D.C. Inverter Multi VRF Modular: Owner's Manual Air Conditioners
D.C. Inverter Multi VRF Modular: Owner's Manual Air Conditioners
Inverter
Multi VRF Modular
Owner's Manual
Air Conditioners
Models:
GMV-224WM/B-X
GMV-280WM/B-X
GMV-335WM/B-X
GMV-400WM/B-X
GMV-450WM/B-X
GMV-504WM/B-X
■
■
■
GMV-2460WM/B-X
Thank you for choosing Air Conditioners, please read this owner’s manual carefully before
operation and retain it for future reference.If you have lost the Owner’s Manual, please contact
the local agent or visit www.gree.com or sent email to global@gree.com.cn or electronic
version.
GREE reserves the right to interpret this manual which will be subject to any change due to
product improvement without further notice.
GREE Electric Appliances, Inc. of Zhuhai reserves the final right to interpret this manual.
Preface
Gree DC Inverter Multi VRF System, with the most advanced technologies in the world, uses
eco-friendly refrigerant R410A as its cooling medium. For correct installation and operation, please
read this manual carefully. Before reading the manual, please note that:
(1) For safety operation, please strictly follow the instructions in this manual.
(2) During operation, the gross rated capacity of working IDU should be within the gross rated
capacity of ODU. Otherwise, IDU’s cooling/heating performance will be reduced.
(3) This manual must be in the hands of direct operators or maintenance men.
(4) In case of malfunction and operation failure, please examine the following items and
contact our authorized service centers as soon as possible.
1) Nameplate (model, cooling capacity, product code, ex-factory date).
2) Malfunction status (detail description of conditions before and after malfunction occurs)
(6) All units have been strictly tested and proved to be qualified before ex-factory. To avoid
unit damage or even operation failure which may be caused by improper disassembly,
please do not disassemble units by yourself. If disassembly is needed, please contact our
authorized serve centers for help.
(7) All graphics and information in this manual are only for reference. Manufacturer reserves
the right for changes in terms of sales or production at any time and without prior notice.
This appliance can be used by children aged from 8 years and above and persons with
reduced physical, sensory or mental capabilities or lack of experience and knowledge if they have
been given supervision or instruction concerning use of the appliance in a safe way and
understand the hazards involved. Children shall not play with the appliance. Cleaning and user
maintenance shall not be made by children without supervision.
DISPOSAL:Donot dispose this product as unsorted municipal waste. Collection of such waste
separately for special treatment is necessary.
Contents
1 Safety Precautions ........................................................................................................................ 1
2 Product Introduction ...................................................................................................................... 3
2.1 Names of Main Parts........................................................................................................... 3
2.2 Combinations of Outdoor Units ........................................................................................... 4
2.3 Combinations of Indoor and Outdoor Units ........................................................................ 5
2.4 The Range of Production Working Temperature ................................................................ 6
3 Preparation before Installation ...................................................................................................... 6
3.1 Standard Parts .................................................................................................................... 6
3.2 Installation Site .................................................................................................................... 7
3.3 Piping Work Requirements ................................................................................................ 11
4 Installation Instruction ............................................................................................................... 12
4.1 Physical Dimension of the Outdoor Unit and Mounting Hole ........................................... 12
4.2 Connection Pipe ................................................................................................................ 14
4.3 Installation of the Connection Pipe ................................................................................... 26
4.4 Air Purging and Refrigerant Charge.................................................................................. 29
4.5 Electric Wiring ................................................................................................................... 31
4.6 System Communication .................................................................................................... 36
4.7 Connection Method and Steps for System Communication ............................................. 40
4.8 External Electrical Wiring Diagram ................................................................................... 45
5 Check Items after Installation and Trial Run ............................................................................... 47
5.1 Check Items after Installation............................................................................................ 47
5.2 Trial Run ............................................................................................................................ 47
6 Common Malfunction and Troubleshooting ................................................................................ 59
7 Error Indication ............................................................................................................................ 61
8 Maintenance and Care ................................................................................................................ 63
8.1 Outdoor Heat Exchanger .................................................................................................. 63
8.2 Drain Pipe ......................................................................................................................... 63
8.3 Notice before Seasonal Use ............................................................................................. 63
8.4 Maintenance after Seasonal Use ...................................................................................... 63
8.5 Parts Replacement............................................................................................................ 64
9 After-sales Service ...................................................................................................................... 64
D.C. Inverter Multi VRF Modular
1 Safety Precautions
means items that must be forbidden! Otherwise, it may lead to personal injury or death
or serious damage.
refers to things that must be followed. Incorrect operation may cause personal injury or
death.
Installation should be
conducted by dealer or
Follow this instruction to
qualified personnel. Please do
complete the installation work.
not attempt to install the unit
Please carefully read this
by yourself. Improper handling
manual before unit startup and
may result in water leakage,
service.
electric shock or fire disaster
etc.
Make sure the unit can be
Before installation, please check earthed properly and soundly
if the power supply is in after plugging into the socket
accordance with the so as to avoid electric shock.
requirements specified on the Please do not connect the
nameplate. And also take care of ground wire to gas pipe, water
the power safety. pipe, lightning rod or
telephone line.
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D.C. Inverter Multi VRF Modular
Turn off the unit or cut off the Never spray or flush water
power supply before cleaning towards unit, otherwise
the unit, otherwise electric shock malfunction or electric shock
or injury may happen. may happen.
GREE will not assume responsibility of personal injury or equipment damage caused by
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D.C. Inverter Multi VRF Modular
improper installation and commission, unnecessary service and incapable of following the rules
and instructions listed in this manual.
2 Product Introduction
Gree Multi VRF Modular System adopts inverter compressor technology. According to
change the displacement of compressor, stepless capacity regulation within range of 10%-100%
can be realized. Various product lineup is provided with capacity range from 22.4kW to 246kW,
which can be widely used in working area and especially applicable to the place with variable load
change.Gree air conditioner is absolutely your best choice.
2.1 Names of Main Parts
Fig.1
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D.C. Inverter Multi VRF Modular
NO. ① ② ③ ④ ⑤
Model(Single) GMV-2460WM/B
GMV-615WM/B
+GMV-615WM/B
Model(Combined)
+GMV-615WM/B
+GMV-615WM/B
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D.C. Inverter Multi VRF Modular
5
D.C. Inverter Multi VRF Modular
GMV-2295WM/B-X 80
GMV-2350WM/B-X 80
GMV-2405WM/B-X 80
GMV-2460WM/B-X 80
The total capacity of indoor units should be within 50%~135% of that of outdoor units.
Fig.2
Fig.2 is the combination view of the ODU of Modular DC Inverter Multi VRF System and the
IDU of Multi VRF System. IDU can be cassette type, one-way cassette type, wall-mounted type,
duct type, etc. When any one IDU receives operation signal, ODU will start to work according to
the capacity; when all IDUs stop, ODU will also stop.
2.4 The Range of Production Working Temperature
Cooling Ambient temperature: -5~52
Heating Ambient temperature: -20~24
When the indoor units are all VRF fresh air processor, the unit operating range is as follows:
Cooling Ambient temperature: 16°C~45°C
Heating Ambient temperature: -7°C~16°C
If the temperature is beyond the range, the safety protection measure of the unit may take
effect, and the air conditioning unit will stop.
3 Preparation before Installation
Note: The picture is only used for reference and the actual product prevails. Unit: mm.
3.1 Standard Parts
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D.C. Inverter Multi VRF Modular
1 Owner's Manual 1
Install the unit at a place where Never expose the unit under
is adequate to withstand the direct sunshine and
weight of the unit and make sure rainfall.Install the unit at a
the unit would not shake or fall place where is against dust,
off. typhoon and earthquake.
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D.C. Inverter Multi VRF Modular
3.2.1 When the outdoor unit is totally surrounded by walls, please refer to following
figures for space dimension.
3.2.1.1 Space dimension for single-module unit
Fig. 3
3.2.1.2 Space dimension for dual-module unit
Fig. 4
3.2.1.3 Space dimension for three-module unit
Fig.5
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D.C. Inverter Multi VRF Modular
Fig.6
3.2.2 When there is wall (or similar obstruction) above the unit, keep the distance
between the unit top and the wall at least 300mm or above. When the unit is located in
a totally open space with no obstructions in four directions, keep the distance between
the unit top and wall at least 1500mm or above (See Fig.7). When space is limited
within 1500mm or the unit is not set in an open space, air return pipe is required to be
installed in order to keep good ventilation (See Fig.8).
Fig.7 Fig.8
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D.C. Inverter Multi VRF Modular
Fig.9
Fig.10
3.2.4 Take seasonal wind into consideration when installing the outdoor unit
Fig.11
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D.C. Inverter Multi VRF Modular
3.2.5 Take snow into consideration when installing the outdoor unit
Fig.12
3.3 Piping Work Requirements
There should be no fall among outdoor modules. Refer to the table below for piping work
requirements.
R410A Refrigerant System
Outer Diameter (mm/inch) Wall Thickness (mm) Type
Φ6.35(1/4) ≥0.8 0
Φ9.52(3/8) ≥0.8 0
Φ12.70(1/2) ≥0.8 0
Φ15.9(5/8) ≥1.0 0
Φ19.05(3/4) ≥1.0 1/2H
Φ22.2(7/8) ≥1.5 1/2H
Φ25.40(1/1) ≥1.5 1/2H
Φ28.60(9/8) ≥ 1.5 1/2H
Φ34.90(11/8) ≥1.5 1/2H
Φ38.10(12/8) ≥1.5 1/2H
Φ41.30(13/8) ≥1.5 1/2H
Φ44.5(7/4) ≥1.5 1/2H
Φ54.1(17/8) ≥1.5 1/2H
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D.C. Inverter Multi VRF Modular
4 Installation Instruction
4.1 Physical Dimension of the Outdoor Unit and Mounting Hole
Fig.13
12
D.C. Inverter Multi VRF Modular
Fig.14
13
D.C. Inverter Multi VRF Modular
Fig.15
14
D.C. Inverter Multi VRF Modular
Fig.16
15
D.C. Inverter Multi VRF Modular
Fig.17
Fig.18
16
D.C. Inverter Multi VRF Modular
Fi
g.19
4.2.3 Allowable pipe length and drop height among indoor and outdoor units
Y type branch joint is adopted to connect indoor and outdoor units. Connecting method is
shown in the figure below.
Remark: Equivalent length of one Y-type manifold is about 0.5m.
Fig.20
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D.C. Inverter Multi VRF Modular
Notices:
(1)Normally, the pipe length from the first branch of IDU to the farthest IDU is 40m. When
those three conditions as below are satisfied, the length can reached 90cm.
1) Actual length of pipe in total: L1+L2x2+L3x2+L4x2+…+L9x2+a+b+…+i+j≤1000m;
2) Length between each IDU and its nearest branch a, b, c, d, e, f, g, h, i, j≤40m;
3) Difference between the pipe length from the first branch of IDU to the farthest IDU and
the pipe length from the first branch of IDU to the nearest IDU: L10-L11≤40m.
(2) When the maximum length of the main pipe from ODU to the first branch of IDU is≥90m,
then adjust the pipe size of the gas pipe and liquid pipe of main pipe according to the
following table.
Outdoor Model Gas pipe size(mm) Liquid pipe size(mm)
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D.C. Inverter Multi VRF Modular
(3) If the length between an IDU and its nearest branch is above 10m, then increase the size
of the liquid pipe of IDU (only for the pipe size that is≤6.35mm).
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D.C. Inverter Multi VRF Modular
Fig.21
Fig.22
Note: When the distance between outdoor units exceeds 2m, U-type oil trap should be added
at low-pressure gas pipe. A+B10m.
4.2.5 Fitting pipe between Outdoor Unit and the First Manifold
4.2.5.1 For single module system, pipe size (between outdoor unit and the first manifold)is
determined by that of outdoor unit.
Fig.23
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D.C. Inverter Multi VRF Modular
4.2.5.2 For multi-module unit, select appropriate manifold connected to oudoor module as per the
pipe size of basic module. Pipe size of basic outdoor module is shown as follows:
Fig.24
Pipe between module and branch of ODU
Basic Module
Gas Pipe(mm) Liquid Pipe(mm)
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D.C. Inverter Multi VRF Modular
Fig.25
Total capacity of upstream modules Pipe size between manifolds
Q(kW) Gas Pipe(mm) Liquid Pipe(mm)
22.4 ≥ Q Φ19.05 Φ9.52
28.0≥Q>22.4 Φ22.2 Φ9.52
40.0≥Q>28.0 Φ25.4 Φ12.7
45.0≥ Q>40.0 Φ28.6 Φ12.7
68.0≥Q>45.0 Φ28.6 Φ15.9
96.0≥Q>68.0 Φ31.8 Φ19.05
135.0≥Q>96.0 Φ38.1 Φ19.05
Q≥135.0 Φ44.5 Φ22.2
4.2.5.4 Fitting pipe between the first manifold from indoor unit and the end manifold from outdoor
unit
Single module unit
22
D.C. Inverter Multi VRF Modular
Fig.26
For multiple modules, the piping from ODU to the first branch of IDU is based on the total
rated capacity of outdoor modules.
Fig.27
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D.C. Inverter Multi VRF Modular
Total rated capacity of outdoor modules Pipe between ODU and the first branch of IDU
(multi-modular system) Gas Pipe(mm) Liquid Pipe(mm)
GMV-504WM/B-X Φ28.6 Φ15.9
GMV-560WM/B-X Ф28.6 Ф15.9
GMV-615WM/B-X Ф28.6 Ф15.9
GMV-680WM/B-X Ф28.6 Ф15.9
GMV-730WM/B-X Ф31.8 Ф19.05
GMV-785WM/B-X Ф31.8 Ф19.05
GMV-850WM/B-X Ф31.8 Ф19.05
GMV-900WM/B-X Ф31.8 Ф19.05
GMV-960WM/B-X Ф31.8 Ф19.05
GMV-1010WM/B-X Ф38.1 Ф19.05
GMV-1065WM/B-X Ф38.1 Ф19.05
GMV-1130WM/B-X Ф38.1 Ф19.05
GMV-1180WM/B-X Ф38.1 Ф19.05
GMV-1235WM/B-X Ф38.1 Ф19.05
GMV-1300WM/B-X Ф38.1 Ф19.05
GMV-1350WM/B-X Ф38.1 Ф19.05
GMV-1410WM/B-X Ф44.5 Ф22.2
GMV-1460WM/B-X Ф44.5 Ф22.2
GMV-1515WM/B-X Ф44.5 Ф22.2
GMV-1580WM/B-X Ф44.5 Ф22.2
GMV-1630WM/B-X Ф44.5 Ф22.2
GMV-1685WM/B-X Ф44.5 Ф22.2
GMV-1750WM/B-X Ф44.5 Ф22.2
GMV-1800WM/B-X Ф44.5 Ф22.2
GMV-1845WM/B-X Ф41.3 Ф19.05
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D.C. Inverter Multi VRF Modular
Fig.28
Total capacity of downstream indoor
R410A Refrigerant System Model
unit(s) C (kW)
C≤20.0 FQ01A/A
20.0<C≤30.0 FQ01B/A
Y-type Manifold 30.0<C≤70.0 FQ02/A
70.0<C≤135.0 FQ03/A
135.0<C FQ04/A
Fig.29
Total capacity of downstream indoor Dimension of the pipe of indoor branch
unit(s) C(kW) Gas Pipe(mm) Liquid Pipe (mm)
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D.C. Inverter Multi VRF Modular
Fig.30
Pipe between indoor branch and IDU
Rated capacity of indoor unit C(kW)
Gas Pipe(mm) Liquid Pipe(mm)
C≤2.8 Φ9.52 Φ6.35
2.8<C≤5.0 Φ12.7 Φ6.35
5.0<C≤14.0 Φ15.9 Φ9.52
14.0<C≤16.0 Φ19.05 Φ9.52
16.0<C≤28.0 Φ22.2 Φ9.52
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D.C. Inverter Multi VRF Modular
(2) Weld the connection pipes between indoor and outdoor unit. Please strictly conform to the
requirements for welding process. Rosin joints and pin holes are not allowable.
(3) When laying the pipes, be careful not to deform them. The radius of bending parts should
be more than 200mm. The pipes can not be repeatedly bent or stretched, otherwise the
material will get harden. Do not bend or stretch the pipe over three times at the same
position.
(4) Please use a torque wrench to connect union nut on the indoor unit.See Fig. 29.
Fig.31
1) Align the expansion end of copper pipe with the center of threaded joint. Tighten the
flare nuts with your hands.
2) Tighten the flare nuts with torque wrench until you hear "click" sound.
3) Use sponge to wrap the connecting pipe and joints without thermal insulation and tie it
up with plastic tape.
4) A mounting support for the connection pipe is required.
5) The curvature degree of connection pipe should not be small, otherwise the pipe might
crack. Installation personnel should use tube bender when bending the pipe.
6) Don't forbibly stretch the pipe joint, otherwise indoor capillary or other pipes might be
damaged and lead to refrigerant leakage.
4.3.2 Y-type manifold
(1) Y-type manifold
Fig.32
(2) Y-type manifold has serveral pipe sections with different pipe size, which facilitates to
match with various copper pipe. Use pipe cutter to cut in the middle of the pipe section
with different pipe size and deburr as well. See Fig.31.
(3) Y-type manifold must be installed vertically or horizontally.
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D.C. Inverter Multi VRF Modular
Fig.33
Total capacity of downstream indoor
Y-type manifold Model
unit(s) (X)
X≤200 FQ01A/A
200<X≤300 FQ01B/A
300<X≤700 FQ02/A
700<X≤1350 FQ03/A
1350<X FQ04/A
(4) Manifold is isolated by insulating material that can bear 120℃ or higher temperature.
Manifold attached foam can not be taken as insulating material.
4.3.3 Thermal insulation for pipeline
(1) For multi VRF system, every copper pipe should be labled so as to avoild misconnection.
(2) At the manifold inlet, at least leave 500mm straight pipe section, and for FQ04 manifold,
keep it at least 800mm.
(3) Thermal insulation for pipeline
1) To avoid condensate or water leakage on connecting pipe, the gas pipe and liquid pipe
must be wrapped with thermal insulating material and adhesive pipe for insulation from
the air.
2) For heat pump unit, liquid pipe should bear 70℃ or above, and gas pipe should bear
120℃ or above. For cooling only unit,both liquid pipe and gas pipe should bear 70℃
or above. Example: Polyethylene foam can bear 120℃ above and foaming
polyethylene can bear 100℃ above.
3) Joints at indoor and outdoor units should be wrapped with insulating material and leave
no clearance between pipe and wall. See Fig.32.
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D.C. Inverter Multi VRF Modular
Fig.34
4) Manifold attached foam can not be taken as insulating material.
5) When wrapping the tape, the later circle should cover half of the former one. Don’t wrap
the tape so tightly, otherwise the insulation effect will be weakened.
6) After wrapping the pipe, adopt sealing material to completely fill the hole so as to
prevent wind and rain from entering the room.
4.3.4 Support and protection for pipeline
(1) Support should be made for hanging connection pipe. Distance between each support
can not be over 1m.
(2) Protection towards accidental damage should be made for outdoor pipeline. When the
pipeline exceeds 1m, a pinch board should be added for protection.
4.4 Air Purging and Refrigerant Charge
Fig.35 Fig.36
4.4.2 Additional refrigerant charging
Outdoor unit has been charged refrigerant before delivery.
Charge additional refrigerant for field-installed connecting pipe. If the pipeline is longer than
1m, please refer to the following table for charging amount of refrigerant. (Liquid pipe prevails)
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D.C. Inverter Multi VRF Modular
<4 0 0 0 0 0 0 0 0
50%≤C≤70%
≥4 0.5 0.5 0.5 0.5 0.5 0.5 1.0 1.5
<4 0.5 0.5 1 1.5 1.5 1.5 2.0 2
70%<C≤90%
≥4 1 1 1.5 2 2 2.5 3.0 3.5
<4 1 1 1.5 2 2 2.5 3.0 3.5
90%<C≤105%
≥4 2 2 3 3.5 3.5 4.0 4.5 5
<4 2 2 2.5 3 3 3.5 4 4
105%<C≤135%
≥4 3.5 3.5 4 5 5 5.5 6 6
For example1:
The OUD is composed of 3 modules: GMV-280WM/B-X, GMV-400WM/B-X, and
GMV-450WM/B-X. The IDUs are made up of 8 sets of GMV-ND140PLS/A-T.
IDU/ODU rated capacity collocation ratio C= 140×8/(280+400+450)=108%. The quantity of
included IDUs is more than 4 sets. Please refer to the above table.
Refrigerant charging amount B for GMV-280WM/B-X module is 3.5kg
Refrigerant charging amount B for GMV-400WM/B-X module is 5.0kg
Refrigerant charging amount B for GMV-450WM/B-X module is 5.0kg
So, ∑Refrigerant charging amount B of every module=3.5+5.0+5.0=13.5kg
Suppose the Pipeline charging amount A=∑Liquid pipe length×refrigerant charging amount of
every 1m liquid pipe=25kg
Total refrigerant charging amount R=25+13.5=38.5kg
For example 2:
The outdoor unit is made up of 1 module: GMV-450WM/B-X. The indoor unit is 1 set of fresh
air indoor unit: GMV-NX450P/A(X4.0)-M. In this case, the quantity (B) of refrigerant added to this
module is 0kg.
So, ∑B (Quantity of refrigerant added to each module) = 0kg
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D.C. Inverter Multi VRF Modular
Suppose that A (Quantity of refrigerant added to connection pipe) = ∑ Length of liquid pipe x
Quantity of refrigerant added to liquid pipe per meter) = 5kg
R (Quantity of added refrigerant in total) = 5+0=5kg
After confirming that there is no leakage from the system, when the compressor is not in
operation, charge additional R410A with specified amount to the unit through the filling opening of
the liquid pipe valve of the outdoor unit. If required additional refrigerant can not be quickly filled for
increase of pressure in the pipe, set the unit at cooling startup and then fill the refrigerant from gas
valve of outdoor unit. If ambient temperature is low, the unit can’t be set to cooling mode but
heating mode.
4.5 Electric Wiring
Fig.37
Please refer to the following table for circuit breaker and circuit breaker for modular outdoor
units. 5-core cable is used and the wire size unit is mm2.
31
D.C. Inverter Multi VRF Modular
32
D.C. Inverter Multi VRF Modular
Total capacity of indoor Capacity of circuit breaker Min. sectional area of Min. sectional area of
units (A) power cord (mm2) grounding wire (mm2)
33
D.C. Inverter Multi VRF Modular
If indoor unit is equipped with auxiliary electric heater, select capacity of circuit breaker as per
auxiliary electric heater, which requires special setting.
Indoor unit models (with auxiliary Capacity of circuit Min. sectional area of Min. sectional area of
electric heater) breaker (A) grounding wire (mm2) power cord (mm2)
Note:
①Specification of circuit breaker and power cord is selected on the basis of unit’s maximum
power (max. current).
②Specification of power cord is based on the working condition where ambient temperature
is 40℃ and multi-core cable with copper conductor(working temperature is 90℃, e.g.
power cable with YJV cross-linked copper, insulated PE and PVC sheath) is lying on
the surface of slot. If working condition is different, please adjust the specification
according to national standard.
③Copper-core cable must be used.
④The above sectional area is suitable for a maximum distance of 15m. If it’s over 15m,
sectional area must be expanded to prevent overload current from burning the wire or
causing fire hazard.
⑤Specification of circuit breaker is based on the working condition where the ambient
temperature of circuit breaker is 40℃. If working condition is different, please adjust the
specification according to national standard.
⑥The circuit breaker should include magnetic trip function and thermal trip function so that
system can be protected from short circuit and overload.
⑦An all-pole disconnection switch having a contact separation of at least 3mm in all poles
should be connected in fixed wiring
4.5.3 Connection of power cord
Warning: before obtaining access to terminals, all supply circuits must be disconnected.
Note:
(1) If units are type I electrical appliances, they must be reliably grounded.
(2) Ground resistance must be in accord with requirements of local standard.
(3) The green-yellow wire within units are ground wire. Do not use it for other purposes. Nor
should it be cut off or secured by tapping screws. Otherwise, it may cause electric
shock.
(4) Power supply at user side must have reliable ground terminal. Do not connect ground wire
to the following places:
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D.C. Inverter Multi VRF Modular
1) water pipe, 2) gas pipe, 3) drainage pipe, 4)other places that are considered by
professionals as unreliable.
(5) Power cord and communication wire should be separated, with a distance of more than
20cm. Otherwise, system’s communication may not work well.
Steps and graphic of power cord connection:
(1) Knock off the cross-through opening that’s used for leading the external power cord, with
the cross-through rubber ring on the opening. Then lead the cable through the opening.
Connect L1, L2, L3, N of power cord and ground wire separately to the positions on
wiring board (for power supply) that are marked with L1, L2, L3, N and the ground
screw nearby.
(2) Use cable ties to tie the cable securely,
(3) Lead the power cord as instructed in the graphic below:
Wiring method for the power cord of
GMV-224WM/B-X,GMV-280WM/B-X,GMV-335WM/B-X,GMV-400WM/B-X and
GMV-450WM/B-X
Fig.38
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D.C. Inverter Multi VRF Modular
The communi-
-cation line
passes throu-
-gh the rubber
ring .
The communication
line passes through
The power the rubber ring .
cable passes
through the
rubber ring.
Fig.39
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D.C. Inverter Multi VRF Modular
Fig.40
4.6.2 Communication mode of GMV5 Modular DC Inverter Units
CAN bus mode is taken for communication between IDU and ODU and communication
among IDUs.
4.6.3 Selection and connection mode of GMV5 communication material
4.6.3.1 Select communication material
Note: if air conditioners are installed at places where there’s strong electromagnetic
interference, the communication wire of IDU and wired controller must use shielded wire and the
communication wire between IDU and IDU/ODU must use shielded twisted pair.
(1) Select communication wire between IDU and wired controller
Total length of
communication line
Wire size Material
Material type between IDU unit Remarks
(mm2) standard
and wired controller L
(m)
37
D.C. Inverter Multi VRF Modular
Fig.41
(2) Select communication wire between ODU and IDU
Total Length L(m) of
Communication Cable Wire size Material
Material Type Remarks
between IDU Unit and (mm2) Standard
IDU (ODU ) Unit
Fig.42
4.6.3.2 Connection mode of communication
(1) All communication wires of GMV5 must be connected in series rather than in star.
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D.C. Inverter Multi VRF Modular
Fig.43
Fig.44
Fig.45
(2) All communication wires of GMV5 are connected by screws.
39
D.C. Inverter Multi VRF Modular
Fig.46
(3) If a single communication wire is not long enough and needs to be connected, the
connected joint must be welded or pressure-welded. Do not simply twist the wires
together.
4.6.4 Communication address
Auto addressing technology is adopted for GMV5 IDU and ODU. No need to set address
codes manually. Only the addresses of master unit and central control are needed to be set
(address of central control is only needed when there are multiple refrigeration systems).
Note: When installing remote monitor or central controller, displacement on indoor units’
project codes must be made. Otherwise, there will be collision malfunction of the project codes.
For detail operation methods, please refer to the GMV5 Installation and Maintenance Manual.
4.7 Connection Method and Steps for System Communication
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D.C. Inverter Multi VRF Modular
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D.C. Inverter Multi VRF Modular
Fig.49 One wired controller controls one IDU Fig.50 Two wired controllers control one IDU
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D.C. Inverter Multi VRF Modular
4.7.3 Communication connection between duct type IDU and light board receiver
When the duct type IDU needs to be connected to light board remote receiver, it can be
connected via Dsp1 and Dsp2 on the IDU main board.
IDU type Connection wire Main board interface of corresponding IDU
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D.C. Inverter Multi VRF Modular
Fig.53
Note:
①Wired controller and light board remote receiver can be used at the same time.
②When light board remote receiver is used, please use remote controller at the same time.
4.7.4 Communication connection of central controlling units
Note:The centralized controller can be installed when it is necessary.
Port connection G1 and G2 on the wiring board XT2 of master unit among each multi VRF
system (see below)
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D.C. Inverter Multi VRF Modular
Fig.54
4.8 External Electrical Wiring Diagram
Each unit should be equipped with a circuit breaker for short circuit protection and exceptional
overload protection. Besides, a main circuit breaker shall be prepared for IDUs and ODUs in order
to connect or disconnect power of the entire system.
4.8.1 External wiring diagram of a single unit
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D.C. Inverter Multi VRF Modular
Fig.55
Note: maximum number of IDU is based upon ODU capacity. For details, please refer to the
introduction of units’ combination.
4.8.2 External wiring diagram of modular connection
Fig.56
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D.C. Inverter Multi VRF Modular
Note: maximum number of ODU (N) and maximum number of IDU (n) are based upon the
combination type of ODU. For details, please refer to the introduction of units’ combination.
5 Check Items after Installation and Trial Run
5.1 Check Items after Installation
Check Items Conditions Might Happen Check
Has the unit been fixed firmly? The unit may drop, shake or emit noise.
It may cause insufficient cooling/heating
Have you done the gas leakage test?
capacity.
Is the unit get proper thermal insulation? It may cause condensation and dripping.
Does the unit drain well? It may cause condensation and dripping.
Is the voltage in accordance with the rated voltage
It may cause malfunction or damage the part.
specified on the nameplate?
Is the electric wiring and piping connection installed
It may cause malfunction or damage the part.
correctly and securely?
Has the unit been earthed securely? It may cause electrical leakage.
Is the power cord specified? It may cause malfunction or damage the part.
It may cause insufficient cooling/heating
Has the inlet and outlet been blocked?
capacity.
Has the pipe length and refrigerant charging amount
The refrigerant charging amount is not accurate.
been recorded?
The unit can not run normally. Communication
Is the address code of outdoor modules correct?
malfunction might happen.
Is the address code of indoor units and wired The unit can not run normally. Communication
controller correct? malfunction might happen.
Has the communication line been connected The unit can not run normally. Communication
correct? malfunction might happen.
Is the piping connection and valve status right? The unit can not run normally.
Note: during debugging, one and only one module must be set as a master module.
During debugging, one and only one IDU must be set as a master IDU.
When no special requirement is needed, no need to set other functions. Unit can operate
according to ex-factory settings. When special requirement is needed, please read the Service
Manual or Debugging and Maintenance Manual.
5.2.1 Preparation before trial run
(1) The power supply should be turned on only after finishing all the installation.
(2) All the control wires and cables are connected correctly and safely.Completely open the
gas and liquid valves.
(3) All the objects like metal filing, thrum and clip should be cleared after installation.
(4) Check if the unit appearance and piping system is damaged or not due to transportation.
(5) Check if the terminals of electrical element is loose and the phase sequence is correct or
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D.C. Inverter Multi VRF Modular
not.
(6) Check the valve: For single-module unit, fully open the gas and liquid valve and close oil
balance valve; For dual/three module unit, fully open the gas, liquid valve and oil
balance valve.
5.2.2 Trial run
5.2.2.1 Notices
(1) Before test operation, make sure unit is power on and compressor has been preheated for
more than 8 hours. Touch the unit to check whether it’s normally preheated. Start test
operation after unit is normally preheated, otherwise compressor might be damaged.
Debugging must be performed by professional technicians or under the guide of
professional technicians.
Fig.57
(2) When debugging starts, system will operate according to the ambient temperature.
When outdoor temperature is above 20℃, debugging shall be in cooling mode.
When outdoor temperature is below 20℃, debugging shall be in heating mode.
(3) Before debugging, confirm again whether the cut-off valve of each basic module is fully
turned on.
(4) During debugging, front panel of the outdoor unit must be fully closed; otherwise,
debugging accuracy will be affected (see below).
Fig.58
(5) Before debugging, make sure the needed amount of refrigerant has been added to the
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D.C. Inverter Multi VRF Modular
49
D.C. Inverter Multi VRF Modular
Debugging
—— Progress code Status code
code
LED1 LED2 LED3 Meaning
progress Display Display Display
Code code Code
status status status
Calculate the refrigerant quantity
11_Calculate
manually and confirm the perfusion
refrigerant
db light 11 light AE light status of refrigerant (the quantity of
quantity
refrigerant added into the system must
manually
be recorded accurately).
13_ —— —— —— —— —— —— no meaning.
14_ —— —— —— —— —— —— no meaning.
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D.C. Inverter Multi VRF Modular
51
D.C. Inverter Multi VRF Modular
Code
LED1 LED2 LED3
Progress Display Display Display
Code Code Code
status status status
System doesn’t have master unit. Reset
db light 01 light CC light
master unit.
01_01 Set
More than 2 master units are set. Reset
up master db light 01 light CF light
master unit.
unit:
Master unit is successfully set. Start next
db light 01 light OC light
progress.
According to the above errors, reset the master unit as instructed in Master Unit Setup
SA8_MASTER_S. After reset is finished, start debugging again.
In progress 02, if master IDU is not detected, then progress 02 will show the following errors:
LED1 LED2 LED3
Current
Function code Display mode Display mode Current status Display mode
progress
db light 02 light L7 blink
At this time, all buttons are ineffective. Set master IDU in 1min via debugging software. If
master IDU is not set in 1min, system will set up a master IDU randomly. After that, system will
start next progress.
Step 7: in progress 03, the quantity of modules needs to be confirmed manually. Main board
of each module will display:
Debugging code Progress code Status code
LED1 LED2 LED3
Progress Display Display Display
Code Code Code
status status status
03_Quantity of Quantity of
db light 03 light blink
modules modules
If the quantity displayed is the same with actual quantity, then press SW7 confirmation button
on the master unit to confirm it. Unit will start next progress:
Debugging code Progress code Status code
LED1 LED2 LED3
Progress Display Display Display
Code Code Code
status status status
03_Confirm the
quantity of db light 03 light OC light
modules
If the quantity displayed is different from actual quantity, then disconnect power and check
whether communication wire among each module is correctly connected. After the check, start
debugging again.
Step 8: in progress 04, the quantity of IDUs needs to be confirmed manually. Main board of
each module will display:
Debugging code Progress code Status code
LED1 LED2 LED3
Progress Display Display Display
Code Code Code
status status status
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D.C. Inverter Multi VRF Modular
Quantity of
04_Confirm the
db Light 04 Light connected blink
quantity of IDUs
IDUs
If the quantity displayed is the same with actual quantity, then press SW7 confirmation button
on the master unit to confirm it. Unit will start next progress:
Debugging code Progress code Status code
LED1 LED2 LED3
Progress Display Display Display
Code Code Code
status status status
04_Confirm the
db Light 04 Light OC Light
quantity of IDUs
If error is detected, system will stay at current progress. Error has to be solved manually.
Below are relevant errors:
—— Debugging code Progress code Status code
LED1 LED2 LED3 Meaning
progress Display Display Display
Code code Code
status status status
System detects “driven communication
db Light 05 Light C2 Light error between master unit and inverter
compressor”.
System detects “driven communication
05_Detect
db Light 05 Light C3 Light error between master unit and inverter
internal
fan”.
communication
IDU/ODU “high proportion of rated
db Light 05 Light CH Light
capacity”.
IDU/ODU “low proportion of rated
db Light 05 Light CL Light
capacity”.
If error is detected, system will stay at current progress. Error has to be solved manually.
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D.C. Inverter Multi VRF Modular
If error is detected, system will stay at current progress. Error has to be solved manually.
Below is relevant error:
—— Debugging code Progress code Status code
LED1 LED2 LED3
Meaning
progress Display Display Display
Code code Code
status status status
XXXXor
07_Detect indoor System detects error in indoor
db Light 07 Light Error Light
components components.
code
XXXX is the project no. of the faulted IDU. 3s later, relevant error code is displayed. For
example, IDU no. 100 has d5 error, then LED3 displays like this: 01 (2s later) 00 (2s later) d5, and
repeat again.
Elimination methods of above error can be found in Troubleshooting.
Step 12: progress 08 is “Confirm preheated compressor”
If more than 8h of preheat time is detected, system will display as below and start next
progress.
—— Debugging code Progress code Status code
LED1 LED2 LED3
Meaning
progress Display Display Display
Code code Code
status status status
08_Confirm
Preheat time for compressor is 8h. Start
preheated db Light 08 Light OC Light
next progress.
compressor
If less than 8h of preheat time is detected, system will give error alarm and display as below.
Then press SW7 confirmation button to skip the wait time and start next progress. But this will
cause force start of the compressor, which may damage the compressor.
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D.C. Inverter Multi VRF Modular
08_Confirm
Preheat time for compressor is less than
preheated db Light 08 Light UO Light
8h.
compressor
If there’s no or not enough refrigerant in the system to meet the requirement of operation
startup, system will display U4 “refrigerant shortage protection” and fails to start next progress.
Then check if there’s any leakage or add refrigerant inside until error eliminated.
—— Debugging code Progress code Status code
LED1 LED2 LED3
Meaning
progress Display Display Display
Code code Code
status status status
10_Status
judgments of
db Light 10 Light ON Light Outdoor valves are being turned on.
outdoor valves
before startup
If unit detects that valve status is not normal, it will display as below:
—— Debugging code Progress code Status code
LED1 LED2 LED3
Meaning
progress Display Display Display
Code code Code
status status status
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D.C. Inverter Multi VRF Modular
10_Status
judgments of
db Light 10 Light U6 Light Outdoor valves are not fully turned on.
outdoor valves
before startup
Then check the big and small valves whether they are fully turned on. After the check, press
SW6 return button to restart the judgments.
If unit detects that valve status is normal, it will display as below and start next progress.
—— Debugging code Progress code Status code
LED1 LED2 LED3
Meaning
progress Display Display Display
Code code Code
status status status
10_Status
judgments of
db Light 10 Light OC Light Outdoor valves are turned on normally.
outdoor valves
before startup
12_Status
judgments of
db Light 12 Light AP Blink Ready for units to start debugging.
outdoor valves
before startup
If it’s confirmed, press SW7 confirmation button. Unit will display as below and start next
progress.
—— Debugging code Progress code Status code
LED1 LED2 LED3
Meaning
progress Display Display Display
Code code Code
status status status
12_Status
judgments of Manual calculation of refrigerant quantity
db Light 12 Light AE Light
outdoor valves is set up.
before startup
Step 17: after unit is confirmed to start debugging, system select cooling/heating mode
according to ambient temperature.
A If cooling mode is selected, relevant display is as below:
Debugging
—— Progress code Status code Meaning
code
56
D.C. Inverter Multi VRF Modular
Step 18: if there’s no error during operation for about 40min, system will automatically confirm
that debugging is finished and then stop. System resumes standby condition and displays as
below:
—— Debugging code Progress code Status code
LED1 LED2 LED3
Meaning
progress Display Display Display
Code code Code
status status status
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D.C. Inverter Multi VRF Modular
Step 19: after debugging is finished, some functions can be set up according to project’s
actual needs. For specific details, please refer to System Functions Setup. If no special
requirements, skip this step.
Step 20: deliver the product to user and inform user about usage precautions.
5.2.3 Appendix: judgment reference of normal operational parameters
Reference of Debug Parameters of GMV5 DC Inverter Multi VRF System
No. Debug item Parameter name Unit Reference
1 Outdoor ambient temp ℃ ——
Discharge tube temp of
2 ℃ ●When system compressor starts up, temp of discharge
inverter compressor 1 tube or casing top in cooling mode is within 70~95℃ , and
Casing top temp of at least 10℃ higher than system high pressure saturation
3 ℃ temp; Temp in heating mode is within 65℃~80℃ , and at
inverter compressor 1
least 10℃ higher than system high pressure saturation
Discharge tube temp of
4 ℃ temp.
inverter compressor 2 ●When inverter compressor starts but inverter compressor 2
Casing top temp of stops, the discharge tube temperature of inverter
5 ℃ compressor 2 is almost the same with ambient temp.
inverter compressor 2
●In cooling mode, defrost temp1 is 5~11℃ lower than
system high pressure value;
6 Defrost temp 1 ℃
●In heating mode, defrost temp1 is about 2℃ different from
system low pressure value.
Operating freq. of
10 Hz Varies from 20Hz to 95Hz
inverter compressor 1
IPM temp of inverter ●When ambient temp is lower than 35℃, IPM temp is below
12 ℃
compressor 1 80℃. Highest temp won’t be above 95℃.
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D.C. Inverter Multi VRF Modular
Operating freq. of
14 Hz Varies from 30Hz to 100Hz
inverter compressor 2
IPM temp of inverter ●When ambient temp is lower than 35℃, IPM temp is below
16 ℃
compressor 2 80℃. Highest temp won’t be above 95℃.
Communi
●Quantity of IDU and ODU detected by software is the same
26 -cation Communication data —
with actual quantity. No communication error.
parameter
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D.C. Inverter Multi VRF Modular
When unit is started immediately after it is just Overload protection switch makes it run
Unit doesn’t run turned off after 3 minutes delay
Slight cracking sound is heard when just turned It is noise when electronic expansion valve
on initialization
There is sound when unit starts or stops That's sound for gas refrigerant stops to flow
Noise is emitted
There is slight and consecutive sound when unit That's sound for operation of drainage
is running or after running system
Cracking sound is heard when unit is operating That’s sound caused by expansion of panel
and after operating and other parts due to temperature change
The unit blows out When unit runs after no operation for a long
Dust in indoor unit is blew out
duct period
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D.C. Inverter Multi VRF Modular
Indoor unit still Indoor fan motor will keep running 20-70s so
After every indoor unit receive "stop" signal, fan
runs after switch as to take good use of excess cooling and
will keep running
off heating and prepare for next operation
7 Error Indication
Inquiry method of malfunction display: combine division number and content number to check
the corresponding malfunction.
For example, division number L and content number 4 together means power supply
over-current protection.
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D.C. Inverter Multi VRF Modular
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D.C. Inverter Multi VRF Modular
Outdoor heat exchanger is required to be cleaned once every six months. Use vacuum
cleaner with nylon brush to clean up dust and sundries on the surface of heat exchanger. Blow
away dust by compressed air if it is available. Never use water to wash the heat exchanger.
8.2 Drain Pipe
Regularly check if the drain pipe is clogged in order to drain condensate smoothly.
8.3 Notice before Seasonal Use
(1) Check if the inlet/outlet of the indoor/outdoor unit is clogged.
(2) Check if the ground wire is earthed reliably.
(3) Check if battery of remote wireless controller has been replaced.
(4) Check if the filter screen has been set soundly.
(5) After long period of shutdown, open the main power switch 8 hours before reoperating the
unit so as to preheat the compressor crankcase.
(6) Check if the outdoor unit is installed firmly. If there is something abnormal, please contact
the GREE appointed service center.
8.4 Maintenance after Seasonal Use
(1) Cut off main power supply of the unit.
(2) Clean filter screen and indoor and outdoor units.
(3) Clean the dust and sundries on the indoor and outdoor units.
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D.C. Inverter Multi VRF Modular
(4) In the event of rusting, use the anti-rust paint to stop spreading of rust.
8.5 Parts Replacement
9 After-sales Service
In case the air-conditioning unit you bought has any quality problem or you have any inquiry,
please contact the local after-sales service agency designated by Gree.
Warranty should meet the folowing requirements:
(1) First run of the unit should be operated by professional personnel from Gree appointed
service center.
(2) Only Gree manufactured accessories can be used on the machine.
(3) All the instructions listed in this manual should be followed.
(4) Warranty will be automatically invalid if fails to obey any item mentioned above.
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GREE ELECTRIC APPLIANCES, INC. OF ZHUHAI