INTERACTIVE SCHEMATIC

Bookmarks X
*This document is best viewed at a
Options
screen resolution of 1024 X 768.
Features
Cover Page
To set your screen resolution do the following:
Tables RIGHT CLICK on the DESKTOP.
Component Select PROPERTIES.
Connector
CLICK the SETTINGS TAB.
Schematic
Machine Views
MOVE THE SLIDER under SCREEN RESOLUTION
Chassis View until it shows 1024 X 768.
Cab View CLICK OK to apply the resolution.
Engine View
*Due to different monitor sizes and PDF reader preferences
The Bookmarks panel will allow you to there may be some variance in linked schematic locations
quickly navigate to points of interest.

Click here to save a copy of

EC-C2 E-C60 this interactive schematic
EC-C3
to your desktop
E-C61

VIEW ALL CALLOUTS

EC-C1
When only one callout is showing on a
machine view, clicking on this button will
Click on any text that is BLUE and make all of the callouts visible. This
underlined. These are hyperlinks button is located in the top right corner
that can be used to navigate the of every machine view page.
schematic and machine views.

ELECTRICAL SYMBOLS BASIC HYDRAULIC

HOTKEYS (Keyboard Shortcuts) COMPONENT SYMBOLS
T

Pressure Temperature Level Flow

Switch Switch Switch Switch Circuit Breaker Pump
Variability
FUNCTION KEYS or Motor

Click here to view the

Spring
Zoom In “CTRL” / “+” Schematic Symbols
Fluid
Conditioner (Adjustable)

Zoom Out “CTRL” / “-” and Definitions page

Fit to Page “CTRL” / “0” (zero)

Hand Tool “SPACEBAR” (hold down)
Find “CTRL” / “F”
Search “CTRL” / “SHIFT” / “F”
 UENR4182
November 2018

D11 Track-Type Tractor

Cooling System
KSN1-UP
TKN1-UP

Volume 1 of 2: LRC
Volume 2 of 2: HRC

© 2018 Caterpillar CAT, CATERPILLAR, their respective logos, “Caterpillar Yellow”, and the POWER EDGE trade dress as well as
All Rights Reserved corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
SCHEMATIC SYMBOLS AND DEFINITIONS

VALVES INTERNAL PASSAGEWAYS PUMPS BASIC HYDRAULIC

ENVELOPES FLOW IN ONE
DIRECTION
FLOW ALLOWED IN
EITHER DIRECTION
PARALLEL
FLOW
CROSS
FLOW
FIXED DISPLACEMENT
COMPONENT SYMBOLS

One Position Two Position Three Position Unidirectional Bidirectional Pump

Infinite Two Three Variability
Positioning Position Position or Motor
PORTS VARIABLE DISPLACEMENT
NON- COMPENSATED

CYLINDERS Fluid Spring

(Adjustable)
Two-way Three-Way Four-Way Conditioner
Unidirectional Bidirectional
CONTROL
AB
MOTORS
AB
Single Acting Double Acting
Pressure
FIXED DISPLACEMENT Spring
P T P T Compensation
Normal Position Shifted Position Infinite Position

CHECK
ACCUMULATORS Unidirectional Bidirectional Control Line Restriction
Valves (Variable)
VARIABLE DISPLACEMENT
Basic Spring Shuttle NON- COMPENSATED
Pilot
Symbol Loaded Line Restriction
Controlled Spring Loaded Gas Charged Restriction
(Fixed)

Unidirectional Bidirectional

MAIN AUX.

PILOT CONTROL
Line Restriction 2-Section
RELEASED PRESSURE ROTATING SHAFTS Variable and Pressure
Compensated
Pump

Unidirectional Bidirectional
External Return Internal Return
Attachment Pump: Variable and
REMOTE SUPPLY PRESSURE Pressure Compensated

Internal Hydraulic Pneumatic

Simplified Complete Supply Pressure Energy Triangles

COMBINATION CONTROLS
LINES MEASUREMENT

Solenoid Solenoid Solenoid Solenoid and Servo Thermal Detent Crossing Joining
or Manual and Pilot Pilot or Manual Pressure Temperature Flow

MANUAL CONTROL FLUID STORAGE RESERVOIRS

Push-pull Lever Manual Shutoff General Manual Push Button Pedal Spring Vented Pressurized Return Above Fluid Level Return Below Fluid Level

HYDRAULIC SYMBOLS - ELECTRICAL ELECTRICAL SYMBOLS

G
M T

Pressure Temperature Level Flow

Transducer Transducer Generator Electric Pressure Pressure Switch Temperature Electrical
Switch Switch Switch Switch Circuit Breaker
(Fluid) (Gas / Air) Motor Switch (Adjustable) Switch Wire

BASIC ELECTRICAL COMPONENT SYMBOLS HARNESS AND WIRE SYMBOLS

Wire, Cable, or Harness Assembly Identification:
Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it. Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates
that the component has screw terminals and a wire can be disconnected from it.
AG-C4 L-C12
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). 111-7898 3E-5179
No circle indicates that the wire cannot be disconnected from the component. Part Number: for 1
Connector Plug
Ground (Wired): This indicates that the component is connected to a grounded wire. 2
The grounded wire is fastened to the machine.
Plug Receptacle
Pin or Socket Number
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine. Harness Identification Letter(s): (A, B, C, AA, AB, AC, ...)

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
a normally open reed switch; it opens the contacts of a normally closed reed switch.
harness (C1, C2, C3, ...)
L-C12
Sender: A component that is used with a temperature or pressure gauge. 3E-5179
The sender measures the temperature or pressure.
T Its resistance changes to give an indication to the gauge of the temperature or pressure. 5A
Component
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. Fuse (5 Amps) 9X-1123 Part Number
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close the switch part of the relay. 325-AG135 PK-14
Harness identification code:
This example indicates wire group 325, Wire Gauge
Solenoid: A solenoid is an electrical component that is activated by electricity. wire 135 in harness "AG". Wire Color
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close a valve or move a piece of metal that can do work. 1 Deutsch connector: Typical representation
of a Deutsch connector. The plug contains all
2 sockets and the receptacle contains all pins.
Magnetic Latch Solenoid: An electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet 1 Sure-Seal connector: Typical representation
when current flows through them. It also has an internal switch that places of a Sure-Seal connector. The plug and receptacle
2 contain both pins and sockets.
the latch coil circuit open at the time the coil latches.
COMPONENT LOCATION
Volume 1 of 2 - LRC
Schematic Machine
Description
Location Location
Cooling System With Bar Plate Radiator
Cabin Heater D-1 1
Cylinder Head C-4 2
Engine Block B-4 3
Engine Oil Cooler C-2 4
Jacket Water Pump D-2 5
Left Turbo C-5 6
Radiator - Bar Plate D-3 7
Right Turbo C-3 8
Shunt Tank E-4 9
Temp Sensor C-4 10
Xmsn Oil Cooler B-2 11
Cooling System With CGT Radiator
Cabin Heater D-5 1
Cylinder Head C-9 2
Engine Block B-9 3
Engine Oil Cooler C-6 4
Jacket Water Pump D-6 5
Left Turbo C-9 6
Radiator - CGT D-8 7
Right Turbo C-8 8
Shunt Tank E-8 9
Temp Sensor C-8 10
Xmsn Oil Cooler B-7 11
COMPONENT LOCATION
Volume 2 of 2 - HRC
Schematic Machine
Description
Location Location
Cabin Heater D-2 12
Cylinder Head B-7 13
Engine Block B-7 14
Engine Oil Cooler B-4 15
Jacket Water Pump C-3 16
Left Turbo B-8 17
LH NRS Cooler A-7 18
Radiator - CGT D-6 19
RH NRS Cooler A-6 20
Right Turbo B-5 21
Shunt Tank E-6 22
Temperature Sensor C-7 23
Xmsn Oil Cooler A-4 24
TAP LOCATION
Volume 1 of 2 - LRC

Tap Schematic
Description
Number Location
SOS Sampling Pressure C-2, C-7
TAP LOCATION
Volume 2 of 2 - HRC

Tap Schematic
Description
Number Location
SOS Sampling Pressure C-4
 9 8 7 6 5 4 3 2 1

VENT VENT VENT VENT

E (9) SHUNT TANK (9) SHUNT TANK E

484-1126 484-1126
SHUNT LINE SHUNT LINE

(7) RADIATOR - CGT RADIATOR CORE - BAR PLATE (7) RADIATOR - BAR PLATE
VENT RADIATOR CORE - CGT
484-5552 484-5553

(1) CABIN HEATER (1) CABIN HEATER

418-6836 418-6836

D D

BYPASS (5) JACKET BYPASS (5) JACKET

WATER PUMP WATER PUMP
348-4037 348-4037

SOS SOS
(10) TEMP SENSOR (10) TEMP SENSOR
STAT 234-5012 STAT 234-5012
C C
DRAIN DRAIN

(2) CYLINDER HEAD (2) CYLINDER HEAD

545-6094 (4) ENGINE OIL COOLER 545-6094 (4) ENGINE OIL COOLER
(8) RIGHT 7C-0145 7C-0145
(8) RIGHT
(6) LEFT TURBO TURBO (6) LEFT TURBO
TURBO
450-4088 450-4089 450-4088 450-4089

DRAIN DRAIN

(3) ENGINE BLOCK (3) ENGINE BLOCK

349-2859 349-2859

DRAIN
DRAIN
(11) XMSN OIL COOLER (11) XMSN OIL COOLER
482-4493 482-4493

B B
DRAIN DRAIN

COOLING SYSTEM WITH CGT RADIATOR COOLING SYSTEM WITH BAR PLATE RADIATOR

LINE PATTERNS
Pressure Line HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
VENT CIRCUIT
Pilot / Load Sensing Pressure SUPPLY LINE
DRAIN / RETURN LINE
Drain / Return Lines
A COOLING CIRCUIT
A
Air Line

Component Group

CALLOUTS THIS SCHEMATIC IS FOR THE D11 TRACK-TYPE TRACTOR COOLING SYSTEM
YY Taps (Pressure, Sampling, Sensor - by letter) VOLUME 1 of 2: LRC
Do not operate or work on this product unless you have MEDIA NUMBER: UENR4182
DL DL D Connectors (By letter) read and understood the instruction and warnings in the
relevant Operation and Maintenance Manuals and SCHEMATIC PART NUMBER: 475-8686, CHANGE: 00, VERSION: -
Callout Number Component relevant service literature. Failure to follow the instruc- Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
(Machine Location from (52) VALVE GP - CONTROL Name tions or heed the warnings could result in injury or
in neutral and with parking brake set.
Component LocationsTable)
138-1234 Part Number death. Proper care is your responsibility.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

9 8 7 6 5 4 3 2 1
 9 8 7 6 5 4 3 2 1

VENT VENT

(22) SHUNT TANK

484-1126
E SHUNT LINE E

(19) RADIATOR - CGT

VENT RADIATOR CORE - CGT
484-5552

D (12) CABIN HEATER D

418-6836

BYPASS (16) JACKET

WATER PUMP
348-4037
C C

SOS
(23) TEMP SENSOR
STAT 234-5012

DRAIN

HYDRAULIC CIRCUIT COLOR DESCRIPTIONS

(21) RIGHT TURBO VENT CIRCUIT
SUPPLY LINE
450-4089 DRAIN / RETURN LINE
COOLING CIRCUIT

(13) CYLINDER HEAD

B 545-6094 (15) ENGINE OIL COOLER B
LINE PATTERNS
7C-0145
Pressure Line

Pilot / Load Sensing Pressure

Drain / Return Lines

Air Line

(17) LEFT TURBO DRAIN Component Group

450-4088 CALLOUTS
YY Taps (Pressure, Sampling, Sensor - by letter)
(14) ENGINE BLOCK
DL DL D Connectors (By letter)
349-2859
Callout Number Component

DRAIN
(Machine Location from (52) VALVE GP - CONTROL Name
Component LocationsTable)
138-1234 Part Number

(24) XMSN OIL COOLER

482-4493
Do not operate or work on this product unless you have
read and understood the instruction and warnings in the
ORIFICE ORIFICE relevant Operation and Maintenance Manuals and
relevant service literature. Failure to follow the instruc-
A tions or heed the warnings could result in injury or
death. Proper care is your responsibility.
A
DRAIN

THIS SCHEMATIC IS FOR THE D11 TRACK-TYPE TRACTOR COOLING SYSTEM

(18) LH NRS COOLER (20) RH NRS COOLER VOLUME 2 of 2: HRC
435-5910 435-5911 MEDIA NUMBER: UENR4182
SCHEMATIC PART NUMBER: 475-8687, CHANGE: 00, VERSION: -
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

9 8 7 6 5 4 3 2 1
ENGINE LH VIEW
VIEW ALL CALLOUTS

6
2

D
FW
ENGINE RH VIEW
VIEW ALL CALLOUTS

8 10
5

SOS

4
D
FW
MACHINE LH VIEW
VIEW ALL CALLOUTS

11

FW
D
ENGINE LH VIEW
VIEW ALL CALLOUTS

17
13

14 18

D
FW
ENGINE RH VIEW
VIEW ALL CALLOUTS

21 23
16

SOS

20 15
D
FW
MACHINE LH VIEW
VIEW ALL CALLOUTS

22

12

19

24

FW
D