A Power Presizing Methodology For Electric Vehicle Traction Motors
A Power Presizing Methodology For Electric Vehicle Traction Motors
Traction Motors
Bekheira Tabbache, Sofiane Djebarri, Abdelaziz Kheloui, Mohamed Benbouzid
Abstract–This paper proposes a methodology for presizing the power of an electric vehicle
traction motor. Based on the vehicle desired performances, the electric motor optimal power can
be calculated. The final objective is to meet the design constraints with minimum power under the
European urban (ECE-15) and sub-urban (EUDC) driving cycles. The power presizing
methodology is validated through extensive simulations for different induction motor-based
electric vehicles. Copyright © 2013 Praise Worthy Prize S.r.l. - All rights reserved.
N m _ m ax R
i (13)
30V m ax
(a) DC motor. (b) Induction motor.
(c) PM brushless motor. (d) Switched reluctance motor. IV.1. Induction Motor Power Presizing
Fig. 2. Electric motor types for EVs [7]. Basic vehicle performance includes maximum cruising
speed, gradeability, and acceleration. The induction motor
power presizing is done for an EV whose data are given
in the Appendix.
In this first presizing stage, the EV operation consists
of three main segments: initial acceleration, cruising at
P ow er the vehicle maximum speed and cruising at maximum
gradeability.
1) Initial acceleration.
P ow er The characteristic values of
T orque the EV force-speed profile, as illustrated by Fig. 4, are the
base power, the base and the maximum speeds. The
electric motorT orque
maximum speed must correspond to the
vehicle maximum one.
B ase M axim u m
speed speed
In the case of initial acceleration, the induction motor
power presizing is based on two steps: The first one is
done under simplifying assumptions (null aerodynamic
C onstant torqu e region C onstant p ow er region
S peed force). The second
S peed one takes into account all the EV
resistance forces. The solution of (6) uses the base speed
(a) Electric traction. and the power found in the first step. The boundary
conditions of (6) are: at t = 0, V = 0 and at t = tf, V = Vcr.
F (N)
P ow er Fb
P ow er
T orq u e Pb = FV = Constant
T orq u e
M axim u m
speed
d Fb
where Vf is the final speed; k1, k2, and k3 are constants D m ax
dt
values: k1 = kmm; k2 = 0.5ξCwAf; k3 = mg(sinα + cosα).
This expression can reformulated as
Dmax is a compromise between the induction motor
power and the acceleration force. In fact, Dmax is chosen
ta k
2
kb in order to minimize the power without a significant
b log b
b
kb 1 (15)
b b kb b 1 increase of the acceleration force.
Figure 5 shows that below Vb = 0.4Vcr, it is not
Pb Vb k m V cr interesting to decrease Vb because the necessary power
with b , kb , b . does not greatly decrease. On the other hand, the
k 3 m gV cr V cr k3 g
acceleration force tends to considerably increase. This
will lead to an increased propulsion motor size (the torque
The analytical solution of (15) is shown by Fig. 5.
is an important dimensioning parameter in terms of size
x 10
4 and weight). In this case, the first EV base parameters are
4 the base speed (Vb = 0.4Vcr = 32 km/h) and the base
power (Pb = 48.53 kW).
3.5
Using these base values, the presizing second step
consist in finding (6) numerical solution including all the
3
resistance forces. In this case, the obtained initial
Necessary force Fb (N)
7.5
Necessary power Pb (W)
9
7
Necessary power (W)
6.5 ta = 10 sec 8
6
7
5.5
5
6
4.5
5
4
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1
Vb/Vcr
4
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1
(b)
Vb/Vcr
Fig. 5. Necessary force and power:
Acceleration from 0 to 80 km/h in 10 sec on ground level. Fig. 6. Electric motor power: Step 1 (green) and step 2 (blue).
140
At Vmax, the necessary power is about 22.18 kW. It is
EUDC
lower than the previous one found for initial acceleration.
120
However, in case if the obtained power is greater, PVmax
should be considered as the electric motor power rating.
100
3) Gradeability checking. The power found in the
previous section is able to propel the EV at a regular
EV speed (km/h)
ECE
highway speed (120 km/h) on a flat road. Using the 80
50
V. Driving Cycles-Based Power Presizing 0
0 2 4 6 8 10 12
Time (sec)
Another important consideration in the electric motor
power presizing is the average power when driving with Fig. 8. The European ECE + EUDC driving cycle.
some typical stop-and-go driving patterns.
The average power can be obtained by
4
x 10
T T 4
1 1 1 dV
Paverage 2 C m g V dt k
2
w
AfV m
m dt (17)
T 0 T 0
dt 3
10%
6 Table 1. Typical Data of Different Driving Cycles [14].
Fig. 7. The electric motor necessary power for gradeability. ECE-15 120 49.8 7.89 9.32
F Moving direction
Fsf Fad
EV
EV Dynamics
Dynamics
Fro
Fcr
mg
Cg
Fad
Fsf
Roadway
x
y Fro
-mg
140
EUDC
Power
Power at
at EV
120
EV 100
EV speed (km/h)
ECE
Initial
Initial acceleration
acceleration (15) Driving
Driving cycles
80
maximum speed
speed (16)
40
(16) 20
0
0 2 4 6
Time (sec)
8 10
50
12
Including
Including air
air resistance
resistance Average
Average power
power (17)
(17)
(4)
(4)
No
ifif tt ttaa
No No
PPopt =P
opt = Pbb
PPopt = P Vmax
opt = PVmax
PPopt = P av
opt = Pav
If
If PPavav >> PPaa
No
VI. EV Control Tests Using a Presized For the validation of the obtained maximum
Induction Motor gradeability, Fig. 12 illustrates the sliding mode control
performances of the 37 kW induction motor-based EV
The aim of this section is to check the induction motor- including the 15.6% graded road. Figure 12a shows that
based EV performance under road load, especially the very good speed tracking performances are achieved.
climbing resistance, and then choose the induction motor Moreover, as clearly shown by the EV dynamics (Fig.
necessary power to propel the EV in normal driving 12.b), the developed torque variations are as large as are
cycles. For that purpose a sliding mode approach has been the variations of the accelerator pedal and the road profile.
adopted to carry-out control tests on three induction The same control performances have also been
motors for different graded road [16-18]. For that achieved with the 15 and 75 kW induction motor-based
purpose, the acceleration and the corresponding time are EV: The obtained results clearly validate the proposed
defined by the European driving cycles illustrated by Fig. power presizing methodology.
8.
Simulations are carried-out on different induction
motors with different power ratings. These simulations VII. Conclusion
use the same above defined EV, whose parameters are This paper has proposed a methodology for presizing
given in Appendix. The main objective here is to find the the electric motor propulsion power of an EV. Indeed, the
minimum motor weight, volume and cost that will meet electric motor optimal power was calculated regarding the
the design constraints with minimum power under the EV desired performances and given driving cycles; the
European ECE and EUDC driving cycles. After the European urban (ECE-15) and sub-urban (EUDC) driving
average power calculation, the control uses standard cycles in our case. The main objective was to meet the
motors: 15 kW, 37 kW and 75kW, whose rating are given design constraints with minimum power under the
in the Appendix. In this case the control is implemented adopted driving cycles.
in the extended constant power range. The power presizing methodology, which does not
The maximum gradeability of each motor is obtained depend on the electric motor type, has been validated
by an iterative procedure using the EV model as indicated through extensive simulations for different induction
by Fig. 11. This Figure also shows necessary motor-based EVs using a well-established advance
instantaneous and average powers to propel the EV. control technique.
4
x 10 400
7
350
6
300
3 150
100
2
Average power 50
1
0
50
-50
0 2 4 6 8 10 12
Time (sec)
-1
10 200
0
8 15.60%
Necessary power (W)
-200
-400
4
50
-600
Average power 0 2 4 6 8 10 12
Time (sec)
2
(b) The induction motor torque.
1.5 36.7%
Rated Data of the 15 kW Induction Motor
1
15 kW, 1480 rpm, p = 2
Rs = 0.2147 , Rr = 0.2205
Ls = 0.065181 H, Lr = 0.065181 H, M = 0.0641 H
Average power
J = 0.102 kgm², kf = 0.009541 Nms
0.5
[1] C.C. Chan, A. Bouscayrol and K. Chen, “Electric, hybrid, and fuel- Bekheira Tabbache was born in Chlef, Algeria
cell vehicles: Architectures and modeling,” IEEE Trans. Vehicular in 1979. He received the B.Sc. and the M.Sc.
Technology, vol. 59, n°2, pp. 589-598, February 2010. degrees in electrical engineering, from the
[2] X.D. Xue, K.W.E. Cheng, J.K. Lin, Z. Zhang, K.F. Luk, T.W. Ng Polytechnic Military Academy, Algiers,
and N.C. Cheung, “Optimal control method of motoring operation Algeria, in 2003 and 2007 respectively. He is
for SRM drives in electric vehicles,” IEEE Trans. Vehicular currently working toward the Ph.D. degree in
Technology, vol. 59, n°3, pp. 1191-1204, March 2010. electric vehicle fault-tolerant control with the
[3] T.D. Batzel and K.Y. Lee, “Electric propulsion with the sensorless University of Brest, Brest, France.
permanent magnet synchronous motor: model and approach,” IEEE In 2004, he joined the Electrical
Trans. Energy Conversion, vol. 20, n°4, pp. 818-825, December Engineering Department of the Polytechnic
2005. Military Academy, Algiers, Algeria as a
[4] C.T. Pan and J.H. Liaw, “A robust field-weakening control strategy Teaching Assistant.
for surface-mounted permanent-magnet motor drives,” IEEE
Trans. Energy Conversion, vol. 20, n°4, pp. 701-709, December
2005. Sofiane Djebarri was born in Algeria in 1984.
[5] S. Barsali, M. Ceraolo and A. Possenti, “Techniques to control the He received the B.Sc and M.Sc. degrees in
electricity generation in a series hybrid electrical vehicle,” IEEE electrical engineering, from the National
Trans. Energy Conversion, vol. 17, n°2, pp. 260-266, June 2002. Polytechnic School, Algiers, Algeria, and the
[6] B. Tabbache, A. Kheloui, M.E.H. Benbouzid, N. Henini, “SDTC- University of Paris-Sud 11, France, in 2009
EKF control of an induction motor based electric vehicle,” and 2010 respectively. He is a Teaching and
International Review of Electrical Engineering, vol. 5, n°3, pp. Research assistant at the French Naval
1033-1039-432, June 2010. Academy since September 2010.
[7] M. Zeraoulia, M.E.H. Benbouzid and D. Diallo, “Electric motor He is currently pursuing Ph.D. studies on
drive selection issues for HEV propulsion systems: A comparative electrical machines design for renewable
study,” IEEE Trans. Vehicular Technology, vol. 55, n°6, pp. 1756- energy applications in collaboration with the
1764, November 2006. University of Brest.
[8] B. Kou, L. Li, S. Cheng and F. Meng, “Operating control of
efficiently generating induction motor for driving hybrid electric
Abdelaziz Kheloui received the M.Sc. degree
vehicle,” IEEE Trans. Magnetics, vol. 41, n°1, Part. 2, pp. 488-
in Electrical Engineering from the Ecole
491, January 2005.
Nationale d’Ingénieurs et Techniciens of
[9] B.M. Baumann, G. Washington, B.C. Glennand and G. Rizzoni,
Algeria (ENITA), Algiers, Algeria in 1990 and
“Mechatronic design and control of hybrid electric vehicles,”
the Ph.D. degree also in electrical engineering
IEEE/ASME Trans. Mechatronics, vol. 5, n°1, pp. 58-72, March
from the National Polytechnic Institute of
2000.
Lorraine, Nancy, France in 1994. Since 1994
[10] G. Rizzoni, L. Guzzella and B.M. Baumann, “Unified modeling of
he has been an Associate than a Full Professor
hybrid electric vehicle drivetrains,” IEEE/ASME Trans.
at the Electrical Engineering Department of the
Mechatronics, vol. 4, n°3, pp. 246-257, September 1999.
Polytechnic Military Academy, Algiers,
[11] B. Tabbache, A. Kheloui and M.E.H. Benbouzid, “Design and
Algeria.
control of the induction motor propulsion of an electric vehicle,” in
His current research interests are control
Proceedings of the IEEE VPPC’10, Lille (France), pp. 1-6,
of electrical drives and power electronics.
September 2010.
[12] T. Hofman and C.H. Dai, “Energy efficiency analysis and
comparison of transmission technologies for an electric vehicle,” in Mohamed El Hachemi Benbouzid (S’92–
Proceedings of the IEEE VPPC’10, Lille (France), pp. 1-6, M’95–SM’98) was born in Batna, Algeria, in
September 2010. 1968. He received the B.Sc. degree in electrical
[13] T. Wang, P. Zheng, Q. Zhang and S. Cheng, “Design engineering from the University of Batna,
characteristics of the induction motor used for hybrid electric Batna, Algeria, in 1990, the M.Sc. and Ph.D.
vehicle,” IEEE Trans. Magnetics, vol. 41, n°1, Part. 2, pp. 505- degrees in electrical and computer engineering
508, January 2005. from the National Polytechnic Institute of
[14] M. Ehsani, Y. Gao, and A. Emadi, Modern Electric, Hybrid Grenoble, Grenoble, France, in 1991 and 1994,
Electric, and Fuel Cell Vehicles: Fundamentals, Theory, and respectively, and the Habilitation à Diriger des
Design, CRC Press, 2009. Recherches degree from the University of
[15] A. Froberg and L. Nielsen, “Efficient drive cycle simulation,” Picardie “Jules Verne,” Amiens, France, in
IEEE Trans. Vehicular Technology, vol. 57, n°3, pp. 1442-1453, 2000.
May 2008. After receiving the Ph.D. degree, he joined the Professional Institute
[16] Y. Wang, X. Zhang, X. Yuan, and G. Liu, “Position-sensorless of Amiens, University of Picardie “Jules Verne,” where he was an
hybrid sliding-mode control of electric vehicles with brushless DC Associate Professor of electrical and computer engineering. In
motor,” IEEE Trans. Vehicular Technology, vol. 60, n°2, pp. 421- September 2004, he joined the University Institute of Technology (IUT)
432, February 2011. of Brest, University of Brest, Brest, France, as a Professor of electrical
[17] M.E.H. Benbouzid, D. Diallo and M. Zeraoulia, “Advanced fault- engineering. His main research interests and experience include analysis,
tolerant control of induction-motor drives for EV/HEV traction design, and control of electric machines, variable-speed drives for
applications: From conventional to modern and intelligent control traction, propulsion, and renewable energy applications, and fault
diagnosis of electric machines.