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Formula Sheet Gears

The document provides formulas and design parameters for spur gears, helical gears, bevel gears, and worm gears. It includes formulas for torque, gear ratios, pressure angles, forces, stresses, and safety factors. Design recommendations are given for face width, material properties, load distributions, and reliability factors.

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Santosh Kr Sah
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612 views2 pages

Formula Sheet Gears

The document provides formulas and design parameters for spur gears, helical gears, bevel gears, and worm gears. It includes formulas for torque, gear ratios, pressure angles, forces, stresses, and safety factors. Design recommendations are given for face width, material properties, load distributions, and reliability factors.

Uploaded by

Santosh Kr Sah
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Formula Sheet Machine Design and CAD II

H=T T = Wt r V=dn 1 in = 25.4 mm 1 hp = 550 ft-lbf/s = 6600 in-lbf/s;


Gears Basics and Force Analysis
Spur Gears
N d d  p NG
P= d m=N p= N =m p=P t=2 mG = N
P

rb = r cos t c=b−a pb = pc cos 


NP sin  − 4k2
2 2
2k
NG = NP = (m + mG2 + (1 + 2mG) sin2 )
4k − 2 NP sin2  (1 + 2mG) sin2  G
Helical Gears
NP = dP Pt pn = pt cos  pN = pn cos n pt = px tan  Pt = Pn cos  tan n = cos  tan t
NP2 sin2 t − 4k2 cos2  2k cos 
NG =
4k cos − 2 NP sin2 t
NP = (m + mG2 + (1 + 2mG) sin2 t)
(1 + 2mG) sin2 t G
Wt = W cos n cos  Wr = W sin n = Wt tan t Wa = Wt tan  = W cos n sin 
Bevel Gears
NP NG
T = Wt rav tan  = tan  = Wr = Wt tan  cos  Wa = Wt tan  sin 
NG NP
Worm Gearing
L = px NW L =  dW tan   dG = NG pt WW = WS cos 
W = W (cos n sin  + f cos )
x
W = W (cos n cos  − f sin )
z
W y = W sin n
Design of Spur and Helical Gears
Assume Face width as: 3p  F  5p Assume solid disk gear: mB  1.2 so KB = 1.0
Km KB P  Km Cf1/2 St Y N Sc ZN CH
σt = Wt Ko Kv Ks J F σc = Cp Wt Ko Kv Ks d F I σt, all = K K σc, all = K K
 P  T R T R

A + V A + 200V
B B
σt all σc all
SF = σ SH = σ Kv =  A  (Imperial units); Kv =   (SI units);
t c    A 
A = 50 + 56(1 − B); B = 0.25(12 − Qv) 2/3
Cf = 1.0 KT = 1.0
F Y
0.0535
cos t sin t mG pN
KS = 1.192  P  I= mN = 0.95Z
  2 mN mG + 1
Z = [(rP + a)2 − r2bP ]1/2 + [(rG + a)2 − r2bG ]1/2 − (rP + rG) sin t
Km Cf Cp KT KR 2
(F)wear = nd Wt Ko Kv Ks d I  S Z 
Km KB KT KR
(F)bend = nd Wt Ko Kv Ks P J S Y
T N p  c n 
2
Km = 1 + Cmc (Cpf Cpm + Cma Ce) Cma = A + BF + CF Cmc = 1 (uncrowned teeth); Cmc = 0.8 (crowned teeth)
Cpf = (F/10dp) − 0.025 for F  1 in; Cpf = (F/10dp) − 0.0375 + 0.0125F for 1  F  17 in; Cpm = 1.0; Ce = 1.0
ZN = 1.4488 (N) −0.023
for N > 10  10 cycles;
6
YN = 1.3558 (N) −0.0178
for N > 10  106 cycles
KR = 0.658 − 0.0759 ln (1 − R) for 0.5 < R < 0.99; KR = 0.50 − 0.109 ln (1 − R) for 0.99  R  0.9999
CH = 1.0 + A(mG – 1.0); A = [8.98 (HBP/HBG) − 8.29]10-3 for 1.2  (HBP/HBG)  1.7
Design of Bevel Gears
Km Cs Cxc 1/2
σc = Cp Wt Ko Kv d F I 
P Km St KL Sc CL CH
σt = Wt Ko Kv Ks F K J σt, all = K K σc, all = K C
x  P  T R T R

F = min (0.3 A0, 10/Pd) dp = 2 A0 sin  = 2 A0 sin  Kx = 1.0 KR = (CR) 2

Cs = 0.5 F < 0.5 in; Cs = 1 F > 4.5 in Cs = 0.125 F + 0.4375 0.5  F  4.5 in
Cxc = 1.5 (crowned teeth); Cxc = 2.0 (uncrowned teeth) Km = Kmb + 0.0036 F2;
Kmb = 1.00 (both straddle-mounted); Kmb = 1.10 (one straddle-mounted); Kmb = 1.25 (neither straddle-mounted)
KS = 0.5 for Pd > 16 teeth/in; KS = 0.4867 + 0.2132 / Pd for 0.5  Pd  16 teeth/in
CL = 3.4822 (N) −0.0602
for N > 10  10 cycles
6
KL = 1.3558 (N) −0.0178
for N > 10  106 cycles
KT = (460 + t)/710 for t > 250F; KT = (273 + t)/393 for t > 120C
KR = 0.50 − 0.25 log (1 − R) for 0.99  R  0.999; KR = 0.70 − 0.15 log (1 − R) for 0.90  R < 0.99
CH = 1.0 + B(mG – 1.0); B = [8.98 (HBP/HBG) − 8.29]10 -3
for 1.2  (HBP/HBG)  1.7
Data Sheet Gears

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