Fenchuganj: Kushiara CCPP
Fenchuganj: Kushiara CCPP
FENCHUGANJ
KUSHIARA CCPP
1x1x1 GE9E.03
STATUS REVISIONS
B004E.00069
PRELIMINARY A
FOR LAYOUT ORDER N°
FOR CONSTRUCTION
Engineer WEBER
FOR CONSTRUCTION EXCEPT HOLD
AS BUILT
Checker PAULISSEN
Destination
FENCHUGANJ Draftman DEUS
KUSHIARA CCPP Name Signature
Designation
This Drawing and the design it covers are the property of C.M.I. They are merely loaned and on the borrower's
express agreement that they will not be reproduced, copied, loaned, exhibited or used, except in the limited way and 69018 _ 01E61
private use permitted by any written consent given by C.M.I. to the borrower
Scale: Sheet: 0/ 48
FCH01E61 - A
Doc.No. Rev.
FENCHUGANJ
69018/01E61 A Logistics Handling Manual
FENCHUGANJ
69018/01E61 A Logistics Handling Manual
TABLE OF CONTENTS
1. INTRODUCTION ................................................................................................................................................. 3
2. BILL OF MATERIAL.......................................................................................................................................... 3
3. LIFTING AND HANDLING PROCEDURES ................................................................................................... 3
3.1. HRSG MODULES ............................................................................................................................................. 3
3.2. HRSG DRUMS ................................................................................................................................................. 3
3.3. HRSG CASING, STACK AND STRUCTURE ......................................................................................................... 3
4. SHIPPING WEIGHTS AND DIMENSIONS FOR MAIN COMPONENTS .................................................. 3
5. APPENDIX ............................................................................................................................................................ 4
5.1. APPENDIX 1: LIFTING FRAME DRAWING & BOM ........................................................................................ 4
5.2. APPENDIX 2: UPRIGHTING FRAME DRAWING & BOM ................................................................................. 4
5.3. APPENDIX 3: LIFTING BEAM DRAWING & BOM.......................................................................................... 4
5.4. APPENDIX 4: FCH10E02 – HANDLING PROCEDURE FOR MODULES ................................................................. 5
5.5. APPENDIX 5: FCH17E02 - HANDLING PROCEDURE FOR DRUMS...................................................................... 6
FENCHUGANJ
69018/01E61 A Logistics Handling Manual
1. Introduction
This procedure indicates references to all documents stating requirements for logistics and
shipping.
2. Bill of Material
The following appendix will describe the bill of material for the lifting, handling and uprighting
equipment that will be delivered by CMI for this project.
• 1 uprighting frame and 1 lifting beam used during erection on site. For details concerning
erection procedure, please refer to 69018/88E01.
o For uprighting frame drawing and bill of material, please refer to Appendix 2.
o For lifting beam drawing and bill of material, please refer to Appendix 3.
For details concerning HRSG modules dimensions, please refer to 69018/10100, 10200, 10300.
For details concerning HRSG module center of gravity, please refer to 69018/10018.
For details concerning HRSG drums dimensions, please refer to 69018/17001 & 69018/16001.
For details concerning drums shipment diagram, please refer to 69018/54150.
These elements are not considered as specific or oversized equipments, the weight of each
shipping item shall not exceed 40 tonnes and dedicated handling procedures are not mandatory.
These elements are shipped as general cargo items (breakbulk shipment) and can be
lifted/handled with standard lifting/handling devices.
FENCHUGANJ
69018/01E61 A Logistics Handling Manual
5. APPENDIX
5.1. Appendix 1: Lifting frame DRAWING & BOM
On Hold.
On Hold.
On Hold.
FENCHUGANJ
69018/01E61 A Logistics Handling Manual
TABLE OF CONTENTS
1. APPLICATION ..................................................................................................................................................... 3
2. EXECUTIVE SUMMARY................................................................................................................................... 3
2.1. LIFTING OF MODULES ...................................................................................................................................... 3
2.2. LIFTING FRAME (LF) ....................................................................................................................................... 4
2.3. STORAGE FEET (SF) ........................................................................................................................................ 4
3. LIFTING AND HANDLING PROCEDURES ................................................................................................... 5
3.1. HRSG MODULES PROCEDURE ......................................................................................................................... 5
4. APPENDIX ............................................................................................................................................................ 6
4.1. APPENDIX 1: LIFTING FRAME DRAWING. ......................................................................................................... 6
4.2. APPENDIX 2: LIFTING FRAME LIST OF ITEMS. .................................................................................................. 6
4.3. APPENDIX 3: STORAGE FEET DRAWING ........................................................................................................... 6
4.4. APPENDIX 4: PROCEDURE 2.E.9.768.002 “LIFTING, STORAGE AND TRANSPORTATION OF HEAVY
COMPONENTS, HORIZONTAL GAS FLOW HRS BOILERS’S MODULES ......................................... 7
1. Application
This specification covers the lifting, tools applications, transportation and storage of CMI HRS
MODULES for HORIZONTAL GAS BOILERS from fabrication area up to site boiler house area
for FENCHUGANJ project.
The Handling of modules during boiler erection is covered by Erection specification 88E01.
2. EXECUTIVE SUMMARY
This documents is giving guidelines and specific deviation from CMI standard listed in § 3.1. for
the lifting and handling of the 06 modules of Fenchuganj projet.
The bundles size and weight are shown of drawing 69018/10018 (see layout 2a, 2b), as well as
cross beam locations:
2.1.1. Bundles 1, 2 and 3 are to be lifted using lifting frame assembled in configuration for
lifting bundles of 10 tube sheets (see § 2.2.).
2.1.2. Heavy pieces of boiler exchangers (bundles of tubes) are supplied in modules by
Manufacturer.
2.1.3. Six (06) modules are supplied: 2 of type 1, 2 of type 2 and 2 of type 3
2.1.4. Size, weight and quantity are on relevant drawings (10100, 10200, 10300 and
summary on 10018)
2.2.2. Lifting frame and related accessories will be supply from port of departure/or as
per projet contractual terms/agreement.
2.2.3. After all bundles lifting works are completed, lifting frame can be dismantled.
2.2.4. Re-exportation or return to CMI is not expected.
ON HOLD: Appendix 1: drawing xxxxx/xxxxx for the details of the lifting frame.
ON HOLD: Appendix 2: document xxxxx/xxxxx for the list of items supplied with the lifting frame.
ON HOLD: Appendix 3: drawing xxxxx/xxxxx for the details of the stocking feet.
Summary of change applied for the Projet in reference to the above CMI’s standard
69018/10E02 section 2.2 linked to section C.1, C.1.1, C.1.2, C.1.3, C.1.4,
69018/10E02 section 2.3 linked to section J.4,
4. APPENDIX
4.1. Appendix 1: Lifting frame drawing.
On Hold.
On Hold.
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D
FARINA G. ABSIL E. LEVAUX O.
C 07/03/2013
A. APPLICATION ………………………….………………………………………………………………….………...3
B. DEFINITION ..................................................................................................................................................... 3
E.1 With two cranes, two vessel’s own gears or double hook crane ................................................................. 7
E.2 With one crane or one vessel’s own gear with single hook ......................................................................... 8
E.3. Slings connecting angle ............................................................................................................................... 8
E.4. Module’s handling safety ............................................................................................................................. 8
F. HANDLING WITH THE HYDRAULIC TRAILER .............................................................................................. 9
J. STORAGE ...................................................................................................................................................... 14
N. APPENDIX...................................................................................................................................................... 18
Note: the pictures and sheets are provided only to supports and improve understanding of the content of the specification and are not
contractual.
A. APPLICATION
This specification covers the lifting, tools applications, transportation and storage of CMI HRS
MODULES for HORIZONTAL GAS BOILERS from fabrication area up to site boiler house area.
The Handling of modules during fabrication and boiler erection are covered by respectively
Manufacturing and Erection specifications.
B. DEFINITION
CMI : Transport Purchaser or Buyer,
Client: Company which have awarded contract or purchase order to CMI,
Manufacturer: Company who has fabricated the goods for or on behalf of CMI,
Transport company: either the Forwarder, the vessel ‘s owner or the trailer’s owner which has
direct contract with CMI,
Subcontractor: same as Transport company
Users or others: company who will manipulate CMI equipment and appointed by
Subcontractor, Manufacturer or Client,
CMI LIFTING FRAME MUST BE USED FOR ALL MODULE LIFTING WORK.
The quantity of LF have to be defined considering quantity of modules, schedule and layout of
the work to be carried on for each project.
Lifting Frame (LF) and accessories are usually supplied in separated parts (see
instructions in “General note” into Lifting Frame drawings).
The LF and their equipments (included container) are devices and are the property of
CMI. Subcontractor or others users have to take care of them and are responsible for any
loss or damage . Users have to return them in the same conditions to CMI. Any cost borne
by CMI will be back charged to users.
Here after we will consider all places of application, where LF is needed. The quantity of LF is
defined by considering project requirements, distance, type and frequency of transports, and
schedule.
One (1) set of lifting frame marked C.M.I. CE.89/392 max: 2100 KN is supplied at departure
port for loading into vessel.
Subcontractor or others is “un-stuffing” and assembling the LF before arrival of Modules.
Once loading work is completed, he will disassemble the LF and “stuff” complete set into
container (with P/L).
If lifting (Load) certificate is required by local safety rules, the local Subcontractor is making
this certification with the cooperation of CMI, prior to any loading work.
One (1) lifting frame marked C.M.I. CE.89/392 max: 2100 KN needed for unloading of vessel
at destination port.
Subcontractor is “un-stuffing” and assembling the LF one week before arrival of Modules.
Once unloading work is completed, he will disassemble the LF and “stuff” complete set into
container.
IF lifting (Load) certificate is required by local rules and safety, the local Subcontractor is
making this certification with the cooperation of CMI, prior to any unloading work.
Note: Additional lifting frame is required when followings situations are met in the logistic
process of the project and without possibility of transfer of lifting frame:
• the modules cannot be transferred in one lot from port to site (with LF),
• there is several boilers delivered separately,
• there is river transport and additional intermediate ports,
• there is not hydraulic trailer for handling,
• the distance from port to next places such river port or site is too long and cannot allow
transfer of LF in due time,
• authority will not allow import of LF,
One (1) lifting frame marked C.M.I. CE.89/392 max: 2100 KN needed for unloading of barge
at destination port.
One (1) lifting frame marked C.M.I. CE.89/392 max: 2100 KN is needed for unloading of trailer
and to put onto Up-Righting frame nearby boiler house.
For the connexion of LF to modules, there is 20 lifting lugs at the top of every modules, 2 (two)
lifting lugs per tube sheet.
The connection between lifting frame and module's lugs is made with upper shackles + slinks
+ Bottom shackles. Bottom shackles are connected directly to module’s lifting lugs.
To make the connection between LF and Vessel’s or crane's hooks, Owners or vendor has to
provide:
- 4 (four) slings and 4 (four) shackles used for the connection between lifting frame and crane's
hooks.
- Load capacity must consider,
- Load capacity must also be in accordance with port rules, national and international
regulations.
- The slings will have enough length in order to meet accepted angle slope (see Appendix 1
and lifting frame drawing).
Note: shackles required are as 3 inch type (see Appendix 1 sketch V ) or equivalent to fit in
provided CMI lifting frame log’s holes (diameter 85mm, length 115mm).
These shipping frames will be disassembled in separated parts during module site erection.
Once all separated parts are ready at site, they will be stuffed into container and sent to port of
departure.
CMI will give in due time instruction and destination where the lifting frame has to be shipped.
E.1 With two cranes, two vessel’s own gears or double hook crane
Handle with two cranes or crane with two hooks is the better work and is recommended.
It will not be affected by the possible out of axle of module's gravity centre.
It is obviously required to synchronise the crane’s hooks to maintain the horizontality of the
modules during handling and hook down on trailer. Modules must be set on trailer platform
horizontally and all shipping supports touching simultaneously. No bending of Module is allowed.
E.2 With one crane or one vessel’s own gear with single hook
Handle with one crane or gear with single hook is requesting much more accurate attention
and experience. This is because it is affected by any asymmetric weight of module.
To work on this picture requires exact position of gravity centre of module and adjustment, by
carrier, of slings length in order to have horizontality of module when lifted.
In the case it remains being the only solution , carrier has to submit his solution and commitment
to meet our requirements to CMI LOGISTICS Dept. before starting any work.
If due to the height limit, the angle of the connecting slings should exceed 60°, an intermediate
“swingle/spreader bar” has to be used. That “swingle/spreader bar” should be strong enough to
support the corresponding loads (modules gross weight + lifting frame + slings).
Out of axle and centre of gravity of each module is usually indicated in the module’s general
assembly drawings.
No handling (lifting) of module is permitted without using the lifting frame, shackles and slings
duly connected.
During the lifting, set on trailer, and to avoid module’s internal damages, it is imperative to
maintain the module in horizontal plane position all time,
To avoid damages due to the possible turning or swinging during the loading and unloading, we
require ropes connected at each corner side of the module and hold by stevedores during all
work time.
Vendor supplies : wood (plank, board, sheets, timbers), rubbers or bricks which are requested
for level adjustment and to avoid steel to steel contact.
The storage feet have to be placed under both ends of the frame support beams .
Perfect alignment between shipping frame support beams and feet column centre lines are
required.
Modules must be unloaded horizontally and weight must be transferred in the same time on all
feet.
Note: Before unloading, vendor must check that all feet heads are in horizontal plan and in
vertical position.
G. ROAD TRANSPORTATION
Modules’ transport by road is made with hydraulic trailer.
The length and quantity of axles modules will be designed according to Module’s weight, length
and local road load limitation.
Hydraulic trailer with minimum length of 22 meter is mandatory (see Modules drawings Shipping
frame).
The trailer must have hydraulic height range of 450mm (mini to maxi vertical position) needed
for unloading on stands (1.200 mm high).
In case of, the trailer will not comply with above requirements, the subcontractor has to obtain
CMI HRS LOGISTICS agreement.
The transport company is fully responsible for lashing and securing of the module on trailer bed.
We recommend the following lashing :
At the top: Located on UPPER lugs (yellow pieces), minimum 10 points, 5 both sides at the
connection between tube sheet and frame.
At the bottom: 5 both sides at the connection between tube sheet and frame cross beam.
Anti-slip sheets are used to avoid metallic contact between module SFs support beams and
trailer bed surface.
Chains or slings must be crossed to avoid any movement (frontward, backward and sideward)
of the modules during transportation.
G.3. Declivity
Modules maximum declivity allowed during transport is 10 % on the length and 5 % on the width.
In case of larger point declivity, it shell be corrected by adapting the hydraulic level of the trailer.
H. SEA TRANSPORTATION
It is forbidden:
- To stack cargo on the top of the modules,
- To push or pull the module,
- To weld on the modules or frames,
- To hit, to hang, put any stopping on any part of module than specified.
If required, as built stacking frames can be used, but only after CMI LOGISTICS MANAGER
WRITTEN AGREEMENT and with a 45 days pre-notice.
It is recommended to store the modules as near as possible to the centre of gravity of the vessel
to minimise the acceleration during the rolling and the pitching.
Shipping frames are designed to accept maximum acceleration according to here after data,
The vendor, subcontractor and/or owner are responsible for the lashing and securing of our
modules on vessel deck during transport.
Subcontractor and/or owner has to supply all steel plates or wood needed for deck weight
repartition.
It is understood that the lashing and securing have to be improved by transport company based
on their own experience, the vessel type and size, the sailing route, the time, the expected
weather conditions, …..in such a way to avoid any movement of each module.
Lashing must be always UP side to DOWN side, crossed and can be fixed:
Top Module: 20 points, 10 both sides located on the longitudinal UPPER lugs (yellow
piece) at the connection with tube sheets,
Bottom Module: 20 points, 10 both sides located on the longitudinal LOWER frame cross
beam (yellow pieces) at the connection with tube sheets.
It is imperative to place « anti slip » sheets between the wearing area of the module supports
and the floor and module to module connexion.
It can be convenient, for a better lashing, to weld angles/stoppers against sides of the SFs
support beams (not welded on it),
In case of the assembled LF’s transport, stowage on Modules during sea transportation is not
permitted. The LF is transported at separate place, on platform or support and under deck when
possible.
If Modules are directly put on barge or pontoon deck, the subcontractor has to provide “anti-slip”
material under SFs supports and requested lashing and securing according to owner’s
experience and above recommendations (sea transport) .
Vendor, subcontractor and/or owner has to supply all steel plates or wood needed for deck weight
repartition.
For RO-RO application the use of hydraulic trailer, or auxiliary jacking system equipment is
allowed as an alternative to crane.
Feet (stands) can be used for transportation, but CMI require from subcontractor larger stands in
Modules‘ corner, steel plates for weight repartition and additional cross lashing chains to improve
points of stability.
A previous study is submitted for acceptance and supervision of CMI LOGISTICS MANAGER.
THE BARGE OR PANTOON CANNOT MOVE WITHOUT LASHING AND SECURING ARE
COMPLETED.
J. STORAGE
During transport from manufacturing and up to final erection area, Modules will be stored several
times on stands.
This storage can take place in manufacturer’s facilities, in departure and arrival port, in temporary
place on the way going to site and in erection site.
They have to be placed in area, easy to access, enough for trailer manoeuvre, and where there is
no risk of accident or mechanical damages.
If there isn’t any material technical restrictions, they are packed for 6 month external storage at
normal weather conditions such as :
Temperature: from 0°c up to 30°c,
Wind: up to 40 km/h,
Humidity: 40%,
Environment not aggressive (to be checked),
The modules are covered with tarpaulin to prevent from sun and rain. They are hooped with
ropes or straps at 10 places in the length.
CMI-HRS LOGISTICS / G. FARINA 19/04/16 – GENERAL HANDLING PROCEDURE Page 14 / 20
General LOGISTICS Specifications
All sharp places are protected with wooden planks and hold with tapes.
The modules are stored on stands (usual procedure). The distance between each module is 2
meters side-by-side and 3 meter at both ends.
During storage period, it is recommended to check, once a week, the packing, ropes and straps,
external exchanger body, stands horizontality, and storage ground stability.
For long time storage (more than 6 months), and upon local country conditions, it is mandatory
to secure stands in the length and in the width with steel bracing in four places at least. Any cuts
or tear off must be repaired with tape.
Any improvement or repairs must be done urgently and with CMI acceptance.
For extreme weather (cold, rain, wind, ice, sun) and environment (salt, chemical acidity, .)
conditions, it is mandatory to provide protected or covered storage.
When it is not possible, CMI agreement is required that MODULES technically accept local site
conditions. Additional check is made in order to prevent any inside residual water.
An additional heavy density tarpaulin ( about 500gr/m²) must be provided (by others) to cover
completely and externally the modules.
Additional ropes or steel hooping (at least 10) are placed at equal distance in the length to
tighten it on module body .
We draw attention not to damage first tarpaulin, to bend any small fittings or to protect open or
sharp pieces during this operation.
In case of high velocity wind it is requested to put rope or plastic wire net (by others) as last
layer to tight tarpaulin on module body.
It is mandatory to secure stands in the length and in the width with steel bracing.
They must be in the four corners and in the middle of module. The connection between stands
and module shipping frames must also be fixed.
CMI agreement must be required before putting and spot welding (when necessary) bracings
on stands and shipping frames.
During storage period, it is recommended to check, once a week, the packing, ropes and straps,
tarpaulin, external exchanger body, stands horizontality, and storage ground stability.
Any repair must be done urgently after CMI acceptance.
The module storage area has to be prepared in such a way to warranty enough levelled surface
and to be able to support a load pressure around 45 ton/m².
The last surface area‘s layer must be strong enough, well drained (particularly when in concrete
or tarmac), slow slopes and easy to access for large and heavy trailers.
The needed surface will include Module’s surface area with an additional free space of 45
meter long, in front of the last modules’ row, to let the trailer manoeuvring for loading in and
unloading out Modules’ operation from stands.
CMI supplies project quantity of feet (stands 1.200mm high) needed for storage of modules.
Subcontractor supplies wooden plank, board, sheets, timbers, and rubbers or bricks which
are requested to avoid steel to steel contact, and to adjust level to match with hydraulic trailer
height.
20 storage feet (stands), two lines of 10, are needed per module.
Those feet are designed to support, all together and vertically, the double of the module weight.
Anti slip and/or wood timber or boards have to be placed in the area between feet head and SFs
support beams (avoid steel/steel contact).
The feet have to be positioned by use of a water level in order to warranty their verticality.
The top of all feet for same module must be at the same level and horizontal plane. Level is
corrected by adding planks and plywood.
Module will be approached to the feet as close as possible without transfer of weight.
The horizontal position of the hydraulic trailer should be obtained, before the transfer of the
weight, by lateral and/or longitudinal adjustments in accordance with the indications given by a
water level positioned on the trailer itself.
Small difference of level between module and feet should be compensated by adding plywood
(1, 2, 3 mm thick) on the feet.
As soon as, stands and SFs support beams centre lines are both matching, trailer can start
jacking down and the transfer of the weight.
The transfer of the weight from trailer to storage feet MUST be done on all feet simultaneously.
This is to warranty:
K. SITE RELOCATION
More often, the modules are stored in site area or nearby. They must be moved from this storage
place up to the erection area or boiler house.
The loading of the module from storage feet are made according to same process as in §IX.4.
Very accurate attention is taken by driver and helpers when trailer is driven between module and
feet (risk of module’s collapsing).
The hydraulic trailer must load the module simultaneously (avoid feet overload).
Once the module is loaded the convoy will move slowly, without shocks up to boiler erection
area, where one Erection Lifting Frame is ready for unloading.
This work will be made with and under the authority of the site manager.
Jacks are exactly placed under the SFs support beams or the tube sheet ends.
Previous study is recommended before any work and submitted to CMI LOGISTICS MANAGER.
CMI-HRS LOGISTICS / G. FARINA 19/04/16 – GENERAL HANDLING PROCEDURE Page 17 / 20
General LOGISTICS Specifications
For safety and to avoid module damage, jacking will be done by using temporary “dunage” supports
which are adjusted in sequence with jacks elevation.
M. REFERENCE DOCUMENTATION
The present procedure is applicable for all Horizontal Gas boiler modules.
For every project, it is mandatory to join to the present, complementary specification, data sheets
and drawings in order to define project actual dimensions.
N. APPENDIX
Appendix 1: SKETCH III - Lifting frame to module connection sling data
sheet
FENCHUGANJ
69018/01E61 A Logistics Handling Manual
TABLE OF CONTENTS
1. APPLICATION .................................................................................................................................................. 3
2. EXECUTIVE SUMMARY ................................................................................................................................ 3
3. LIFTING AND HANDLING PROCEDURES ................................................................................................ 3
3.1. HRSG MODULES PROCEDURE ......................................................................................................................... 3
4. APPENDIX ......................................................................................................................................................... 4
4.1. APPENDIX 1: FCH54150 “DRUMS SHIPPING DIAGRAM” ........................................................................ 4
4.3. APPENDIX 2: PROCEDURE 2.E.9.768.007 “LIFTING, TRANSPORTATION AND STORAGE OF HEAVY
COMPONENTS. TANKS FOR HRS BOILERS ..................................................................... 5
1. Application
This specification covers the lifting, tools applications, transportation and storage of CMI HRS
DRUMS for GAS BOILERS from fabrication area up to site boiler house area for FENCHUGANJ
project.
The Handling of drums during boiler erection is covered by Erection specification 88E01.
2. EXECUTIVE SUMMARY
This documents is giving guidelines and specific deviation from CMI standard listed in § 3.1. for
the lifting and handling of the Drums of Fenchuganj projet.
For details concerning HRSG drums dimensions, please refer to 69018/17001 & 69018/16001.
For details concerning HRSG drums shipment diagram, please refer to 69018/54150.
Summary of change applied for the Projet in reference to the above CMI’s standard
None
4. APPENDIX
4.1. Appendix 1: FCH54150 “DRUMS SHIPPING DIAGRAM”
D
FARINA G. ABSIL E. LEVAUX O.
C
FARINA G. ABSIL E. LEVAUX O.
B
FARINA G. ABSIL E. LEVAUX O.
A 28/04/2014 First issue
Transport
Proc.& Log Engineering
Logistics
Date Description – References
Approval C.M.I.
A. APPLICATION ........................................................................................... 3
B. DEFINITION ............................................................................................... 3
G. STORAGE.................................................................................................. 7
G.1.STANDARD SITE CONDITIONS .................................................................................... 8
Note: the pictures and sheets are provided to only supports and improve better understanding of the content of the specification
A. APPLICATION
Specification covers the handling, lifting, tool applications, transportation and storage of CMI
DRUMS from fabrication shop up to client’s final destination as per INCOTERMS 2010.
Handling during fabrication or erection, is covered by respectively CMI Manufacturing and Erection
specifications.
B. DEFINITION
C. DRUM MARKING
Marking shall include Project particular requirements and international standards signs.
D. DRUM PACKING
When fabrication and tests are completed, manufacturer will protect drums with external painting
and internal rust protection (as per applicable PROJECT Quality and Manufacturing specifications).
In this case packing is consisting on closing all fittings open holes such as:
- nozzles with flanges are protected with plywood or hard plastic sheets,
- nozzles without flanges are protected with plastic covers or caps,
- nozzles which are machined are protected with plastic covers or caps with same length as
machined surface or covered with additional tapes (all surface).
When additional packing is required to protect the complete body of DRUMS, it is mandatory to use
adequate covering material in accordance with transport type and conditions.
This seaworthy packing must insure mechanical and chemical protection for transport, intermediate
storage and site storage.
All pieces of wood must be heat or chemically treated according to NIMP 15.
If missing, all costs borne by CMI for fumigations and demurrages will be back charged to
manufacturer.
D.1. HP DRUM
They are supplied with temporary wooden saddles (see CMI General Packaging and Marking
specification 2E9768003), fixed on bottom body by steel hooping, cables or straps.
Two painted steel support feet are packed separately and are part of the same cargo.
They are supplied with their own steel feet already welded on body and painted. Wooden timbers
or planks are placed at bottom feet surface to avoid direct contact with trailer platform or ground.
E. DRUM HANDLING
E.1. LIFTING WITH CRANES
Drums are designed to be handled with crane.
E.1.1. HP DRUM
Two (2) lifting lugs, are provided on top for hooking up. They must be used for lifting. Connection have
to be done with shackles which will fit with dimensions (see HP drum drawings).
Without top lugs, Drums must be lifted with slings which are placed around body from bottom.
They must be long enough to have maximum 35° top angle and placed where lifting sign markings are
stamped.
When marking is missing, slings are placed in such way to avoid any slipping which can damage any
welded fitting, welded accessories or provisory transport items.
Protection and anti-slip sheets (wood, fabric or rubber) must be placed to avoid any direct contacts and
damages on drum body due to wearing.
Fabric protected chains or slings are mandatory. This is particularly requested when drums are peinted.
In case crane is not available for lifting, handling of drums can be done with hydraulic trailer.
For this work it is necessary to use cross beams and stands to let loading and unloading from
trailer platform.
Cross beam and stands size should be defined according to trailer dimensions and supplied by
transport company.
F. DRUM TRANSPORT
F.1. BY ROAD
DRUMS must be loaded on trailer and placed on their support feet. Trailer platform must be
horizontally and flat. When steel support are used for transport, anti-slip material between drum
supports and trailer platform (wooden plank or rubber sheet) must be placed.
Chain and steel slings are required to link and secure drum on trailer. It is required to have at least
4 chains or cable slings, at both sides, to resist to horizontal sidewise and lengthwise forces.
Fabric or rubber sheets are placed between drum body and lashing to avoid direct contact.
Trailer cannot move before lashing is completed and controlled.
During transport the lashing must be controlled frequently (every 2 hours) by transport company
manpower.
DRUMS must be transported under deck. When steel support are used for transport, anti-slip
material between drum supports and trailer platform (wooden plank or rubber sheet) must be
placed.
It must be properly stopped and secured. Chains or cable lashing are placed from top to bottom
with an angle of 45° to resist to horizontal sidewise and lengthwise forces.
It is mandatory to have at least 4 lashings both side of drums.
Lashing must be checked frequently by carrier, subject to weather conditions during sailing and at
least 5 times per day.
No slings can be removed before final berthing.
Subcontractor or vessel’s owner is responsible for lashing, dunage, stopping and securing inside
vessel.
G. STORAGE
During transport from manufacturing and up to final erection area, DRUMS will be stored several
times.
They have to be placed in area where there is no risk of accident or mechanical damages.
The storage surface ground should be horizontal, levelled, stable, properly drained, in concrete or
solid ballast, clean and easy for trailer access. It must accept pressure of 40t/m².
They can be unloaded directly on ground surface or on stands (see C.2.). Drums body cannot be in
direct contact with ground or any surrounding objects.
Any repairs and improvement must be done urgently and with CMI acceptance.
For long storage (more than 6 month) and abnormal environmental conditions (rain, wind, ice,
sun, salt, chemical..) it is mandatory to prefer indoor storage.
When it is not possible, CMI must confirm that Drums material technically accept local site
conditions.
When accepted, the following actions are required:
- a complete check of caps and plugs will be made and replaced where missing,
- check of tape or hooping and replaced or tighten where necessary,
- check of residual water has entered, to remove it and put desiccant,
- remove any external object that can damage drum or packing,
All equipments, tarpaulin, chains, slings, shackles, beams, stands, stoppers, timbers, additional
tarpaulin or rope net and others accessories which are needed for loading, unloading, transport
and storage are supplied by Subcontractor or Transport companies.
These equipments must be in good conditions and must fit with dimensions and loading weight.
I. SUPPORT DOCUMENTS
For drawing numbers refer to project drawing list and purchase order for which the present
specification is attached to.