the fieldbus connection (if applicable). For instruments that support the
definition and use of multiple fluids FlowTune™ can be used to define and store fluids in the instrument and select the
active fluid.

Digital instrument parameters are made accessible by FlowDDE, a Dynamic Data Exchange server (DDE) that handles
communication between the instrument and (dedicated) client software in Windows (e.g. FlowPlot). FlowDDE can also be
used by other client applications, such as Microsoft Office or custom made software, built with third party development
software like LabVIEW or a SCADA platform.

The FlowWare tools and associated documentation can be downloaded from the product pages on the Bronkhorst website:
www.bronkhorst.com/products

FlowWare can only be used if the 9-pin D-sub (power) connector is configured for RS232 communication. If necessary , use
the power-up functionality of the multifunctional switch to switch to configuration mode and enable RS232
communication.
After configuring the required parameters, remember to leave configuration mode and restore the original
communication settings (otherwise, configuration mode remains enabled after power down).

Modbus
Instruments in a Modbus system can be monitored and operated using third party software as a master device, such as
LabVIEW, ModScan, or a Modbus PLC.

PROFIBUS-DP
Instruments in a PROFIBUS DP system can be monitored and operated using third party software as a master device, such as
TIA Portal (by Siemens).

To configure a device, a so-called GSD file (General Station Description) has to be loaded into the software. The GSD file
contains all necessary configuration information to operate the device in a PROFIBUS DP system, including all available
operating parameters with their data types.

A GSD file for Bronkhorst® instruments can be downloaded from the product pages on the Bronkhorst website:
www.bronkhorst.com/products

DeviceNet™
Instruments in a DeviceNet™ system can be monitored and operated using third party software as a master device, such as
TIA Portal (by Siemens).

To configure a device, a so-called EDS file (Electronics Data Sheet) can be loaded into the software. The EDS file contains all
necessary configuration information to operate the device in a DeviceNet™ system, including communication and network
configuration, and all available operating parameters with their data types.

An EDS file for Bronkhorst® instruments can be downloaded from the product pages on the Bronkhorst website:
www.bronkhorst.com/products

EtherCAT®
Instruments in an EtherCAT® system can be monitored and operated using third party software as a master device, such as <
%BRANDNAME_SYCON%> (by Hilscher GmbH).

To configure a device, a so-called ESI file (EtherCAT® Slave Information) can be loaded into the software. The ESI file contains
all necessary configuration information to operate the device in a EtherCAT® system, including communication and network
configuration, and all available operating parameters with their data types.

An ESI file for Bronkhorst® instruments can be downloaded from the product pages on the Bronkhorst website:
www.bronkhorst.com/products

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PROFINET
Instruments in a PROFINET system can be monitored and operated using third party software as a master device, such as TIA
Portal (by Siemens).

To configure a device, a so-called GSDML file (General Station Description Markup Language) can be loaded into the
software. The GSDML file contains all necessary information, in XML format, to operate the device in a PROFINET system,
including communication and network configuration, and all available operating parameters with their data types.

A GSDML file for Bronkhorst® instruments can be downloaded from the product pages on the Bronkhorst website:
www.bronkhorst.com/products

3.7 Adjusting zero point


The zero point (the signal that corresponds to zero flow) of a Bronkhorst® flow meter/controller is factory adjusted at
approximately 20 °C and atmospheric pressure, with the instrument in an upright position. If the ambient conditions or
mounting position are significantly different, the instrument might detect a flow when actually there is none. In that case,
the instrument needs to be adapted to the new conditions by re-adjusting the zero point.

Before zeroing, prepare the instrument as follows:

1. Make sure the ambient conditions match those of the operating environment
2. Pressurize the instrument with the operational media according to the process conditions
3. Power up the instrument
4. Allow the instrument to warm up and stabilize for at least 30 minutes
5. Block the flow through the instrument, by closing a valve immediately after the instrument outlet and/or capping
outlet connectors

The zero point may be re-adjusted digitally (via RS232 or fieldbus) or manually, using the multifunctional switch. Regardless
of the preferred method, once started, the zeroing procedure itself takes approximately 10 seconds to complete (longer if
the output signal is unstable).

3.7.1 Using multifunctional switch


To start the built-in autozero function with the multifunctional switch, follow these instructions:

1. Change the setpoint of the instrument to 0 (zero)


2. Press and hold the multifunctional switch. After 4 seconds, the red LED • starts glowing for 4 seconds, after which the

green LED starts glowing
3. At that moment (which is after 8 to 12 seconds), release the switch

The green LED starts to blink fast, indicating that the autozero function is being performed. On (successful) completion, the
green LED starts to glow continuously, while the output signal is 0% (parameter Measure = 0).

3.7.2 Via digital communication


FlowPlot provides an easy way to adjust the zero point of an instrument via RS-232; the Auto zero function automatically
performs the procedure described here

To adjust the zero point using digital communication, set parameter values in the following sequence (see section Digital
parameters for more information about instrument parameters):

Sequence # Parameter Value Action


1 Setpoint 0 stop flow (close control valve)
2 Init Reset 64 unlock secured parameters
3 Control Mode 9 enable calibration mode
4 Calibration Mode 0 reset calibration mode
5 Calibration Mode 9 start zeroing

The green LED starts to blink fast, indicating that the zeroing procedure is being performed. On completion, the green LED
starts to glow continuously, while the output signal is 0% (parameter Measure = 0). At the same time, parameter Control Mode
returns to its initial value. If the procedure is successful, parameter Calibration Mode changes to 0 (idle). If the procedure fails,
Calibration Mode changes to 255.

After performing the procedure, remember to set parameter Init Reset to value 0 to lock secured parameters

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4 Digital parameters
Each instrument is controlled internally by a number of digital parameters, most of which can only be accessed using digital
communication. Each communication protocol uses its own methods for communicating with instruments and accessing
parameters.

4.1 General
This section describes the most commonly used parameters for digital operation of the EL-FLOW® Select. Descriptions are
grouped by category in tables as shown below:

Type Access Range FlowDDE FLOW-BUS Modbus


[type] RW  [x]…[y] [DDE par] [Pro]/[Par] [address]/[register]

In this manual, parameter names are printed in italics (reverted to normal where embedded in italics, like in this tip).

Type
Unsigned char 1 byte unsigned integer (0…255)
Unsigned int 2 byte unsigned integer, MSB first (0…65535)
Unsigned long 4 byte unsigned integer, MSB first (0…4294967295)
Float 4 byte floating point, IEEE 32-bit single precision, MSB first
Unsigned char [x] x byte array (text string)

Access
R Parameter value can be read
W Parameter value can be written
 Parameter is secured and only accepts values if parameter Init Reset is set to 'unlocked' first

Range
Some parameters only accept values within a certain range:
[x] Minimum value of the range
[y] Maximum value of the range

FlowDDE
Parameter number within FlowDDE

FLOW-BUS
Within the FLOW-BUS protocol (ProPar when using RS-232 communication), parameters are identified by a unique
combination of a process number and a parameter number:
[Pro] Process number
[Par] Parameter number

Consult the RS-232 manual (document no. 9.17.027) for detailed information.

Modbus
In the Modbus protocol, parameters are accessed by specifying their unique decimal register number or corresponding PDU
address (Protocol Data Unit). The PDU address is the hexadecimal translation of the register number minus 1, e.g. register
number 1 corresponds to PDU address 0x0000, register number 11 corresponds to PDU address 0x000A:
[address] Hexadecimal PDU address
[register] Decimal register number

Modbus address blocks are two bytes big. Larger data types use up to 8 subsequent address blocks, resulting in a
maximum variable length of 16 bytes. Values longer than the maximum length are truncated.

Other interface protocols


Consult the specific fieldbus manual for accessing parameters using fieldbus communication (see Documentation).

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4.2 Special parameters


Init Reset
Type Access Range FlowDDE FLOW-BUS Modbus
Unsigned char RW 82/64 7 0/10 0x000A/11

Init Reset is used to unlock secured parameters (marked with a  symbol) for writing. It supports the following values:

Value Description
64 unlocked, secured parameters can be read and written to
82 locked, secured parameters are read-only

At power-up, Init Reset is always set to ‘Locked’ (value 82).

Reset
Type Access Range FlowDDE FLOW-BUS Modbus
Unsigned char R 0…7 114 115/8 0x0E68/3689

This parameter is used to reset the program, counter or alarms.

Value Description
0 No reset
1 Reset counter
2 Reset alarm
3 Reset counter
4 Reset and disable counter
5 Reset firmware program (soft reset)
6 Reset Alarm info error bit
7 Reset Alarm info warning bit

The Reset parameter may be disabled by Reset Alarm Enable or Reset Counter Enable. Make sure the value is accepted
by sending value 0 first.

Wink
Type Access Range FlowDDE FLOW-BUS Modbus
Unsigned char [27] W 0…9* 1 0/0 0x0000/1

Sending any text string value between 1 and 9 to this parameter makes the indication LEDs (if present) blink for a couple of
seconds. This can be useful in order to identify a specific device in a large fieldbus network.

*) Modbus only supports value 14592

Control Mode
Type Access Range FlowDDE FLOW-BUS Modbus
Unsigned int RW 0…255 12 1/4 0x0024/37

Control Mode is used to select different control modes of the instrument and determines from which source(s) it accepts a
setpoint. The following control modes are available:

Value Mode Instrument action Setpoint source


0 BUS/RS232 Controlling Fieldbus/RS-232
1 Analog Input Controlling Analog input
2 FLOW-BUS Slave Acting as slave instrument on FLOW-BUS RS-485 only: FLOW-BUS
master output x Slave
Factor/100%
3 Valve Close Controller disabled, valve closed
4 Controller Idle Controller disabled, valve frozen in current position

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Value Mode Instrument action Setpoint source


7 Setpoint 100% Controlling, setpoint fixed to 100%
8 Valve Fully Open Controller disabled, valve fully opened
9 Calibration Mode Calibration mode enabled
(factory only)
10 Analog Slave Acting as slave of other instrument in analog mode Analog Input x Slave
Factor/100%
12 Setpoint 0% Controlling, setpoint fixed to 0%
13 FLOW-BUS Acting as slave of other instrument on FLOW-BUS, slave RS-485 only: FLOW-BUS
Analog Slave factor is set by analog input signal master output x Analog Input
18 RS232 Controlling, safe state deactivated Fieldbus/RS-232
20 Valve Steering Controller disabled, setpoint redirected to Valve output
21 Analog Valve Controller disabled, analog input redirected to Valve output
Steering
22 Valve Safe State Force instrument in safe state

Immediately after power-up, Control Mode is set to 'Analog input’ or ‘BUS/RS232’ automatically, depending on the (requested)
default setting for analog or digital operation. If Control mode is set to value 0, 1, 9 or 18, the instrument returns to its
default control mode at the next power-up or reset. Other values are retained after power-up or reset.

4.2.1 Default control mode


IO Status
Type Access Range FlowDDE FLOW-BUS Modbus
Unsigned char RW  0…255 86 114/11 0x0E4B/3660

The instrument is set to accept a setpoint from either an analog or a digital source. Although this setting can be changed
with parameter Control Mode, the instrument usually returns to its default control mode at every power-up or reset. The
default control mode can be set with parameter IO Status; to change it, use the procedures as described below.

Changing from digital operation to analog operation:


1. Set parameter Init Reset to 64 (unlocked)
2. Read parameter IO Status
3. Add 64 to the read value
4. Write the new value to parameter IO Status
5. Set parameter Init Reset to 82 (locked)

Changing from analog operation to digital operation:


1. Set parameter Init Reset to 64 (unlocked)
2. Read parameter IO Status
3. Subtract 64 from the read value
4. Write the new value to parameter IO Status
5. Set parameter Init Reset to 82 (locked)

The procedures described above do not change the value of parameter Control Mode directly. To apply the new default
control mode immediately, change the value of parameter Control Mode manually or reset or restart the instrument.

4.3 Measurement and control


Measure
Type Access Range FlowDDE FLOW-BUS Modbus
Unsigned int R 0…41942 8 1/0 0x0020/33

This parameter indicates the flow metered by the instrument. The value of 32000 corresponds to 100%, the maximum
measured value output is 131.07%, which translates to 41942.

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Setpoint
Type Access Range FlowDDE FLOW-BUS Modbus
Unsigned int RW 0…32767 9 1/1 0x0021/34

This parameter is used to set the required flow rate for the controller. Within the setpoint range, value 32000 corresponds to
100%

To convert Measure and Setpoint to actual volume flows, use parameters Capacity and Capacity Unit (see Fluid set)

Temperature
Type Access Range FlowDDE FLOW-BUS Modbus
Float R -250…500 142 33/7 0xA138…0xA139/41273…41274

This parameter returns the internal temperature in the instrument housing in °C, which approximates the actual media
temperature.

Pressure
Type Access Range FlowDDE FLOW-BUS Modbus
Float RW 0…3.4E+38 143 33/8 0xA140…0xA141/41281…41282

In case an external pressure sensor is connected, this parameter returns the actual system pressure in bar(a).
If there is no external pressure sensor, the default value of this parameter is equal to parameter Inlet pressure.

4.3.1 Advanced measurement and control


Fmeasure
Type Access Range FlowDDE FLOW-BUS Modbus
Float R -3.4E+38… 205 33/0 0xA100…0xA101/ 41217…41218
3.4E+38

Floating point variant of Measure. Fmeasure shows the measured value in the capacity unit for which the instrument is set.
The instrument uses parameters Capacity, Capacity 0%, Capacity Unit and Sensor Type to calculate Fmeasure.

Fsetpoint
Type Access Range FlowDDE FLOW-BUS Modbus
Float RW 0…3.4E+38 206 33/3 0xA119…0xA11A/ 41241…41242

Floating point variant of Setpoint. Fsetpoint shows the setpoint in the capacity unit for which the instrument is set. Like
Fmeasure, Fsetpoint is dependent of Capacity, Capacity 0%, Capacity Unit and Sensor Type.

Setpoint Slope
Type Access Range FlowDDE FLOW-BUS Modbus
Unsigned int RW 0…30000 10 1/2 0x0022/35

The value of this parameter represents the time it would take to adjust the setpoint if it were changed from 0 to 100%. This
feature can be used to smooth 'nervous' controller behavior, e.g. to reduce setpoint overshoot or undershoot.
The supported range corresponds to 0…3000 seconds. Default value = 0.

Example:
If Setpoint Slope = 100 it will take 10 seconds to adjust the setpoint if it is changed from 0 to 100%. A setpoint change of 20%
will take (20%/100%)*10 seconds = 2 seconds.

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Analog Input
Type Access Range FlowDDE FLOW-BUS Modbus
Unsigned int R 0…65535 11 1/3 0x0023/36

This parameter contains a digital translation of the analog input signal (if applicable).

Valve Output
Type Access Range FlowDDE FLOW-BUS Modbus
Unsigned long RW 0… 55 114/1 0xF208…0xF209/61961…61962
16777215

This parameter represents the controller output signal for control valve operation.

4.4 Device identification


User Tag
Type Access Range FlowDDE FLOW-BUS Modbus
Unsigned char[16] RW - 115 113/6 0xF130…0xF137/ 61745…61752

With this parameter, the instrument can be given a custom tag name, with a maximum of 16 characters.

Customer Model
Type Access Range FlowDDE FLOW-BUS Modbus
Unsigned char[16] RW  - 93 113/4 0xF120…0xF127/ 61729…61736

This parameter is used to add extra information to the model number information, such as a customer-specific model
number.

Serial Number
Type Access Range FlowDDE FLOW-BUS Modbus
Unsigned char[20] R - 92 113/3 0xF118…0xF11F/ 61721…61728

Instrument serial number for identification.

BHT Model Number


Type Access Range FlowDDE FLOW-BUS Modbus
Unsigned char[35] RW  - 91 113/2 0xF110…0xF117/ 61713…61720

This parameter shows the Bronkhorst® instrument model type information.

Firmware Version
Type Access Range FlowDDE FLOW-BUS Modbus
Unsigned char[6] R - 105 113/5 0xF128…0xF12A/ 61737…61739

Revision number of the firmware

Identification Number
Type Access Range FlowDDE FLOW-BUS Modbus
Unsigned char RW  0…255 175 113/12 0x0E2C/3629

Bronkhorst® (digital) device type identification number.

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Device Type
Type Access Range FlowDDE FLOW-BUS Modbus
Unsigned char[6] R - 90 113/1 0xF108…0xF10A/ 61705…61707

Device type information string; this parameter contains an abbreviation referring to the identification number.

4.5 Alarms
Alarm settings are most easily accessible using FlowPlot or FlowView or a Bronkhorst® readout and control unit.

The built-in alarm functionality can be used to handle different alarm types:
· system errors and warnings
· min/max alarms
· response alarms
· batch alarms
· master/slave alarms

The used alarm type can be set with parameter Alarm Mode. When an alarm is activated, the type can be read out using
parameter Alarm Info. An automatic setpoint change can be set using the parameters Alarm Setpoint Mode and Alarm New
Setpoint. It is also possible to set an alarm delay, to prevent overreaction to small disturbances, using parameter Alarm Delay
Time. The methods by which an alarm can be reset are controlled by Reset Alarm Enable.

Alarm Mode
Type Access Range FlowDDE FLOW-BUS Modbus
Unsigned char RW 0…3 118 97/3 0x0C23/3108

Available modes:

Value Description
0 Alarm off
1 Alarm on absolute limits
2 Alarm on limits related to setpoint (response alarm)
3 Alarm at power-up(e.g. after power-down)

(On DeviceNet™ instruments, only modes 0 and 1 are available)

Alarm Info
Type Access Range FlowDDE FLOW-BUS Modbus
Unsigned char R 0…255 28 1/20 0x0034/53

This parameter provides information about the event type(s) that triggered an alarm situation. The value is a bitwise
summation of the issued alarm types; convert the value to binary to see which types are issued. The following alarm types
can be issued:

Bit Value Type Description


0 1 Error Error flag raised
1 2 Warning Warning flag raised
2 4 Minimum alarm Measure < Alarm minimum limit
3 8 Maximum alarm Measure > Alarm maximum limit
4 16 Batch counter alarm Batch counter reached its limit
5 32 · This bit only: Power-up alarm Alarm possibly caused by a power dip
· If combined with bit 2 or 3: Difference between Measure and Setpoint too big
Response alarm
6 64 Master/slave alarm Setpoint out of limits (caused by Slave factor)
7 128 Hardware alarm Hardware error

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Alarm Delay Time


Type Access Range FlowDDE FLOW-BUS Modbus
Unsigned char RW 0…255 182 97/7 0x0C27/3112

This value represents the time in seconds the alarm action will be delayed when an alarm limit has been exceeded. This
value also delays the alarm off action if an alarm limit is no longer exceeded.
Default value = '0'.

Alarm Maximum Limit


Type Access Range FlowDDE FLOW-BUS Modbus
Unsigned int RW 0…32000 116 97/1 0x0C21/3106

Maximum limit for Measure to activate the maximum alarm situation (after Alarm Delay Time). Range 0…32000 represents 0…
100% signal. Alarm Maximum Limit must be greater than Alarm Minimum Limit.
Default value: 0.

Alarm Minimum Limit


Type Access Range FlowDDE FLOW-BUS Modbus
Unsigned int RW 0…32000 117 97/2 0x0C22/3107

Minimum limit for Measure to activate the minimum alarm situation (after Alarm Delay Time). Range 0…32000 represents 0…
100% signal. Alarm Minimum Limit must be smaller than Alarm Maximum Limit.
Default value: 0.

Alarm Setpoint Mode


Type Access Range FlowDDE FLOW-BUS Modbus
Unsigned char RW 0…1 120 97/5 0x0C25/3110

Specifies whether or not to change the setpoint after an alarm situation is activated.

Value Description
0 No setpoint change (default)
1 Change setpoint to Alarm new setpoint

Alarm New Setpoint


Type Access Range FlowDDE FLOW-BUS Modbus
Unsigned int RW 0…32000 121 97/6 0x0C26/3111

New (safe) setpoint during an alarm until reset. Range 0…32000 represents 0…100% setpoint.
Default value: 0

Reset Alarm Enable


Type Access Range FlowDDE FLOW-BUS Modbus
Unsigned char RW 0…15 156 97/9 0x0C29/3114

Available reset methods for alarms. Up to 4 different methods can be specified; convert the value to binary to see which
methods are enabled.
Default value: 15 (all bits/methods enabled)

The following methods are supported:

Bit Value Description


0 1 Multifunctional switch
1 2 Externally (deprecated)
2 4 By parameter Reset
3 8 Automatically (when alarm conditions no longer apply)

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4.6 Counter
Counter settings are most easily accessible using FlowPlot or FlowView or a Bronkhorst® readout and control unit.

Counter Mode
Type Access Range FlowDDE FLOW-BUS Modbus
Unsigned char RW 0…2 130 104/8 0x0D08/3337

Available modes:

Value Description
0 Counter off (default)
1 Counting up continuously
2 Counting up until limit reached (set by Counter Limit)

Counter Unit
Type Access Range FlowDDE FLOW-BUS Modbus
Unsigned char[4] RW see table 128 104/7 0xE838…0xE839/59449…59450
below

This parameter contains the name of the counter readout unit.


Counter Unit supports the following values:

Mass Normal volume Standard volume Custom volume


(1.01325 bar(a), 0 °C) (1.01325 bar(a), 20 °C) (Capacity Unit Pressure,
Capacity Unit Type
Temperature)
ug, mg, g, kg uln, mln, ln, uls, mls, ls, ul, ml, l,
mm3n, cm3n, dm3n, m3n mm3s, cm3s, dm3s, m3s mm3, cm3, dm3, m3

Counter Value
Type Access Range FlowDDE FLOW-BUS Modbus
Float RW 0… 122 104/1 0xE808…0xE809/59401…59402
10000000

Current counter value in units selected with parameter Counter Unit.

Counter Limit
Type Access Range FlowDDE FLOW-BUS Modbus
Float RW 0…9999999 124 104/3 0xE818…0xE819/59417…59418

Counter limit/batch size in units selected with parameter Counter Unit.


Default value: 0.

Counter Setpoint Mode


Type Access Range FlowDDE FLOW-BUS Modbus
Unsigned char RW 0…1 126 104/5 0x0D05/3334

Specifies whether or not to change the setpoint after reaching the counter limit.

Value Description
0 No setpoint change (default)
1 Change setpoint to Counter new setpoint

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Counter New Setpoint


Type Access Range FlowDDE FLOW-BUS Modbus
Unsigned int RW 0…32000 127 104/6 0x0D06/3335

New (safe) setpoint when a counter limit is reached until reset. Range 0…32000 represents 0…100% setpoint.
Default value: 0

Reset Counter Enable


Type Access Range FlowDDE FLOW-BUS Modbus
Unsigned char RW 0…15 157 104/9 0x0D09/3338

Available reset methods for counters. Up to 3 different methods can be specified. The value is a bitwise summation of the
enabled reset methods; convert the value to binary to see which methods are enabled.
Default value: 7 (bits/methods 0, 1 and 2 enabled)

The following methods are supported:

Bit Value Description


0 1 Micro-switch
1 2 Externally
2 4 By parameter Reset
3 8 Automatically (e.g. when counter value is reset)

4.7 Network configuration


Changes made to the network settings will not be restored by a factory reset.

Default settings
Network configuration is done ex factory as indicated on the serial number label or in the technical specifications. The table
below shows the supported configurations for the available interface protocols (default settings are printed in boldface):

Protocol ProPar FLOW-BUS Modbus PROFIBUS DP DeviceNet™


(RS-232) (RS-485) (RTU/ASCII)
Address 3 3…125 1…247 0…126 0…63
Baud Rate 9600 187500 9600 (autodetect) 125000
19200 400000 19200 9600 250000
38400 38400 19200 500000
57600 56000 45450
115200 57600 93750
230400 115200 187500
460800 128000 500000
256000 1500000
3000000
6000000
12000000
Parity 0 0 0, 1, 2 2 0

Network configuration for EtherCAT® and PROFINET is done automatically via the Ethernet protocol.

Communication via fieldbus connection (RS485)


Use the following parameters to configure the instrument for communication via the fieldbus connection:

Network parameter settings for fieldbus communication can be overruled by the rotary switches (if present).

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Fieldbus 1 Address
Type Access Range FlowDDE FLOW-BUS Modbus
Unsigned char RW  0…255 199 125/10 0x0FAA/4011

Fieldbus 1 Baud Rate


Type Access Range FlowDDE FLOW-BUS Modbus
Unsigned long RW  0…1.0E10 201 125/9 0xFD48…0xFD49/64841…64842

Fieldbus 1 Parity
Type Access Range FlowDDE FLOW-BUS Modbus
Unsigned char RW  0…2 335 125/12 0x0FAC/4013

The following values are supported:

Value Description
0 No parity
1 Odd parity
2 Even parity

Communication via the power supply connection(RS232/RS485)


Use the following parameters to configure the instrument for communication via the 9-pin D-sub (power) connection:

· If the 9-pin D-sub connector is set for RS-485 communication, the instrument will not respond when connected to an
RS-232 configuration. In that case, use the power-up functionality of the multifunctional switch to enter configuration
mode and enable RS-232 communication.
· After configuring the required parameters, use the same procedure to leave configuration mode and restore the original
communication settings (otherwise, configuration mode remains enabled after power down).

Fieldbus 2 Address
Type Access Range FlowDDE FLOW-BUS Modbus
Unsigned char RW  0…255 309 124/10 0x0F8A/3979

Fieldbus 2 Baud Rate


Type Access Range FlowDDE FLOW-BUS Modbus
Unsigned long RW  0…1.0E10 310 124/9 0xFC48…0xFC49/64585…64586

Fieldbus 2 Parity
Type Access Range FlowDDE FLOW-BUS Modbus
Unsigned char RW  0…2 336 124/12 0x0F8C/3981

The following values are supported:

Value Description
0 No parity
1 Odd parity
2 Even parity

4.8 Fluid set


For changing fluid, flow range or operating conditions, using the FlowTune software is strongly advised. FlowTune checks
any changes for compatibility of the process conditions with the instrument. When the parameters described in this section
are changed manually, no such checks are performed, and the instrument output may become disordered or the
instrument may even get damaged if used in conditions the instrument is not suited for. When in doubt, consult your
Bronkhorst representative.

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Fluid Set Index


Type Access Range FlowDDE FLOW-BUS Modbus
Unsigned char RW 0…7 24 1/16 0x0030/49

With this parameter, any of the pre-configured fluids (up to 8) can be selected. Each fluid has its specific (configurable)
properties, such as Fluid Name, Capacity, etc.
Default value: 0 (fluid 1).

Note that the selected value is equal to the fluid number minus 1 (value 0 corresponds to fluid 1, value 1 to fluid 2, etc.)

Fluid Name
Type Access Range FlowDDE FLOW-BUS Modbus
Unsigned char[10] RW  - 25 1/17 0x8188…0x818C/33161…33165

This parameter contains the name of the current fluid.

Capacity
Type Access Range FlowDDE FLOW-BUS Modbus
Float RW  1E-10… 21 1/13 0x8168…0x8169/33129…33130
1E+10

This parameter sets the maximum readout/control value (100%) for the current fluid in readout units corresponding to
Capacity Unit.

Capacity Unit
Type Access Range FlowDDE FLOW-BUS Modbus
Unsigned char[7] RW  see below 129 1/31 0x81F8…0x81FB/33273…33276

Available units:

Mass flow Normal volume flow Standard volume flow Custom volume flow
(1.01325 bar(a), 0 °C) (1.01325 bar(a), 20 °C) (Capacity Unit Type Pressure,
Capacity Unit Type
Temperature)
ug/h, ug/min, ug/s, uln/h, uln/min, uln/s, uls/h, uls/min, uls/s, ul/h, ul/min, ul/s,
mg/h, mg/min, mg/s, mln/h, mln/min, mln/s, mls/h, mls/min, mls/s, ml/h, ml/min, ml/s,
g/h, g/min, g/s, ln/h, ln/min, ln/s, ls/h, ls/min, ls/s, l/h, l/min, l/s,
kg/h, kg/min, kg/s ccn/h, ccn/min, ccn/s, ccs/h, ccs/min, ccs/s, cc/h, cc/min, cc/s,
mm3n/h, mm3n/m, mm3s/h, mm3s/m, mm3s/s, mm3/h, mm3/m, mm3/s,
mm3n/s, cm3s/h, cm3s/m, cm3s/s, cm3/h, cm3/m, cm3/s,
cm3n/h, cm3n/m, cm3n/s, m3s/h, m3s/min, m3s/s m3/h, m3/min, m3/s,
m3n/h, m3n/min, m3n/s, cfh, cfm, cfs
scfh, scfm, scfs,
sccm, slm

Because of the maximum string length (7 characters), some unit names are abbreviated. For instance mm3n/m means
mm3n/min.

Capacity Unit Type Temperature


Type Access Range FlowDDE FLOW-BUS Modbus
Float RW  -273.15… 245 33/10 0xA150…0xA151/41297…41298
3.4E+38

This parameter defines a reference temperature for conversion of the measured mass flow to a volume flow. See also
parameters Capacity Unit and Counter Unit.

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Capacity Unit Type Pressure


Type Access Range FlowDDE FLOW-BUS Modbus
Float RW  0…3.4E+38 246 33/11 0xA158…0xA159/41305…41306

This parameter defines a reference pressure for conversion of the measured mass flow to a volume flow. See also
parameters Capacity Unit and Counter Unit.

4.8.1 Advanced fluid set parameters


Note that the parameters described in this section do not contain any actual measurement values, but only fixed reference
values, which can be used for capacity calculations, etc.

Inlet Pressure
Type Access Range FlowDDE FLOW-BUS Modbus
Float RW  0…3.4E+38 178 113/13 0xF168…0xF169/61801…61802

Inlet pressure of the current fluid in bar(a)

Outlet Pressure
Type Access Range FlowDDE FLOW-BUS Modbus
Float RW  0…3.4E+38 179 113/14 0xF170…0xF171/61809…61810

Outlet pressure of the current fluid in bar(a).

Fluid Temperature
Type Access Range FlowDDE FLOW-BUS Modbus
Float RW  -250…500 181 113/16 0xF180…0xF181/61825…61826

Temperature of the current fluid in °C.

Density
Type Access Range FlowDDE FLOW-BUS Modbus
Float RW  0…3.4E+38 170 33/21 0xA1A8…0xA1A9/41385…41386

Density of the current fluid in kg/m3

Heat Capacity
Type Access Range FlowDDE FLOW-BUS Modbus
Float RW  0…3.4E+38 250 113/18 0xF190…0xF191/61841…61842

Heat capacity of the current fluid in J/kg·K

Thermal Conductivity
Type Access Range FlowDDE FLOW-BUS Modbus
Float RW  0…3.4E+38 251 113/20 0xF1A0…0xF1A1/61857…61858

Thermal conductivity of the current fluid in W/m·K

Viscosity
Type Access Range FlowDDE FLOW-BUS Modbus
Float RW  0…3.4E+38 252 113/21 0xF1A8…0xF1A9/61865…61866

Dynamic viscosity of the current fluid in Pa·s

44 Instruction Manual EL-FLOW® Select 9.17.099H


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4.9 Master/slave configuration (FLOW-BUS)


Normally, there is no communication between slave instruments in a fieldbus system. The FLOW-BUS protocol, however,
provides a feature to set up a master/slave relationship between two instruments. The typical behavior of a slave
instrument is to automatically set its own setpoint relative to the output (measurement value) of its master.

The output value of any instrument connected to a FLOW-BUS network is automatically available to all other instruments
without extra wiring. A slave instrument can in turn be a master to other instruments.

To setup a master/slave relationship between instruments, first determine which instrument should be the master and
which should be the slave, then set Control Mode of the slave instrument to ‘FLOW-BUS Slave’ (value 2) or ‘FLOW-BUS Analog
Slave’ (value 13), depending on how the setpoint should be calculated (see parameter Control Mode).

The slave instrument polls the output value of its master periodically and uses the slave factor to set its own flow relative to
the master's.

Setpoints from master instruments can be received via FLOW-BUS only.

To prevent damage to the instruments an/or the system(s) they are connected to, be sure to avoid circular references
between devices on the same fieldbus. The FLOW-BUS system does not have a protection mechanism.

Master Node
Type Access Range FlowDDE FLOW-BUS Modbus
Unsigned char RW 1…128 158 33/14 n/a

Set the master node for the instrument


Note that this parameter only is effective in a FLOW-BUS system via RS-485.

Slave Factor
Type Access Range FlowDDE FLOW-BUS Modbus
Float RW 0…500 139 33/1 0xA108…0xA109/41225…41226

The controller output from the master instrument is multiplied by Slave Factor/100% to get the slave instrument setpoint.
In systems other than FLOW-BUS via RS-485, Slave Factor is effective only if Control Mode is set to 'Analog slave', and the
analog output signal of the master instrument is redirected to the input of the slave instrument.

Example:
· master output = 80%
· Slave Factor = 50
 slave instrument setpoint = 80% x 50%/100% = 40%

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5 Troubleshooting and service


To track down problems in the fluid system, it is recommended to disconnect the unit from the process line and check it
without applying fluid pressure. Dirt or clogging might be detected quickly by loosening fluid connections and performing
a visual inspection.

Energizing and de-energizing the equipment can indicate whether there is an electronic failure. After energizing, control
behavior can be checked by applying fluid pressure.

If you suspect leakage, do not disassemble the device for inspection, but contact your Bronkhorst representative for service
or repairs.

5.1 Errors and warnings


· During operation, the LEDs can indicate errors and/or warnings. See LED indications for an explanation of the LED
indications the instrument can give.
· Error and warning information can also be found by connecting the instrument to FlowDDE and FlowPlot. FlowDDE
puts all errors and warnings on the console screen; FlowPlot provides several specific alarm and counter indicators. See
also section Digital operation (RS232).

5.2 Restoring factory settings


In case changes to the instrument configuration leads to non-recoverable erroneous behavior, the instrument can be reset
to the pre-configured factory settings. The easiest way to do this is with the multifunctional switch on top of the
instrument.

To restore the factory settings using the multifunctional switch, follow these instructions:

1. Make sure electrical power to the instrument is switched off


2. Press and hold the multifunctional switch, while powering up the instrument. After 4 seconds ,the red LED
flashing (0.2 seconds on, 0.2 seconds off)
• starts
3. At that moment (which is after 4 to 8 seconds), release the switch

Changes made to the network settings (bus address, baud rate, parity) will not be restored by a factory reset.

Alternatively, factory settings can be restored in FlowPlot (via RS232 communication), or with a Bronkhorst® readout and
control unit (BRIGHT, E-8000).
If RS232 communication with the instrument can not be established, use the power-up functionality of the multifunctional
switch to switch to configuration mode and enable RS232 communication.
After restoring the factory settings, remember to leave configuration mode and restore the original communication
settings (otherwise, configuration mode remains enabled after power down).

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5.3 Common issues


Symptom Possible cause Action
No (fieldbus) communication No power supply · Check power supply
· Check cable connection
· Check cable hook-up
Invalid node address Change node address (see Network
configuration)
Other Reset instrument and/or restart master. If
problem persists, contact Bronkhorst.
No output signal No power supply · Check power supply
· Check cable connection
· Check cable hook-up
Invalid control mode (instrument Check control mode (see Special parameters)
accepts no setpoint)
No setpoint given or setpoint too
low
Control valve in Safe State Check if control valve is in safe state; solve
(normally closed) cause if necessary (see Valve Safe State)
Inlet pressure or differential Increase inlet pressure
pressure too low
Piping, filters and/or control valve · Flush fluid system with clean, dry air. If
clogged or blocked problem persists, contact Bronkhorst.
· For external proportional control valves:
supply 0…15 Vdc and operational inlet
pressure to valve and slowly increase
voltage. If valve does not open, clean parts
and re-adjust valve
Laminar flow element clogged or Return equipment to factory
blocked
Sensor failure Return equipment to factory
Control behavior unstable Measurement disturbed by If possible, avoid installation in close proximity
vibrations of mechanical vibration
Inlet pressure unstable Install pressure regulator or increase buffer
volume between controlling instruments (see
section Piping requirements)
Inlet and/or outlet pressure too Adjust pressure and/or set instrument pressure
high or too low in accordance with actual process pressure (e.g.
with FlowTune™)
Wrong process gas selected Select correct process gas (e.g. with FlowTune™)
Wrong controller settings Adjust settings (e.g. with FlowPlot)
Control valve damaged Return equipment to factory
No flow (sending a setpoint has no No fluid supply Check upstream components for obstruction,
effect) e.g.:
· fluid lines
· valves
· filters
Setpoint too low
Inlet pressure or differential Set inlet pressure to a value within
pressure out of bounds specifications

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Symptom Possible cause Action


Measured value rises, but never Piping, filters and/or control valve · Flush fluid system with clean, dry air. If
reaches setpoint clogged or blocked problem persists, contact Bronkhorst.
· For external proportional control valves:
supply 0…15 Vdc and operational inlet
pressure to valve and slowly increase
voltage. If valve does not open, clean parts
and re-adjust valve
Inlet pressure too low Increase inlet pressure
Outlet pressure too high Check/decrease outlet pressure
Process outlet blocked Check process outlet and downstream piping
Measured value or output signal Inlet pressure or differential · Increase inlet pressure
(much) lower than setpoint pressure too low · Use instrument in conditions it was designed
for
Process gas condensation Decrease inlet pressure or increase gas
temperature
· Piping, filters and/or control Flush fluid system with clean, dry air. If problem
valve clogged or blocked persists, contact Bronkhorst.
· Sensor blocked or contaminated
Supplied fluid type does not match Supply equipment with other fluid or change
configured fluid type fluid type in instrument configuration
Measured value or output signal Mounting orientation and/or · Use instrument in conditions it was designed
indicates a flow, while there is ambient conditions changed for
none significantly · Adjust zero point (see Adjusting zero point)
System leakage Check the system for leakage. Follow vendor
instructions when installing third party
components (e.g. adapters, tubing, valves)
Continuous maximum measured Inlet pressure too high Check inlet pressure
value or output signal
Valve fully open · Close valve
· Check if control valve is in Safe State
(normally open valves); remove cause if
necessary (see Valve Safe State)
Sensor failure Return equipment to factory

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5.4 Service
For current information about Bronkhorst® and service addresses, please visit our website:
 www.bronkhorst.com
Do you have any questions about our products? Our Sales Department will gladly assist you selecting the right product for
your application. Contact sales by e-mail:
› sales@bronkhorst.com
For after-sales questions, our Customer Service Department is available with help and guidance. To contact CSD by e-mail:
› support@bronkhorst.com
No matter the time zone, our experts within the Support Group are available to answer your request immediately or ensure
appropriate further action. Our experts can be reached at:

 +31 859 02 18 66
Bronkhorst High-Tech B.V.
Nijverheidsstraat 1A
NL-7261 AK Ruurlo
The Netherlands

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Bronkhorst®

6 Returns
6.1 Removal and return instructions
When returning materials, always clearly describe the problem, and, if possible, the work to be done, in a covering letter.

Instrument handling:
1. Purge all fluid lines (if applicable)
2. If the instrument has been used with toxic or otherwise hazardous fluids, it must be cleaned before shipping
3. Disconnect all external cabling and tubing and remove the instrument from the process line
4. If applicable, secure movable parts with appropriate transport safety materials, to prevent damage during
transportation
5. The instrument must be at ambient temperature before packaging
6. Insert the instrument into a plastic bag and seal the bag
7. Place the bag in an appropriate shipping container; if possible, use the original packaging box

Add documentation:
· Reason of return
· Failure symptoms
· Contaminated condition
· Declaration on decontamination

It is absolutely required to notify the factory if toxic or dangerous fluids have been in contact with the device!
This is to enable the factory to take sufficient precautionary measures to safeguard the staff in their repair department.

All instruments must be dispatched with a completely filled in 'Declaration on decontamination'. Instruments without this
declaration will not be accepted.

A safety information document containing a 'Declaration on decontamination' form (document no 9.17.032) can be
downloaded from the Service & Support section of the Bronkhorst website (www.bronkhorst.com).

Important:
Clearly note, on top of the package, the customs clearance number of Bronkhorst High-Tech B.V.:

NL801989978B01

(only if applicable, otherwise contact your Bronkhorst representative for local arrangements.)

6.2 Disposal (end of lifetime)


Within the European Union, manufacturers of electrical and electronic equipment (EEE) are obliged to comply with the WEEE
directive (waste electrical and electronic equipment). Bronkhorst offers its customers the possibility to return EEE for
disposal at the end of its life, so that it can be properly dismantled and the components recycled or, if possible, reused.

All Bronkhorst® products covered by the WEEE directive (the majority) carry an image of a crossed-out waste
bin (usually on the serial number label). If you wish to dispose of Bronkhorst® equipment bearing this
symbol, simply return it in accordance with the removal and return instructions, and Bronkhorst will take care
of proper dismantling, recycling and/or reuse (wherever possible). In the covering letter, just mention that you
are returning the product for disposal. Within the EU, returning products for disposal is of course free of
charge (except for shipping and handling costs).

In countries outside the EU, EEE disposal may be subject to local or national directives and/or legislation. If
applicable, consult local or national authorities to learn how to handle EEE properly in your area.

50 Instruction Manual EL-FLOW® Select 9.17.099H


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Fmeasure 36
Parameter index
Fsetpoint 36

Parameters Measure 35
Pressure 36
Parameters - Alarms Setpoint 36
Alarm Delay Time 39 Setpoint Slope 36
Alarm Info 38 Temperature 36
Alarm Maximum Limit 39 Valve Output 37
Alarm Minimum Limit 39 Parameters - Network configuration
Alarm Mode 38 Fieldbus1 Address 42
Alarm New Setpoint 39 Fieldbus1 Baud Rate 42
Alarm Setpoint Mode 39 Fieldbus1 Parity 42
Reset Alarm Enable 39 Fieldbus2 Address 42
Parameters - Counter Fieldbus2 Baud Rate 42
Counter Limit 40 Fieldbus2 Parity 42
Counter Mode 40 Parameters - Special
Counter New Setpoint 41 Control Mode 34
Counter Setpoint Mode 40 Init Reset 34
Counter Unit 40 IO Status 35
Counter Value 40 Reset 34
Reset Counter Enable 41 Wink 34
Parameters - Device identification
BHT Model Number 37
Customer Model 37
Device type 38
Firmware version 37
Identification number 37
Serial Number 37
User Tag 37
Parameters - Fluid set
Capacity 43
Capacity Unit 43
Capacity Unit Type Pressure 44
Capacity Unit Type Temperature 43
Fluid Name 43
Fluid Set Index 43
Parameters - Fluid set (advanced)
Density 44
Fluid Temperature 44
Heat Capacity 44
Inlet Pressure 44
Outlet Pressure 44
Thermal Conductivity 44
Viscosity 44
Parameters - Master/Slave
Master Node 45
Slave Factor 45
Parameters - Measurement and control
Analog Input 37

9.17.099H Instruction Manual EL-FLOW® Select 51

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