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EFCO Maschinenbau India Private Limited: Job Card - Isolation Valve

This job card summarizes work performed on an isolation valve. The valve was dismantled on July 20, 2020 and work was completed on July 30, 2020. Rust was observed on several parts which required cleaning. Scratches were found on seats and discs/wedges which required lapping. Damaged gland packing was replaced. Repair procedures followed API RP621 standards. Replacement parts included new gland packing. Upon completion, the valve repair was signed off by supervisors.
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0% found this document useful (0 votes)
235 views2 pages

EFCO Maschinenbau India Private Limited: Job Card - Isolation Valve

This job card summarizes work performed on an isolation valve. The valve was dismantled on July 20, 2020 and work was completed on July 30, 2020. Rust was observed on several parts which required cleaning. Scratches were found on seats and discs/wedges which required lapping. Damaged gland packing was replaced. Repair procedures followed API RP621 standards. Replacement parts included new gland packing. Upon completion, the valve repair was signed off by supervisors.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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Form No: FT / OP / 05

EFCO Maschinenbau India Private Limited


Issue no. 04 dt 25.04.16
JOB CARD - ISOLATION VALVE Rev no. 01 Dated 09 Jan 2017

Tech & Supervisor


Signature:
EFCO Unique No: TPN 1014-B128 Customer Unique No soot blower drain MOV-1LHS

Plant / Unit Tpcil,Nellorer Work Order No 4040013748

Contact Person Shantaram Prabhu Size ( DN / Inch) 1.5"

Make/ Manufacturer China Valve .co ltd Valve Type Globe

Class (Rating / PN) 2680# Service medium Steam

Flange Type Welded Date Dismantled 20.07.2020

Colour of Paint Blue Date Completed 30.07.2020

Tech & Supervisor


Signature:
Spares to be
Valve Parts Observations Repair procedure as per API RP621,4th Ed Oct '18
Replaced

Body Rusted Cleaning Required

Bonnet Rusted Cleaning Required

Flange - Inlet NA NA

Flange - Outlet NA NA

Handwheel / Gear box Rusted Cleaning Required

Studs & Nuts Rusted Cleaning Required

Stem (Spindle) Rusted Cleaning Required

Seat - Inlet Scartches Found Lapping Required

Seat - Outlet NA NA

Disc / Wedge / Scartches Found Lapping Required


Ball Inlet

Disc / Wedge / NA NA
Ball Outlet

Back Seat NA NA

Gland packing/Soft Damaged Replace with a New One


seals

Yoke nut Rusted Cleaning Required

Gland Bush Rusted Cleaning Required

Gland Follower Rusted Cleaning Required

I -Bolts Rusted Cleaning Required

Gasket / NA NA
Pressure Seal Ring
Signature of
Supervisor
Name Date
Signature of
Engineer Operations
Name Date
Page 1/2
Form No: FT / OP / 05
JOB CARD - ISOLATION VALVE
Issue No. 04, dt 25.04.16

Replacement / Bought Out Items Rev no. 01 Dated 09 Jan 2017

Material Indent Date of


Description of Item Technician Supervisor
No Date Receipt

Tech & Supervisor


Signature:
GLAND PACKING
Single ring/Single
Type OD ID Thickness No. of Rings
Cut/Double cut
GrafoilRing+Top Buttom
32MM 20 MM 6mm 6 Single Ring
Braided

GASKET / PRESSURE SEAL RING


Type OD ID Thickness Drawing

Drawings / Sketch of Components / Consumables

Signature Siganture of Signature of


Supervisor Engineer Operations Manager Operations

Details of Repair
First Repair Second Repair (If Valve FAILS in first attempt)
Location of Repair Machining Welding Grinding Lapping Blue Match Machining Welding Grinding Lapping Blue Match

Conformity of Process Ok / NOT Ok Ok / NOT Ok Ok / NOT Ok Ok / NOT Ok Ok / NOT Ok Ok / NOT Ok Ok / NOT Ok Ok / NOT Ok Ok / NOT Ok Ok / NOT Ok

Seat - Inlet - - - Ok Ok - - - - -

Seat - Outlet - - - - - - - - - -

Back Seat - - - - - - - - - -

Disc / Plug / Wedge - Inlet - - - Ok Ok - - - - -

Disc / Plug / Wedge - Outlet - - - - - - - - - -

Spindle (Stem) - - - - - - - - - -

Flange - Inlet - - - - - - - - - -

Flange - Outlet - - - - - - - - - -

Others - - - - - - - - - -

Authorised by
Welder Qualification
Manager Operations

Blue Match Signature Date

Testing Date DC Number Date

Signature Siganture of Signature of


Supervisor Engineer Operations Manager Operations
If Valve failed in first repair, mention reasons / Root cause analysis

Signature Siganture of Signature of


Supervisor Engineer Operations Manager Operations
Signature of
Supervisor Operations
Name Date
Signature of
Name Date
Engineer Operations
Page 2/2

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