4 Connecting

NOTICE
Damage to the control system
The high-voltage components have strong interference on 24 VDC power supplies.
If the 24 VDC power supply is not isolated from high-voltage components, the control system may be damaged.
The 24 VDC protective extra-low voltage must be generated as a protective extra-low voltage with safe electrical isolation
(according to IEC 204-1, Section 6.4, PELV), and grounded by with a PELV M signal connection to the central grounding
point of the system.

4.1 Interfaces on the PPU and MCP

NOTICE
Failing to connect PE terminals to the ground will cause safety problems
The PE terminals on the PPU and MCP must be connected to the ground; otherwise, it will cause safety problems and
unexpected system conditions.

Interfaces on the PPU

Legend Interface Description

PPU back
① X100, X101, X102 Digital inputs

② X200, X201 Digital outputs

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③ X21 FAST I/O

④ X301, X302 Distributed I/O

⑤ X10 Handwheel inputs

⑥ X60 Spindle encoder interface

⑦ X51, X52, X53 (PPU141.2 only) Pulse drive interfaces

⑧ X54 Analog spindle interface

⑨ X2 (PPU160.2 only) RS232 interface

⑩ X130 Ethernet interface

⑪ X126 (PPU161.3 and PPU160.2 only)Drive Bus interface

⑫ X30 USB interface, for connection with the MCP

⑬ X1 Power supply interface, +24 VDC power supply

⑭ - Slot for the system CompactFlash Card (CF card)

⑮ - PE terminal, for connection with the ground

PPU front
⑯ - USB interface

Interfaces on the MCP

Legend Interface Description

① X10 USB interface, for connection with the PPU

② - Reserved hole for fixing the USB cable connecting the PPU and the MCP

Note
The two kinds of vertical MCP, with a reserved hole for the handwheel and with an override switch for the spindle, have the
same mechanical interfaces design for the USB cable, PE terminal and reserved hole for fixing the USB cable on the back.
The illustration above takes the version with a spindle override switch for example.

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4.1.1 Digital input interfaces - X100, X101, X102

Pin assignment
Type Mini Combicon 10-pin
Cable Max. length: 10 m
Max. cross-section: 1.5 mm2 (when using one cable per connection)
Inputs Permissible level (including ripple)
High level: 20.4 V to 28.8 V Low level: -3 V to +5 V

Pin X100 (DIN0) X101 (DIN1) X102 Remarks

1 N.C. N.C. N.C. Not assigned
2 I0.0 I1.0 I2.0 Digital input
3 I0.1 I1.1 I2.1 Digital input
4 I0.2 I1.2 I2.2 Digital input
5 I0.3 I1.3 I2.3 Digital input
6 I0.4 I1.4 I2.4 Digital input
7 I0.5 I1.5 I2.5 Digital input
8 I0.6 I1.6 I2.6 Digital input
9 I0.7 I1.7 I2.7 Digital input
10 M M M External ground
Connecting according to the default PLC program
Turning

Milling

Note
End sleeves are necessary if you use two cables per connection.
Fasten the cables to the screw terminals and plug the terminals into interfaces X100, X101 and X102 correctly.

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4.1.2 Digital output interfaces - X200, X201

Pin assignment
Type Mini Combicon 10-pin
Cable Max. length: 10 m
Max. cross-section: 1.5 mm2 (when using one cable per connection)
Outputs Rated digital output current: 250 mA

Pin X200 (DOUT0) X201 (DOUT1) Remarks

1 +24 V +24 V +24 V input (20.4 V to
28.8 V)
2 Q0.0 Q1.0 Digital output
3 Q0.1 Q1.1 Digital output
4 Q0.2 Q1.2 Digital output
5 Q0.3 Q1.3 Digital output
6 Q0.4 Q1.4 Digital output
7 Q0.5 Q1.5 Digital output
8 Q0.6 Q1.6 Digital output
9 Q0.7 Q1.7 Digital output
10 M M External ground
Connecting according to the default PLC program
Turning

Milling

Note
End sleeves are necessary if you use two cables per connection.
Fasten the cables to the screw terminals and plug the terminals into interfaces X200, X201 correctly.

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4.1.3 Fast input/output - X21

Pin assignment
Type Mini Combicon 10-pin
Cable Shielded cable
Max. length: 10 m
Max. cross-section: 1.5 mm2 (when use one cable per connection)
Inputs Permissible level (including ripple)
High level: 20.4 V to 28.8 V Low level: -3 V to +5 V

Illustration Pin Signal Comment

1 +24 V +24 V input (20.4 V to 28.8 V)
2 NCRDY_1 NC ready signal contact 1
3 NCRDY_2 NC ready signal contact 2
4 DI1 Digital input, for connection to probe 1
5 DI2 Digital input, for connection to probe 2
6 BERO_SPINDLE or DI3 Spindle bero or digital input
7 DO1 Fast output
8 CW Spindle rotating clockwise
9 CCW Spindle rotating counter-clockwise
10 M Ground

Connecting
You can connect the fast I/O to the inverter to control the spindle rotating direction (unipolar):

1) See the following table for the enable status of pin 8 and pin 9 when the spindle rotates clockwise or counter-clockwise

respectively for unipolar 1 and unipolar 2.

Setpoint output Pin number Spindle CW Spindle CCW
Unipolar 1 8 On On
9 Off On
Unipolar 2 8 On Off
9 Off On

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NC readiness is in the form of a relay contact (NO). It must be integrated into an EMERGENCY STOP circuit. The
connection diagram is shown as follows:

1) When the NC is not ready, the contact is open; otherwise, the contact is closed.

Connection cables
End sleeves are necessary if you use two cables per connection.
Fasten the cables to the screw terminals and plug the terminal into the interface X21.
You can buy the shielded cables from a third-party manufacturer.

Note
To ensure optimum interference immunity, use only the shielded cable to connect the FAST I/O terminals (X21).

4.1.4 Distributed I/O - X301, X302

Pin assignment
Type 50-pin socket
Inputs Permissible level (including ripple)
High level: 20.4 V to 28.8 V
Low level: -3 V to +5 V
Outputs Rated digital output current: 250 mA

Pin Signal Comment Pin Signal Comment

1 M External ground 26 I5.7 Digital input

2 +24 V +24 V output 1) 27 - Not assigned
3 I3.0 Digital input 28 - Not assigned
4 I3.1 Digital input 29 - Not assigned
5 I3.2 Digital input 30 - Not assigned
6 I3.3 Digital input 31 Q2.0 Digital output
7 I3.4 Digital input 32 Q2.1 Digital output
8 I3.5 Digital input 33 Q2.2 Digital output
9 I3.6 Digital input 34 Q2.3 Digital output
10 I3.7 Digital input 35 Q2.4 Digital output
11 I4.0 Digital input 36 Q2.5 Digital output
12 I4.1 Digital input 37 Q2.6 Digital output
13 I4.2 Digital input 38 Q2.7 Digital output
14 I4.3 Digital input 39 Q3.0 Digital output
15 I4.4 Digital input 40 Q3.1 Digital output

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Pin Signal Comment Pin Signal Comment
16 I4.5 Digital input 41 Q3.2 Digital output
17 I4.6 Digital input 42 Q3.3 Digital output
18 I4.7 Digital input 43 Q3.4 Digital output
19 I5.0 Digital input 44 Q3.5 Digital output
20 I5.1 Digital input 45 Q3.6 Digital output
21 I5.2 Digital input 46 Q3.7 Digital output
22 I5.3 Digital input 47 +24 V +24 V input
23 I5.4 Digital input 48 +24 V +24 V input
24 I5.5 Digital input 49 +24 V +24 V input
25 I5.6 Digital input 50 +24 V +24 V input

Pin Signal Comment Pin Signal Comment

1 M External ground 26 I8.7 Digital input

2 +24 V +24 V output 1) 27 - Not assigned
3 I6.0 Digital input 28 - Not assigned
4 I6.1 Digital input 29 - Not assigned
5 I6.2 Digital input 30 - Not assigned
6 I6.3 Digital input 31 Q4.0 Digital output
7 I6.4 Digital input 32 Q4.1 Digital output
8 I6.5 Digital input 33 Q4.2 Digital output
9 I6.6 Digital input 34 Q4.3 Digital output
10 I6.7 Digital input 35 Q4.4 Digital output
11 I7.0 Digital input 36 Q4.5 Digital output
12 I7.1 Digital input 37 Q4.6 Digital output
13 I7.2 Digital input 38 Q4.7 Digital output
14 I7.3 Digital input 39 Q5.0 Digital output
15 I7.4 Digital input 40 Q5.1 Digital output
16 I7.5 Digital input 41 Q5.2 Digital output
17 I7.6 Digital input 42 Q5.3 Digital output
18 I7.7 Digital input 43 Q5.4 Digital output
19 I8.0 Digital input 44 Q5.5 Digital output
20 I8.1 Digital input 45 Q5.6 Digital output
21 I8.2 Digital input 46 Q5.7 Digital output
22 I8.3 Digital input 47 +24 V +24 V input
23 I8.4 Digital input 48 +24 V +24 V input
24 I8.5 Digital input 49 +24 V +24 V input
25 I8.6 Digital input 50 +24 V +24 V input
1) Make sure that the current at pin 2 of X301 or X302 does not exceed the maximum current Iout = 0.25 A; otherwise, the

controller could be damaged.

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Connecting

DANGER
The 24 V power supply must be protective extra-low voltage in accordance with EN60204-1, Section 6.4, PELV (with M
ground).

CAUTION
Be sure not to connect the pin 2 of X301/302 to ground; otherwise, the CNC controller of the power supply could be
damaged!

Note
The 24 V output of X301/302 pin 2 comes from pins 47 to 50.

Note
Addressing ranges
X301: IB3, IB4, IB5, QB2, QB3
X302: IB6, IB7, IB8, QB4, QB5

Note
The connecting cable between the power source, load current supply connection, and associated reference potential M must
not exceed the maximum permissible length of 10 m.

Digital inputs
The diagram below shows you how to connect the connector pins of the digital inputs at interface X301 (example). You can
connect connector X302 in the same way.

Note
When using an external power supply, you must connect the 24 V (permissible range: 20.4 V to 28.8 V) power supply for the
digital outputs to all the four power input pins (X301, X302: pins 47, 48, 49, 50).

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Digital outputs
The diagram below shows you how to connect the connector pins of the digital outputs at interface X301 (example). You can
connect connector X302 in the same way.

To supply the digital outputs, you must connect an external 24 VDC power supply (X301, X302: pins 47, 48, 49, 50).
You must also connect the reference ground of the external power supply to X301, X302: Pin 1 (M).

CAUTION
You must ensure that the max. current consumption at pin 47, pin 48, pin 49 or pin 50 does not exceed 1 A.

Note
You must connect the 24 V power supply for the digital outputs to all the four power input pins (X301, X302: pins 47, 48, 49,
50).

External power supply

When using an external power supply for the digital inputs, you must connect the reference ground to X301, X302: Pin 1 (M).

Connecting according to the default PLC program

The control system has integrated with a default PLC application. If you perform the commissioning work with the default
PLC application, arrange wiring as follows.

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4.1.5 Handwheel inputs - X10

Pin assignment
Type Mini Combicon 10-pin
Cable Max. length: 3 m

Illustration Pin Signal Comment

1 1A Track A, handwheel 1
2 -1A Negative Track A, handwheel 1
3 1B Track B, handwheel 1
4 -1B Negative Track B, handwheel 1
5 +5 V +5 V power output
6 M Ground
7 2A Track A, handwheel 2
8 -2A Negative Track A, handwheel 2
9 2B Track B, handwheel 2
10 -2B Negative Track B, handwheel 2

Connecting
You are allowed to connect at most two electronic handwheels at connector X10 on the PPU.

The handwheels must meet the following requirements:

Transmission procedure 5 V square wave signals (TTL level or RS422)
Signals Track A as a true and negative signal (Ua1Ua1)
Track B as a true and negative signal (Ua2Ua2)
Max. input frequency 500 kHz
Phase shift between Track A to Track B 90o ± 30o
Supply 5 V, max. 250 mA

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4.1.6 Drive Bus interface - X126 (PPU160.2 and PPU161.3 only)

Pin assignment
Type IEEE 1394, 6-pin, female
Cable Type: Drive Bus cable
Max. length: 20 m

Illustration Pin Signal Comment

1 PB_N Negative RxD/TxD of Drive Bus
2 1P5 +5 V
3 PB Positive RxD/TxD of Drive Bus
4 NULL Not connected
5 PB_RTS Request to send
6 1M5 Ground

Connecting
Drive Bus interfaces on the SINAMICS V70 - X10, X11
Illustration Pin No. Signal Description
1 A Differential signal A
2 P5PB +5V
3 B Differential signal B
4 NC Not assigned
5 RTS Request to send
6 MPB 0V
Connecting example

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Note
You must install the Drive Bus terminator (that ships with the PPU) on X11 of the last servo drive; otherwise, the servo
system cannot work normally.

4.1.7 Pulse drive interfaces - X51, X52, X53 (PPU141.2 only)

Pin assignment
Type Sub-D, 15-pin, male
Cable Type: drive cable
Max. length: 10 m

Illustration Pin Signal Comment

1 PULSE+ PULSE, to drive side
2 DIR+ DIRECTION, to drive side
3 ENA+ ENABLE, to drive side
4 BERO Zero mark, from drive side
5 +24V POWER from the pin 1 of X200, +24 V output
6 RST ALARM RESET, to drive side
7 M24 Ground
8 +24V POWER from the pin 1 of X200, +24 V output
9 PULSE- NEGATIVE PULSE, to drive side
10 DIR- NEGATIVE DIRECTION, to drive side
11 ENA- NEGATIVE ENABLE, to drive side
12 +24V POWER from the pin 1 of X200, +24 V output
13 M24 Ground
14 RDY DRIVE READY, from drive side
15 ALM ALARM, from drive side
Note:
The +24 V and M24 signals at the pulse drive interfaces can only be used when the +24 V and
M24 pins are connected at the interface X200.

Connecting

CAUTION
Damage to controller or power supply
Pin 5, pin 8 or pin 12 of X51/52/53 are used for +24 V power output.
Incorrect connection of them will lead to damage to the CNC controller or the power supply.
Do not connect pin 5, pin 8 or pin 12 of X51/52/53 to ground.

Note
X51/52/53 does not support hot plugging.

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Note
Filter
A line filter (rated current: 16 A, protection level: IP20) is required so that the system can pass the CE certification (radiated
emission test or conducted emission test). The order number of Siemens recommended filter is 6SN1111-0AA01-1BA1.

Note
Circuit breaker
You can install a mains linear breaker (rated current: 15 A for 7 A or 10 A version of the drive and 10 A for 4 A or 6 A version
of the drive; rated voltage: 250 VAC) to protect the system.

As mentioned before, the SINUMERIK 808D control system can control three axes (X axis, Y axis and Z axis). To do so, you
need to connect the control system via the three pulse drive interfaces (X51: X axis, X52: Y axis and X53: Z axis) separately
to three SINAMICS V60 drives.
The connection diagram between the SINUMERIK 808D (X51: the X axis) and the SINAMICS V60 is shown as follows. You
can connect X52 (the Y axis) and X53 (the Z axis) in the same way.

1) If necessary, you can also serially connect an emergency stop switch between the 65 enable signal and the 24 V signal.
The connected motors are Siemens 1FL5 servo motors.

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4.1.8 Analog spindle interface - X54, spindle encoder interface - X60
Interface X54 is for connecting the PPU to the inverter or servo spindle drive. Interface X60 is for connecting the PPU to the
spindle encoder.

Pin assignment - X54

Type Sub-D, 9-pin, female
Cable Max. length: 10 m

Illustration Pin Signal Comment

1 AO Analog voltage
2 - not assigned
3 - not assigned
4 - not assigned
5 SE1 Analog drive enable (contact: electrically isolated n.o. contact)
6 SE2 Analog drive enable (contact: electrically isolated n.o. contact)
7 - not assigned
8 - not assigned
9 AGND Ground

Pin assignment - X60

Type Sub-D, 15-pin, female
Cable Type: encoder cable
Max. length: 10 m

Illustration Pin Signal Comment

1 - Not assigned
2 - Not assigned
3 - Not assigned
4 +5 V +5 V power supply
5 - Not assigned
6 +5 V +5 V power supply
7 M Ground
8 - Not assigned
9 M Ground
10 Z Zero mark
11 Z_N Zero mark, negative
12 B_N Track B, negative
13 B Track B
14 A_N Track A, negative
15 A Track A

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Connecting
Connecting the inverter or servo spindle drive (unipolar)

1) 10 V analog voltage
2) 0 V signal
3) Use twisted pair cables for signals A/A_N, B/B_N, Z/Z_N, and +5 V/M.
4) See the following table for the enable status of pin 8 and pin 9 when the spindle rotates clockwise or counter-clockwise

respectively for unipolar 1 and unipolar 2.

Setpoint output Pin number Spindle CW Spindle CCW
Unipolar 1 8 On On
9 Off On
Unipolar 2 8 On Off
9 Off On

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Connecting the inverter or servo spindle drive (bipolar)

1) +/- 10 V analog voltage

2) 0 V signal
3) Use twisted pair cables for signals A/A_N, B/B_N, Z/Z_N, and +5 V/M.

4.1.9 Ethernet interface - X130

Pin assignment
Type 8-pin RJ45 socket
Cable Type: Ethernet cable

Illustration Pin Signal Comment

1 MX1+ Data 1
2 MX1- Data 1
3 MX2+ Data 2
4 MX3+ Data 3
5 MX3- Data 3
6 MX2- Data 2
7 MX4+ Data 4
8 MX4- Data 4

Note
The length of the Ethernet cable must be less than 30 m or the communication will be unstable.

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4.1.10 RS232 interface - X2 (PPU160.2 only)
You can establish communication between a computer and the control system with PPU160.2 via the RS232 interface.

Pin assignment
Type Sub-D, 9-pin, male
Cable Type: RS232
Max. length: 10 m

Illustration Pin Signal name Signal type Comment

1 - - Not assigned
2 RxD I Receive data
3 TxD O Transmit data
4 DTR O Data terminal ready
5 M VO Ground
6 DSR I Request set ready
7 RTS O Request to send
8 CTS I Clear to send
9 - - Not assigned

Note
Use only shielded twisted pair cables; You must connect the cable shield to the metal or metalized connector casing of the
control system.

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4.1.11 Power supply interface - X1
The PPU uses a 24 VDC power supply. You can connect the 24 VDC power supply via interface X1. For more information
about the 24 VDC power supply, see Section "External 24 VDC power supply (Page 27)".

Pin assignment
Type Combicon 4-pin
Cable Max. length: 10 m

Illustration Pin1 Signal Name Comment

1 0V M24 0V
2 24 V P24 +24 V
3 0V M24 0V
4 24 V P24 +24 V

Note:
The 0 V terminals as well as the 24 V terminals are internally connected in parallel. This
means that you can connect the 24 V power supply to either of the terminal pairs.

4.1.12 USB interface on the front cover of the PPU

Pin assignment
Type USB socket, type A
Cable Type: USB 1.1 cable
Max. length: 3 m

Illustration Pin Signal name Signal type Comment

1 P5_USB0 VO 5 V power supply
2 DM_USB0 I/O USB data-
3 DP_USB0 I/O USB data+
4 M VO Ground

4.1.13 USB interface - X30

There is a USB interface on the back of the PPU. This USB interface is used for connecting with the MCP.

Pin assignment
Type USB socket, type A Combicon 4-pin
Cable Type: USB cable (0.5 m)

Illustration Pin Signal name Signal type Comment

1 P5_USB0 VO 5 V power supply
2 DM_USB0 I/O USB data-
3 DP_USB0 I/O USB data+
4 M VO Ground

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Connecting
The illustration below shows the connection between the PPU and the MCP with the MCP connection cable.

4.1.14 Slot for the system CF card

The system CF card is installed on the PPU at the factory.

① Maintenance door ② CF card

Note
The maintenance door is accessible only by the Siemens service personnel.
Do not touch or remove the system CF card under any conditions.

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4.2 Interfaces on the SINAMICS V70 servo system
The SINAMICS V70 servo system, consisting of the SINAMICS V70 servo drive and SIMOTICS servo motor, is an
economical closed-loop servo drive solution for machine tool applications. It is designed for use with the SINUMERIK 808D
ADVANCED controller.

4.2.1 Interface overview

4.2.1.1 SINAMICS V70 feed servo system

SINAMICS V70 FSA (with detachable terminal blocks)

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SINAMICS V70 FSB/FSC (with screw terminals)

Note
For more information about the connection of the X10 and X11, see Section "Drive Bus interface - X126 (PPU160.2 and
PPU161.3 only) (Page 72)".

SIMOTICS S-1FL6 motor

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4.2.1.2 SINAMICS V70 spindle servo system

SINAMICS V70 FSB/FSC (with screw terminals)

Note
For more information about the connection of the X10 and X11, see Section "Drive Bus interface - X126 (PPU160.2 and
PPU161.3 only) (Page 72)".

SIMOTICS M-1PH1 main motor

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4.2.2 Main circuit wiring

4.2.2.1 Main circuit interfaces

Main circuit interfaces (drive side)

Type Illustration Signal Description
Line supply input inter- FSA: FSB, FSC: Line phase L1 3 phase 380 VAC to 480 VAC
face Line phase L2
Line phase L3
Motor power interface Motor phase U V70 feed drive:
Motor phase V Connects to the SIMOTICS S-
Motor phase W 1FL6 motor
V70 spindle drive:
Connects to the SIMOTICS
M-1PH1 main motor
Internal/external brak- DC positive (DCP) DCP is connected to R2 at
ing resistor interface 1) Resistor 2 (R2) the factory only for the
SINAMICS V70 feed drive
Resistor 1 (R1)

Grounding connector - For connecting the power

supply grounding connector
and the servo motor ground-
ing connector
Maximum cable cross-section: 2.5 mm2
Screw types and recommended tightening torques:
FSA: M2.5 screws (0.4 Nm to 0.5 Nm)
FSB/FSC: M4 screws (2.25 Nm)
1) The internal braking resistor is available only with the SINAMICS V70 feed drive.
2) The short-circuit stick is available only with the SINAMICS V70 feed drive.

Main circuit interface (motor side)

Type Illustration Signal Description
Power connector For V70 feed drive: For V70 spindle drive: 1: U Phase U
2: V Phase V
3: W Phase W
4: PE Protective earthing

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4.2.2.2 Main circuit wiring
Wiring diagram for the SINAMICS V70 main circuit:

1) A short-circuit stick is available only for the SINAMICS V70 feed drive.

Note
For more information about the wiring of the external braking resistor, see Section "Connecting an external braking resistor
(Page 91)".

Note
Filter
A line filter is required so that the system can pass the CE certification (radiated emission test or conducted emission test).
Type E combination motor controller or circuit breaker
You can install a type E combination motor controller or a circuit breaker to protect the system.
For more information about the order number of Siemens recommended filters and type E combination motor
controllers/circuit breakers, see Sections "Line filters (Page 28)" and "Fuse/type E combination motor controllers and circuit
breakers (Page 28)".

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4.2.3 Connecting the 24 V power supply/STO - X6

Control circuit interfaces - drive side

Type Illustration
Safe Torque Off (STO) interfaces
Control power input interfaces1)

Maximum connectable cross-section: 1.5 mm2

1) Maximum current consumption values without a brake power supply and with a brake power supply are respectively 1 A
and 3 A.
For more information about the 24 VDC power supply, see Section "External 24 VDC power supply (Page 27)".

Wiring

WARNING
Material damages and personal injuries by the drop of a hanging axis
When the servo system is used as a hanging axis, the axis will drop if the positive and negative poles of the 24 V power
supply are connected inversely. Unexpected drop of the hanging axis may cause material damages and personal injuries.
Make sure that the 24 V power supply is correctly connected.

WARNING
Material damages and personal injuries by the drop of a hanging axis
It is not allowed to use the STO with a hanging axis because the axis may drop. Unexpected drop of the hanging axis may
cause material damages and personal injuries.

Note
Using the STO function
The STO1, STO+ and STO2 are short-circuited at the factory.
When the STO function is to be used, you must remove the short-circuit stick before connecting the STO interfaces. The
safety function of the servo drive is SIL 2 (EN61800-5-2). If you do not need to use it any more, you must reinsert the short-
circuit stick. Otherwise, the motor will not run.

The wiring for factory setting and using the STO function is shown as follows:

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If you use the STO function with the SINUMERIK 808D ADVANCED control system, perform the wiring as illustrated below:

STO function
In conjunction with a machine function or in the event of a fault, the "Safe Torque Off" (STO) function is used to safely
disconnect the torque-generating energy feed to the motor.
When the function is selected, the drive unit is in a "safe status". The switching on inhibited function prevents the drive unit
from being restarted.
The two-channel pulse suppression function integrated in the module is a basis for this function.
Functional features of "Safe Torque Off"
● This function is integrated in the drive; this means that a higher-level controller is not required.
● The function is drive-specific, i.e. it is available for each drive and must be individually commissioned.
● When the "Safe Torque Off" function is selected, the following applies:
– The motor cannot be started accidentally.
– The pulse suppression safely disconnects the torque-generating energy feed to the motor.
– The power unit and motor are not electrically isolated.
● By selecting/deselecting STO, in addition to the fault messages, the safety messages are also automatically withdrawn.
The STO function can be used wherever the drive naturally reaches a standstill due to load torque or friction in a sufficiently
short time or when "coasting down" of the drive will not have any relevance for safety.

Note
Closing delay of the holding brake
The closing signal (low level) of the holding brake is output 30 ms after the STO is triggered.

Preconditions for using the STO function

When use the STO function, the following preconditions should be fulfilled:
● Each monitoring channel (STO1 and STO2) triggers safe pulse suppression with its switch off signal path.
● If a motor holding brake is connected and configured, the connected brake is not safe because there is no safety function
for brake, such as safe brake.

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Behaviors of the STO function
Terminal State Action
STO1 STO2
High level High level Safe The servo motor can normally run when you power on the servo
drive.
Low level Low level Safe The servo drive starts up normally but the servo motor cannot run.
High level Low level Unsafe Alarm occurs and servo motor coasts down.
Low level High level Unsafe Alarm occurs and servo motor coasts down.
For more information about the STO function, see the SINUMERIK 808D/SINUMERIK 808D ADVANCED Function Manual.

4.2.4 Connecting the holding brake - X7 (feed drive only)

Holding brake (drive side)

Type Illustration Signal Description
Brake interfaces Phase B+ B+: + 24 V, motor brake voltage positive
Phase B- B-: 0 V, motor brake voltage negative

Maximum cable cross-section: 1.5 mm2

Input voltage tolerance: 24 V ± 10%

Holding brake (motor side)

Type Illustration Signal Description
Brake connector 1: B+ Phase Brake +
2: B- Phase Brake -

Wiring

4.2.5 Connecting the encoder - X9

The SINAMICS V70 drive supports the following types of encoders:
V70 feed drive Incremental encoder
Absolute encoder
V70 spindle drive Incremental encoder

NOTICE
Cable shielding
The encoder cable must be shielded to meet the EMC requirements.

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Encoder connector - drive side
14-pin socket connector for the incremental/absolute encoder feedback interface X9
Illustration Pin No. Signal Description
1 Biss_DataP Absolute encoder data signal, positive
2 Biss_DataN Absolute encoder data signal, negative
3 Biss_ClockN Absolute encoder clock signal, negative
4 Biss_ClockP Absolute encoder clock signal, positive
5 P5V Encoder power supply, +5V
6 P5V Encoder power supply, +5V
7 M Encoder power supply, grounding
8 M Encoder power supply, grounding
9 Rp Encoder R phase positive signal
10 Rn Encoder R phase negative signal
11 Bn Encoder B phase negative signal
12 Bp Encoder B phase positive signal
13 An Encoder A phase negative signal
14 Ap Encoder A phase positive signal

Note
The screw type is UNC 4-40 (plug-in terminal block) and the recommended tightening torque is 0.5 Nm to 0.6 Nm.

Encoder connector - motor side

8-pin connector for the incremental/absolute encoder, used for the 1FL6 motor
Illustration Pin Incremental encoder Absolute encoder
No.
Signal Description Signal Description
1 P_Supply Power supply 5 V P_Supply Power supply 5 V
2 M Power supply 0 V M Power supply 0 V
3 A+ Phase A+ n. c. Not connected
4 A- Phase A- Clock_N Inverted clock
5 B+ Phase B+ Data_P Data
6 B- Phase B- Clock_P Clock
7 R+ Phase R+ n. c. Not connected
8 R- Phase R- Data_N Inverted data
10-pin connector for the incremental encoder, used for the 1PH1 motor
Illustration Pin No. Incremental encoder
Signal Description
Incremental encoder: 1 P_Supply Power supply 5 V
2 M Power supply 0 V
3 A+ Phase A+
4 A- Phase A-
5 B+ Phase B+
6 B- Phase B-
7 R+ Phase R+
8 R- Phase R-
9 Shielding Grounding
10 n.c. Not connected

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Wiring
SINAMICS V70 feed servo system

SINAMICS V70 spindle servo system

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Shielded encoder cable grounding
First strip the outer insulation sheath for a maximum distance of 3 cm, and then ground the cable shield, as shown in the
following figure:

4.2.6 Connecting an external braking resistor

The SINAMICS V70 feed drive has been designed with an internal braking resistor to absorb regenerative energy from the
motor. When the internal braking resistor cannot meet the braking requirements, you can connect an external braking
resistor. For the SINAMICS V70 spindle drive, however, no internal braking resistor is available and only an external braking
resistor can be configured. For more information about the selection of braking resistors, see Section "Braking resistors
(Page 28)".

Connecting an external braking resistor

NOTICE
Damage to the drive
For the SINAMICS V70 feed drive, before connecting an external resistor to DCP and R1, remove the connection between
terminals DCP and R2; otherwise, the drive may be damaged.

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4.3 Interfaces on the SINAMICS V60 servo system
4.3.1 Main circuit interfaces
Main circuit interfaces - drive side
Interface Signal name Description
L1 Line phase L1
L2 Line phase L2
L3 Line phase L3
Maximum conductor cross-section: 2.5 mm2

Main circuit interfaces - motor side

Interface Signal name Description Schematic connection diagram
U Motor phase U
V Motor phase V
W Motor phase W

Maximum conductor cross-section: 2.5 mm2

4.3.2 Connecting the holding brake - X3

Interface Signal name Description Schematic connection diagram
B+ + 24 V, motor brake volt-
age positive
B- 0 V, motor brake voltage
negative

Maximum conductor cross-section: 1.5 mm2

4.3.3 Connecting the 24 V power supply - X4

Interface Signal name Description Remark
24 V DC 24 V Voltage 24 V DC
0V 0V (20.4 - 28.8 V)
Current consumption:
• Max. 0.8 A without brake
power supply
• Max. 1.4 A with brake power
supply
PE Protective earth --
Maximum conductor cross-section: 1.5 mm2

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4.3.4 Setpoint interface - X5
Interface Pin Signal Description I/O type Remark
name
1 +PULS Pulse input setpoint + I Use the differential drive mode here
2 -PULS Pulse input setpoint - I to transmit the pulse data correctly.
3 +DIR Direction of motor setpoint I
+
4 -DIR Direction of motor setpoint I
-
5 +ENA Pulse enable + I
6 -ENA Pulse enable - I
5V differential signal
Max. conductor cross section: 0.5 mm2
Too high input voltage
may cause a damage to If the drive is connected with a SIMATIC PLC, please make sure that the time delay between
the device. PULS and DIR signals should be more than 16 μs.
Please ensure that all the terminals of interface X5 should be firmly wired, otherwise, it is forbid-
den to start the machine.

4.3.5 Digital I/O interface - X6

Interface Pin Signal Description I/O type Remark
name
1 65 Servo enable I +24 V = drive enable
0 V = drive disable
2 RST Alarm cancel I +24 V = high active 1)
3 M24 Servo enable and alarm I
cancel reference ground,
0V
4 ALM1 Alarm relay contact 1 -
terminal
5 ALM2 Alarm relay contact 2 -
terminal

6 RDY1 Servo ready contact 1 -

terminal
7 RDY2 Servo ready contact 2 -
terminal

8 +24 V Zero mark power supply I

9 Z-M Zero mark output O Pulse width: 2~3 ms
H = + 24 V, L = 0 V
10 M24 Zero mark reference I
ground 0 V
Maximum conductor cross section: 1.5 mm2
1) To cancel an active alarm, apply a high level (+24 V) at this terminal.

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4.3.6 Connecting the encoder - X7
Interface Pin Signal name Description
24 A+ Incremental encoder A phase signal
12 A-
23 B+ Incremental encoder B phase signal
11 B-
22 Z+ Incremental encoder Z phase signal
10 Z-
21 U+ Incremental encoder U phase signal
9 U-
20 V+ Incremental encoder V phase signal
8 V-
19 W+ Incremental encoder W phase signal
7 W-
13 NC Not connected
25 NC (reserved)
5/6/17/18 EP5 Encoder power supply +5 V
1/2/3/4 EM Encoder power supply GND

Screw type: UNC 4-40 (plug-in terminal block)

Tightening torque: 0.5 - 0.6 Nm

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4.3.7 Signal sequence example

Power-on sequence

Power-off sequence

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4.4 System connection overview
4.4.1 Connecting the SINUMERIK 808D ADVANCED control system

4.4.1.1 Connecting the CNC controller

1) For the SINUMERIK 808D ADVANCED T control system, connecting to the third and fourth drives is optional and depends

upon whether you activate the software option "additional axis". For the SINUMERIK ADVANCED M control system,
connecting to the fourth drive is optional and depends upon whether you activate the software option "additional axis".
2) The RS232 interface (X2) is available only for PPU160.2.

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4.4.1.2 Connecting the drive to motor

Connection overview
The connection illustrations below show you system connection examples where the SINUMERIK 808D ADVANCED
controls one drive.
Connecting the SINAMICS V70 FSA servo system

1) The holding brake function is available only with the feed drive.
2) The short-circuit stick is available only with the feed drive for the use of an internal braking resistor.
3) For the V70 spindle drive, the SIMOTICS M-1PH1 main motor is connected.

4) No internal braking resistor is available with the V70 spindle drive. You must select an external braking resistor as specified

in Section “Braking resistor (Page 28)”.

Note
The connection diagram above is applicable also to V70 feed/spindle drives FSB and FSC.

Note
• The line supply cable, Drive Bus cable, power cable, and encoder cable are shielded.
• The part of the line supply cable between the line filter and the drive must be shielded and shorter than 1 m.
• The maximum length for all cables must be shorter than 30 m.
• For more information about the connection of the external braking resistor, see Section "Connecting an external braking
resistor (Page 91)".
• For more information about the connection of the STO terminals, see Section "Connecting the 24 V power supply/STO -
X6 (Page 86)".
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 WARNING
Personal injury and damage to property from improper connections
Improper connections have high risks of electrical shock and short circuit, which will jeopardize personal safety
and equipment.
• The drive must be directly connected with the motor. It is not permissible to connect a capacitor, inductor or
filter between them.
• The line supply voltage must be within the allowable range (refer to the drive rating plate). Never connect
the line supply cable to the motor terminals U, V, W or connect the motor power cable to the line input
terminals L1, L2, L3.
• Never wire up the U, V, W terminals in an interchanged phase sequence.
• If the CE marking for cables is mandatory in some cases, the motor power cable, line supply cable and
brake cable used must all be shielded cables.
• For terminal box connection, make sure that the clearances between non-insulated live parts are at least
5.5 mm.
• Route signal cables and power cables separately in different cable conduits. The signal cables shall be at
least 10 cm away from the power cables.
• Cables connected may not come into contact with rotating mechanical parts.

Connecting the cable shields with the shielding plate

To achieve EMC-compliant installation of the drive, use a shielding plate to connect the cable shields. See the following
example for steps to connect cable shields with the shielding plate:

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Note
The connection diagram above takes the V70 feed drive FSA for an example. It is applicable also to the V70 feed/spindle
drive FSB and FSC.

WARNING
Danger to life due to fire or electric shock when using unsuitable residual current protection devices
The drive can cause a current to flow in the protective conductor.
This current can cause the residual current device (RCD) or residual current monitoring (RCM) to incorrectly
trip (nuisance trip).
In the case of a fault (ground fault), the fault current can contain a DC component, which prevents the
RCD/RCM from tripping, with the risk of subsequent fault or electric shock.
Use only the type B RCD in the supply system for the SINAMICS V70 drive.

DANGER
Death or severe personal injury from electrical shock
The earth leakage current for the drive can be greater than AC 3.5 mA, which may cause death or severe
personal injury due to electrical shock.
A fixed earth connection is required to eliminate the dangerous leakage current. In addition, the minimum size
of the protective earth conductor shall comply with the local safety regulations for high leakage current
equipment.

Adjusting cable orientations from the motor side

1FL6 motor:
From the motor side, you can adjust the orientation of the power cable, encoder cable, and brake cable to facilitate cable
connection.

Note
Rotating the connectors
All the three motor-side connectors can be rotated only within 360°.

1PH1 motor:
There are holes through which you pass cables on both sides of the terminal box of 1PH1 motor. You can connect the
cables through the holes on any of the both sides. For more information about how to adjust cable orientations, see Section
"Connecting the terminal boxes of the 1PH1 motor (Page 100)".

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4.4.1.3 Connecting the terminal boxes of the 1PH1 motor

CAUTION
Use of appropriate connecting cables
To reduce the risk of cable overheating and even overburning, appropriate cables are necessary for connecting the
terminal box.
Carefully observe the current which the motor draws for your particular application. Adequately dimension the connecting
cables according to IEC 60204-1 or IEC 60364-5-52.

Connecting the cables to the terminal boxes of the 1PH1 motor

NOTICE
Damage to cables or connectors
Do not put much stress upon cables or connectors while wiring.

NOTICE
Damage to the motor
After you start the motor, make sure the fan rotates in the correct direction as indicated by the arrows marked on the fan;
otherwise, the motor may be damaged due to overheat.

Note
• The recommended sequence for cable connections is as follows: encoder cable first, power cable next, and then the fan
cable.
• There are threaded holes available on both sides of the terminal box housing for you to pass the cables through. You can
select to connect the individual cables to the terminal boxes from the threaded holes on the desired side.
• No fan cable is provided at delivery. When connecting your own fan cable, make sure you connect the fan terminals U,
V, and W correspondingly to the line supply terminals L1, L2, and L3 of the machine tool using appropriate cable
connectors.

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1. Loosen the screws on the top of both the motor terminal box and the fan terminal box to remove the terminal box
covers.
2. Remove the three screw plugs on one side of the two terminal boxes.
3. Loosen the cable gland pre-assembled on the encoder cable. Pass the encoder cable through the first threaded hole
in the motor terminal box housing. Follow the steps below to connect the encoder cable to the motor terminal box:
3a. Insert the male connector of the encoder cable into the female connector in the motor terminal box.
3b. Tighten the cable gland of the encoder cable onto the threaded hole.
4. Pass the power cable through the cable gland, and then through the second threaded hole in the motor terminal box
housing. Follow the steps below to connect the power cable to the motor terminal box:
4a. Remove from the terminal box the three binding post nuts that correspond to the power cable terminals U, V, and W.
Place the three terminal lugs at the end of the power cable conductors onto the corresponding binding posts. Fasten
the cable conductors with the nuts. Remove the grounding screw for power terminal PE. Place the terminal lug of the
PE conductor on the grounding screw, and then tighten the screw for the PE terminal.
4b. Tighten the cable gland of the power cable onto the threaded hole.
5. Pass your own fan cable (recommended cable outer diameter: 4 mm to 8 mm) through the cable gland, and then
through the threaded hole in the fan terminal box housing. Follow the steps below to connect the fan cable to the fan
terminal box:
5a. Loosen the four screws that correspond to the fan cable terminals U, V, W and PE. Insert the terminal lugs at the end
of fan cable conductors into the corresponding sockets under the binding posts, and then fasten the cable conductors
with the screws.
5b. Tighten the cable gland of the fan cable onto the threaded hole.
6. Replace the covers of the terminal boxes, and then tighten the screws respectively for the motor terminal box (4 x M5:
max. 4.7 Nm) and the fan terminal box (4 x M4: max. 2.4 Nm).
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4.4.2 Connecting the SINUMERIK 808D control system

4.4.2.1 Connecting the drive with the SINUMERIK 808D control system

Connection overview
For a turning variant, the SINUMERIK 808D is designed to control three axes, including two feed axes (connected with the
SINAMICS V60) and one spindle. For a milling variant, the SINUMERIK 808D is designed to control four axes, including
three feed axes (connected with the SINAMICS V60) and one spindle. The connection diagram below takes interface X51
(axis X) for example to show you a system connection between the SINAMICS V60 and the SINUMERIK 808D.

WARNING
Personal injury and damage to property from improper connections
Improper connections have high risks of electrical shock and short circuit, which will jeopardize personal safety
and equipment.
• The drive must be directly connected with the motor. It is not permissible to connect a capacitor, inductor or
filter between them.
• The line supply voltage must be within the allowable range (refer to the drive rating plate). Never connect
the line supply cable to the motor terminals U, V, W or connect the motor power cable to the line input
terminals L1, L2, L3.
• Never wire up the U, V, W terminals in an interchanged phase sequence.
• If the CE marking for cables is mandatory in some cases, the motor power cable, line supply cable and
brake cable used must all be shielded cables.
• For terminal box connection, make sure that the clearances between non-insulated live parts are at least
5.5 mm.
• Route signal cables and power cables separately in different cable conduits. The signal cables shall be at
least 10 cm away from the power cables.
• Cables connected may not come into contact with rotating mechanical parts.

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 DANGER
Death or severe personal injury from electrical shock
The earth leakage current for the drive can be greater than AC 3.5 mA, which may cause death or severe
personal injury due to electrical shock.
A fixed earth connection is required to eliminate the dangerous leakage current. In addition, the minimum size
of the protective earth conductor shall comply with the local safety regulations for high leakage current
equipment.

Connecting the cable shields

If the CE marking requirements for cables are mandatory, the mains input cable and the motor cable used must all be
shielded type of cables. In that case, you can use the shielding plates as a ground connection between the cable shielding
layer and a common ground point.
The shielding plates can also be helpful in better fixing cables (the unshielded motor cable and the mains input cable) in
place.
The illustration below shows you how to fix cables and to make a shielding connection with the cable.

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4.4.2.2 Connecting the drive with the SIMATIC PLC
Drive Cable Connection between the SIMATIC PLC and the SINAMICS V60 drive

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Drive Cable Connection between the SIMATIC PLC and the SINAMICS V60 drive

Note
When using the drive together with the SIMATIC PLC, you are recommended to use a standard 24 V DC power supply for
the SIMATIC PLC and use a Siemens cable (6ES7298-2DS23-0XA0) to connect the two ones.

Note
As 65 signal from SINAMICS V60 drive is recommended for emergency stop, it is not used in SIMATIC PLC/SINAMICS V60
signal cable.
For a SIMATIC PLC (S7-200 series), signal PULS can only be connected to output terminal Q0.0 or Q0.1, and terminal Q0.2
or Q0.3 is used for direction output.
For PNP and NPN types, connectors on X5 are differently arranged. So, be sure to connect to X5 correctly according to the
actual situation.
Based on contact colors, connect the contacts on the PLC and those on the V60 respectively. The contact colors on the
PLC, however, do not match those on the V60.

Note
As 65 signal from SINAMICS V60 drive is recommended for emergency stop, it is not used in SIMATIC PLC/SINAMICS V60
signal cable.
For a SIMATIC PLC (S7-1200 series), signal PULS can only be connected to output terminal Q0.0 or Q0.2, and terminal
Q0.1 or Q0.3 is used for direction output.

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