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Machines: Segmented Embedded Rapid Defect Detection Method For Bearing Surface Defects

Segmented Embedded Rapid Defect Detection Method for Bearing Surface Defects

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37 views1 page

Machines: Segmented Embedded Rapid Defect Detection Method For Bearing Surface Defects

Segmented Embedded Rapid Defect Detection Method for Bearing Surface Defects

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iDEv
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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machines

Article
Segmented Embedded Rapid Defect Detection Method for
Bearing Surface Defects
Linjian Lei 1,2,3,4,†, , Shengli Sun 1,4, *, Yue Zhang 1,2,4 , Huikai Liu 1,2,4 and Hui Xie 1,2,4

1 Shanghai Institute of Technical Physics, Chinese Academy of Sciences, Shanghai 200083, China;
leilj@shanghaitech.edu.cn (L.L.); zhangyue8@mail.sitp.ac.cn (Y.Z.); liuhuikai@mail.sitp.ac.cn (H.L.);
xiehui@mail.sitp.ac.cn (H.X.)
2 School of Electronic, Electrical and Communication Engineering, University of Chinese Academy of Sciences,
Beijing 100049, China
3 School of Information Science and Technology, ShanghaiTech University, Shanghai 201210, China
4 Key Laboratory of Intelligent Infrared Perception, Chinese Academy of Sciences, Shanghai 200083, China
* Correspondence: palm_sun@mail.sitp.ac.cn
† Current address: Shanghai Institute of Technical Physics, Chinese Academy of Sciences,
Shanghai 200083, China.

Abstract: The rapid development of machine vision has prompted the continuous emergence of
new detection systems and algorithms in surface defect detection. However, most of the existing
methods establish their systems with few comparisons and verifications, and the methods described
still have various problems. Thus, an original defect detection method: Segmented Embedded
Rapid Defect Detection Method for Surface Defects (SERDD) is proposed in this paper. This method
realizes the two-way fusion of image processing and defect detection, which can efficiently and
accurately detect surface defects such as depression, scratches, notches, oil, shallow characters,
��������� � abnormal dimensions, etc. Besides, the character recognition method based on Spatial Pyramid
�������
Character Proportion Matching (SPCPM) is used to identify the engraved characters on the bearing
Citation: Lei, L.; Sun, S.; Zhang, Y.; dust cover. Moreover, the problem of characters being cut in coordinate transformation is solved
Liu, H.; Xie, H. Segmented Embedded
through Image Self-Stitching-and-Cropping (ISSC). This paper adopts adequate real image data to
Rapid Defect Detection Method for
verify and compare the methods and proves the effectiveness and advancement through detection
Bearing Surface Defects. Machines
accuracy, missing alarm rate, and false alarm rate. This method can provide machine vision technical
2021, 9, 40. https://doi.org/
support for bearing surface defect detection in its real sense.
10.3390/machines9020040

Academic Editor: Antonio J.


Keywords: bearing surface defect; defect detection; image processing; character recognition
Marques Cardoso
Received: 25 December 2020
Accepted: 10 February 2021
Published: 14 February 2021 1. Introduction
Bearings are important mechanical parts produced in large quantities by assembly
Publisher’s Note: MDPI stays neutral lines. In the process of bearing production and assembly, due to the impact of some factors
with regard to jurisdictional claims in such as equipment wear, collision, and extrusion, oil pollution, bearings inevitably show
published maps and institutional affil- some abnormal shapes, colors, or dimensions, which are so-called bearing defects. The
iations. bearing defects can cause different degrees of quality problems in the machine, leading to
failures or serious damage to the machine. Therefore, bearing surface defect detection [1]
and bearing fault diagnosis [2–4] are of great significance.
Bearing fault diagnosis generally analyzes the signals in bearings to identify the dam-
Copyright: © 2021 by the authors. age or fault in the bearings. Peng [5] uses an improved Hilbert–Huang transform (HHT),
Licensee MDPI, Basel, Switzerland. which is a time-frequency method to detect the bearing faults. Randall [6] analyzes the
This article is an open access article impulsive signals from bearing faults by spectral correlation and envelope analysis. Lou [7]
distributed under the terms and designs a scheme for bearing fault diagnosis based on processing the vibration signals by
conditions of the Creative Commons the wavelet transform and neuro-fuzzy classification. Moreover, with the development of
Attribution (CC BY) license (https://
artificial intelligent, some deep learning based methods [8–10] analyze time/frequency-
creativecommons.org/licenses/by/
domain vibration signals, extract features from them, and the neural networks can be
4.0/).

Machines 2021, 9, 40. https://doi.org/10.3390/machines9020040 https://www.mdpi.com/journal/machines

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