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This document provides specifications for a 1989- Toyota 1HZ diesel engine, including dimensions for the block, pistons, connecting rods, camshaft, crankshaft, cylinder head, and torque specifications. It lists technical details like bore sizes, stroke, compression ratio, oil pressure requirements, and tolerances for components like piston rings and camshaft journals. It also includes a diagram showing the recommended head gasket selection based on the piston protrusion measurement.

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Bassie
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4K views2 pages

1hz PDF

This document provides specifications for a 1989- Toyota 1HZ diesel engine, including dimensions for the block, pistons, connecting rods, camshaft, crankshaft, cylinder head, and torque specifications. It lists technical details like bore sizes, stroke, compression ratio, oil pressure requirements, and tolerances for components like piston rings and camshaft journals. It also includes a diagram showing the recommended head gasket selection based on the piston protrusion measurement.

Uploaded by

Bassie
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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ENGINE SPECIFICATIONS

September 1999 ES-TOY11

General

Manufacturer TOYOTA
Model/Year 1HZ (HZJ75, 80) 1989 -
L/(CID) 4,163cc DIESEL No. of Cylinders 6
Bore & Stroke 94.0mm X 100.0mm
Firing Order 1–4–2–6–3–5
Compression Ratio 22.7 : 1 Idle Speed 650 rpm manual
Comp. Pressure @ RPM 3.6 MPa @ 250 rpm 2.65 MPa min. <490 kPa diff.
Oil Pressure 29 kPa min at idle Oil Capacity & Grade 9.8 ltr dry CC-CD
Injection Timing 0° BTDC Plunger stroke - 1.03 – 1.09 mm

Block

Bore Diameter Standard 94.000 – 94.030 mm


Maximum Overbore 1.00 mm
Liner Flange Height & Fit N/A
Crankshaft Housing Bore 71.000 – 71.018 mm
Camshaft Housing Bore 38.000 – 38.02 mm
Block Deck Height 0.20 mm warp limit
Pistons & Rings

Piston to Bore Clearance 0.04 – 0.06 mm @ 58.6 mm down from the crown
Piston Protrusion 0.405 – 0.655 mm (Graded head gaskets – refer notes.)
Gudgeon Pin Diameter 29.000 – 29.012 mm
Gudgeon Pin Clearance 0.004 – 0.012 mm Limit: 0.03 mm
Ring Equipment Top: 2.0 mm (½K), 2nd: 2.0 mm, Oil: 4.00 mm
Piston Ring End Gap Top: 0.27 – 0.54 mm, 2nd: 0.40 – 0.62 mm, Oil: 0.20 – 0.52 mm
Ring to Groove Clearance Top: 0.050 – 0.095 mm, 2nd: 0.06 – 0.10 mm, Oil: 0.03 – 0.07 mm
Connecting Rods

Big End Bore 62.014 – 62.032 mm


Pin End Bore 32.000 – 32.030 mm
Centre to Centre
Big End Width
Bush ID Finished 29.008 – 29.020 mm
Rod Side Clearance 0.10 – 0.20 mm Limit: 0.30 mm
Bend/Twist 0.03 mm/100mm bend 0.15 mm/100 mm twist
Camshaft

Journal Diameters 1: 34.969 – 34.985 mm 2 –7: 27.986 – 27.998 mm


End Play 0.10 – 0.20 mm Limit: 0.30 mm
Oil Clearance 1: 0.022 – 0.074 mm 2 – 7: 0.030 – 0.066 mm Limit: 0.1 mm
Minimum Lobe Height Inlet 55.10 mm Exhaust 55.95 mm Limit In 54.6 & Ex 55.4 mm
Bend Limit 0.10 mm circle runout
Crankshaft

Main Journal Standard 66.994 – 67.004 mm


Conrod Journal Standard 58.994 – 59.004 mm
Harmonic Balancer Diam.
Crank Gear Diameter
Seal Diameter
Thrust Thickness 2.930 – 2.980 mm
Main Bearing Clearance 0.036 – 0.054 mm std. Limit: 0.10 mm
Conrod Bearing Clearance 0.036 – 0.054 mm std. Limit: 0.10 mm
Crankshaft End Play 0.040 – 0.240 mm Limit: 0.30 mm
Journal Radius Main Conrod

Cylinder Head

Tappet Clearance Inlet 0.15 – 0.25 mm Cold Exhaust 0.35 – 0.45 mm Cold
Head Height New Limit
Warp Limit 0.2 mm
Valve Seat Angle Inlet 45° Exhaust 45°
Valve Seat Width Inlet 1.5 – 1.9 mm Exhaust 1.8 – 2.2 mm
Valve Head Margin Inlet 1.1 mm min Exhaust 1.2 mm min
Valve Face Angle Inlet 44.5° Exhaust 44.5°
Valve Length Inlet 103.29 – 103.69 mm Exhaust 103.14 – 103.54 mm
Valve Stem Diameter Inlet 7.975 – 7.990 mm Exhaust 7.960 – 7.975 mm
Valve Guide Height Inlet 11.8 – 12.2 mm Exhaust 11.8 – 12.2 mm
Valve Guide Clear. Std. Inlet 0.020 – 0.055 mm Exhaust 0.035 – 0.070 mm
Valve Guide Clear. Limit Inlet 0.08 mm Exhaust 0.10 mm
Valve Spring Pressure Yellow 30.7 – 33.9 kg Blue 30.7 – 33.9 kg
Valve Spring Free Length Yellow 46.2 mm Blue 49.14 mm
Valve Spring Install. Height Yellow 37.0 mm Blue 37.0 mm
Precom. Chamber Protrus. -0.04 – +0.04 mm
Torque Specifications

Main Bolts 10.5 kgf.m + 90° OILED Outer bolts: 1.85 kgf.m
Conrod Bolts 3.75 kgf.m + 90° OILED
Head Bolts 7.0 kgf.m + 90° + 90° OILED
Camshaft Bearing Caps 1: 2.5 kgf.m 2 – 7: 1.85 kgf.m
Manifold Bolts Inlet 2.0 kgf.m Exhaust 4.0 kgf.m
Flywheel Bolts 13.0 kgf.m OILED
No.1 Crankshaft Pulley 50.0 kgf.m No.2 Crankshaft Pulley: 2.5 kgf.m
Torque Sequences

12 8 4 2 6 10 14 25 19 17 11 9 3 1 6 8 14 16 22 24

11 7 3 1 5 9 13
23 21 15 13 7 5 2 4 10 12 18 20 26

Head Gasket Selection from Piston Protrusion

Piston Protrusion Gasket Grade Gasket Size


0.405 – 0.455 mm Grade 1 1.15 – 1.25 mm
0.456 – 0.555 mm Grade 3 1.25 – 1.35 mm
12 8 4 2 6 10 14 0.556 – 0.655 mm Grade 5 1.35 – 1.45 mm

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