KODAK 2200 Intraoral X-Ray System: Installation & Service Manual
KODAK 2200 Intraoral X-Ray System: Installation & Service Manual
X-ray System
ii SM702_K2200_v3_en 09-2007
Table of Contents
Section 5 : Installation
1 – Preparation for Installation
2 – Mechanical Installation
3 – Timer Configuration
4 – Electrical Installation
Section 6: Setup
1 – Checking the Voltage
2 – Checking the mA
3 – End of Installation
Appendix
1 – Dimensional Diagrams
2 – Technical Specifications
3 – Spare Parts List
NOTE
Notes provide additional information, such as expanded explanations, hints, or
reminders.
IMPORTANT
Important highlights critical policy information that affects how you use this
manual and this product.
CAUTION
X-rays can be dangerous if used incorrectly. Take precautions even when
following the instructions in this manual.
• If you fail to comply with these instructions, Carestream Health will not be
responsible for the safety reliability or characteristics of the equipment.
CAUTION
Do not operate the equipment in the presence of explosive liquids, vapors,
or gases. Do not plug in or turn on the system if hazardous substances are
detected in the environment. If these substances are detected after the
system has been turned on, do not attempt to turn off the unit or unplug it.
Evacuate and ventilate the area before turning off the system.
WARNING
The user is responsible for the operation and maintenance of this unit.
This unit must be operated only by legally qualified persons.
The cover of the unit must not be opened by the operator.
Inspection and maintenance operations should be carried out only by an
approved technician.
WARNING
This unit must be installed in an x-ray room that complies with current installation
standards. From this location, visual or audio communication must be maintained
with the patient, together with access to the control interface during exposure.
WARNING
X-ray equipment can be hazardous to patients and the operator if the exposure
safety factors and operating instructions are not observed.
WARNING
Do not place objects within the field of operation of the unit.
WARNING
We recommend that the patient and the operator wear protective lead-lined
aprons, unless other Radiation Protection Protocols apply locally.
Ensure that any parts of the unit that may come into contact with the patient and
the operator have been disinfected after each patient has been exposed to x-rays.
If the unit develops a fault, turn it off (O) and display a sign that states “Out of
Service.”
WARNING
The operator must ask the patient to refrain from moving during the entire period
of exposure.
In the European Union, this symbol indicates that when the last
user wishes to discard this product, it must be sent to an
appropriate facility for recovery and recycling.
4 - Labeling Summary
Safety Labels
Protective earth
Power ON
Power OFF
6 – Regulatory Information
The product conforms to the following safety standards:
- IEC/EN 60 601-1 Medical Electrical Equipment General Requirements for
Safety,
- IEC/EN 60 601-2 Medical Electrical Equipment Electro-Magnetic
Compatibility Requirements and Tests.
CE Conformity
This product conforms to the requirements of EU Council Directive 93/42/EEC.
The Kodak Intraoral X-ray System is a Class II b medical device, which bears the
following mark of conformity:
U.S. Regulations
CAUTION
U.S. federal law restricts this device to sale by or on the order of a dentist.
1 - Packaging
N° DESCRIPTION
1 Complete generator
6 Control timer
7 Power board
- Technical documentation
‚ A wall framework containing the high frequency generator's control power board,
designed to support its mechanical stand
ƒ A timer/control unit for the x-ray generator, with the following features:
• anatomical selection and digital display of parameters (kV, mA, exposure time)
• a self-test of the microprocessor each time the unit is activated
• an alarm in the event of incorrect operation
• a RVG key that automatically adjusts the exposure parameters (time and mA) if
you are using a Kodak RVG (RadioVisioGraphy) sensor
EXTENSION R SPAN A
CG645 470 mm (18-1/2 in.) 1 700 mm (66-15/16 in.)
CG646 648 mm (25-1/2 in.) 1 880 mm (74 in.)
CG648 825 mm (32-1/2 in.) 2 050 mm (80-11/16 in.)
Options
1 LCD display
2 kV selection
3 RVG function
4 X-ray emission indicator light
5 Radiography control
6 Receptor sensitivity selection and adjustment
7 Adult / Child selection
8 Maxillary programming
9 Mandible programming
10 Occlusal function
11 Bitewing functions
R
V
L V
2 – Optional Configurations
CAUTION
To be achieved, all these optional configurations require the addition of the remote
timer box (Cat 5154315) or the separated exposure switch (Cat 5154307) to the
standard configuration. These accessories have to be ordered separately. They do
not come with the standard kit.
NOTE
In this configuration, the exposure is activated only from the exposure switch. The
exposure button on the control timer is disabled.
NOTE
In this configuration, the exposure is activated by acting simultaneously on the
exposure switch and on the exposure button from the control timer.
• 1 Multimeter with range 300 V-AC ~ 1% and 30 V-DC = 1%, internal resistance
greater than 100 kΩ, equipped with 2 measurement wire grips
• 1 Tape measure
• 1 Socket wrench of 7 mm (0.28 in.)
• 1 Set of metric Allen keys
• 1 TorX key reference # 10
• 1 Spirit level
• 1 Plastic mallet
• 1 Impact drill with a set of drill bits from 3 to 13 mm (.12 to .51 in.) suitable for the
material of the wall
• 1 Small screwdriver (3 mm) (.12 in.) for electrical connections
• 1 Medium screwdriver
• Some plastic clamps for attaching cables
• Three-wire power supply cable (2 conductors + ground). Recommended cross-
section 2.5 mm2 (14 AWG), length not exceeding 12 meters (13 yd.) in 100-130 V
and 24 meters (26 yd.) in 230-240 V. For greater lengths, use a cable with a
bigger cross-section corresponding to regulations in force in the country
concerned.
• Shielded cable 2 x 0.22 mm² (2 x 24 AWG) for the separate exposure switch
(optional)
To mount the wall framework, use mounting tools suitable for the type of wall
concerned (see “Required Mechanical Specifications” below).
WARNING
The Kodak 2200 unit must be installed so that it is impossible to rotate the scissor
arm through 360°.
Otherwise, the power supply cable can fail and cause electrical damage.
The wall framework which carries the x-ray unit must be strongly attached to the
wall. Choose an attachment system suitable for the type of wall and capable of
withstanding a tear-off force of 147 kg (324 lbs) per anchor point.
The line's apparent resistance must be less than or equal to 0.2 Ω in 110-130 V
and 0.5 Ω in 230-240 V.
The x-ray unit must have a fixed connection to the electrical power supply
network.
IMPORTANT
The maximum line current is obtained by following the instructions for connecting
the generator's power supply cable (see paragraph 4.2.2 in Section 5).
The maximum on-load voltage variation on the line must not exceed 3%.
WARNING
If other appliances are installed on the same line, interference and voltage
variations may cause your x-ray unit to function abnormally.
To prevent electric shock, this equipment must be ground connected.
Only qualified technicians are authorized to install the Kodak 2200 unit, and it
must be installed in compliance with the mechanical and electrical installation
instructions defined below.
Regardless of the type of installation, the timer must be installed so that the
patient and the selected parameters can be seen from the point of operation, and
at a minimum distance greater than 2.5 meters.
CAUTION
Make sure that the various cables required for installation have been put in place.
Check that the voltage shown on the label of your generator corresponds to the
voltage provided by your electrical power supply.
Check that the position of the jumpers on the wall framework's power board
corresponds to the voltage, see paragraph 3.1 in this Section.
Remove the pivot arm support from its initial position using a 6 mm Allen key to
remove the two Socket Head Cap screws (a) and washers serving as an axis,
and then the two fixing screws (b).
c
a a
d
b
Remove the support clamp (c) using a 4 mm Allen key and take the clamp out
through the back of the framework.
Place the clamp, passing it through the back of the framework in the openings
corresponding to the orientation of the wall framework: horizontal framework
oriented to the left, or framework oriented downward.
Position the pivot arm support in the clamp so that it is held securely by the
guiding ribs.
Fix the arm support with its axis screws (a) and washers and the other 2 screws
(b).
Tighten gently.
A pre-installation template for easier positioning is available on the top flaps of the
unit packaging. If you choose to use it, cut the cardboard properly.
Position the wall framework or the template at the required point with its chosen
orientation (see Section 1, paragraph 1.2). Use a spirit level to check that it is
horizontal (or vertical in vertical configuration).
Mark the 4 mounting points on the wall.
Drill the holes in the wall and install the fixing system chosen according to the
type of wall.
Pass the power supply cable through the holes in the framework ((a) if cables are
in the wall, (b) if cables are on the wall), as well as the RVG link cable and the
control cable for the remote timer if necessary.
Mount the framework to the wall (c), and if necessary insert shims to ensure
levelling of the frame.
Screw and tighten firmly, having first checked that the wall framework is perfectly
vertical or horizontal.
406.40
( 15")
RVG Tim
( 5-43 /64" )
Tim
127.0
( 5" )
1.44.0
RVG
( 47-1/4" )")
1.20m /sol
RVG Tim
a c
DO NOT LUBRICATE THE PIVOTS. The scissor arm and the wall framework are
fitted with self-lubricating rings.
WARNING
Install the extension arm correctly, with the stop at the scissor arm end (c).
Mount the extension arm's pivot in the top hole of the wall framework.
WARNING
Do not loosen the strap holding the scissor arm until the
generator has been mounted to it. Otherwise, if the arm
suddenly swings back it could be damaged and might
injure the operator. The scissor arm has not been
designed for use without a generator.
† Insert the plug in the socket located inside the scissor arm and push until they
lock together.
‡ Install the two plastic covers (E) and (F) on each side of the arm. Make sure
they are properly positioned.
+
2.6 - Mechanical adjustments
Extend the arm fully, perpendicular to the wall framework, and place a spirit level
as shown in the figure below.
Adjust the stop screw • so that the extension arm is horizontal. Maintain the
extremity of the arm while operating to avoid constraints. Check that whatever
position the arm is in, it does not drift.
If necessary slightly loosen the 2 screws working as an axis ‚ and the 2 screws
ƒ in order to facilitate adjustment.
Tighten the 2 screws ƒ moderately, but firmly tighten the axis screws ‚.
WARNING
Never tighten the brake screws firmly as this
will destroy the brake pads.
1 21
18
17
16
15
14
13
22
12
11
3
6 5
8 1
7 10
2 9
Check that the sets of jumpers on the board correspond to the measured voltage.
Verify that fuse F2 (6) is a neutral link, except for the optional mobile stand unit.
Position the various cables in the framework using the cable-clamps (b) and cable
ties (a) (not supplied), according to the diagram below:
• Generator cable
• Timer cable
• Remote exposure switch cable (optional)
• Electrical cable
• RVG cable (optional)
• Connection cable to the “Ready state” lamp
External cables must pass through the openings (c) in the wall framework.
Position the insulating sheet on the 4 plastic pins (d) and on the 2 metal ground
pins (e) (see next diagram).
Install the board in the wall framework on the nylon and metal pins.
Mount the nylon screws (f) on the plastic pins (d) and the metal screws (g) on the
metal pins (e).
‚ Connect the control timer cable to the power board connector J1 (20) on the
adaptor board of the power board.
ƒ„Electrical wiring: MAIN PWR connector on the board and On/Off button
Main Power ƒ
• Power supply cable: Ground on 1 (reference )
• Power supply cable: Neutral on 3 (reference N)
• Power supply cable: Phase on 4 (reference L)
On/Off button „
• On/off cable: wire 5 on 5
• On/off cable: wire 6 on 6
• On/off cable: wire 7 on 7
• On/off cable: wire 8 on 8
…Generator wiring: PWR ARM and CTRL ARM connectors on the board
Make one turn with the brown and orange wires around the ferrite provided with the
arm.
WARNING
Follow the connection diagram. Neither of the 2 wires of the hand-switch
cable should be connected to the diode terminal, represented by
‡ Warning lamp: a connection has been provided making it possible to indicate the
“Ready” condition at a location away from the control position, in compliance with
standards in force. To do this, connect a 110 V or 230 V bulb (depending on the
operating voltage) to the terminals of connector J9 (7). Use usual means (i.e., a fuse)
to protect this circuit.
The control timer is ready to be plugged directly into the power board, on connector
J1 (see paragraph 3.2.2).
4.2 – Option 1 - Installation with the control timer separated from the
framework
CAUTION
To be achieved, this configuration requires the addition of the remote timer box (Cat
5154315) to the standard configuration, that has to be ordered separately (not
included in the standard kit).
Ø Connect each wire to the 10-pole connector one by one, according to the
following color code:
• 1: orange
• 2: purple
• 3: green
• 4: black
• 5: gray
• 6: brown
• 7: yellow
• 8: red
• 9: white
• 10: blue + shield
Mount the cable properly with its clamp, and make sure that the shield is
connected properly.
NOTE
Depending on the configuration of
the exposure hand-switches, you
might need to reconfigure the
dipswitches on the timer. Refer to
Section 5.
In this configuration, the exposure is activated only from the exposure switch. The
exposure button on the control timer is disabled.
CAUTION
To be achieved, this configuration requires the addition of the separated exposure
switch (Cat 5154307) to the standard configuration, that has to be ordered separately
(not included in the standard kit).
Ø Position the exposure switch cable between the power board and the position of the
hand-switch.
The exposure switch cable (4) should be a shield cable 2 x 0.22 mm² (2 x 24 AWG).
It is not supplied in the standard nor the accessory kit.
J4
J7
J6
1
2
5
3
J2
J1
1
7
8
b
2
1
Ø Open the connection box by unscrewing the screw (a), and separate the plate (1)
from its cover (2).
Ø Disable the x-ray emission from the timer by setting dipswitches SW4 and SW5 to
the ON position.
Dipswitches SW1 to SW8 are located on the handheld timer electronic board. To
change the dipswitch configuration, see Chapter 5 “Timer Configuration.”
IMPORTANT
Local regulations may require disabling the x-ray emission from the timer if a
separate exposure button is available. Do not forget to position dipswitches SW4 and
SW5 to ON.
Ø Connect the exposure hand-switch to J7 (10) on the power board (see Chapter 3.2.2
“Electrical installation” in this Section).
CAUTION
To be achieved, these optional configurations require the addition of the remote timer
box (Cat 5154315) and the separated exposure switch (Cat 5154307) to the
standard configuration. These accessories have to be ordered separately. They do
not come with the standard kit.
• 1 separated wall-mount control timer kit (1) (see paragraph 4.2 above)
• 1 hand-switch with its connection box (2) (see paragraph 4.3 above)
Ø Pass the control cable (maximum 15 meters, or 16.4 yards) between the connector
on the power board side and the Control Timer unit (Cable A).
Ø Pass the exposure switch shield cable 2 x 0,22 mm² (2 x 24 AWG) between the
Control Timer unit and the hand-switch location (Cable B).
Ø Pass the 2 cables (A & B) through the dedicated holes in the mounting plate (D).
Ø Position the mounting plate (D) on the wall and mount it through the holes provided.
Use appropriate mounting media, based on the type of wall material.
Ø Position the connection box (E) of the hand-switch on the wall and mount it as
described in paragraph 4.3.
Ø Connect the exposure switch cable (B) on the timer connection board as indicated in
the diagram below.
WARNING
Follow the connection diagram. Neither of the 2 wires of the hand-switch
cable should be connected to the diode terminal, represented by
Ø Enable the x-ray emission simultaneously from the timer and the hand-switch by
setting the dipswitch SW5 to the ON position.
Dipswitches SW1 to SW8 are located on the handheld timer electronic board. To
change the dipswitches configuration, see Chapter 5 “Timer Configuration”.
Ø Connect the control timer unit (F) and cover the unit (D) as indicated in paragraph
4.2.
5 – Timer Configuration
WARNING
Switch the unit OFF before any operation on the
control timer remote.
This factory default configuration only allows the use of the handheld control timer for
x-ray emission.
IMPORTANT
For Australia, pre-setting of the dipswitches is not done exiting the factory. Please
modify the configuration locally during installation according to your local regulations.
Configuration of the
Description of the configuration
dipswitches
SETUP
The result of the following formula: (Vno-load - Von-load) must be less than 4.5 V in
100, 110 or 130 V, and less than 9 V in 230 or 240 V (corresponding to a 3%
variation).
Checking the mA
The green LEDs (ref. 3) of the power board corresponding to +12 V and +5 V
must both light up.
The measurement is the result of the product of the current (mA) multiplied by a
resistance of 1 kΩ implemented on the board.
3 - End of Installation
Place the On/Off switch in the cover recess corresponding to your orientation.
Check that all the plugs and cables are fixed securely.
Install the framework cover with 4 screws as shown below and insert the screw caps.
Clean the whole unit. Use an alcohol-based product; solvent-based products must
never be used.
Follow the manufacturer’s recommendations for safety precautions when using the
cleaning product.
IMPORTANT
Fill out all documents concerning the installation and the warranty.
Make sure that all manuals are left on site for the operators.
PREVENTIVE MAINTENANCE
The usual disinfectant products can be used, but we recommend that you protect the
unit from contamination by using barriers available from dental dealers.
Follow the manufacturer’s recommendations for safety precautions when using the
disinfectant product.
2 - Maintenance Checks
We recommend carrying out the periodic preventive maintenance operations
described below. They should be performed when the unit is first installed and then
annually by a qualified technician.
IMPORTANT
If your Kodak 2200 unit does not satisfy all these checks, refer to the “Corrective
Maintenance” Section in this guide, or contact your distributor. In the meantime you
should not use the equipment.
2.1 - Generator
Check that the specifications label is legible and intact.
Check that the wall framework is securely attached to the wall. If it is not, check the
installation exactly as stipulated in the procedure described in the Section 5,
“Installation.”
If the installation includes a 825 mm (32-1/2 in.) extension arm, check that the
360° rotation of the scissor arm is restricted by the limitation system installed on the
extension arm to prevent the power supply cable from being ripped out.
Check that the handheld timer cable and the power supply cable are in good
condition.
Check that the exposure switch returns to its initial position after use.
2.5 - Operation
Turn the timer ON.
Check that the x-ray emission light comes on during the exposure, that the counter
counts down to zero and that the audible signal stops when the x-ray emission
terminates.
Make another exposure and check that when the exposure switch is released before
the end of the exposure the display unit indicates “OP.ERROR” and an audible signal
different from the previous one is emitted.
Self-test
a. Turn the unit OFF.
b. Press the RVG key while simultaneously turning the unit ON.
c. As soon as the first light comes on, release the RVG key.
All the functions and indicators lights of the control unit will be tested one by one. The
audible alarm and display unit are also tested. At the end of this test, the number of
exposures carried out since the unit was put into operation is displayed.
IMPORTANT
If the result of one of these checks is not satisfactory, we recommend that you
contact an authorized technician for assistance. In the meantime, do not use the
equipment.
At the end of this verification, make sure that the User's Guide remains with the unit.
CORRECTIVE MAINTENANCE
1 - Main Components
Connectors
MAIN PWR (9) Electrical power supply and On/Off button
PWR ARM (19) Generator cable
CTRL ARM (19) Generator cable (safety devices)
RVG (11) Cable for RVG
J1 (20) Timer
J9 (7) Ready state lamp connector
Jumpers
(1) Adaptation to 110 V voltage
or
LEDS
D48 (3) +12 V
D51 (3) +5 V
D41 (17) Heating voltage
D65 (15) 12V non isolated
Test Points
PT10 (15) +5 V non isolated
PT11, PT12 (16) H Bridge control
PT13 (5) KV return
PT14 (14) KV ref
PT15 (5) IHEAT return
PT16 (17) VHEAT return
PT17 (18) MA return
PT18 (18) Relay R control
PT19 (3) +12 V
PT20 (3) +5 V
PT21 (13) Vdac ref
PT22, PT23, PT24 (12) I2C bus
PT25 (21) Ground – 0 mA
Neutral line
F2 (6) neutral links (except for mobile option).
19
1 21
18
17
16
15
14
13
22 22 20
12
11
3
6 5
8 1
7 10
2 9
All the functions and indicators lights of the control unit will be tested one by one. The
audible alarm and display unit are also tested. At the end of this test, the number of
exposures carried out since the unit was put into operation is displayed.
IMPORTANT
If the result of one of these checks is not satisfactory, we recommend that you
contact an authorized technician for assistance. In the meantime, do not use the
equipment.
7
7 - Remove the 4 cable- 7
clamps from the scissor arm, 7
by punching in the pins with a
2 mm pin punch.
WARNING
Do not forget to reinstall properly the ferrite (brown and orange wires)
CAUTION
After a certain amount of time, the arm may become unstable. In this case adjust the
spring on the lower arm as described below (for the front arm, refer to Section 3.5 for
front jack replacement).
(B)
Take axle (C). Place the jack end between the plates. Insert the axle on this
assembly.
Place the front arm in a vertical position again. Put the cover (F) back in position.
Install the two covers (E) back on the arm’s end and the plastic cap.
DIMENSIONAL DIAGRAMS
Dimensions
EXTENSION R A B C
EXTENSION R A B C
EXTENSION R A B C
EXTENSION R A B C
EXTENSION R A B
EXTENSION R A B C D
EXTENSION R L
EXTENSION R L
Technical Specifications
TROPHY
4, rue F. Pelloutier - Croissy-Beaubourg
77435 Marne-la Vallée Cedex 2 (France)
For :
Carestream Health, Inc.
150 Veronal Street
Rochester
New-York – USA 14608
Models
The Kodak 2200-TR system is equipped with tube TRX 708 from Trophy.
The Kodak 2200-C system is equipped with tube OCX / 65-G from CEI.
Film mode 70 kV 7 mA
RVG mode 70 kV 4 mA
Rate of use
At 70 kV, 7 mA and 0.1 s and at the maximum tank temperature: one exposure every
8 seconds.
Parameters selection
Measurement conditions
Exposure time: indirect measurement on the kV signal at 75% of the peak value
16 x 9 x 4 cm
Control unit 0.4 kg
(6-5/16 x 3-1/2 x 1-9/16 in.)
Scissor arm
The scissor arm is equipped with one gas jack specially designed for this particular
application.
It has been proven to function correctly after more than 400,000 cycles.
Electro-magnetic Compatibility
The Kodak 2200 intraoral x-ray system complies with the European Directive
89/336/EEC and the IEC 60601.1.2 (2001) standard.
Classification: Group 1, Class B
Leaking radiation at maximum rate during one hour of use < 0,25 mGy
Position and tolerances of the focal spot on the reference axis 0 mm +/- 0.5 mm (0. 020”)
3
1
1 Reference axis
2 Focal spot
3 Target angle
For:
Carestream Health, Inc.
150 Veronal Street
Rochester
New-York – USA 14608