Circuit diagrams

Electric forklift truck

Series1276

E25, E25S, E25SH, E30S,

E30SH, E35SH
Edition 03/2016
This service document is provided for use only and remains
the exclusive property of Linde Material Handling.
12768013606 EN – 03/2016
 Table of contents
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1.1 Wiring diagram
1.1.1 Wire Diagram 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1- 1

1.1.2 Wire Diagram 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1- 3

1.1.3 Wire Diagram 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1- 5

1.1.4 Wire Diagram 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1- 7

12768013606 EN – 03/2016 I
Table of contents
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1.2 Hydraulic diagram
a

1.2.1 Hydraulic Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2- 1

II 12768013606 EN – 03/2016
 Wiring diagram 1.1
1.1.1Wire Diagram 1

12768013606 EN – 03/2016 1.1-1

1.1 Wiring diagram
1.1.1 Wire Diagram 1
Legend F7 Fuse charging circuit,10A, 35 S1 Switch lock, 69–70 9X13 Connector 3-pole 9M4, ,86–87
A1 Charging circuit (6 pins), 29–37 F8 Condenser voltage, 5A, 43 4S1 Signal button horn, 109 9X17 Connector 15-pole handover basic -/ extra equipment,
A2 Combined control (154 pins) ,9–74 1F1 Fuse traction right, 355A, 54 7S1 Emergency switch 2-way ,60 96–103/106
A3 Power module traction left / lift (29 pins) , 11–41 1F6 Fuse condenser, 5A, 46 U1 Voltage transformer (6 pins), 75–78
Wire colours
1A1 Power module traction right (16 pins) , 49–65 4F1 Fuse signal horn,10A, 109 X1 Buttery plug, 2
BU Blue
1B1 Speed sensor 1M1 right, 50–54 9F5 Fuse fan, 5A, 82 X10 Connector 2-way CAN-bus, 91/92
BN Brown
1B2 Speed sensor 1M2 left, 30–34 G1 Battery, 2 X30 Main plus bolt ,57
YE Yellow
1B3 Temperature sensor driving motor (2 pins) , 39 4H1 Signal horn, 109 X31 Main connection point negative, 2
GN Green
2B3 Temperature sensor lifting motor (2 pins) , 25 K1 Main contactor, 25/54 1X1 Connector 4 pole 1B1 ,50–53
GY Grey
2B5 Speed sensor 2M1, 16–20 1M1 Traction motor right, 55–57 1X2 Connector 4 pole 1B2, 30–33
RD Red
9B1 Current sensor (3 pins), 55–58/71–75 1M2 Traction motor left, 35–37 2X1 Connector 4 pole 2B5, 17–20
BK Black
4Z1 Decoupling capacitor signal horn 470nF/400V, 107 2M1 Pump motor, 22–24 2X5 Connector 14 way (valve block), 25/26
WH White
F1 Fuse traction left / lift, 355A, 25 9M1 Fan 1 axle right, 81–83 4X1 Connector 2 way 4S1, 109
VT Violet
F1.1 Main fuse basic equipment, 30A, 60 9M2 Fan 2 axle left, 93–95 6X2 Connector 7- pole diagnostics, 85–88
OG Orange
F2 Fuse control unit 15A, 60 9M3 Fan module lift, 97–99 9X10 Connector 3-pole 9M1, 82–83
F3 Fuse discharger indicator, 10A, 63 9M4 Fan frame, 85–87 9X11 Connector 3-pole 9M2, ,94–95
Lines without reported the cross sections = 0.5 mm2
F4 Fuse voltage transformer secondary, 5A, 78 6P1 Indicator unit (10 pins), 90–101 9X12 Connector 3-pole 9M3, ,98–99
Main power lines without reported the colour = BK

1.1-2 12768013606 EN – 03/2016

 Wiring diagram 1.1
1.1.2Wire Diagram 2

12768013606 EN – 03/2016 1.1-3

1.1 Wiring diagram
1.1.2 Wire Diagram 2
Legend X23 Connector, 10 pole armrest, 166–168/184–187 2Y5 Valve additional 1B, 114
A1 Charging circuit 6 pole, 206–210 1X3 Connector 6 pole 1S13, 197–201 2Y6 Valve additional 1A, 116 Power cables without information about the colour =
A2 Combined control (154 pins), 105–207 1X4 Connector 3 way 1S2, 117 2Y7 Valve additional 2B, 118 black
1A4 Acclerator (4 pins), 182–187 1X6 Connector 3 way 1S3, 108 2Y8 Valve additional 2A, 120 Cables without information about the cross section
2B1 Joystick basic function, 150–156 1X9 Connector 5 pole 1S1, 140–141 2Y9 Valve safety function, 122 =0.5 mm2
2B2 Joystick additional function, 158–164 2X3 Connector 6 way 2B1, 151–155
Wire colours
2B4 Tilt angle sensor, 189–194 2X4 Connector 6 way 2B2, 159–163 1) The switch is actuated if the hand brake is not applied.
BU Blue
3B1 Steering angle sensor, 174–178 2X5 Connector 14 way (valve block), 106–127 2) The switch is actuated if the foot brake is on home
BN Brown
3B2 Steering column sensor, 112–114 2X8 Connector 4 pole 2B4, 191–194 position.
YE Yellow
K1 Main contactor, 137 3X1 Connector 4 pole 3B1, 175–178 3) The switch is actuated if the armrest is in the horizontal
GN Green
S8 Foldaway armrest switch, 127–128 3X2 Connector 4 pole 3B2, 112–113 position
GY Grey
1S1 Seat switch, 140–141 9X15 Connector 21 way, 158/160–169/171 4) The switch is actuated if the operator is sitting on the
RD Red
1S2 Hand brake switch, 117 9X16 Connector 18 way, 145–156 seat
BK Black
1S3 Stop pedal switch, 196–201 2Y1 Valve lower, 106
WH White
1S13 Traval direction switch 2Y2 Valve lift, 108
VT Violet
X8 Connector 3 pole S8, 127–132 2Y3 Valve tilt forwards, 110
OG Orange
X22 Connector 10 pole, 150/179/180/182 2Y4 Valve tilt backwards, 112

1.1-4 12768013606 EN – 03/2016

 Wiring diagram 1.1
1.1.3Wire Diagram 3

12768013606 EN – 03/2016 1.1-5

1.1 Wiring diagram
1.1.3 Wire Diagram 3
Legend 9U92 Converter 150W 80V/12.5V, 173–179 GY Grey
9F92 Fuse 20A/80V converter extra equipment pos.1, 167 9U93 Converter 400W 80V/12.5V, 173–178 RD Red
9F94 Fuse 1A relay coil 70A relay (converter pos.1 and 2), 9X91 Potential terminal U+ switched, 195 BK Black
190 9X92 Potential terminal U+, 185 WH White
9F99 Fuse 20A./80V converter extra equipment pos.2,20A, 9X93 Potential terminal U-, 183 VT Violet
165 OG Orange
Wire colours
9K90 Relay 70A (U+ switched/converter pos.1 and 2),70A,
BU Blue
190–193 The number in front of the wire colour is the cross
BN Brown
9U90 Converter 150W 80V/12.5V, 173–178 section.
YE Yellow
9U91 Converter 400W 80V/12.5V, 173–179 Lines without reported the cross sections = 0.5 mm2.
GN Green

1.1-6 12768013606 EN – 03/2016

 Wiring diagram 1.1
1.1.4Wire Diagram 4

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1.1 Wiring diagram
1.1.4 Wire Diagram 4
Legend 5F22 Fuse 7.5A dimmed headlight left, 244 5K21 Relay control light flasher, 285–288 BN Brown
5E10 Reversing light left, 312 5F23 Fuse 7.5A dimmed headlight right, 248 5N20 Control unit flasher, 268–285 YE Yellow
5E11 Reversing light right, 315 5F24 Fuse 5A position lights left, 253 6P1 Indicator unit, 291–293 GN Green
5E20 Dimmed headlight left, 244 5F25 Fuse 5A position lights right, 258 5S20 Switch lighting, 250–255 GY Grey
5E21 Dimmed headlight right, 248 5F26 Fuse 5A stop light, 303 5S21 Switching flashing indicator, 280–290 RD Red
5E22 Parking light left, 253 4H52 Buzzer, 319 9S80 Indicator switch, 272–276 BK Black
5E23 Parking light right, 258 5H21 Stop light left, 303 5X20 Connector 4-way (headlight left), 244/253/272 WH White
5E24 Rear light left, 256 5H22 Stop light right, 307 5X21 Connector 4-way (headlight right), 248/258/275 VT Violet
5E25 Rear light right, 260 5H23 Flashing light left front, 272 5X22 Connector 4-way (rear light left), OG Orange
5E28 Inside light, 313 5H24 Flashing light left rear, 279 256/261/279/282/303/312
5E31 Clipboard light, 310 5H25 Flashing light right front, 275 5X23 Connector 4-way (rear light right), 260/282/307 The number in front of the wire colour is the cross
5F51 Fuse 5A reversing light / buzzer, 312 5H26 Flashing light right rear, 282 section.
Wire colours
5F20 Fuse 15A lighting U+ switched, 250 4K50 Relay reversing signal, 308–312 Lines without reported the cross sections = 0.5 mm2.
BU Blue
5F21 Fuse 10A flasher / parking light, 290 5K20 Relay stop light, 300–303
a

1.1-8 12768013606 EN – 03/2016

 Hydraulic diagram 1.2
1.2.1Hydraulic Diagram

12768013606 EN – 03/2016 1.2-1

1.2 Hydraulic diagram
1.2.1 Hydraulic Diagram
1 Lift cylinder 8 Tilt control valve 15 Pressure filter 22 Hydraulic pump
2 Tilt cylinder 9 Attachments control valve 16 Lift/lower/tilt control joystick 23 Priority valve
3 Valve safety 10 Attachments control valve 17 Attachments control joystick 24 Relief valve
4 Control Part 11 Lower speed limit valve 18 Electrical control module 25 Relief valve
5 Lower valve 12 Lower speed control valve 19 Air breather filter, 0.35±0.15bar 26 Relief valve
6 Lift Valve 13 Differential pressure valve 20 Suction filter, 0.25+0.05bar
7 Hydraulic control balance valve 14 Relief valve 21 Working hydraulic motor

1.2-2 12768013606 EN – 03/2016

 Index
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H Wire Diagram 2 . . . . . . . . . . . . . . . . . . 1.1- 3
Wire Diagram 3 . . . . . . . . . . . . . . . . . . 1.1- 5
Hydraulic Diagram . . . . . . . . . . . . . . . . 1.2- 1
Wire Diagram 4 . . . . . . . . . . . . . . . . . . 1.1- 7
W
Wire Diagram 1 . . . . . . . . . . . . . . . . . . 1.1- 1

12768013606 EN – 03/2016 1
Linde Material Handling GmbH

12768013606 EN – 03/2016