CONTENTS PARTS INDEX

MANITOU NORTH AMERICA, INC.

6401 IMPERIAL DRIVE
Waco, TX 76712--6803

NOTE: Manitou Forklift Manuals are continually updated and subject to change
without prior notice. If your Forklift Model or parts are not found in this manual,
please contact your dealer or the Manitou North America Parts Department
for the latest information and parts availability.

805358 SERIES
MSI50H
3--STAGE MAST

PARTS MANUAL

For Parts Orders contact your Manitou North America Dealer or call:
Manitou North America, Parts Dept. 800--425--3727 or (254) 799--0232
Parts Dept. Fax: (254) 867--6504 Website: www.manitou--na.com

CATALOG 806878
R07--06
CONTENTS PARTS INDEX
CONTENTS PARTS INDEX

GENERAL INFORMATION

The purpose of this Parts Manual is to provide illustrations for identifying and ordering Mast components/
parts. Because of the multitude of Mast Models and components utilized, the illustrations provide a general
description and therefore may not show the exact shape or detail of the components/parts represented.

The Mast parts are identified by an Item Number on the illustration or picture page. Find the Item Number for
the part desired, then locate that Item Number under the ”Items” column following the illustration. The Part
Number will be located directly to the right of the Item Number. Also provided is a part Description, Quantity of
parts required and the mast Model number.

Most important when ordering parts, is providing the correct serial number as assigned to the mast at the facto-
ry. Keep accurate records of all modifications or improvements made to the mast after manufacture. (All Mast
modifications must be authorized by Manitou North America, Inc.) Notify the Parts Dept. of any changes that
may affect your parts order.

When ordering Mast parts or requesting technical information, the following numbers are required:

Mast Model Number:

Mast Serial Number:

For quick reference it is recommended these numbers be recorded as soon as possible.

The Mast Model Number is stamped on the Identification Plate located on the right side of the Outer Rail, at or
above eye level.

MAST MODEL NUMBER DESCRIPTION

(SAMPLE)
PART NO. OF MAST PART NO. OF OPTIONAL EQUIPMENT

805069--04 805154 805070--2

PART NO. OF CARRIAGE

NOTE: Additional information can be found stamped on the Mast Assembly, such as:
1.) Individual Rail Assemblies; check the top end of the Rail Assembly for the stamped part no..
2.) Carriage Assembly; check either end of the face bars for the stamped part no. and model no..
3.) Cylinder Assemblies; check along the upper portion of the barrel for the stamped part no..
This information may be required if your parts book is out--dated or incomplete.
CONTENTS PARTS INDEX

RAIL SYSTEM 1.00 PRIMARY CYLINDER 2.00 SECONDARY CYLINDERS 3.00

I
N
D
E CHAIN SYSTEM 4.00 HYDRAULIC SYSTEM 5.00 HOSE KIT, SINGLE FUNCTION, RH 6.00

INDEX
PAGE HOSE KIT, SINGLE FUNCTION, LH 7.00 CARRIAGE, ITA TYPE 8.00
1
CONTENTS PARTS INDEX

SIDESHIFTER, 60 IN. 9.00 DECALS 10.00

I
N
D
E
X

INDEX
PAGE
2
CONTENTS PARTS INDEX

805358 SERIES MAST

RAIL SYSTEM

5, 6
4

3
1 INNER RAIL
OUTER RAIL
8 2
7 CENTER RAIL

805333)C 805357)REL 805366)A

CONTENTS PARTS INDEX

QTY/MODEL
1. 805358--2 5. 805358--6
2. 805358--3 6. 805358--7
3. 805358--4
4. 805358--5
1/1 RAIL SYSTEM
ITEM PART NO. DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12
1 805333--4 Outer rail assembly 1
1 805333--5 Outer rail assembly 1
1 805333--6 Outer rail assembly 1
1 805333--7 Outer rail assembly 1

2 805357--4 Center rail assembly 1

2 805026--5 Center rail assembly 1
2 805026--6 Center rail assembly 1
2 805026--7 Center rail assembly 1

3 805366--4 Inner rail assembly 1

3 805366--5 Inner rail assembly 1
3 805366--6 Inner rail assembly 1
3 805366--7 Inner rail assembly 1

4 R2 Bearing, guide 8 8 8 8
5 R22 Shim (0.015 in.) 5 5 5 5
6 R426 Shim (0.060 in.) 20 20 20 20
7 K45770 Bolt 4 4 4 4
8 806302 Plate 2 2 2 2

1.00
CONTENTS PARTS INDEX

805358 SERIES MAST

PRIMARY CYLINDER ASSEMBLY

805369)A
CONTENTS PARTS INDEX

QTY/MODEL
1. 805358--2 5. 805358--6
2. 805358--3 6. 805358--7
3. 805358--4
4. 805358--5
1/2 PRIMARY CYLINDER ASSEMBLY
ITEM PART NO. DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12
805369--4 Cylinder, complete 2
805369--5 Cylinder, complete 2
805369--6 Cylinder, complete 2
805369--7 Cylinder, complete 2

1 805370--4 Barrel assembly 1

1 805370--5 Barrel assembly 1
1 805370--6 Barrel assembly 1
1 805370--7 Barrel assembly 1

2 805371--4 Rod assembly 1

2 805371--5 Rod assembly 1
2 805371--6 Rod assembly 1
2 805371--7 Rod assembly 1

3 M0000191-- Seal 1 1 1 1
236
4 M0000192-- Wear ring 1 1 1 1
681000

5 M0000193-- Wiper 1 1 1 1
04000
6 M0000194-- O--ring 1 1 1 1
04000
7 M0000196-- Wear ring 1 1 1 1
721000

8 M0000204 Head 1 1 1 1
9 M0000205--244 Backup ring 1 1 1 1
10 M0000206 Lockwire 1 1 1 1
11 R8452 Flow protector 1 1 1 1
12 805369K Seal Kit (Items 3, 5, 6 & 9) 1 1 1 1

2.00
CONTENTS PARTS INDEX

805358 SERIES MAST

SECONDARY CYLINDER ASSEMBLY

805829)REL
CONTENTS PARTS INDEX

QTY/MODEL
1. 805358--02 5. 805358--06
2. 805358--03 6. 805358--07
3. 805358--04
4. 805358--05
1/1 SECONDARY CYLINDER ASSEMBLY
ITEM PART NO. DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12
805829--4 Cylinder, complete 2
805829--5 Cylinder, complete 2
805829--6 Cylinder, complete 2
805829--7 Cylinder, complete 2

1 805830--4 Barrel assembly 1

1 805830--5 Barrel assembly 1
1 805830--6 Barrel assembly 1
1 805830--7 Barrel assembly 1

2 805833 Base plug 1 1 1 1

3 805834 Wiper 1 1 1 1
4 805835 Seal 1 1 1 1
5 805836 Wear ring 1 1 1 1

6 805862--4 Rod assembly 1

6 805862--5 Rod assembly 1
6 805862--6 Rod assembly 1
6 805862--7 Rod assembly 1

7 805864 Split ring 1 1 1 1

8 K336 O--ring 1 1 1 1
9 K8--336 Backup ring 1 1 1 1
10 K97612 Ring 1 1 1 1
11 R2211--5 Lock wire 1 1 1 1
12 R5683 Flow regulator 1 1 1 1

13 K34809 Washer 2 2 2 2
14 K20548 Bolt 2 2 2 2

15 805829K Seal kit (Items 3, 4, 8 & 9) 1 1 1 1

2.00
CONTENTS PARTS INDEX

805358 SERIES MAST

CHAIN SYSTEM

10, 11, 12 RH CHAIN SHEAVE

LH CHAIN SHEAVE
9
7, 8

FRONT VIEW OF MAST ASSEMBLY

3, 4, 5, 6

13, 14, 7, 15 7, 15

3, 4, 5, 6

3, 4 REAR VIEW OF MAST ASSEMBLY

SECONDARY
CHAIN
PRIMARY CHAIN ITEM 2
ITEM 1
3, 4, 5, 6 (AT CARRIAGE) 3, 4
805358)D
CONTENTS PARTS INDEX

QTY/MODEL
1. 805358--2 5. 805358--6
2. 805358--3 6. 805358--7
3. 805358--4
4. 805358--5
1/1 CHAIN SYSTEM
ITEM PART NO. DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12
1 R9481--10 Primary chain 2
1 R9481--15B Primary chain 2
1 R9481--20 Primary chain 2
1 R9481--21 Primary chain 2

2 R9481--17 Secondary chain 2

2 R9481--26 Secondary chain 2
2 R9481--36 Secondary chain 2
2 R9481--38 Secondary chain 2

3 K72016 Pin, cotter 16 16 16 16

4 R189--3 Chain pin 8 8 8 8
5 R9484--4 Chain anchor 4 4 4 4
6 R32 Nut 4 4 4 4
7 R186 Chain sheave 4 4 4 4

8 K97541 Retaining ring 2 2 2 2

9 805375 Crosshead assembly 1 1 1 1
10 K20348 Bolt 2 2 2 2
11 K34807 Washer, lock 2 2 2 2
12 805422 Strap 1 1 1 1

13 K20432 Bolt 1 1 1 1
14 M0000057 Washer 2 2 2 2
15 805344 Shaft 2 2 2 2

4.00
CONTENTS PARTS INDEX

805358 SERIES MAST

HYDRAULIC SYSTEM

14 14

12

22, 19 17, 18, 19, 20

1
13

BACK SIDE VIEW OF MAST ASSEMBLY

3, 4, 5

6, 7
8 12
9
16
15

11

10
11
11

9
21 8 2ND MOUNTING
1ST MOUNTING
805069)C
CONTENTS PARTS INDEX

QTY/MODEL
1. 805358--2 5. 805358--6
2. 805358--3 6. 805358--7
3. 805358--4
4. 805358--5
1/1 HYDRAULIC SYSTEM
ITEM PART NO. DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12
1 217043 Elbow 1 1 1 1
2 805352 Connector 1 1 1 1
3 R5003 Body 1 1 1 1
4 R5217 Flow regulator 1 1 1 1
5 K97612 Snap ring 2 2 2 2

6 B2236--8 Clamp 1 1 1 1
7 806316 Flat (Welding certification required) 1 1 1 1
8 805622 Connector 2 2 2 2
9 805276 Tee 2 2 2 2
10 805620 Hose assembly 1 1 1 1
11 R19587 Connector 3 3 3 3

12 805621--4 Hose assembly 1

12 805621--5 Hose assembly 1
12 805621--6 Hose assembly 1
12 805621--7 Hose assembly 1

13 803093 Bulkhead union 1 1 1 1

14 805270--4 Hose assembly 1
14 805270--5 Hose assembly 1
14 805270--6 Hose assembly 1
14 805270--7 Hose assembly 1
15 805271 Hose assembly 1 1 1 1

16 803094 Elbow 1 1 1 1
17 802984 Hose sheave 1 1 1 1
18 R5556 Bushing 1 1 1 1
19 K44736 Washer 3 3 3 3
20 K20538 Bolt 1 1 1 1
21 R19831--3 Tee 1 1 1 1
22 K20472 Bolt 2 2 2 2

5.00
CONTENTS PARTS INDEX

805358 SERIES MAST

HOSE KIT, RH

805842)A
CONTENTS PARTS INDEX

QTY/MODEL
1. 805358--2 4. 805358--5
2. 805358--3 5. 805358--6
3. 805358--4 6. 805358--7

1/2 HOSE KIT, RH

ITEM PART NO. DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12
805842--04 Hose kit, RH complete 1
805842--05 Hose kit, RH complete 1
805842--06 Hose kit, RH complete 1
805842--07 Hose kit, RH complete 1

1 805846--4 Hose assembly 1

1 805846--5 Hose assembly 1
1 805846--6 Hose assembly 1
1 805846--7 Hose assembly 1

2 805847--4 Hose assembly 1

2 805847--5 Hose assembly 1
2 805847--6 Hose assembly 1
2 805847--7 Hose assembly 1

3 805848--4 Hose assembly 1

3 805848--5 Hose assembly 1
3 805848--6 Hose assembly 1
3 805848--7 Hose assembly 1

4 805849--4 Hose assembly 2

4 805849--5 Hose assembly 2
4 805849--6 Hose assembly 2
4 805849--7 Hose assembly 2

5 805850 Angle 1 1 1 1
6 K20308 Bolt 1 1 1 1
7 K20556 Bolt 1 1 1 1
8 K34806 Washer 1 1 1 1
9 K44879 Washer 1 1 1 1
10 M0000075 Bulkhead elbow 8 8 8 8

6.00
CONTENTS PARTS INDEX

QTY/MODEL
1. 805358--2 4. 805358--5
2. 805358--3 5. 805358--6
3. 805358--4 6. 805358--7

2/2 HOSE KIT, RH

ITEM PART NO. DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12
11 M0000082 Bulkhead union 2 2 2 2
12 R22916 Hose sheave 2 2 2 2
13 R23959 Washer 1 1 1 1
14 R25518 Shaft, hose 1 1 1 1

15 806323--4 Tube assembly 2

15 806323--5 Tube assembly 2
15 806323--6 Tube assembly 2
15 806323--7 Tube assembly 2

16 806308 Hose assembly 1 1 1 1

17 806307 Hose assembly 1 1 1 1
18 803287 Connector 2 2 2 2
19 803390 Orfice 2 2 2 2
20 46668 Bolt 1 1 1 1

21 806318 Guide 2 2 2 2
23 61975 Screw 4 4 4 4
24 86503 Clamp 2 2 2 2
25 42316 Washer 1 1 1 1
CONTENTS PARTS INDEX
CONTENTS PARTS INDEX

805358 SERIES MAST

HOSE KIT, LH

805843)A
CONTENTS PARTS INDEX

QTY/MODEL
1. 805358--2 4. 805358--5
2. 805358--3 5. 805358--6
3. 805358--4 6. 805358--7

1/2 HOSE KIT, LH

ITEM PART NO. DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12
805843--04 Hose kit, RH complete 1
805843--05 Hose kit, RH complete 1
805843--06 Hose kit, RH complete 1
805843--07 Hose kit, RH complete 1

1 805846--4 Hose assembly 1

1 805846--5 Hose assembly 1
1 805846--6 Hose assembly 1
1 805846--7 Hose assembly 1

2 805847--4 Hose assembly 1

2 805847--5 Hose assembly 1
2 805847--6 Hose assembly 1
2 805847--7 Hose assembly 1

3 805848--4 Hose assembly 1

3 805848--5 Hose assembly 1
3 805848--6 Hose assembly 1
3 805848--7 Hose assembly 1

4 805849--4 Hose assembly 2

4 805849--5 Hose assembly 2
4 805849--6 Hose assembly 2
4 805849--7 Hose assembly 2

5 805850 Angle 1 1 1 1
6 K20308 Bolt 1 1 1 1
7 K20556 Bolt 1 1 1 1
8 K34806 Washer 1 1 1 1
9 K44879 Washer 1 1 1 1
10 M0000075 Bulkhead elbow 8 8 8 8

7.00
CONTENTS PARTS INDEX

QTY/MODEL
1. 805358--2 4. 805358--5
2. 805358--3 5. 805358--6
3. 805358--4 6. 805358--7

2/2 HOSE KIT, LH

ITEM PART NO. DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12
11 M0000082 Bulkhead union 2 2 2 2
12 R22916 Hose sheave 2 2 2 2
13 R23959 Washer 1 1 1 1
14 R25518 Shaft, hose 1 1 1 1

15 806321--4 Tube assembly 2

15 806321--5 Tube assembly 2
15 806321--6 Tube assembly 2
15 806321--7 Tube assembly 2

16 806312 Hose assembly 1 1 1 1

17 806311 Hose assembly 1 1 1 1
18 803287 Connector 2 2 2 2
19 803390 Orfice 2 2 2 2
20 806318 Guide 2 2 2 2

21 86503 Clamp 2 2 2 2
22 61975 Screw 4 4 4 4
23 42316 Washer 1 1 1 1
24 46668 Bolt 1 1 1 1
CONTENTS PARTS INDEX
CONTENTS PARTS INDEX

805358 SERIES MAST

CARRIAGE, ITA TYPE

805402)A
CONTENTS PARTS INDEX

QTY/MODEL
1. 805358--2 5. 805358--6
2. 805358--3 6. 805358--7
3. 805358--4
1/1 CARRIAGE, ITA TYPE 4. 805358--5

ITEM PART NO. DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12

805402--48 Carriage assembly, ITA type, 48 in. complete 1 1 1 1 1 1
805402--60 Carriage assembly, ITA type, 60 in. complete 1 1 1 1 1 1
805402--72 Carriage assembly, ITA type, 72 in. complete 1 1 1 1 1 1

1 805380--48 Carriage assembly, 48 in. 1 1 1 1 1 1

1 805380--60 Carriage assembly, 60 in. 1 1 1 1 1 1
1 805380--72 Carriage assembly, 72 in. 1 1 1 1 1 1

2 K302257 Screw 8 8 8 8 8 8
3 K34806 Washer 16 16 16 16 16 16
4 R19745 Roller assembly 4 4 4 4 4 4
5 R2 Bearing, guide 4 4 4 4 4 4
6 R22 Shim (0.015 in) 4 4 4 4 4 4

7 R2393 Washer 8 8 8 8 8 8
8 R2394 Shim (0.025 in.) 24 24 24 24 24 24
9 R4098 Shaft 4 4 4 4 4 4
10 R426 Shim (0.06 in) 4 4 4 4 4 4

11 805440--48 LBR assembly, 48 in. 1 1 1 1 1 1

11 805440--60 LBR assembly, 60 in. 1 1 1 1 1 1
11 805440--72 LBR assembly, 72 in. 1 1 1 1 1 1

8.00
CONTENTS PARTS INDEX
CONTENTS PARTS INDEX

805358 SERIES MAST

805951 -- SIDESHIFTER, 60 IN.

PARTS LIST:

1 -- 496822 BOLZONI SIDESHIFTER, 60” ITA III 10K

1 -- 800498 HOSE ASSEMBLY -- HOSE 27 IN. LONG
1 -- 800499 HOSE ASSEMBLY -- HOSE 24 IN. LONG
2 -- M0001183 ELBOW

OPTIONAL BOLZONI SIDESHIFTER, 60” ITA III 10K NOT SHOWN,

FOR SIDESHIFTER SERVICE PARTS CONTACT MFR.

---- SEE ID PLATE ON SIDESHIFTER ----

805951)A

9.00
CONTENTS PARTS INDEX

All Models

DECALS

2*

ROUGH TERRAIN
MAST 48”

INDUSTRIAL
MAST 57”

2*

* NOTE: PLACE DECALS ON FRONT

AND BACK SIDE OF BRACING 2*
CONTENTS PARTS INDEX

QTY/MODEL
ALL MODELS

1/1 DECALS
ITEM PART NO. DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12
1 B6108 Decal, fork safety, 2 3/4 x 8 1/2” A/R
1 426641 Decal, fork safety, 2 1/4 x 5” A/R
2 426642 Decal, pinch point, 1 1/2 x 2 3/4” A/R
2 426643 Decal, pinch point, 2 1/2 x 4 1/2” A/R
3 24653 Decal, hook here A/R
4 R40 Decal, never lower forks A/R

10.00
CONTENTS PARTS INDEX

PARTS INDEX: (Part no., Item no., Page No.)

CATALOG 806878 R07--06
217043, 1, 5.00--1 805369--, 2.00--1 805864, 7, 3.00--1 8, 6.00--1, 7.00--1 R19831--3, 21, 5.00--1
24653, 3, 10.00--1 805369K, 12, 2.00--1 806302, 8, 1.00--1 K34807, 11, 4.00--1 R2
42316 805370--, 1, 2.00--1 806307, 17, 6.00--2 K34809, 13, 3.00--1 4, 1.00--1
23, 7.00--2 805371--, 2, 2.00--1 806308, 16, 6.00--2 K44736, 19, 5.00--1 5, 8.00--1
25, 6.00--2 805375, 9, 4.00--1 806311, 17, 7.00--2 K44879, 9, 6.00--1, 7.00--1 R22
426641, 1, 10.00--1 805380--, 1, 8.00--1 806312, 16, 7.00--2 K45770, 7, 1.00--1 5, 1.00--1
426642, 2, 10.00--1 805402--, 8.00--1 806316, 7, 5.00--1 K72016, 3, 4.00--1 6, 8.00--1
426643, 2, 10.00--1 805422, 12, 4.00--1 806318 K8--336, 9, 3.00--1 R2211--5, 11, 3.00--1
46668 805440--, 11, 8.00--1 20, 7.00--2 K97541, 8, 4.00--1 R22916, 12, 6.00--2, 7.00--2
20, 6.00--2 10, 5.00--1 21, 6.00--2 K97612 R2394, 8, 8.00--1
24, 7.00--2 805621--, 12, 5.00--1 806321--, 15, 7.00--2 10, 3.00--1 R23959, 13, 6.00--2, 7.00--2
61975 805622, 8, 5.00--1 806323--, 15, 6.00--2 5, 5.00--1 R25518, 14, 6.00--2, 7.00--2
22, 7.00--2 805829--, 3.00--1 86503 M0000057, 14, 4.00--1 R32, 6, 4.00--1
23, 6.00--2 805829K, 15, 3.00--1 21, 7.00--2 M0000075, 10, 6.00--1, 7.00--1 R40, 4, 10.00--1
802984, 17, 5.00--1 805830--, 1, 3.00--1 24, 6.00--2 M0000082, 11, 6.00--2, 7.00--2 R4098, 9, 8.00--1
803093, 13, 5.00--1 805833, 2, 3.00--1 B2236--8, 6, 5.00--1 M0000191--236, 3, 2.00--1 R426
803094, 16, 5.00--1 805834, 3, 3.00--1 B6108, 1, 10.00--1 M0000192--681000, 4, 2.00--1 10, 8.00--1
803287, 18, 6.00--2, 7.00--2 805835, 4, 3.00--1 K20308, 6, 6.00--1, 7.00--1 M0000193--04000, 5, 2.00--1 6, 1.00--1
803390, 19, 6.00--2, 7.00--2 805836, 5, 3.00--1 K20348, 10, 4.00--1 M0000194--244, 6, 2.00--1 R5003, 3, 5.00--1
805270--, 14, 5.00--1 805842--, 6.00--1 K20432, 13, 4.00--1 M0000196--721000, 7, 2.00--1 R5217, 4, 5.00--1
805271, 15, 5.00--1 805843--, 7.00--1 K20538, 20, 5.00--1 M0000204, 8, 2.00--1 R5556, 18, 5.00--1
805276, 9, 5.00--1 805846--, 1, 6.00--1, 7.00--1 K20548, 14, 3.00--1 M0000205--244, 9, 2.00--1 R5683, 12, 3.00--1
805333--, 1, 1.00--1 805847--, 2, 6.00--1, 7.00--1 K20556, 7, 6.00--1, 7.00--1 M0000206, 10, 2.00--1 R8452, 11, 2.00--1
805344, 15, 4.00--1 805848--, 3, 6.00--1, 7.00--1 K302257, 2, 8.00--1 R186, 7, 4.00--1 R9481--
805352, 2, 5.00--1 805849--, 4, 6.00--1, 7.00--1 K336, 8, 3.00--1 R189--3, 4, 4.00--1 1, 4.00--1
805357--, 2, 1.00--1 805850, 5, 6.00--1, 7.00--1 K34806 R19587, 11, 5.00--1 2, 4.00--1
805366--, 3, 1.00--1 805862--, 6, 3.00--1 3, 8.00--1 R19745, 4, 8.00--1 R9484--4, 5, 4.00--1

- 1-