ADB22X Disc Brake / Hub Parts

Information Book

C CONTENTS NEXT PAGE END

Contents
3 Dana Australia Sales & Customer Service Contact List

4 ADB22X Disc Brake / Hub Parts Information

6 Spicer Hubs & Rotors

7 Parts Information

9 Wheel Seals

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Dana Australia Sales & Customer Service Contact List
Brad Wolstenholme
Head of Sales & Marketing
7HFKQLFDO6XSSRUW Commercial Vehicle Aftermarket
+61 418 972 143
Shane Carey Peter Verde John Ramsey
brad.wolstenholme@dana.com
Product Support Manager Sales Manager – OE Sales Manager – Aftermarket

Customer Service & +61 438 559 385 +61 408 136 824 +61 425 777 915
shane.carey@dana.com paul.french@dana.com john.ramsey@dana.com
Product Support
Nicole Noy Paul French Jagath Dharmabandu
Product Support Officer Business Development Manager Program Manager - Aftermarket
Warren Farrugia
+61 3 8779 8504 +61 408 136 824 +61 419 499 436
Customer Service Manager
nicole.noy@dana.com paul.french@dana.com jagath.dharmabandu@dana.com
+61 408 308 995
warren.farrugia@dana.com Jock Pickford Michael Parker
Fleet Manager Business Development Manager
Suzanne Westwell +61 408 571 498 +61 418 962 060
Senior Customer Service Coordinator
jock.pickford@dana.com michael.parker@dana.com
1300 00 DANA
aus.spicer@dana.com

Vivian Cameron
Support Coordinator


YLYLDQFDPHURQ@dana.com

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ADB22X Disc Brake / Hub Parts Information
Rotor Surface
Inspection
Inspect the rotor at each change of pads
for grooves and cracks. The action to Change the rotor when the rotor thickness
take depends on the type of rotor, and is 37mm.
also the size, depth and direction of the
imperfections, see Figure 22.

Rotor Turning
(Grinding)
Bendix rotors are normally service-free.
Turning of Bendix spline rotors is not
A Thickness of a new pad (1.181 in.) permitted.
(30mm).
Conventional rotors may be turned
B Backing plate thickness (0.360 in.) when changing pads, but is not normally
(9mm). necessary. In the case of severe grooving
C Minimum thickness of friction material of the entire friction surface, however,
(0.080 in.) (11mm); replace pads. turning could be useful, and may increase
the load-bearing surface of the pads.
D Minimum thickness of a worn pad
To meet Bendix recommendations, the
(0.433 in.). Minimum rotor thickness
minimum rotor thickness after turning must
(1.46 in.) (37mm).
be greater than 1.53 in. (39mm).
E Thickness of a new rotor (1.77 in.)
(45mm). Minimum rotor thickness
(1.46 in.) (37mm).

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ADB22X Disc Brake / Hub Parts Information

SD-23-7541
®

Bendix® ADB22X™, ADB22X-V™ Air Disc Brakes

SECTION ONE: AIR DISC BRAKE OVERVIEW
Sections in this Document
Section Page
1.1 DESCRIPTION
 2YHUYLHZ           1-5
Bendix ® ADB22X ™ and ADB22X-V ™ Air Disc Brakes  3UHYHQWLYH0DLQWHQDQFHDQG
$'%XVHDÀRDWLQJFDOLSHUGHVLJQWRSURYLGHIRXQGDWLRQ  :KHHORQ,QVSHFWLRQV        6-8
EUDNLQJRQDOOD[OHVRIKHDY\FRPPHUFLDOYHKLFOHVEXVHV  7URXEOHVKRRWLQJ)ORZFKDUW       9
DQGWUDLOHUV%HQGL[$LU'LVF%UDNHVSURYLGHVDIHW\DQG  :KHHORII0DLQWHQDQFH,QVSHFWLRQV  10-15
SHUIRUPDQFHDVZHOODVHDVHRIVHUYLFH  0DLQWHQDQFH.LWVDQG3URFHGXUHV  16-37
7KH$'%;GLVFEUDNHVPRXQWWRWKHD[OH
VDQFKRUSODWH Full Index - see Page 38
WRUTXH SODWH XVLQJ IDVWHQHUV WKDW DUH LQVWDOOHG SDUDOOHO
WRWKHD[OHZKLOHWKHDQFKRUSODWHIDVWHQHUVXVHGIRUWKH
Bendix® ADB22X-V™DLUGLVFEUDNHVLQVWDOODWULJKWDQJOHV $LU'LVF%UDNH,GHQWL¿FDWLRQ
WRWKHD[OH /RFDWHWKHLGHQWL¿FDWLRQODEHOQHDUWKHJXLGHSLQKRXVLQJ
6HHEHORZIRULQIRUPDWLRQDERXWWKHODEHO¿HOGVXVHG
$YDLODEOHZLWKRUZLWKRXWDFRPELQDWLRQVSULQJEUDNHXQLW
WKHVHEUDNHVPD\DOVRLQFOXGHRSWLRQDOZHDUVHQVRUVDQG
ZHDUGLDJQRVWLFHTXLSPHQW

FIGURE 2 - TYPICAL PART NUMBER LABEL LOCATION

Bendix Part Number

Serial No.
Customer Part Number

FIGURE 3 - PART NUMBER LABEL INFORMATION

Section One
Section Page
 'HVFULSWLRQ           1
FIGURE 1 - BENDIX® ADB22X ™ AIR DISC BRAKES

For further service / maintenance information 



$LU'LVF%UDNH,GHQWL¿FDWLRQ      1
5RWRU,GHQWL¿FDWLRQ         3
:HDU6HQVRU,GHQWL¿FDWLRQ       3

for models: ADB22X & ADB22X-V Bendix 


2SHUDWLRQ           3
%UDNH5HOHDVHDQG$GMXVWPHQW      3

Spicer Foundation Brakes refer to manual 1

SD-23-7541

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Spicer Hubs & Rotors
Item No. Item Description
10082993 Hub & Rotor – FF Front Preset Alum 285 ABS 2.59” Stud
10083005 Hub & Rotor – FF Front Preset CI 285 ABS 2.50” Stud
10083011 Hub & Rotor – FL Front Preset CI 285 ABS 2.56” Stud
10084418 Hub & Rotor – R Drive Preset AL 285 ABS 3.27” Stud
For further service / maintenance information for Conmet Hubs – steer and drive models:
Refer to manual 10008647 Rev A

Drive Hub Steer Hub

Service Manual
for ConMet® Hub Assemblies

Aluminum Hub Iron Hub

Steer, Drive and Trailer Hubs

with Manually Adjusted Bearings

Above: Splined Disc Rotor on Aluminium Drive Hub Above: Splined Disc Rotor on Aluminium Steer Hub

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Parts Information
(FF) E-Series Steer Axle (Type 18 Booster) (FL) D2000 Steer Axle (Type 18 Booster)
Part Description RH AM RH LH AM LH RH AM RH LH AM LH Spicer is now selling ultra-premium
Caliper Assembly Steer 5015409 K081142 5015410 K081143 5015409 K081142 5015410 K081143 synthetic grease, available in 10-packs of
Caliper Assembly Fwd Drive 14 oz. tubes (SPL 1051) or 1-gallon tubs
(SPL 1052). It’s part of a complete line of
Caliper Assembly Rear Drive
lubricants manufactured to meet the exact
Pad Kit (One Axle) K070796 K070796 K070796 K070796
specifications of genuine Spicer products.
Splint Kit (25 in kit) 803151 803151 803151 803151
Shear Adaptor (Box of 10) 802455 K000029 802455 K000029 802455 K000029 802455 K000029
Also:
Adjuster Cover 802456 802456N 802456 802456N 802456 802456N 802456 802456N
Spicer 80W-140:
Wheel End Kit 802119 K092079 802119 K092079 802119 K092079 802119 K092079
Guide Pin, Seal & Boot Kit 803114 803114N 803114 803114N 803114 803114N 803114 803114N • Delivers extended drain intervals for
Guide Pin Grease 5g II14525 II14525 II14525 II14525 vocational trucks
Guide Pin Grease 100g K021964 K021964 K021964 K021964 • Provides protection and performance
Spring Brake Actuator (Steer) K028022 K028022 K028022 K028022 in front and rear driven axle gear boxes
where API GL-5 lubricants are specified
Spring Brake Actuator (Drive)
Steer Axle Pad Sheild Kit 802948 802948 802948 802948 • Contains an anti-wear additive
Drive Axle Pad & Rotor Sheild Kit • Contains rust, oxidation and corrosion
Splined Disc Rotor 802083 802083 802083 802083 inhibitors
ConMet Pre-set Wheel Bearing Kit – Steer 10081727 10081728 - Protect bearings
- Reduce component wear
ConMet Wheel Bearing Wheel Bearing Kit – Drive
- Promote longer gear and lubricant life
Hub & Rotor Assembly – Alloy Hub 10082993 10082993
Hub & Rotor Assembly – Cast Iron Hub 10083005 10083005 10083011 10083011
Wheel Seal Not Sold Separately 10045885 10045885 10045883 10045883
Wheel Seal & Spacer Kit 10081518 10081518 10081519 10081519
Inner Cup & Cone Set 10041925 10041925
Outer Cup & Cone Set 10041926 10041926
Inner Cone 103596 103596
Inner Cup 103597 103597
Outer Cone 103594 103594
Outer Cup 103595 103595
Spacer Use Seal & Spacer Kit 103592 103592 10003807 10003807
Wheel Stud 10023593 10023593 10001399 10001399
ABS Ring Service Kit 10009780 10009780 107912 107912
Hubcap LMS Blue Cap 976630 976630 976630 976630
Splined Disc Rotor Attaching Kit K037766 K037766 K037766 K037766

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Parts Information
Drive Axle (Neway 18/24 Air Chamber) Drive Axle (Airglide 18/24 Air Chamber)
Part Description RH AM RH LH AM LH RH AM RH LH AM LH
Caliper Assembly Steer
Caliper Assembly Fwd Drive K047614 K081142 K017615 K081143 K047610 K081142 K047611 K081143
Caliper Assembly Rear Drive K047614 K081142 K017615 K081143 K047612 K081142 K047613 K081143
Pad Kit (One Axle) K070796 K070796 K070796 K070796
Splint Kit (25 in kit) 803151 803151 803151 803151
Shear Adaptor (Box of 10) 802455 K000029 802455 K000029 802455 K000029 802455 K000029
Adjuster Cover 802456 802456N 802456 802456N 802456 802456N 802456 802456N
Wheel End Kit 802119 K092079 802119 K092079 802119 K092079 802119 K092079
Guide Pin, Seal & Boot Kit 803114 803114N 803114 803114N 803114 803114N 803114 803114N
Guide Pin Grease 5g II14525 II14525 II14525 II14525
Guide Pin Grease 100g K021964 K021964 K021964 K021964
Spring Brake Actuator (Steer)
Spring Brake Actuator (Drive) K025670 K025670 K025670 K025670
Steer Axle Pad Sheild Kit
Drive Axle Pad & Rotor Sheild Kit 803130 803130 803130 803130
Splined Disc Rotor 802083 802083 802083 802083
ConMet Pre-set Wheel Bearing Kit – Steer
ConMet Wheel Bearing Wheel Bearing Kit – Drive 10081729 10081729
Hub & Rotor Assembly – Alloy Hub 10084418 10084418 10084418 10084418
Hub & Rotor Assembly – Cast Iron Hub
Wheel Seal Not Sold Separately 10045887 10045887 10045887 10045887
Wheel Seal & Spacer Kit 10081520 10081520 10081520 10081520
Inner Cup & Cone Set
Outer Cup & Cone Set
Inner Cone 103598 103598 103598 103598
Inner Cup 103599 103599 103599 103599
Outer Cone 103600 103600 103600 103600
Outer Cup 103601 103601 103601 103601
Spacer Use Seal & Spacer Kit 103593 103593 103593 103593
Wheel Stud 10005669 10005669 10005669 10005669
ABS Ring Service Kit 10019967 10019967 10019967 10019967
Hubcap LMS Blue Cap 976630 976630 976630 976630
Splined Disc Rotor Attaching Kit K037766 K037766 K037766 K037766

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Wheel Seals
Wheel Seals for the Spicer / Bendix ADB22X Disc Brake
New Dana Part-No Description Replaces Discontinued Item
10081518 Wheel Seal & Spacer Kit to suit FF (Dana E Series) Steer Axles 10005430
10081519 Wheel Seal & Spacer Kit to suit FL (Dana D Series) Steer Axles 43761
10081520 Wheel Seal & Spacer Kit to suit R Drive Axles 10005431
10083005 Hub & Rotor FF Front PreSet CI 285 ABS 2.50” Stud with ConMet Seal 10025687
10083011 Hub & Rotor FL Front PreSet CI 285 ABS 2.56” Stud with ConMet Seal 10025642
10082993 Hub & Rotor FF Front PreSet AL 285 ABS 2.59” Stud with ConMet Seal 10025564
10084418 Hub & Rotor R Drive PreSet AL 285 ABS 3.27” Stud with ConMet Seal 10025558

Individual wheel seals are no longer available and are now available as a seal and spacer kit.
Note: Spacers SHOULD NOT be reused, and must be replaced with new when fitting a new wheel seal.

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 Dana Australia Copyright Dana Australia 2018
8 Hudson Court, Keysborough VIC 3173 All rights reserved. Dana Australia.
Phone: 1300 00 DANA Published in Australia, May 2018
www.dana.com.au

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