UK Experkience ATF 2 X 25 KV PDF
UK Experkience ATF 2 X 25 KV PDF
The West Coast Main Line (WCML) is one of the Balfour Beatty Rail Projects have been involved in
main arterial routes in the United Kingdom (UK) running the Design, Equipment Supply and Installation of two,
from London in England to Glasgow in Scotland. Over key Autotransformer based projects in the UK and USA.
the last eight years, the route has been subject to a number Each project has had its own challenges and complexities
of up-grades aimed at simplifying the passage and and these are explored in the following sections of this
timetabling of trains and increasing the transit speed paper.
between major stations.
In the UK, Balfour Beatty has been working on the
One of the impacts of meeting the aspirations for overall upgrade of the West Coast Main Line (WCML)
increased speed and increased volumes of traffic has been since 1999, having secured, in the first instance, a
the need to increase the overall traction power capacity significant contract to design supply and install a new
and availability. To address this impact, an Overhead Line Conductor system to raise the operating
autotransformer based solution is being introduced onto speed to 125mph. This upgrade also required the design
the route. This solution provides for power delivery at and installation of new Traction Substations to bolster the
50kV rather than the conventional 25kV power delivery existing supplies giving an overall nett increase in system
in the UK. capacity as well as speed upgrade. To further enhance the
capacity of the system, in 2003 it was decided to
The paper describes the specific technical solutions introduce the final step, of conversion to an
adopted in the UK for both the Overhead Line Equipment autotransformer based 2 x 25kV system. The initial line
(OLE) and the feeding substations and considers the speed upgrade was complete in the October 2005 and it is
specific challenges posed in the UK when designing and envisaged the autotransformer system will be fully
implementing the enhancement on an existing operational commissioned in 2008.
railway whilst ensuring that the existing electrification
systems remain in operation. The works on WCML built on Balfour Beatty’s
experience on the Northeast Corridor Project (NEP) in the
The paper provides a high level comparison of the USA. Balfour Beatty commenced work on the NEP in
UK solutions with those adopted in the US on the 1995 having taken over the project from a previous
Northeast Corridor Project and reveals some of the contractor. It was determined at an early stage that an
challenges that still remain in terms of introducing the UK autotransformer based system was the most suitable for
system into final operational service. NEP and design works commenced on this basis. Balfour
Beatty formed a joint venture with Mass. Electric
Construction (MEC) to deliver the project based on
design works carried both in Liverpool UK and locally in
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the US at Old Saybrook. The scheme was designed to 1969 saw the electrification commence working North
operate at 150mph and was introduced into revenue towards Glasgow. Total electrification was complete in
service in 2001. 1974, at which point a full electric service commenced.
Both Projects were designed and executed with Various changes have taken place over the years,
occupational and operational safety being of paramount however the most significant scheme is now known as the
importance. High standards of safety were achieved in West Coast Route Modernisation (WCRM) and entails a
both cases with millions of man-hours being worked project valued at some £7.6 billion.
without significant safety related incidents.
Key Aspirations of the WCRM
THE WEST COAST MAIN LINE (UK)
The WCML route is the busiest in Europe carrying
both freight and passenger services and each year 75
million passenger journeys and over 40 per cent of the
country’s rail freight movements are made on the line.
The original electrification started in Liverpool and The power supply system comprised some 24 feeder
Manchester and worked South, reaching Rugby in 1964. stations and approximately 90 trackside switching
The route through to Euston was complete in 1966 and substations configured to provide track sectioning
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locations in the conventional classic feeding The feeder stations take power from the local utility
arrangements. On NR infrastructure these distribution supply operator typically at 132kV 50Hz and convert the
substations are configured as Track Sectioning Cabins supply into 25kV 50Hz single phase via two infeed
(TSC), Intermediate Track Sectioning Cabins (ITSC) and transformers typically rated in the range 15 to 25MVA
Mid Point Track Sectioning Cabins (MPTSC) to suit the each. The feeder stations are positioned with a typical
standard classic feeding arrangements. separation of 40km (25miles) as required to maintain
Existing substations typically comprise indoor system voltage regulation under normal and abnormal
switchgear housed in either a brick-built or prefabricated operating conditions as follows:
sheet steel trackside buildings (Fig 2 and Fig 3). Feeder
connections to the OLE are either by insulated cables, or • Normal conditions: 16.5kV to 27.5kV.
by bare feeder wire connected via bushings mounted in
the roof of the building. The existing 25kV indoor • Abnormal conditions: 29kV for 5 minutes,
switchgear is either bulk oil or vacuum type with a typical 14.0kV for 10 minutes.
continuous rating of 800A and a fault rating of 6000A
with a Basic Insulation Level (BIL) of 250kV. • Minimum system voltage: 12.5kV for 2 minutes.
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on the whole route by 2005. To meet these timescales the Concerns existed regarding the connection of the
initial requirement was to reinforce the existing classic 400kV supergrid to the 25kV railway infrastructure,
power supply by the introduction of new feeder sites and particularly with respect to fault levels, safe touch and
switching substations at strategic points along the route. step potentials and general interconnection of the earthing
This was known as the enhanced classic system. With a systems of the two networks. A group of specialists was
view to the subsequent introduction of an therefore assembled from various areas of the UK rail and
Autotransformer (AT) based power supply, any new utility industries and research establishments into a
substation equipment specified for the enhanced classic working group called the Earthing Connections Working
system design had to make passive provision for the Group (ECWG). This group met on a regular basis to
future conversion to an AT based power supply. review the design and earthing strategy for each of the
proposed infeed locations. Each infeed point was
In parallel with the design development for the modelled and assessed individually and site specific
enhanced classic system, technical and commercial earthing and bonding requirements were also developed
assessments were being made for the introduction of AT as required.
feeding and this led to a decision being made in 2003 to
introduce the AT system as part of the final solution. Another important issue was to determine the traction
system fault level to be adopted for the new power supply
The proposal for the new supply system implements system. The original aspiration, to maximise the
AT feeding on only the main direct route from London to capability of the power supply system, was to design for a
Glasgow, leaving a number of major and minor branch fault level of 12kA. However, following a detailed design
and loop lines operating in the traditional classic feeding risk assessment process, the limitations of the existing
configuration. signalling system and OLE required that the system
would need to be designed to limit the fault to 6kA.
The power system design process was highly iterative
and required a protracted period of simulation work that The final AT system design developed comprises 11
was conducted for both the enhanced classic system and utility infeeds and 59 trackside substations (compare with
the new AT based system. The primary requirements for 15 classic feeder stations and 62 classic trackside
the power supply system design process were to substations on the equivalent part of the system prior to
determine the locations and ratings for the infeed points, the project’s inception) and some 1100 miles of 25kV
trackside substation and the rating for the Autotransformer Feeder (ATF). The trackside substations
autotransformers that meet the voltage regulation are configured as Autotransformer Sites (ATS),
requirements of the system under all the specified Sectioning Autotransformer Sites (SATS), Midpoint
operating conditions as follows: Autotransformer Sites (MPATS) and Autotransformer
Feeder Sites (ATFS).
• Normal conditions: 19kV to 27.5kV
The 400kV infeed substations incorporate two
• Abnormal conditions: 29kV for 5minutes, 80MVA single phase transformers with the double
17.5kV for 2 minutes secondary windings configured to generate the 25kV-0-
25kV traction supply. The 50kV supply is then fed to the
The existing UK 132kV system had clear limitations ATFS via insulated cables and an outdoor 25kV switching
on the capacity of individual infeed points and the compound. Typical spacing of the infeed points is 70-
unbalance limitations imposed upon on the system. AT 80km however given the difficulty in obtaining planning
based systems require fewer infeed points but with a permissions this figure varies significantly. Fault limiting
substantially higher rating. The decision was therefore reactors have been installed in series with each of the
taken to utilise the UK’s 400kV supergrid system. This infeed transformer secondaries to limit the fault level to
was a new requirement for NR infrastructure and required 6kA (Fig 4). The reactors have tap settings to enable a
400kV installations, to be built by the controller of the range of reactance figures that provide flexibility for
supergrid, at the required positions along the route. These operating in both Classic and AT mode. They also to
installations are substantial and land acquisitions and permit the system fault level to be increased to 10kA
planning permissions were a significant issue to should this be feasible at some point in the future.
overcome. Consequently the positions of the infeed
points were subject to change and this formed part of the
iterative system simulation process.
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The detailed design process for the trackside Figure 5 – Modular building delivery to site
substations is inevitably much the same as for any other
traction power system, requiring civils design, electrical
equipment design and cable route design. Two unique
features are worthy of note:
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The new substations comprise indoor SF6 Gas configuration of the supported OLE conductors.
Insulated Switchgear (GIS) in a double busbar Additionally the introduction of the ATF was required.
arrangement to facilitate control and switching of both Incorporating these requirements onto an existing OLE
poles of the 25kV-0-25kV supply. The OLE and ATF system with minimum cost and disruption presents
feeder circuit breakers have a continuous rating of 1250A significant challenges.
and fault rating of 12.5kA for 3 seconds with a BIL of
250kV. When it is considered that the route covers
approximately 400 miles, some 1100 track miles,
The primary protection scheme on the feeder approximately 25,000 support masts, 467 over bridges
breakers remains impedance based as with the classic and 9 tunnels, the enormity of the task comes into
scheme. The system configuration presents particular perspective.
challenges in terms of fault detection and isolation of the
faulted section. A new protection strategy has been As discussed earlier the OLE design has been
developed that uses state of the art intelligent protection upgraded by the introduction of dynamically improved
relays and includes a mass trip and an auto restore ‘simple sagged catenary’ equipment as part of the
function. 125mph speed enhancement works on the Project (Fig. 8).
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Figure 9 – New ATF conductor placement The design uses information from historical design
documentation along with existing aerial surveys and any
The existing RC has been designed and installed for input from third party designs. This information was co-
3kV clearances. During conversion of the RC to the ATF ordinated and reviewed against the calibrated video tool
conductor a reassessment of all the clearances is required. output in a desktop study. Any inconsistencies were
identified and made to be a subject of further survey
The original survey information needed to be work.
supplemented to support the clearance assessment. A
video recording tool was utilised to both provide updated When all information was available the routing
survey information and to identify areas that required design could be progressed. Horizontal and vertical
further survey input (Fig.10). This tool is essentially a clearances were checked under a variety of environmental
visual recording of the route taken from train cab conditions (wind, temperature and ice) that apply to the
mounted video cameras that allows the designer to area of the route in question. This data was used in
interrogate and measure any features displayed on the conjunction with the defined conductor type and thermal
recordings up to a tolerance of +/-50mm from the profiling to establish worst case sags and blow-offs for
adjacent track. This tolerance is sufficient for most of the the conductor. This information could then be used to
route requirements, specific areas requiring closer establish the support heights and across track positioning
tolerances were targeted by the survey crews. of the ATF to ensure that minimum clearances are met.
These clearances are defined by regulatory authorities and
cover minimum ground to conductor dimensions
anywhere within the support span, credible standing
surfaces, in the vicinity of signals and above platforms.
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The ATF conductor is routed through the bridge Similar to the high level solution but where the
without the need for any support attachments onto the insulated 25 kV cable cannot be routed at high level. In
bridge in achieving all of the 25kV clearance criteria. (Fig this case the insulated cable is routed down the masts
12) adjacent to the bridge into cable troughs at ground level
through the bridge. The insulated cable terminates onto
the ATF conductor via vertically orientated cable sealing
ends. (Fig 15).
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that resulted in resolving 85 to 90% of the cases where an Two wiring trains were built for the project that won
overload was identified. This strengthening technique two UK industry awards in 2003 and have since been
involved a simple bolt-on design that could be performed used on other NR projects in the UK to great success.
with minimal disruption to the operational railway.
Implementation In The UK
Construction Aspects
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Figure 20 - RRV’s
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dual 40 MVA supply transformers. Switching stations, The railway electrical infrastructure is largely of the
incorporating autotransformers, are located at intervals same configuration on both projects, modified as one
that are typically five miles. The flexible configuration of would expect to reflect the particular standards in
the electrical equipment ensures that in the event of a operation and the electrical capacity requirements. One
single equipment outage, the operational requirements can salient difference lies in the HV connection availability,
still be met using alternative feeding arrangements. in that in the UK an accessible 400kV supergrid exists
which provides for a very strong point of connection.
In comparing the two systems it is apparent that, in Connecting at this voltage level has allowed for the power
principle, the configurations and overall design to be drawn without the need for special provisions such
development approach are similar. The key differences lie as harmonic filters and power factor correction
in the detail and these are in turn manifested from the equipment. In the US on NEP special designs were
operational, route and electrical aspects of the two carried out that led to the necessity to provide both
projects. harmonic filtering and combined power factor correction
equipment at the connection points in order to ensure that
In operational terms, both systems required that a the utility requirements could be complied with.
service pattern of trains was allowed to operate during the
process of construction. In the case of the NEP this was a CONCLUSIONS AND FURTHER
non electric service since the route beyond New Haven CHALLENGES
had no existing electrification system. Conversely in the
UK, the existing system is electrified and thus a It is clear that with careful design, construction
predominantly electric service had to be maintained planning and progressive implementation, an AT based
throughout the works period. This requirement has scheme can be introduced within the constraints presented
necessitated the staged progressive introduction of the by an existing operational railway, whether that railway
new AT system with various design and construction has existing electrification or not. The architecture of the
features that allow for this progression to take place. system remains largely the same however designs need to
be developed to reflect the particular challenges of the
In route terms, the WCML in the UK presented route, the utility interface and the operational interface.
particular features such as bridges and tunnels with small
electrical clearances, necessitating a variety of special Challenges still remain in the UK to finally introduce
solutions. The NEP route presented the requirement to the full AT system through the principal route and these
pass through some tight overbridges and in particular lie in the areas of system commissioning, protection re-
presented the special problem of movable underbridges. configuration and decommissioning of redundant assets.
The solutions to these challenges have been thought
The movable bridge feature required the development through and the system is poised ready for the successful
of unique mechanisms to allow for the opening and conversion in the next couple of years
closing of existing rail bridges that cross the waterways
along the route. In total five (5) bridges had to be
designed so that the overhead line equipment could be de-
energised and retracted whilst allowing the bridge to open
and the electrical sections to be fed beyond the bridge. To
facilitate the continuation of electrical feeding it was
required to design and install submarine cables beneath
the waterways.
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