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Vibration Pump Operation 2

The document describes the vibration hydraulic circuit used in an SD100D Volvo model. It uses a closed loop system with a variable displacement pump connected by hoses to a fixed displacement motor. A charge pump supplies filtered oil to the system and maintains pressure. The circuit uses check and relief valves to control pressure. The vibration pump has dual amplitude and is controlled electrically to provide different flow rates to the motor, turning its shaft clockwise or counterclockwise and operating the vibration function.

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Mohamed Zaki
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87 views2 pages

Vibration Pump Operation 2

The document describes the vibration hydraulic circuit used in an SD100D Volvo model. It uses a closed loop system with a variable displacement pump connected by hoses to a fixed displacement motor. A charge pump supplies filtered oil to the system and maintains pressure. The circuit uses check and relief valves to control pressure. The vibration pump has dual amplitude and is controlled electrically to provide different flow rates to the motor, turning its shaft clockwise or counterclockwise and operating the vibration function.

Uploaded by

Mohamed Zaki
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Service Information

Document Title: Function Group: Information Type: Date:


Vibration hydraulic circuit, Service Information 24/03/2020
description
Profile:
SD100D Volvo

Vibration hydraulic circuit, description


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Model Production site Serial number start Serial number stop
SD100D Volvo

The closed loop, dual amplitude, vibration circuit uses a variable displacement axial piston pump and a fixed displacement
motor.
Closed loop circuit
The main ports of the pump are connected by hydraulic hoses to the main ports of the motor. Fluid flows in either direction
from the pump to the motor then back to the pump in this closed circuit. Either of the hydraulic hoses can be under high
pressure. The direction and speed of fluid flow and (the motor output shaft rotation) depends on the position of the pump
swashplate. The system pressure is determined by the load.
Charge system and filter
A gerotor type, fixed displacement charge pump is located in the vibration pump. The charge pump supplies cool filtered oil
to the system and keeps the closed loop charged to prevent contamination. A charge pressure filter is remotely mounted in
the filter box compartment. The charge pump also makes up for oil leakage in the hydraulic components necessary for
cooling and lubrication. Charge pressure flows from the pump through the charge pressure filter and returns to the vibration
pump to charge the closed loop circuit.
NOTE!
Incorrect charge pressure settings may result in an inability to build required system pressure and/or inadequate loop
flushing flows. Correct charge pressure must be maintained under all conditions of operation to maintain pump control
performance and prevent damage to the components.

Check/high pressure relief valves


Circuit pressure is maintained by the combination charge check valve and high pressure relief valve. The check valve allows
charge flow to replenish the low side of the working loop. The high pressure relief valve provides pressure protection to the
high pressure side of the working loop. There are two cartridge style valves to handle each side of the working loop with
flow in either direction.
Vibration pump - dual amplitude
The vibration pump is a variable displacement, axial piston pump mounted to the back of the main hydrostatic pump. It is
controlled by an EDC (Electrical Displacement Control) mounted on the top of the pump. It is activated by the vibration
switch in the forward-stop-reverse handle. The EDC has three positions: OFF, High Amplitude and Low Amplitude. The
amplitude range is controlled by a rocker switch in the instrument panel. This control has three positions: OFF, High
Amplitude (lower portion of the switch pushed in), Low Amplitude (upper portion of the switch pushed in).
When the vibration system is turned ON by the vibration switch in the control panel to the High Amplitude position, the
high amplitude solenoid on the vibration pump is activated. The control module allows the swashplate to tilt to a preset
angle and provide oil flow out of port A of the pump to port A of the vibration motor, which turns it in a clockwise direction.
The vibration motor is coupled directly to the eccentric shaft in the drum assembly, turning it clockwise as well.
When the vibration system is turned ON by the vibration switch in the control panel to the Low Amplitude position, the low
amplitude solenoid on the vibration pump is activated. The control module allows the swashplate to tilt to a preset angle
and provide oil flow out of port B of the pump to port B of the vibration motor, which turns it in a counterclockwise
direction. The vibration motor is coupled directly to the eccentric shaft in the drum assembly, turning it counterclockwise as
well.
Vibration motor
The vibration motor is a fixed displacement axial piston motor. Oil pressure from the vibration pump enters port A and turns
the motor shaft in a clockwise direction. Oil pressure from the vibration pump enters port B and turns the motor shaft in a
counterclockwise direction. A small amount of oil is used in the motor for lubrication and cooling and is directed to the
hydraulic oil tank by a case drain line.
Case drain
The hydrostatic pump and motors have controlled internal leakage for lubrication purposes and to remove hot oil from the
system. Case drain lines are required to direct this oil back to the hydraulic oil tank. These lines should be drained from the
topmost drain port to ensure that the case remains full of oil. These lines must be unrestricted to prevent pressure build up
in the housing.

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