Cylinder Hydrostatic Water Jacket Test Systems Catalog No.

2018
Pneumatic Vise Stations
Visual Inspection Equipment

.
Cylinder Marking Stamps

Inc
Hot Air Cylinder Dryers
DOT Hazmat and Operational Training •
Carbon Dioxide Filling Pumps
Dry Chemical Fire Extinguisher Service Equipment •
11 .

Clean Agent Filling and Reclaiming Systems

. B

ts
DOT / TC Calibrated Cylinders
DOT / TC Calibrated Pressure Gauges

uc
Fire Hose Test Pumps
Cylinder Rollers / Tumblers
and more...

od
Pr
est
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dro
Hy

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1 1 - ..
~

HYDRo-rESI
I PRODUCTS INC~I

www.hydro-test.com e-mail: sales@hydro-test.com

Tel: 800-225-9488 / 978-897-4647 Fax: 978-897-1942
Stow, Massachusetts, USA 01775
Hydro-Test Products Inc.
email: sales@hydro-test.com
Printed in the U.S.A. © Hydro-Test Products Inc. 2018
 TABLE OF CONTENTS
Item Page No. Item Page No. Item Page No.
Air Compressor 28 Fire Extinguisher Test Pumps 16 Pneumatic Lid Closure 12
Air Gun 56 Fire Hose Test Pumps 17 Powder Handling Equipment 54
Air Hose Reel 37 Floor Plan 2 Powder Pail Opener 54,57
Air Line Hose 56 FM200 Fill System 59 Pressure Gauges 51
Air Operated Lid Closure 12 Gauge, Nitrogen Regulator 56 Proof Test Gauges 18,51
Air Operated Test Pumps 16,74 Gauges 51 Proof Test Pumps 14-16
Automated Water Jacket Test 4,5 Getting Started 1 Recalibration Service 52
Automatic Shutoff Scales 55,61 Gland Resurfacing Tool 50 Recharge Adapters, CO2 62
Bench Vise 19 Halotron Fill System 59 Recharge Adapters, Dry Chem. 56
Books / Pamphlets 63-66 Halon 1211 Fill System 59 Rollers 26,27
Break Free 57 Halon 1301 Fill System 59 Rubber Mallet 57
Breaker Bar 35 Hammer, Stamping 38 Safety Test Cage 18
Burette Bank 53 Hazmat Training 67-69 SC-5 Pump 60
Burette Cleaning Kit 53 Hoist Assemblies 28 Scales 58
Burette Tubes 53 Hose Reel, Air 37 SCBA Wrench 34
Calibrated Cylinders 52 Hot Air Dryers 21-22 Scoops, Powder 54
Caliper 30 Hot Water Dryers 23 Stamp Holder 38
Carbon Dioxide Pumps 60 Hot Water Heater 23 Stamping Gun 38
Cartridge Receiver Wrench 32 Hydrostatic Test Adapters 29-32 Stamps 38,39
CGA Pamphlets 63,64 Inspection Lights 45-49 Teflon Tape 57
Clean Agent Fill Systems 59 Inversion Rack 24 Test Adapters 29-32
Cleaning Brushes, Valves 57 Labels 40,41 Test Adapters, Fire Hose 17
Cleaning Whip 27 LED Inspection Lights 45 Test Methods 3
Compressor, Air 28
Magnet 50 Test Pumps 16-17
Continuity Tester 57 Manual Water Jacket Tester 6-11 Test Record Forms 42-44
Couplers 71 Master Gauges 51 Test Record Software 42,43
Cylinder Dryer 21-23 Mat - Anti Slippage 37
Cylinder Test System 4 - 17
Thread Cleaning Tools 35
Measuring Tape 37 Thread per Inch Gauge 30
Cylinder Vise 19
Mirrors 46 Training 67-69
De-Valving Machine 20
Mobile Test System 11
Digital Scales 58 Tumble Juice 25
Multi Spud Lid 12 Tumbler 26,27
DOT Labels 40
NFPA #10 66 Tumbling Media 26
DOT Title 49 63
Nipple, Quick Disconnect 71 Ultra-Violet Light 45
Dry Chemical Powder Equipt. 54-57
Nitrogen Regulator 56
Dust Bench 55 Valves 72
Nozzle, Water Filling 36 Valving Machine 20
Epoxy Kit, Labels 41
On-Line Training 69 Video Scope 47-49
Expansion Scale 12
Optical Plus 49 Vise 19
Fatigue Mat 37
O-ring Lubricant 57
FE36 Fill System 59 Water Filling Nozzle 36
O-ring Removal Tool 57 Water Jackets 13
Fiber Optic Light 46
Fire Extinguisher Test Adapters 32
Parts Box 57 Water Jacket Test System 4-11
Pen, Marking 41
Fire Extinguisher Test Labels 41 Weigh Bowl Scale 12
Pit Gauge 50
Whip, Cleaning 27
Wrenches 33,34

Replacement Parts For Equipment

~
Start On Page 71
HYDRo-rESÍ
PRODUCTS INC.

Visit www.hydro-test.com for easy on line ordering - industry information - new products - special offers.

Hydro-Test Products Inc. ~

HYDRO·TESÍ
www.hydro-test.com
Tel: 800-225-9488 / 978-897-4647 Fax: 978-897-1942
e-mail: sales@hydro-test.com
Page i Printed in the U.S.A. © Hydro-Test Products Inc. 2018
 TERMS AND CONDITIONS OF SALE

PRICES: ALL PRICES LISTED ARE IN U.S. FUNDS. PRICES SUBJECT TO CHANGE WITHOUT NOTICE.
MINIMUM BILLING: MINIMUM BILLING IS $25.00 ( Exclusive of freight charges )
TERMS: • NET 30 DAYS TO PRE ESTABLISHED ACCOUNTS
• DISCOUNTS ARE OFFERED FOR PREPAYMENT
• MASTER CARD - VISA AND AMERICAN EXPRESS ARE ACCEPTED

EXPORT TERMS: PAYMENT IN U.S. DOLLARS WITH CHECK OR DIRECT TRANSFER DRAWN ON A U.S.
BANK, OR IRREVOCABLE LETTER OF CREDIT. C.I.F. PROFORMA QUOTATIONS UPON REQUEST

SHIPPING: ALL SALES ARE F.O.B. STOW, MA., AND BECOME PROPERTY OF THE BUYER UPON SHIPMENT.
ALL SHIPMENTS ARE MADE BY THE MOST ECONOMICAL MEANS AS DETERMINED BY HYDRO-
TEST PRODUCTS. PREMIUM FREIGHT ( UPS AIR, FEDERAL EXPRESS, ETC... ) SERVICE IS MADE
AVAILABLE TO ESTABLISHED ACCOUNTS, OTHERWISE CARRIER ACCOUNT NUMBER MUST
BE SUPPLIED FOR FREIGHT BILLING. OTHER CHARGES: APPLICABLE TAXES (MA.), SPECIAL
PACKAGING, EXPORT DOCUMENTATION, PREMIUM FREIGHT OR OTHER UNIQUE CHARGES ARE
PAYABLE BY THE BUYER
RETURNS: CONTACT HYDRO-TEST PRIOR TO MAKING ANY RETURNS FOR R.A. #, AND INSTRUCTIONS. A
MINIMUM RESTOCKING CHARGE OF 15% APPLIES TO ALL SALEABLE GOODS ACCEPTED AS AN
ACCOMMODATION TO THE BUYER. UNAUTHORIZED RETURNS WILL NOT BE ACCEPTED.
RETURNS ARE TO BE MADE TO 85 HUDSON ROAD, STOW, MA. 01775.
WARRANTY: HYDRO-TEST WARRANTS THAT ALL MERCHANDISE IS FREE FROM DEFECTS IN MATERIAL
AND WORKMANSHIP WHEN SHIPPED FOR A PERIOD OF 12 MONTHS ON MAJOR EQUIPMENT,
30 DAYS ON CONSUMABLE REPLACEMENT COMPONENTS ( I.E. VALVES , SEALS, HOSES,
QUICK COUPLERS, ADAPTERS, ETC... ), AND THOSE COMPONENTS ON MAJOR EQUIPMENT
UNDER NORMAL USAGE. FOR EQUIPMENT OR ITEMS NOT MANUFACTURED BY HYDRO-TEST
PRODUCTS THE ORIGINAL MANUFACTURERS WARRANTY SHALL BE IN EFFECT.
IT IS THE RESPONSIBILITY OF THE BUYER TO INSPECT PRODUCT UPON RECEIPT WITHIN 10
DAYS. IF DAMAGE HAS OCCURRED IN SHIPPING OF PRODUCT IT IS THE BUYERS RESPONSI-
BILITY TO MAKE THE CLAIM WITH FREIGHT COMPANY. ALL WARRANTY WORK IS ON A FOB
STOW, MA. BASIS AND EXCLUDES ANY / ALL FREIGHT SHIPPING COST. THERE ARE NO ADDI-
TIONAL IMPLIED WARRANTIES AND IN NO EVENT WILL HYDRO-TEST PRODUCTS BE LIABLE
FOR INCIDENTAL OR COINCIDENTAL DAMAGES.

ON-LINE ORDERING IS AVAILABLE AT www.hydro-test.com

l !

HYD;o-rESf
PRODUCTS INC.

www.hydro-test.com
Tel: 800-225-9488 / 978-897-4647 Fax: 978-897-1942 ~
HYDRo-rESÍ Hydro-Test Products Inc.
email: sales@hydro-test.com
Printed in the U.S.A. © Hydro-Test Products Inc. 2018 Page ii
 INTRODUCTION

The requalification (visual inspection and hydrostatic testing) of DOT/TC compressed gas cylinders, ASME
coded pressure vessels, fire protection containment cylinders / fire hose and pipe / pressure components, offers
a profitably viable business opportunity with minimal initial capital equipment investment. The addition of
in-house test capability enhances both the quality and expediency of services provided to your customers.
In evaluating and designing an efficient service facility, one should consider:
(1) Your Market
A wide spectrum of industries utilize pressure vessels requiring requalification under similar
regulations, many of which can be incorporated into a single hydrostatic test station. There are over
300,000,000 DOT/TC cylinders in service that must be periodically requalified. Industrial gas, carbonic,
oxygen therapy, CO2 beverage, SCUBA dive, SCBA breathing, fire extinguishers, refrigerant, cylinders
can be test requalified using a single test station. Some prefer to service only their own customers, while
others solicit different markets to maximize utilization of equipment.
(2) Your Facility
Blueprints of the proposed floor plan should be developed to maximize utilization of existing, or new, floor
space, taking into consideration : efficient (minimum) handling of test subject, location of utilities (water,
electric, compressed air) –overhead I-beam to carry a hoist- recessed pit and drain for water jacket, etc.
(3) Selection of Equipment
Determination of desired test pressure capability and physical sizes (diameter and height) of the
largest cylinders to be tested (ie by the water jacket method) must be specified. Test pressure
ranges to 10,000 psi and a range of cylinder holding jackets from 6 to 36 inch diameter x any
height, are available as ‘standard’ product. Anticipated production rates (ie. tests per hour / day)
will dictate the need for optional enhancements to ensure maximum production with minimum
labor requirement.
(4) Test Equipment Controls
Fully automated, computer controlled, and manually operated test stations, as well as hybrids, are manufactured
by Hydro-Test Products, Inc.
(5) Complimentary Service Shop Equipment and Accessories
Hydro-Test Products Inc. offers all accessory product necessary in outfitting a fully equipped service
facility. Cylinder handling (vises /valving machines / inverters), dryers (heated air and PLC controlled hot
water), hoists and air compressor, visual inspection and record keeping tools, etc, are available, as needed.
(6) Training and Service
Training (including Hazmat) on the proper operation and maintenance is included with each test station.
Technical assistance is also provided.

Hydro-Test sales and engineering staff is available to assist you in the design of your service facility and to provide a
no obligation, detailed quotation covering the equipment needed to meet your test application requirements.

Visit www.hydro-test.com for easy on line ordering - industry information - new products - special offers.

Hydro-Test Products Inc. ~

HYDRo·TESÍ
www.hydro-test.com
Tel: 800-225-9488 / 978-897-4647 Fax: 978-897-1942
e-mail: sales@hydro-test.com
Page iii Printed in the U.S.A. © Hydro-Test Products Inc. 2018
Guidelines For Getting Started In The Cylinder Testing Business
Starting into a new business venture can be overwhelming. As in any new business it is important that you
investigate the potential for new business and be sure that you purchase equipment from a reputable supplier.
Hydro-Test has been in this industry for 45 years. We have helped new business develop and assisted in the
growth of existing companies by supplying the correct equipment at an affordable price.

Step 1: Decide what type of cylinders you want to test

An important first step. If you want to test just portable size cylinders (under 36" tall) you do not
need a pit. This may be a concern if you are renting your building.

Step 2: Contact Hydro-Test for a complete detailed quotation

We have ready made quotes on our website or you can email, call or fax us your request and we will
get a quotation off to you. Unlike some other companies you may have dealt with, when Hydro-Test
offers a quotation, it is a full quote on all of the equipment required to retest cylinders. Don't get
fooled into thinking all you need is a hydro machine. Vises, dryers, stamps, record forms, wrenches,
training, etc... are required to secure your DOT license.

Step 3: Contact an Independent Inspection Agency (IIA)

A list of inspection agencies is available on our quote(s) or on our website. The inspectors do charge
for there services. You will want to get a price from them to complete your cost analysis.

Step 4: Review your final cost

Now that you have all of your equipment cost in place, add in other expenses (labor, possible re-
design of floor space, re-occurring cost, utilities required to operate equipment,etc...) and decide if
this is a profitable venture.

Step 5: Order up equipment.

During this time period is suggested that you also a) Discuss the training options offered by Hydro-
Test in the equipment quotation. Remember, you must be trained. Hydro-Test has many viable options
for training. Refer to this catalog or our website. b) Contact the IIA to schedule the inspection

Step 6: Get DOT facility inspection

Once equipment is operational and training has been received, have the IIA visit your facility for the
DOT inspection. Once inspection has been successfully performed, you typically receive your DOT
license within 4 weeks.

Step 7: Keep up to date on any regulation changes and information by signing up for our free
service at hydro-test.com.

PRODUCTS INC.

We are here to assist you in the sometime complicated world of DOT approval
and training. Let us know when you are ready and we will walk you through
the startup and be with you thru the successful completion.

www.hydro-test.com
Tel: 800-225-9488 / 978-897-4647 Fax: 978-897-1942 ~
HYDRo-rESÍ Hydro-Test Products Inc.
email: sales@hydro-test.com
Printed in the U.S.A. © Hydro-Test Products Inc. 2018 Page 1
 TYPICAL FLOOR PLAN FOR WATER JACKET TEST SYSTEM

T
------------o·~----------

-~~~: .. T~~i" . . T
Console &J <,a

~ ...____-------· - -_- - - - -40'.___________- -_- - - - - - - - -_- - 1------¡:a........1

Wooden Pallet: Can be cut back as clesirecl.
Suggest that consolé be kept on pallet

Pit Grating:
steel grating must not
...
111
touch water jacket

·o:
:e

Wat.er Jacket it: See below for mínimum l+--14 ''-----...+

pit clepths clepencling upon water jacket height

T
<,,>
"!
Q::
w
B30tl'hte
11:ia. "B" e
40"
40"
14"
18"
30"
36"
z
40" 24" 42" ~
66"
72"
72"
14"
18"
24"
20"
24"
30"
>
o
IMPORTANT NOTES

l
The above dimensione are tor our stanclarcl size water jackets
11 your water jacket size is not listecl, olease call us ancl we
will be pleased to advise you on a floor plan ancl pit síze.
>: --"B""~ Drain line or sub pump
requirecl tor expellecl
test water in pit
Pit is shown 60" x 60". Y ou may want to go larger for future -----------
expansion, or you may want to go smaller in size clue to
room size constraints.

Pit depths are preclicatecl upon 12' height from floor to Concrete pacl at bottom of pit
unclersicle of 1-beam. lf 1-Beam I ceiling are lower !han 1 2', tor stabilii:ation
you may neecl to increase the clepth of your pit

Hydro-Test Products Inc. ~

HYDRo-TESÍ
www.hydro-test.com
Tel: 800-225-9488 / 978-897-4647 Fax: 978-897-1942
e-mail: sales@hydro-test.com
Page 2 Printed in the U.S.A. © Hydro-Test Products Inc. 2018
 METHODS FOR REQUALIFYING DOT SPECIFICATION CYLINDERS
WATER JACKET TEST METHOD
This method is applicable to all hydrostatic tests where determination of volumetric expansions are required. It
consists of enclosing a cylinder filled with water inside a test jacket filled with water. Pressure is then applied
internally to the cylinder, causing the cylinder to expand. The total and permanent volumetric expansions of
the cylinder are determined by measuring the amount of water displaced by the expansion of the cylinder when
under pressure and after the pressure has been released. This is the only testing method that will requalify a
cylinder for charging to 10% in excess of the marked service pressure. All retesters shall have a Requalifiers
Identification Number (RIN) issued by the D.O.T./OHMS. In Canada test facilities are registered with T.C.

DIRECT EXPANSION TEST METHOD

This method is applicable to hydrostatic tests when volumetric expansion determinations are required. It con-
sist of forcing a measurable volume of water into a cylinder filled with a known weight of water at a known
temperature, and measuring the volume of water expelled from the cylinder when the pressure is released.
The permanent volumetric expansion of the cylinder is calculated by subtracting the net volume of water
expelled from the cylinder from the volume of water forced into the cylinder. The total volumetric expansion
of the cylinder is calculated by subtracting from the total volume of water forced into the cylinder ( in attain-
ing test pressure),the volume of water due to compressibility and volumetric expansion of the test apparatus.
Regulations do not permit this testing method to be used to qualify a cylinder for charging to 10% in excess
of marked service pressure. All retesters shall have a Requalifiers Identification Number (RIN) issued by the
D.O.T./OHMS. In Canada test facilities are registered with T.C.

PROOF TEST METHOD

This method is permitted where the regulations do not require the determination of total and permanent ex-
pansion. It consist of examining a cylinder under pressure for leaks, bulges and any visible defects. Certain
specification containers, used exclusively in noncorrosive service, may be retested by this method. All retest-
ers shall have a Requalifiers Identification Number (RIN) issued by the D.O.T./OHMS. In Canada test facili-
ties are registered with T.C.

VISUAL INSPECTION METHOD

This method is permitted where the regulations do not require a hydrostatic test of any kind. An example
of a cylinder than is allowed to be visual inspected in place of a hydrostatic test is a propane cylinder. As of
May 31, 2004 all whom perform requalification via visual inspection shall have a Requalifiers Identification
Number (RIN) issued by the D.O.T./OHMS. In Canada test facilities are registered with T.C.

PRODUCTS INC.

Visit www.hydro-test.com for easy on line ordering - industry information - new products - special offers.

www.hydro-test.com
Tel: 800-225-9488 / 978-897-4647 Fax: 978-897-1942 ~
HYDRo-rESÍ Hydro-Test Products Inc.
email: sales@hydro-test.com
Printed in the U.S.A. © Hydro-Test Products Inc. 2018 Page 3
 HYDROSTATIC "WATER JACKET" CYLINDER TEST SYSTEMS
507-HP Series Features:
Computer Controlled Test Operation Test Range of 2500 – 9000 psi
High Pressure Testing (2500 psi - 9000psi) Ability to Operate Manually to 10,000 psi
Ne Air Operated Test Pump
ith wi To O w De • Stainless Steel Water Section
th
rw So pera signe
et ute ed rta te T d • Soft Seated Check Valves
bin p
om lud ble es - E
Ca n Hi t So asie • Contaminant Free Design
w ig p C r Inc sto ft
Ne Des o
pT te ry wa
r Your Choice of 6 Different Water Jacket Sizes
La Prin Fu re
nc • Pneumatic or Manual Lid Closures
tio
n • Low Pressure Safety Port
• High / Low Pressure Bleed Valves
Calibrated Master Pressure Gauge
• Class 3A, 1/4% Accuracy - 8.5" Diameter
• 11,000 psi x 20 psi Increments
• For Use In Periodic Verification of System
Digital Expansion Scale
• 700g Expansion Capacity x 0.1g Increments
Calibrated Cylinder for Full Test Range
• Steel Construction
Removable Plexiglass
• Expansion Chart and Adapter Included
Front
Automated Test Software
Computer Hardware Included
• Laptop - Printer
Enamel Painted Steel Cabinet
Cabinet Size: Removable Plexiglass Front Panel
44"T x 44"L x 24"D Safety Relief
Set of 7 Test Adapters
This style test system is typically used to test high pressure cylinders (CO2, N2, Instructional Manual
SCUBA, SCBA, O2). This test system is designed for high volume testing shops. Training Seminar at our Facility
Calibration Certificates

Automated test software calculates total, permanent and elastic expansion. Test is performed at the touch of a button. Test log and
calibrated cylinder reports print in a clean - mistake free - professional looking form. Easy to understand load screen and history
screen. DOT / TC warnings if verification is not performed properly.
Test can be performed manually for ease in troubleshooting. As with all of our water jacket test systems - free training is included in
the purchase price.

DEPENDABLE - EASY TO OPERATE - MEET/EXCEED D.O.T. AND T.C. SPECIFICATIONS

This Fully Automated Cylinder Test System Has Been Designed With The Operator In
Mind. A Comfortable Working Height With Easy Access To All Of The Components And
Ease Of Operations Makes This The Test System Of Choice.

See Next Page For A Listing Of Available Test Console And Water Jacket Combinations 
One of the smartest moves a company can make is to get initial cylinder re qualification training. It
is critical that the designated operator knows how to operated the equipment and comply with the
rules and regulations prior to the on site inspection. With this in mind, Hydro-Test Products offers
the initial required training free of charge (at our facility in Massachusetts) with the purchase of a
water jacket hydrostatic cylinder test system. Alternatively, we have on-site training and setup at
an additional cost. Please see Page 67 for a complete details on all of our training opportunities.

Hydro-Test Products Inc. ~

HYDRo·TESÍ
www.hydro-test.com
Tel: 800-225-9488 / 978-897-4647 Fax: 978-897-1942
e-mail: sales@hydro-test.com
Page 4 Printed in the U.S.A. © Hydro-Test Products Inc. 2018
 HYDROSTATIC "WATER JACKET" CYLINDER TEST SYSTEMS

507-HP Series
Computer Controlled Test Operation
High Pressure Testing (2500 psi - 9000psi)

Test System shown with 14" diameter x 66" tall

water jacket with optional pneumatic lid closure

FLOOR LEVEL

Complete - With Water Jacket Size Of Your Choice

Water Jacket Size Maximum Cylinder Size

Model No. Dia (") Height (") Dia (") Height (") Type of Water Jacket Lid Closure
507-HP-14S-M 14 40 12 36 Manual
507-HP-14S-P 14 40 12 36 Pneumatic
507-HP-14-M 14 66 12 60 Manual
507-HP-14-P 14 66 12 60 Pneumatic
507-HP-18S-M 18 40 16 36 Manual
507-HP-18S-P 18 40 16 36 Pneumatic
507-HP-18-M 18 72 16 66 Manual
507-HP-18-P 18 72 16 66 Pneumatic
507-HP-24S-M 24 40 22 36 Manual
507-HP-24S-P 24 40 22 36 Pneumatic
507-HP-24-M 24 72 22 66 Manual
507-HP-24-P 24 72 22 66 Pneumatic
507-HP Test Console Only - No Water Jacket, Calibrated Cylinder or Test Adapters

Utilities Required to Operate Notes:

• Stable and consistent air and water temperatures 1) 40" tall water jackets sit on floor - no pit required
• Inlet water supply 2) Other options are available see page13
• 115V Electrical supply
• 8CFM of 100 psi pre regulated shop air Model 170-070
• Pit for water jacket(s) over 40" tall Frequency Voltage Converter
• 200 Watts Max Step Down voltage converter
The electronics on this system require 115V-50/60Hz • Converts 220/240 V to 110/120V
electrical. If you reside in a country that has 220V, you
will need an electrical step down voltage converter.
 •
•
Comes with 2-round pin Euro Plug
Led indicator light
• Thermal Fuse protection

www.hydro-test.com
Tel: 800-225-9488 / 978-897-4647 Fax: 978-897-1942 ~
HYDRo-rESÍ Hydro-Test Products Inc.
email: sales@hydro-test.com
Printed in the U.S.A. © Hydro-Test Products Inc. 2018 Page 5
 HYDROSTATIC "WATER JACKET" CYLINDER TEST SYSTEMS
500-HP Series Features:
Manually Operated Test Range of 2500 – 10,000 psi
High Pressure Testing (2500 psi - 10,000 psi) Air Operated Test Pump
• Stainless Steel Water Section
This test system is typically used in an industry testing • Soft Seated Check Valves
high pressure cylinders ( CO2, N2, SCUBA, SCBA, O2 ) • Contaminant Free Design
Your Choice of 6 Different Water Jacket Sizes
• Low Pressure Safety Port
• High / Low Pressure Bleed Valves
• Choice of Manual or Pneumatic Closure
Calibrated Pressure Gauge
• Class 3A, 1/4% Accuracy - 8.5" Diameter
• 11,000 psi x 20 psi Increments
Pressure Pulsation Dampener
Calibrated Cylinder for Full Test Range
• Steel Construction
• Expansion Chart and Adapter Included
Your Choice of Burette Tubes or Digital Scale for Expansion Reading
• 12.5, 25, 125, 360cc Burette Tubes (standard)
or substitute
• 350g(cc) Net Scale x 0.1g(cc) (optional)
Enamel Painted Steel Cabinet
Safety Relief
Set of 7 Test Adapters
• For CO2, N2, SCUBA, O2, SCBA
Valves -Tubing - Hoses To Complete System
Video and Written Instructional Manuals
Training Seminar at our Facility
Calibration Certificates
Removable Plexiglass
Front

Utilities Required to Operate

• Stable and consistent air and water temperatures
• Inlet water supply
• 8CFM of 100 psi pre regulated shop air
• Pit for water jacket(s) over 40" tall

DEPENDABLE - EASY TO OPERATE - MEET/EXCEED D.O.T. AND T.C. SPECIFICATIONS

The Workhorse Cylinder Test System Of The Compressed Gas Industry. A Basic System
Can Be Purchased Initially And Options Can Be Added On As Your Business Grows.
See Page 12 For A list Of Options Available
See Next Page For A Listing Of Available Test Console And Water Jacket Combinations 
One of the smartest moves a company can make is to get initial cylinder re qualification training. It
is critical that the designated operator knows how to operated the equipment and comply with the
rules and regulations prior to the on site inspection. With this in mind, Hydro-Test Products offers
the initial required training free of charge (at our facility in Massachusetts) with the purchase of a
water jacket hydrostatic cylinder test system. Alternatively, we have on-site training and setup at
an additional cost. Please see Page 67 for a complete details on all of our training opportunities.

Hydro-Test Products Inc.

~
HYDAo-rESÍ www.hydro-test.com
Tel: 800-225-9488 / 978-897-4647 Fax: 978-897-1942
e-mail: sales@hydro-test.com
Page 6 Printed in the U.S.A. © Hydro-Test Products Inc. 2018
 HYDROSTATIC "WATER JACKET" CYLINDER TEST SYSTEMS
500-HP Series
Manually Operated
High Pressure Testing (2500 psi - 10,000 psi)

Test System shown with 14" diameter x 40" tall

water jacket and optional digital expansion scale
with burette tubes as a backup

Our Experienced Sales and Engineering Staff

Are Only a Phone Call or Email Away to Assist
You in Choosing The Correct Test Station

Choose Your Test System By Water Jacket

Size and Type of Lid Closure Desired.

Complete - With Water Jacket Size Of Your Choice

Water Jacket Size Maximum Cylinder Size

Model No. Dia (") Height (") Dia (") Height (") Type of Water Jacket Lid Closure
500-HP-14S-M 14 40 12 36 Manual
500-HP-14S-P 14 40 12 36 Pneumatic
500-HP-14-M 14 66 12 60 Manual
500-HP-14-P 14 66 12 60 Pneumatic
500-HP-18S-M 18 40 16 36 Manual
500-HP-18S-P 18 40 16 36 Pneumatic
500-HP-18-M 18 72 16 66 Manual
500-HP-18-P 18 72 16 66 Pneumatic
500-HP-24S-M 24 40 22 36 Manual
500-HP-24S-P 24 40 22 36 Pneumatic
500-HP-24-M 24 72 22 66 Manual
500-HP-24-P 24 72 22 66 Pneumatic
500-HP Test Console Only - No Water Jacket, Calibrated Cylinder or Test Adapters

Notes:
1) 40" tall water jackets sit on floor - no pit required
2) Test System is available with either burette tubes and/or digital scale
3) Other options are available see page 12
4) See following pages for low pressure (under 3000 psi) test systems

~
www.hydro-test.com
Hydro-Test Products Inc.
H'rDRO·TESÍ
Tel: 800-225-9488 / 978-897-4647 Fax: 978-897-1942
email: sales@hydro-test.com
Printed in the U.S.A. © Hydro-Test Products Inc. 2018 Page 7
 HYDROSTATIC "WATER JACKET" CYLINDER TEST SYSTEMS
500 -LP Series Features:
♦ Test Range of 200 – 1400 psi
Manually Operated ♦ Air Operated Test Pump
Low Pressure Testing (200 psi - 1400 psi) √ Stainless Steel Water Section
√ Soft Seated Check Valves
√ Contaminant Free Design
♦ Your Choice of 6 Different Water Jacket Sizes
Test System shown with 14" diameter
x 66" tall water jacket and optional
√ Low Pressure Safety Port
digital expansion scale with burette √ High / Low Pressure Bleed Valves
tubes as a backup ♦ Calibrated Pressure Gauge(s)
√ Class 3A, 1/4% Accuracy - 8.5" Diameter
√ 0-1500 psi x 2 psi Increments
♦ Pressure Pulsation Dampener
♦ Calibrated Cylinder for Full Test Range
√ Expansion Chart and Adapter Included
♦ Your Choice of Burette Tubes or Digital Scale for
Expansion Reading
♦ Enamel Painted Steel Cabinet
♦ Safety Relief
♦ Set of 3 Test Adapters
♦ Video and Written Instructional Manuals
♦ Training Seminar at our Facility
♦ Calibration Certificates
This test system is typically used in an industry testing
low pressure, DOT specification 4B series cylinders only Complete - With Water Jacket Size Of Your Choice

Water Jacket Size Maximum Cylinder Size

Model No. Dia (") Height (") Dia (") Height (") Type of Water Jacket Lid Closure
500-LP-14S-M 14 40 12 36 Manual
500-LP-14S-P 14 40 12 36 Pneumatic
500-LP-14-M 14 66 12 60 Manual
500-LP-14-P 14 66 12 60 Pneumatic
500-LP-18S-M 18 40 16 36 Manual
500-LP-18S-P 18 40 16 36 Pneumatic
500-LP-18-M 18 72 16 66 Manual
500-LP-18-P 18 72 16 66 Pneumatic
500-LP-24S-M 24 40 22 36 Manual
500-LP-24S-P 24 40 22 36 Pneumatic
500-LP-24-M 24 72 22 66 Manual
500-LP-24-P 24 72 22 66 Pneumatic
500-LP Test Console Only - No Water Jacket, Calibrated Cylinder or Test Adapters

Notes:
Utilities Required to Operate
1) 40" tall water jackets sit on floor - no pit required
• Stable and consistent air and water temperatures 2) Test System is available with either burette tubes or
• Inlet water supply
• 8CFM of 100 psi pre regulated shop air digital scale, or is available with both
• Pit for water jacket(s) over 40" tall 3) Other options are available see page 12

Hydro-Test Products Inc. www.hydro-test.com

~
HYDRO·TESÍ
Tel: 800-225-9488 / 978-897-4647 Fax: 978-897-1942
e-mail: sales@hydro-test.com
Page 8 Printed in the U.S.A. © Hydro-Test Products Inc. 2018
 HYDROSTATIC "WATER JACKET" CYLINDER TEST SYSTEMS
500 -LHP Series Features:
♦ Test Range of 200 – 10,000 psi
Manually Operated ♦ Air Operated Test Pump
High and Low Pressure Testing (200 psi - 10,000 psi) √ Stainless Steel Water Section
√ Soft Seated Check Valves
√ Contaminant Free Design
♦ Your Choice of 6 Different Water Jacket Sizes
Test System shown with 14" diameter
x 66" tall water jacket and optional
√ Low Pressure Safety Port
digital expansion scale with burette √ High / Low Pressure Bleed Valves
tubes as a backup ♦ Calibrated Pressure Gauge(s)
√ Class 3A, 1/4% Accuracy - 8.5" Diameter
√ 0-111,00 psi x 20 psi Increments
√ 0-1500 psi x 2 psi Increments
♦ Pressure Pulsation Dampener
♦ Calibrated Cylinder for Full Test Range
√ Steel Construction
√ Expansion Chart and Adapter Included
♦ Your Choice of Burette Tubes or Digital Scale for
Expansion Reading
Floor Line
♦ Enamel Painted Steel Cabinet
♦ Safety Relief
♦ Set of 7 Test Adapters
This style test system is typically used in an industry testing low ♦ Video and Written Instructional Manuals
pressure, DOT specification 4B series cylinders and high pressure ♦ Training Seminar at our Facility
cylinders ( CO2, N2, SCUBA, SCBA, O2) ♦ Calibration Certificates
Complete - With Water Jacket Size Of Your Choice

Water Jacket Size Maximum Cylinder Size

Model No. Dia (") Height (") Dia (") Height (") Type of Water Jacket Lid Closure
500-LHP-14S-M 14 40 12 36 Manual
500-LHP-14S-P 14 40 12 36 Pneumatic
500-LHP-14-M 14 66 12 60 Manual
500-LHP-14-P 14 66 12 60 Pneumatic
500-LHP-18S-M 18 40 16 36 Manual
500-LHP-18S-P 18 40 16 36 Pneumatic
500-LHP-18-M 18 72 16 66 Manual
500-LHP-18-P 18 72 16 66 Pneumatic
500-LHP-24S-M 24 40 22 36 Manual
500-LHP-24S-P 24 40 22 36 Pneumatic
500-LHP-24-M 24 72 22 66 Manual
500-LHP-24-P 24 72 22 66 Pneumatic
500-LHP Test Console Only - No Water Jacket, Calibrated Cylinder or Test Adapters
Notes:
Utilities Required to Operate 1) 40" tall water jackets sit on floor - no pit required
• Stable and consistent air and water temperatures 2) Test System is available with either burette tubes or
• Inlet water supply digital scale, or is available with both
• 8CFM of 100 psi pre regulated shop air 3) Other options are available see page 12
• Pit for water jacket(s) over 40" tall

www.hydro-test.com ~
Hydro-Test Products Inc.
HYDRO·TESÍ
Tel: 800-225-9488 / 978-897-4647 Fax: 978-897-1942
email: sales@hydro-test.com
Printed in the U.S.A. © Hydro-Test Products Inc. 2018 Page 9
 HYDROSTATIC "DIRECT EXPANSION" CYLINDER TEST SYSTEMS
501 Series Features:
Manually Operated Test Operation ♦ Test Range of 200 - 1400 psi
Direct Expansion Low Pressure Testing (200 psi - 1400psi) ♦ Air Operated Test Pump
√ Stainless Steel Water Section
√ Soft Seated Check Valves
Part No. 501-15 √ Contaminant Free Design
♦ Calibrated Pressure Gauge
Digital Expansion Readout Optionally
Available to Replace Reservoir Burette
√ Class 3A, 1/4% Accuracy - 8.5" Dia.
√ 0-1500 psi x 2 psi Increments
♦ Calibrated Master Pressure Gauge
√ Class 3A, 1/4% Accuracy - 8.5" Dia.
This style test system is used in the Chlo- √ 1500 psi x 2 psi Increments
rine / Refrigeration Industry for testing of ♦ 3000cc x 10cc Reservoir Burette
1/2 and 1 ton cylinders. This type of test is ♦ Enamel Painted Steel Cabinet
limited to these types of vessels. ♦ Safety Relief
♦ Set of 3 Test Adapters
♦ Instructional Manual
♦ Calibration Certificates
For this type of testing the customer may need to supply a cylinder that the In-
dependent Inspector will make into a calibrated cylinder. Optionally at the DOT
discretion the Master Gauge can be used as a daily verification instrument.

COMBINATION "DIRECT EXPANSION" AND "WATER JACKET"

HYDROSTATIC CYLINDER TEST SYSTEMS
502 Series
Manually Operated Test Operation
Direct Expansion Low Pressure Testing (200 psi - 1400psi)
and Water Jacket High / Low Pressure Testing

This style test system is used in the Chlorine / Refrigeration Industry for testing
of 1/2 and 1 ton cylinders. This system can also be used to water jacket test
cylinders for high or low pressure applications

This uniquely manufactured system allows for a variety of dif-

ferent test pressure and water jacket size combinations. Please
contact our experienced sales staff for pricing on a system that
meets your requirements.

All options on page 12 are available with this test system

Utilities Required to Operate

• Stable and consistent air and water temperatures
• Inlet water supply
• 8CFM of 100 psi pre regulated shop air
• Pit for water jacket(s) over 40" tall

Hydro-Test Products Inc. ~

HYDRO·TESÍ
www.hydro-test.com
Tel: 800-225-9488 / 978-897-4647 Fax: 978-897-1942
e-mail: sales@hydro-test.com
Page 10 Printed in the U.S.A. © Hydro-Test Products Inc. 2018
 MOBILE WATER JACKET TESTING SYSTEM
Hydro-Test has outfitted a number of customer supplied vehicles / trailers with water jacket test systems.
This allows you to bring the cylinder re-qualification to your customer. The U.S. Department of Transportation
allows mobile cylinder testing, however there are additional license requirements.

Unique overhead hoist

with frame assembly

 Model 500-2010
Small footprint test console
with 10” dia. water jacket

A great alternative for testing of

SCBA cylinders - Reduce the fire
departments down time by testing
their cylinders at their fire house.

Utilities Required to Operate

Features:
• Stable and consistent air and water temperatures
• Test range of 2000 - 8000 psi • Inlet water supply
• Small footprint test cabinet: 64"H x 16" x 16" • 8CFM of 100 psi pre regulated shop air
• Minimum of 98" ceiling height
• Ability to test at customers site • 115Volt-20amp electrical
• 10" diameter x 38" tall water jacket
A complete equipment setup includes;
• Allows testing of cylinders to 8.5" dia x 32" tall • Water jacket test system
• Air operated test pump • Vise Complete Equipment Cost
• Dryer Under $13,500.00
• Digital readout of expansions scale
• Pamphlets (does not include vehicle)

• Stamps
• Overhead hoist assembly
• Operational and DOT required hazmat training

Purchase the mobile cylinder testing equipment from Hydro-Test, drive your vehicle to us in Stow, Massachusetts and
we include the installation of the equipment on your vehicle as well as operational and DOT required hazmat training.

Contact us for a complete and detailed quotation on this unique mobile setup
www.hydro-test.com
Tel: 800-225-9488 / 978-897-4647 Fax: 978-897-1942 Hydro-Test Products Inc.
email: sales@hydro-test.com
Printed in the U.S.A. © Hydro-Test Products Inc. 2018 Page 11
 OPTIONS FOR WATER JACKET TEST SYSTEMS
WATER JACKET TEST RECORD SOFTWARE
Allows For Correct Entries of Hydro Test in a Clean Professional Manner
Supplied on a USB Thumb Drive
• Requires Windows 7.0 or greater operating system
• Available USB port
• Printer
• 4GB RAM
• 20MB Available hard drive space
New and improved history screen:
• Allows sorting by any field Use this software to replace your hand written forms
• Sorting by date range • Performs all of the math
• Easy exporting of files to Excel if required • Allows DOT / TC warnings to display if not within
• Print directly from history screen - selected files or all files regulations for verification
• Find any tested cylinder quickly and easily • Sortable and printable history field
• Store records on hard drive or print out

Test Data Screen Verification Screen

• Type in test results and pass/fail criteria Part No. 393-507 • Allows unlimited calibrated cylinder templates
• Automatically pass / fail based on test criteria • Pick and choose what pressures you want to verify
See Page 42 • Performs all math calculations for system accuracy
• Performs all math calculations
• Optional DOT / TC warning applied if test is not for further details
within verification points required in regulations DOT / TC warning is displayed if:
• Plus stamping results calculated and recorded 1. Pressures verified at do not meet the regulations
• REE testing input allows pass/fail on REE only 2. Calibrated cylinder does not return to zero expansion

DIGITAL SCALE FOR MEASURING OF EXPANSION

Available as an option for older test systems or can be purchased on a new test system as a
replacement for the burette tubes assembly
♦ 700g Capacity x 0.1g Increments Part No. 500-014
♦ Operates on 115V - With battery Backup
♦ Steel Shelf Plate Bolts to Side of Your Existing Cabinet
♦ Provides for Easier Reading of Cylinder Expansions
♦ Easily Retrofitted to Existing Test Systems

PNUEMATIC OPERATED LID CLOSURES FOR WATER JACKETS

Available as an option for older test systems or can be purchased on a new test system as a replacement for the manual style clamps

Diameter of Part no. for Pnuematic

♦ Offer a More Positive Seal Than Manual Clamps
Water Jacket Operated Clamps
♦ Tremendous Time and Labor Savor
10" 500-199
♦ Easily Retrofitted to Existing Water Jackets
14" 500-199
♦ Requires 100 psi of Shop Air
18" 500-200
24" 500-201

MULTI SPUD LIDS FOR WATER JACKETS

Diameter of # of Cyls Lid Max. Dia of
Part No. Water Jacket Can Handle Each Cyl.
♦ Allows for Loading / Un-loading of a Number 500-889 14" 3 4.25"
of Cylinders at One Time
500-220 18" 3 7.5"
♦ Tremendous Time and Labor Savor
500-225 24" 3 10"
♦ Easily Retrofitted to Existing Water Jackets
♦ Cylinders are tested Individually 500-230 24" 4 8"
♦ Full Size Cylinders Require a Support Frame 500-235 24" 5 6.125"
500-890 24" 7 5"

Hydro-Test Products Inc. www.hydro-test.com

Tel: 800-225-9488 / 978-897-4647 Fax: 978-897-1942
e-mail: sales@hydro-test.com
Page 12 Printed in the U.S.A. © Hydro-Test Products Inc. 2018
UPGRADE OPTIONS FOR EXISTING WATER JACKET TEST SYSTEMS
HIGHER PRESSURE UPGRADE
Most Cylinder Test Systems Manufactured prior to 1990 are rated to 5000 or 7500 psi. With Higher Test Pressures
Now Being Seen, It May Be Profitable For Your Company To Upgrade Your Existing Test System To 10,000 psi.
Part No. 500-UP-10 The Upgrade Kit Includes:
Part No. Description
190-416 Air operated test pump (rated to 16,000psi)
190-450 Inlet Air pump accessory kit (regulator, filter, lubricator, muffler)
140-234 Calibrated cylinder to 10,000 psi (9.25"dia. x 33"tall)
140-001 Pressure gauge, 0-11,000psi
120-112 Safety relief device
120-089 High pressure water jacket bleed valve
200-100 8' Long high pressure outlet hose
Misc. high pressure fittings
Installation manual

LOW PRESSURE UPGRADE

With The Addition Of A Lower Range Gauge and A Means Of Verifying At Lower Pressures (calibrated cylinder),
You Can Expand Your Testing To Encompass Low Pressure Cylinders.
Part No. 500-004
The Kit Includes: Part No. Description
140-005 0-1500 psi x 2 psi increment pressure gauge
This upgrade will allow 120-083 Isolation pressure valve
testing in the 120-019 Low pressure safety device
200 - 1400 psi range Misc. pressure fittings and tubing
Installation manual

Note: A calibrated cylinder is required to verify accuracy to 1% within 10% of test pressures. An ad-
ditional calibrated cylinder may be required if your existing calibrated cylinder is not calibrated in this lower range.

ADD ADDITIONAL TEST JACKET

With Multiple Operators, The Addition Of A Second Test Jacket Can Speed Up The Cylinder Testing Process. While One Cyl-
inder Is Being Tested, The Second Operator Can Be Loading The Second Test Jacket. A Dual 3-Way Valve Package is Offered
For Two Jacket Setups.
By Upgrading to A 18" or 24" Diameter Test Jacket Optional Multi Spud Lids Can Be Utilized. (see previous page for infor-
mation on multi spud lids)

Accepts Cyls In Size To:

Part No. Description
Dia. Lgth
500-019S 14"Dia x 40"Tall with splash pan 12" 36"
500-019 14"Dia x 66"Tall 12" 60"
500-020S 18"Dia x 40"Tall with splash pan 16" 36"
500-020 18"Dia x 72"Tall 16" 66"
500-021S 24"Dia x 40"Tall with splash pan 22" 36"
500-021 24"Dia x 72"Tall 22" 66"
Stainless Steel Test Jackets Are Available Upon Request
All Test Jackets Include:
♦ Splash Pan on 40" Tall Models ♦ Low Pressure Rupture Port
♦ Inlet & Outlet Water Connections ♦ High and Low Pressure Bleed Valves
♦ Manual Lid Closures ♦ Master Spud with Lifting Eye
Part No. 500-050
(pneumatics are optionally available- see previous page)

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Printed in the U.S.A. © Hydro-Test Products Inc. 2018 Page 13
 AUTOMATED HYDROSTATIC "PROOF" TEST EQUIPMENT
With the influx of UN specification cylinders now being purchased and used in the USA, Hydro-Test is pleased to
become the first cylinder test equipment manufacturer to offer an Automated Proof Test System. This easy to use test
stand is a must for those that are testing or are going to be testing UN specification cylinders or any other specification
cylinders that are allowed a proof test in place of a water jacket volumetric test. Other popular types of cylinders would
be dry chemical fire extinguishers and Propane cylinders, both can be re-qualified by the Proof Test Method.

e w Proo
f Features:
N ed ent
m at ipm • Available in 2 configurations: Low Pressure
to u
Au st Eq and High Pressure
Te
• Master dial gauge meets / exceeds DOT and
ISO requirements for accuracy and readability
• Test pressures up to 10,000 psi
• Compact test console
• Windows based software design
• Test, records and prints all with the click of a
keyboard mouse
• Pneumatic operated test pump
• Slim design laptop
• Pre-loaded hydrotest software
• Printer
• Easy to remove Plexiglass front
• Ability to operate manually or automated
• Small footprint allows for mobility
• Pressure bleed valve mounted on cabinet
• Training provided free of charge with purchase

Utilities Required To Operate:

Foot Print: 65"H x 26"D x 22"W • 8 CFM @ 100 psi of pre-regulated shop air
• Inlet water connection to back of console
• 115V-1Phase 20Amp electrical

• Speed up Your Proof Testing

Test Record Entry Screen • Keep Accurate Automated Records
• Meets DOT and ISO Requirements

Hydro-Test Products Inc. www.hydro-test.com

Tel: 800-225-9488 / 978-897-4647 Fax: 978-897-1942
e-mail: sales@hydro-test.com
Page 14 Printed in the U.S.A. © Hydro-Test Products Inc. 2018
 AUTOMATED HYDROSTATIC "PROOF" TEST EQUIPMENT

Model 504-LP Model 504-HP

Low Pressure Automated Proof Test Machine High Pressure Automated Proof Test Machine
Designed for Testing Dry Chemical Fire Extinguishers Designed for Testing UN Specification Cylinders &
- System Cylinders & Propane Cylinders Special Permit Cylinders Where Proof Test is Allowed
Pneumatic Operated Test Pump Pneumatic Operated Test Pump
Test Pressure Range: 200-1400 psi Test Pressure Range: 2500-10,000 psi
Operates Automated or Manual Operates Automated or Manual

Includes: Includes:
Hydrotest software Hydrotest software
Laptop Computer Laptop Computer
Windows Operating System Windows Operating System
Ink Jet Printer Ink Jet Printer
Plexiglass Removable Front Plexiglass Removable Front
0-1500 psi x 2 psi Master Pressure Gauge 0-11,000 psi x 20 psi Master Pressure Gauge
Compact Cabinet Design Compact Cabinet Design
Wheels for Easy Mobility Wheels for Easy Mobility
8' Long Outlet Pressure Hose 8' Long Outlet Pressure Hose
All Valves-Tubing & Hoses to Complete System All Valves-Tubing & Hoses to Complete System

Test Pressure Range: Test Pressure Range:

200-1400 psi 2500-10,000 psi

Foot Print:
Foot Print: 65"H x 26"D x 22"W
65"H x 26"D x 22"W

For Those That Will Be Testing The UN Specification Cylinders, You Must Have On Hand The DOT Title 49 - Applicable
CGA Pamphlets and ISO Specifications as required under CFR Title49 §180.205(c)(1),(2),(3),(4)
ISO specifications are offered as follows: See Page 65 for download details

Part No. ISO Specification No. Description

393-6406 ISO 6406 Periodic inspection and testing of seamless steel gas cylinders
393-10461 ISO 10461 Periodic inspection and testing of aluminum alloy gas cylinders
393-11623 ISO 11623 Periodic inspection and testing of composite gas cylinders

www.hydro-test.com
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Printed in the U.S.A. © Hydro-Test Products Inc. 2018 Page 15
 MANUAL AND AIR OPERATED HYDROSTATIC "PROOF" TEST EQUIPMENT
TEST PUMP ASSEMBLIES
♦ Designed for Larger Volume Vessels
♦ Air Operated on 100 psi
♦ 8' Long Outlet Hose
♦ Pressure Bleed Off Valve
♦ Inlet Garden Hose Connection
♦ Inlet Air Filter Regulator
♦ Safety Relief Device Item C
♦ 4" Dia. Pressure Gauge ♦ Manually Operated
♦ Steel Base Plate ♦ 6' Long Outlet Hose
Item A
♦ Pressure Bleed Off Valve
♦ Inlet Garden Hose Connection
♦ Designed for Small Volume Vessels ♦ Operating Handle
♦ Air Operated on 100 psi ♦ 1000 psi Pressure Gauge
♦ 6' Long Outlet Hose
♦ Pressure Bleed Off Valve Item D
♦ Inlet Garden Hose Connection
♦ Inlet Air Filter Regulator ♦ Manually Operated
♦ Safety Relief Device ♦ Operating Handle
♦ 1000 psi Pressure Gauge ♦ Inlet/Outlet Check Valves
♦ Steel Base Plate ♦ Stainless Steel Water Section
♦ Steel base Plate
Item B Does not include gauge, hose or
bleed valve. Contact factory if required

Rating (psi)
Item Model No Type GPM Gauge Range
Pump System
A 500-810 Air 1000 1000 2.0 0-1000
A 500-825 Air 6100 5000 0.9 0-5000
A 500-845 Air 16,000 10,000 0.3 0-10,000
B (*) 500-801 Air 1500 1000 0.5 0-1000
C (*) 500-026A Manual 1000 1000 0.9 0-1000
D 500-150 Manual 3000 --- 0.53 upon request
D 500-155 Manual 4300 --- 0.37 upon request
D 500-160 Manual 6800 --- 0.21 upon request
D 500-165 Manual 12,000 --- 0.13 upon request
(*) Recommended as Fire Extinguisher Cylinder Testing Pumps

DOT/TC SPECIFICATION PROOF TEST GAUGE ASSEMBLY

When requalifying U.S. Department of Transportation or Transport Canada specification cylinders, the equipment must meet
certain requirements as set forth in CFR49 and CGA C-1 pamphlet. A dual gauge assembly must be used to perform accu-
racy verification of proof test equipment prior to testing. Gauges must have 1% readability and be recalibrated periodically.
Equipment must be able to demonstrate 1% overall accuracy to within 10% of pressures being tested to that day. NFPA #10
also requires the use of a calibrated gauge.

♦ (2) 0-1100 psi x 2 psi Increment Gauges x 6" Diameter

♦ Calibrated to 1/2% Accuracy
♦ Isolation Valve
♦ 4' Long Outlet Hose to attach to test pump
♦ Mounted on Steel Base Plate Part No. 140-415
♦ Includes Operational DVD

Hydro-Test Products Inc. www.hydro-test.com

Tel: 800-225-9488 / 978-897-4647 Fax: 978-897-1942
e-mail: sales@hydro-test.com
Page 16 Printed in the U.S.A. © Hydro-Test Products Inc. 2018
 LARGE VOLUME HYDROSTATIC "PROOF" TESTING EQUIPMENT
ELECTRIC OPERATED TEST PUMPS
• Ideal For Fire Hose Testing • Portable Design • Outer Steel Case
♦ 10 ft Outlet Hose x 1/2"MNPT ♦ Glycerin Filled Pressure Gauge
♦ Safety Relief & By-Pass Valve ♦ Carrying Handle (115V-1PH-60HZ)

Motor Pump
Model No.
H.P. Amp. Range(psi) GPM
500-301 3/4 11.5 0-350 3.0
500-302 3/4 11.5 0-500 2.0
500-303 1 13.0 0-750 2.2
500-304 1 1/2 19.0 0-1000 2.2

GASOLINE ENGINE OPERATED TEST PUMPS

♦ 10 ft Outlet Hose x 1/2"MNPT
♦ Glycerin Filled Pressure Gauge
♦ Safety Relief & By-Pass Valve
Engine Pump
Model No.
H.P. Range(psi) GPM
500-305 4 0-500 3.0
500-306 5 0-400 10.0

Model No. 500-305 Model No. 500-306

AIR OPERATED TEST PUMP
♦ Rated to 1000 psi ♦ Safety Relief
♦ 2 GPM Output ♦ Inlet Air / Filter Regulator
♦ Stainless Steel Water Pump Section ♦ Inlet Air Control Valve
♦ 10 ft Outlet Hose x 1/4"MNPT ♦ Soft Seated Check Valves
♦ 0-1000psi Pressure Gauge ♦ Mounted on Steel Base Plate
Operates on 8CFM @ 100 psi of Pre-Regulated Shop Air
Model No. 500-810

FIRE HOSE TEST ADAPTERS AND FITTINGS

Adapters are precision machined with NST threads. Adapters to convert NST to NPSH are also avail-
able. The fire hose nozzle is typically used on the opposite end of the hose as an air bleed and shutoff
Part No. Description Quick Coupler
100-508 Test Adapter: 1 1/2"(M)NST x 1/2" (F)NPT Quick Coupler Nipple
100-512 Test Adapter: 2 1/2"(M)NST x 1/2" (F)NPT
80-088 Thread Adapter: 1 1/2"(F)NST x 1 1/2"(M)NPSH
80-068 Thread Adapter: 2 1/2"(F)NST x 2 1/2"(M)NPSH
110-001
Test Adapter
Quick Coupler: 1/2" (F)NPT
NST
110-002 Quick Coupler Nipple: 1/2"(M)NPT

3 STATION HOSE MANIFOLD

Speeds up the testing process - by testing multiple
lengths of hose at one time Thread Adapter
♦ Easily Attaches To Any Test Pump NST by NPSH
♦ Individual Shuttoff Valves
♦ All Brass Construction
Part No. 393-362
Part No. 500-330 NFPA #1962 Standard for the Care, Use,
Inspection, Service Testing of Fire Hose
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 ADDITIONAL ITEMS FOR FIRE EXTINGUISHER "PROOF TESTING"
Additional items are required to properly and safely test portable fire extinguisher cylinders. Below is information
on these additional items

Safety Test Cages

Part No. 300-050 Part No. 300-052
12" Square x 32" Tall 18" Square x 50" Tall
Designed for hand held Designed for extinguisher
portable fire extinguishers system cylinders

♦ As Required by NFPA 10
♦ Steel Mesh Construction
♦ Hinged Door
♦ 2 Sizes to Choose From
♦ Top Opening for Test Hose
♦ Carrying Handles

Calibrated Pressure Gauges to Meet DOT - TC and

NFPA Requirements for Proof Testing
• (2) 0-1100 psi x 2 psi Increment Gauges x 6" Diameter
• Calibrated to 1/2% Accuracy
• Isolation Valve
• 4' Long Outlet Hose to attach to test pump
• Mounted on Steel Base Plate Part No. 140-415
• Includes Operational DVD
MANUALLY KEPT
FIRE EXTINGUISHER PROOF TEST LABEL FOR
TEST RECORD FORM
TEST LABEL DOT SPEC CYLINDERS

See Page 43 For Proof

Test Record Software

Part No. 393-003

Part No. 393-012
♦ 8.5" x 11" in Size
Part No. 393-025 ♦ Preprinted With "S" ♦ 13 Test per Sheet
♦ 2" x 1.25" Die Cut Label ♦ 50 Sheets per Pad
♦ Meets NFPA 10 Specifications
♦ Coated for Protection ♦ Verification Recording on Backside
♦ 3.5" x 2.25" in Size
♦ Self Destruct Void Feature ♦ Required For DOT Testing
♦ Coated for Protection
♦ 50 Labels per Roll
♦ Self Destruct Void Feature
♦ As Required By DOT
♦ 500 Labels per Roll
available with RIN number prepinted
♦ Price Includes 4 Line Imprint
NFPA #10
♦ Fast 3 Week Delivery TAG/LABEL PUNCH Pamphlet
Part No. 230-014
Part No. 393-350
♦ 7/8" Reach
♦ Nickel Plated Body

Hydro-Test Products Inc. www.hydro-test.com

Tel: 800-225-9488 / 978-897-4647 Fax: 978-897-1942
e-mail: sales@hydro-test.com
Page 18 Printed in the U.S.A. © Hydro-Test Products Inc. 2018
 CYLINDER VISE STATIONS
Pneumatic Operated
♦ Operates on 60 - 80 psi of Shop Air
♦ Rubber Belted to Protect Cylinder Finish Part No. 510-010
♦ Unique "Center Pull" Design Eliminates Belt Slippage
♦ Removable - Adjustable Shelf Plate
♦ Accepts Cylinder Diameters From 3" to 12"
♦ Includes Small Cylinder Fixture for Cyls Under 5" Diameter
♦ Steel Base Plate (24" square) With Mounting Holes
♦ Shipping Weight: 220 Lbs

Optional Shelf
♦ Great for Holding Stamps, Wrenches, Adapters...
♦ Easily Bolts Onto Hydro-Test Vise
Part No. 510-045

Manually Operated
Part No. 510-060
• Unique detachable design allows vise to be bench mounted Vise Stand with Detachable
• Designed for portable or full size cylinders Bench Vise
• Manually operated strap belt system
• Rubber Belted to Protect Cylinder Finish
• Removable Shelf Plate
• Accepts Cylinder Diameters From 4" to 12"
• Steel Base Plate (10" square) With Mounting Holes
• Shipping Weight: 165 Lbs

This vise is designed as a lower cost option to our pneumatic

vise for valving and de-valving Aluminum and Steel cylinders
in a lower volume operation.
Part No. 510-061
Bench Vise Only The versatility of being a bench mount or upright vise makes
this an excellent choice for SCUBA and SCBA retest facilities

BENCH VISE FOR PORTABLE FIRE EXTINGUISHERS

Designed to Hold O-ring Sealed Valved Portable Fire Extinguisher
Part No. 510-019
♦ Rubber Adjustable Pads Manual Operated
Part No. 510-020 ♦ Accepts to 9" Dia.
Air Operated ♦ Great for Service Vehicles
♦ Mounting Holes Provided on Steel Base Plate
♦ Choice of Manual or Air Operated

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 VALVING / DE-VALVING MACHINES

For Removal and Insertion of Tapered Threaded Valves Into and

Out of Industrial Gas Cylinders Under a Controlled Torque

Designed for those facilities that are valving and de-valving a large
number of steel industrial gas cylinders. Allows one operator to easily
and efficiently valve and de-valve up to 25 cylinders per hour.

Features:
♦ Adjustable Torque Limit Control With Override
♦ 1000 ft lbs of Hydraulic Powered Torque
♦ Adjustable Wrench Quick Coupled to Telescoping Wrench Arm
♦ Pneumatic Operated Rubber Belted Vise
♦ Accepts Cylinders to 12" Diameter x 58" Tall
♦ Enclosed Operating Control Panel
♦ Heavy Duty Steel Construction
♦ 36" x 48" Steel base Plate With Mounting Holes
♦ Dimensions: 36"W x 48"L x 132"T
♦ Shipping Weight: 1200 Lbs
Utilities Required
• 80 psi of shop air
• Electrical (see below)
• 12' Ceiling Height
• 25 Gallons of Hydraulic Fluid

Model No. Electrical HP Wrench Speed (RPM)

520-001 115/230V-1PH-60Hz 2 7
520-002 230/460V-3PH-60Hz 2 7
520-009 230/460V-3PH-60Hz 5 21
50Hz electrical available upon request

See page 33 for torque wrenches and tools for verifying torque values
aginst psi values of valving / de-valving machine

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 CYLINDER DRYERS
LIGHT DUTY DESIGN FOR THIN WALL PORTABLE SIZE CYLINDERS
♦ 1/20 HP Electric Motor
♦ Operates on 115V Electrical (draws 12amp)
♦ 1500 Watt Stainless Steel Heating Element
♦ Three or Six Outlets For Portable Size Cylinders
♦ Maximum Temperature of 130º F
♦ Will Dry Thin Wall Steel or Aluminum Cylinders in
30-40 Minutes (depending on environment)

Model No. 530-013

Model No. 530-003
Foot Print: 50"L x 8"D x 28"T
Foot Print: 84"L x 8"D x 28"T Either Model Accepts Cylinders to 8"dia. x 36"tall

HEAVY DUTY DESIGN FOR PORTABLE SIZE INDUSTRIAL GAS CYLINDERS

Foot Print: 90"L x 14"D x 16"T Foot Print: 55"L x 22"D x 16"T
New "Y" Designed Frame
Models: Same specifications but a more compact unit
530-020
530-021
530-019

Models:
530-020-Y
accepts up to 6 cylinders to 9"dia. x 36"tall
530-021-Y
530-019-Y
accepts up to 6 cylinders to 9"dia. x 36"tall
♦ 1/2 HP Electric Motor
♦ Operates on 115V or 220v Electrical
Model No. Electrical HP Amp Draw
♦ 1500 Watt Stainless Steel Heating Element
♦ Six Outlets For Portable Size Cylinders 530-020 115V - 1 Phase - 60Hz 1/2 20
♦ Maximum Temperature of 130º F 530-021 230V - 1 Phase - 60Hz 1/2 11
♦ Will Dry Steel or Aluminum Cylinders in 20-30 Minutes 530-019 230V - 1 Phase - 50Hz 1/2 9
(depending on environment) 530-020-Y 115V - 1 Phase - 60Hz 1/2 20
530-021-Y 230V - 1 Phase - 60Hz 1/2 11
530-019-Y 230V - 1 Phase - 50Hz 1/2 9

Internal Drying Blow Gun Assembly

Blast Water Droplets Out of Cylinders Before Drying
• Assist in gettng all water droplets out of cylinder prior to drying
• Decreases drying time by up to 1/3rd
• Simple-Effective-Safe
• Hook up regulated dry air or nitrogen supply to 1/4"FNPT inlet
• Easy to operate on/off valve
• 4' flexible hose with blow gun and diffuser tip

Warning: Not intended for use with inlet pressure exceeding 100psi
Part No. 230-015

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 CYLINDER DRYERS
HEAVY DUTY DESIGN FOR FULL SIZE INDUSTRIAL GAS CYLINDERS
accepts up to 6 cylinders to 10"dia. x 66"tall

Foot Print:
92"L x 36"D x 84"T

♦ 1/2 HP Electric Motor

♦ Operates on 115V or 220v Electrical
♦ 1500 Watt Stainless Steel Heating Element Model No. Electrical HP Amp Draw
♦ Six Outlets For Full Size Cylinders 530-022 115V - 1 Phase - 60Hz 1/2 20
♦ Heating Tubes Quick Couple to Frame 530-023 230V - 1 Phase - 60Hz 1/2 11
♦ Support Legs Provided 530-024 230V - 1 Phase - 50Hz 1/2 9
♦ Maximum Temperature of 130º F
♦ Will Dry Steel or Aluminum Cylinders in 30-40 Minutes
(depending on environment)

OPTIONAL 2ND HEATING ELEMENT

Additional 1500 Watt heating Element Positioned Between 3rd and 4th
Outlet Provides For More Uniform Heat On Last 3 Tubes
Factory Installed At Hydro-Test Only
Part No. For Electrical Service of:
♦ Available on 1/2 HP Heavy Duty Units Only
♦ Separate On/Off Switch 530-033 115V
♦ Thermostatically Controlled 530-034 230V

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 CYLINDER HOT WATER DRYING & INVERTING
PLC CONTROLLED CYLINDER VISE - INVERTER - HOT WATER DRYER
♦ Automates the Inversion and Drying Sequence
♦ Accepts Full Size or Portable Industrial Gas Cylinders
♦ PLC Allows for Custom Time Sequences
♦ Completes Dumping of Water and Drying in 4 Minutes
♦ Padded Vise Jaws
♦ Heavy Duty Design
Utilities Required
• Hot water supply of 180º F @ 130GPH recovery
• 115V-1Phase-60Hz electrical (220V-50Hz available)
• 8CFM of 100 psi pre regulated shop air
• Regulated nitrogen supply tank
• Pit for expelled water

Dual Cylinder Design

Single Cylinder Design

• Accepts cylinders in sizes of: 6-10" dia. x 45-60"H (other sizes upon request)
• Optional support stand available for portable cylinders
• Quick disconnect water tube for easy alignment

If Your Drying Area is a Bottleneck for Your Facility -

This Will Speed Up Your Cylinder Drying Time

Model No. Description Floor Space

510-025 Single Cylinder Vise-Inverter-Dryer 55"L x 48"W x 42"H
510-030 Dual Cylinder Vise-Inverter-Dryer 66"L x 48"W x 42"H
510-035 Single Cylinder Vise-Inverter (no hot water drying) 55"L x 48"W x 42"H
510-040 Dual Cylinder Vise-Inverter (no hot water drying) 66"L x 48"W x 42"H

HOT WATER HEATER

Designed to be used with our hot water cylinder dryer / inverters
• Industrial Grade Construction
• 15 gallon capacity
• 30 KW
• 240V-3Phase-60hz electrical (220V-50Hz available upon request)
• Stainless steel pressure vessel provides maximum service life
• ASME Section VIII stamped vessel ensures high quality construction
• Heavy duty construction withstands demanding industrial use
• Packaged with all electrical operating controls for efficient installation
• Shipping weight: 120 Lbs
• Foot Print: 30" x 18" x 18"H
Model 230-051

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 CYLINDER INVERSION RACK
MANUALLY OPERATED CYLINDER INVERSION RACKS
• For use in inverting cylinders to expel test water
Model Model
• Heavy steel construction 540-003
540-001 • Enamel paint finish
• Adjustable safety strap
• Two sizes available
• Floor Space: 30"L x 18"W

Accepts Cylinders to:

Model No. Description Height Dia.
540-003 Manual Inversion Rack for Portable Cyls. 24-32" 6-11"
540-001 Manual Inversion Rack for Full Size Cyls. 42-57" 6-11"

Detailed View of Neck

Detailed View of Detailed View of Neck Slot In Upright Position
Retaining Strap Slot In Inverted Position
Part No. 210-050

Internal Drying Blow Gun Assembly

Blast Water Droplets Out of Cylinders Before Drying
• Assist in gettng all water droplets out of cylinder prior to drying
• Decreases drying time by upto 1/3rd
• Simple-Effective-Safe
• Hook up regulated dry air or nitrogen supply to 1/4"FNPT inlet
• Easy to operate on/off valve
• 4' flexible hose with blow gun and diffuser tip

Warning: Not intended for use with inlet pressure exceeding 100psi Part No. 230-015

Inversion Rack For CO2 Supply Cylinder

Allows inverting of 50-100LB CO2 Supply Cylinder that does not have a siphon
tube. This allows CO2 liquid to valve for easier transfer of liquid CO2 .
• Accepts cylinders sizes: 8"-10" diameter x 45"-55" height
• Adjustable retaining chain
• Steel construction
Model 540-010

Inversion Rack For CO2 Filling

Allows inverting of portable size cylinder that is being filled.
• Accepts cylinders sizes: 4"-8" diameter x 20"-34" height
• Steel construction
Model 540-012

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 TUMBLE JUICE
Hydro-Test Products is pleased to start distributing a new product for the cylinder re-test industry that is 100% water
soluble, and environmentally friendly, A Phosphoric acid cleaner-descaler specifically designed to remove rust and scale
from steel and aluminum scuba cylinders, regulators, water jackets and other components.
Tumble-Juice will not damage rubber or plastic parts; it penetrates hard to reach areas to dissolve rust and salt corrosion.

5 Gallon 1 Gallon 1/2 Gallon 1 Quart

Size Size Size
Size
Part No Part No
Part No Part No
63-124 63-126
63-120 63-122

Tumble Juice is a cleaner for Cylinders, Regulators and Water Jackets

Cleaner Concentrate-Non-Toxic-Biodegradable-Non-Flammable

Part No. Description

63-120 5 Gallon Concentrated 1 part to 4 parts of water
63-122 1 Gallon Concentrated 1 part to 4 parts of water
63-124 1/2 Gallon Concentrated 1 part to 4 parts of water
63-126 1 Quart Concentrated 1 part to 4 parts of water
Use: Concentrate may be mixed 1 part concentrate to 4 to 8 parts water, depending on the need. Safe for Ultrasonic use. Cylinders
may be tumbled with a small amount of the product or stand upright and filled to the top with water and about 1 cup of product
and left overnight to slowly clean. Rinse cylinders after use. Re-use on similar materials only.

Non-Toxic-100% Biodegradable-Non-Flammable

Optional Jug Dispensing Pump

Fits 1/2 gal. and 1 gal. style jugs
Spout rotates 360°. Idea For Cylinder Retesters:
Polypropylene with flexible 11" intake tube Use a small amount of this product in your water
jacket to keep the water clean and free of rust
Part No. 63-130 build up. We have used it here at Hydro-Test for
many years with outstanding results.

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 CYLINDER ROLLERS / TUMBLERS
Cylinder Rollers and Tumblers Are Offfered for Gas Mixing and Interior Cylinder
Cleaning. Custom Designed Units Are Available To Meet Your Needs
Features
♦ Non-Marring Rubber Rollers ♦ Heavy Duty Steel Housing
♦ Cold Rolled Steel Shafts ♦ Gear Motor Driven
♦ 115V-1phase-60Hz (220V-50Hz on request) ♦ Adjustable Cylinder Stop

Model No. 540-021

Designed for Two Full Size Cylinders
Minimum Size: 6" Diameter x 24" Tall
Maximum Size: 10" Diameter x 72" Tall

Model No. 540-020

Designed for Three Portable Size Cylinders (*)
Minimum Size: 4" Diameter x 12" Tall
Maximum Size: 8" Diameter x 30" Tall
(*) Cylinders can be "pyramided" so that roller will accept a total of 6 cylinders.
Be aware when stacking cylinders for tumbling,
some scratching of cylinder surfaces will occur.

Model No. 540-022

Designed for One Portable Size Cylinders
Minimum Size: 4" Diameter x 14" Tall
Maximum Size: 8" Diameter x 26" Tall

Part No. 230-209

Tumbling Media
♦ 3/16" Diameter
♦ Made of Aluminum Oxide
♦ Random Shaped
♦ Sold in 50 Lb box
♦ Re-Usable

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 CYLINDER ROLLERS / TUMBLERS
Multiple Cylinder Roller, designed for internal cleaning of
cylinders with appropriate abrasive pellets or for gas mixing.
Features:
• 4 or 6 Cylinders models (additional quantities upon request)
• Sizes of cylinders: 8"-10" diameter x 46"-58" tall
(unique sized capacities available)
• Pneumatically tilts cylinder from vertical to horizontal position
• Ramp provided for easy rolling on/off of cylinders
• Electric gear motor operation for rotation
• Rotation speed of 85 RPM
• Rubber - non marring rollers
• Floor space: 72"W x 60"D x 66"T
• Shipping weight: 950 Lbs

Utilities required:
• 100psi @ 4CFM of pre-regulated shop air
• 115V electrical

Options:
• Can be custom built to suit your cylinders (send request with
smallest and largest cylinder sizes)
• Variable RPM and directional motor and timer
• 220V-50Hz electrical

Model No. Accepts Up To:

540-100 4 Cylinders, 8-10" diameter x 46-58" tall
540-101 6 Cylinders, 8-10" diameter x 46-58" tall

CYLINDER INTERIOR CLEANING WHIP

An Inexpensive and Easy Procedure For Removing Scaling and Loose Corrosion From Interior of Cylinders.
Simply Attach the Wire Whip Rod to a Drill - Start Drill and Move the Wire Whip Up and Down Cylinder
Interior Wall.
The More You Use the Whip, the Wire Strands Will Start To Unravel and Cover More Surface Area, Including
Bottom of Cylinder, Making the Process Faster. Features:
♦ Stainless Steel Wire
♦ Attaches to 3/8" Drill
♦ Two Sizes Available

Part No. Description

230-206 30" Long Cleaning Whip for Portable Cylinders
230-207 60" Long Cleaning Whip for Full Size Cylinders
210-109 Replacement S.S. Strand (sold by the foot)
215-046 Replacement Self Tapping Screws

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 SHOP AIR COMPRESSORS
Shop Compressed Air Is Used To Operate Hydro Pumps - Powder Fill Equipment - Cylinder Vises And
A Wide Range Of Other Shop Items. Be Sure That You Purchase An Air Compressor That Can Handle
All Of Your Inlet Air Supply Requirements.

Part No. 230-028

Part No. 230-023
Part No. 230-022

Model Tank Size CFM@ Amp Outlet

HP Max psi Electrical Cylinder Height Width Length
No. (gal) Max psi Draw Thread
230-028 2 13 5.5 135 115V-1PH-60Hz 15.7 1/4"Fnpt Single 26.5" 18" 28"
230-022 3 60 10.3 135 220V-1PH-60Hz 14.7 3/8"Fnpt Single 66" 23" 20"
230-023 5 60 15.5 135 220V-1PH-60Hz 21.5 1/4"Fnpt Single 71" 30" 20"
** Other capacities - pressures and voltage available on special order **

HOIST ASSEMBLIES
A Hoist And Trolley Assembly Is Required For Movement Of Cylinder
and Water Jacket Lid Prior To And After The Hydrostatic Water Jacket
Test. Hydro-Test Offers Pneumatic And Electric Hoist.
Air Operated
Typically a 4" I-Beam Is Used And Can Be Purchased Locally.
Trolley

Capacity Ft per Min. Hook to

Part No. Lift (ft) HP Electrical
(lbs) Lift Speed Hook (")
230-033 1000 16 10 1/2 115V-1PH-60Hz 18"
230-035 2000 16 10 1 115V-1PH-60Hz 18"
230-047 1000 45 10 --- Air Operated 17"
Hoist Trolley
230-040 1000 Fits I-Beam: Vertical 4"-10" Horizontal: 2.66"-4.66"
230-041 2000 Fits I-Beam: Vertical 5"-12" Horizontal: 3.0"-5.0"
Chain Bucket
230-037 For Use With Above Hoists

Chain Bucket
Electric ** Other capacities and styles available on special order **
Operated

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 HYDROSTATIC TEST ADAPTER
TAPERED THREADS FOR WATER JACKET TESTING
For use on Steel Industrial Gas Cylinders, using a tapered thread
√ All threads machined to CGA specifications √ Heavy duty brass stock √ Tapped 1/2" FNPT on backside

#100-004 #100-009 #100-011

#100-002 #100-003

#100-000 #100-010 #100-047

#100-012 #100-001

Part No. Nominal Size(") O.D. to 1/10th T.P.I. Common Application(s)

100-000 1/2•3/4•1 .8•1.0•1.3 14•14•11.5
100-002 1/2 .8 14 Industrial Gas Steel Cylinders
Carbon Dioxide Cylinders
100-003 3/4 1.0 14 N2, Breathing Air, O2 - Steel Cylinders
100-004 1 1.3 11.5
100-009 3/4 #4 Oversize 1.0 14 #4 Oversize for Chlorine cylinders
100-011 3/4 - 24 Thread Oversize 1.1 14 Taylor Wharton 4500 psi Air Bank Cylinder
100-012 1/4 .5 18
100-001 3/8 .7 18 Small Medical Cylinders & Special Applications
100-010 3/8 .7 14
100-047 Metric W28.8 x 1 1/4 1.1 14 Wentworth Tapered Thread for UN Cyls.

For use on Steel Industrial Gas Cylinders, using a tapered thread

√ All threads machined to CGA specifications √ Heavy duty stainless steel stock √ Tapped 1/2" FNPT on backside

#100-103 #100-104 #100-111

#100-102
#100-100

Part No. Nominal Size(") O.D. to 1/10th T.P.I. Common Application(s)

100-100 1/2•3/4•1 .8•1.0•1.3 14•14•11.5
100-102 1/2 .8 14 Industrial Gas Steel Cylinders
Carbon Dioxide Cylinders
100-103 3/4 1.0 14 N2, Breathing Air, O2 - Steel Cylinders
100-104 1 1.3 11.5
100-111 3/4 - 24 Thread Oversize 1.1 14 Taylor Wharton 4500 psi Air Bank Cylinder

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 HYDROSTATIC TEST ADAPTER
"FAST SEAL" TAPERED THREADS FOR WATER JACKET TESTING
For use on Steel Industrial Gas Cylinders, using a tapered thread
√ Self sealing under test pressure √ Unique design eliminates need for teflon tape on adapter threads
√ Low torque insert - 1/4 turn beyond hand tight √ O-ring seal is easily replaced √ Rated to 4000 psi test pressure

♦ Tremendous Time Saver

♦ No Need To Vise Cylinders For
Insertion of Adapter
♦ Eliminates the Need Of Teflon Tape
♦ Longer Life For Test Adapters

#100-133 #100-136 #100-139

Replacement Replacement
Part No. Nominal Size(") O.D. to 1/10th T.P.I. Common Application
Internal Seals Face Seal
100-133 1/2 .8 14 100-135 100-134
Industrial Gas Steel Cylinders
100-136 3/4 1.0 14 100-138 100-137
Carbon Dioxide Steel Cylinders
100-139 1 1.3 11.5 100-141 100-140

TYPICAL HYDRO-TEST THREAD MEASURING TOOLS

ADAPTER SET UP
Be sure to use the correct adapter. The following tools
will assist you in picking out the proper test adapter

Water Jacket Spud

 #240-124
Thread Per Inch Gauge

#110-001
 1/2" Quick Coupler

Part No. 69-047

 #110-002 Caliper to Measure Diameter

1/2" Quick
Coupler Nipple

 Test Adapter

Part No. 69-046

Visit www.hydro-test.com for easy on line ordering - industry information - new products - special offers.

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 HYDROSTATIC TEST ADAPTER
O-RING SEALED STRAIGHT THREADS FOR WATER JACKET TESTING
For use on Cylinders, using a o-ring sealed straight thread
√ All threads machined to CGA specifications √ Heavy duty brass stock √ Tapped 1/2" FNPT on backside

#100-046 #100-048 #100-049 #100-050 #100-051 #100-053 #100-054

#100-062
#100-055 #100-056 #100-057 #100-058 #100-059 #100-060

#100-063 #100-064 #100-065 #100-070 #100-079 #100-080 #100-081

O.D. to Replacement
Part No. Size (") T.P.I. Common Application
1/10th Seal No.
100-046 M30 1.2 13 Metric M30 x 2 for Foreign Luxfer Cylinder 58-066
100-048 M25 1 13 Metric 25E Thread for Foreign Manufactured Cylinders 58-062
100-049 M18 .7 16 Metric M18: Drager ReBreather & Luxfer/SCOTT SP15136 5500psi SCBA 58-058
100-050 7/8 .8 14 SCBA Steel 58-060
100-051 1 1.0 14 SCUBA Steel 58-063
100-053 1 1.0 14 SCUBA Aluminum 58-131
100-054 3/4 .7 16 2216 psi SCBA 58-060
100-055 3/4 .7 16 2216 psi SCBA & Aluminum Oxygen 58-059
100-056 1 1/8 1.1 12 Aluminum CO2 58-065
100-057 1 1/4 1.3 12 Aluminum CO2-Amerex Brand prior to 1974 58-067
100-058 7/8 .9 14 PST Steel SCUBA, 3500psi 58-061
100-059 7/8 .9 14 Composite SCBA 4500 psi 58-128
100-060 1 5/16 1.3 12 Naval SCUBA 58-065
100-062 1 1/8 Female 12 Kidde "T" Series CO2 - 5 Lb 58-609
100-063 1 3/8 Female 12 Kidde "T" Series 10-20 Lb 58-059
100-064 1 1/16 Female 20 CO2 Fire Extinguisher Cartridge (left hand thread) 58-060
100-065 1 1/16 Female 20 N2 Fire Extinguisher Cartridge (right hand thread) 58-060
100-070 1 3/8 1.4 12 Aluminum CO2 - Kidde European brand 58-068
100-079 1/2 .5 20 Paintball Gun Cartridge 58-033
100-080 5/8 .6 18 Paintball Gun Cartridge 58-033
100-081 5/8 .6 20 Paintball Gun Cartridge 58-059

Alternative Teflon Seals for 7500 psi Testing: #58-129 for adapter #100-055
#58-133 for adapter #100-056
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 HYDROSTATIC TEST ADAPTER
For use in "Proof Testing" of Fire Extinguisher Cylinders
√ All threads machined to CGA specifications √ Heavy duty brass stock √ Tapped 1/4" FNPT on backside

#100-216 #100-232 #100-236 #100-238 #100-239 #100-241 #100-244

#100-248 #100-256 #100-266 #100-268 #100-272 #100-274 #100-280 #100-288

#100-204 #100-202 #100-203 #100-205 #100-206

#230-005 #100-186

Cartridge Reciever Removal Wrench for Ansul Red Line

#110-016 #110-015 Easily and Safely Removes Reciever Port for Testing Of Shell

Thread Specifications Replacement

Part No. Used On
Diameter-TPI Male Female Seal No.
100-216 7/8"-14 ● Pemall - Fyr-Fyter 58-059
100-232 1"-12 ● Badger-Amerex-Map-Kidde-Sentry 58-061
100-236 1 1/2"-16 ● Amerex - Badger 58-209
100-238 13/16"-16 ● Badger - FyrFyter - Norris - General - Flag 58-059
100-239 1 1/2"-12 ● Badger - New Style 10MB series 58-061
100-241 1 1/8"-12 ● Ansul Sentry Models New Style 58-063
100-244 1 1/4"-12 ● Amerex - Badger - Sentry - Pyrene - Stop Fire 58-065
100-248 1 1/8" - 16 ● Stop Fire 58-065
100-256 1 5/8" - 8 ● General 58-070
100-266 1" - 14 ● Buckeye - PowerPak - Stop Fire - Pemall 58-063
100-268 1 1/8" - 8 ● Kidde 58-067
100-272 1 3/8" - 12 ● Kidde 58-067
100-274 1 5/8" - 12 ● Kidde 58-071
100-280 1 5/16 - 18 ● Kidde 58-066
100-288 1 7/16" - 8 ● Kidde 58-065
100-204 2 1/4" - 12 ● Ansul Cartridge Operated Shell (5Lb) 58-208
100-202 3" - 12 ● Ansul Cartridge Operated Shell (10-30Lb) 58-090
100-203 2" - 8 ● Kidde & PyroChem Dry Powder Systems 58-020
100-205 2" - 12 ● Range Guard Fire Systems 58-021
100-206 1 1/2" - 8 ● PyroChem Wet Chemical Fire System 58-022
100-186 Ansul Cartridge Operated Test Fitting Kit - Includes Test Fittings For 5-30Lb Red Line Models
230-005 Cartridge Receiver Removal Wrench for Ansul Red Line Cartridge Operated Units
110-016 Quick Disconnect Nipple for Test Adapters - 1/4" NPT(M)
110-015 Quick Disconnect Coupler, 1/4"NPT(F) - Mates to #110-106
Part No. 100-298: Set of Test Adapters 100-216 thru 100-288, includes110-016 and 110-015
(does not included cartridge operated or systems cylinder test adapters)

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Page 32 Printed in the U.S.A. © Hydro-Test Products Inc. 2018
 TORQUE WRENCHES
Part No. 230-013
Utilizes a heavy duty cam and pawl mechanism, this reversible
1/2” drive click stop torque wrench provides precise torque.
• Torque range: 20 - 150 ft.lbs.
• Accuraccy: +/- 4%
Torque range: 20 - 150 ft.lbs.
• Length: 18"
• Reversible

Part No. 230-013-300

• Heavy-duty adjustable torque wrench
• Wrench is shipped pre-calibrated (+/- 4% accuracy)
• Drive: 3/4 inch
• Ratchet: Cr-V, 24 tooth
• Length: 26-1/2 inches
• Dual Range: 50-300 ft./lb. / 70-420 N/m Torque range: 20 - 300 ft.lbs.
• Includes 50 -300 foot pound range (70-420 Newton-meters)
with adjustable ring design that locks in the torque
• Easily switches from forward to reverse and includes a no-slip
handle for a firm grip
• Clutch mechanism makes an audible clicking noise and slips
when the maximum torque level is reached
• Knurled handle provides a sure, non-slip grip Part No. 240-013-ADAPTER
3/4"X 1/2" Adapter
For use with below "crowfoot" wrenches when
using #230-013-300 Torque Wrench

Part No. 240-170-1 1/2

• Fully polished drop forged alloy steel

• 1-1/2-Inch jumbo crowfoot wrench
• 1/2-Inch drive

For those that require calibration of their valving / de-valving machine:

Use part no.'s 230-013-300, 240-013-ADAPTER and 240-170-1 1/2 to tighten a test adapter into
a cylinder. Use the torque wrench value to confirm / verify proper psi setting on torque control of
valving / de-valving machine.

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 VALVE REMOVAL / INSERTION WRENCHES
Adjustable Slip Joint Wrench
Hardened steel adjustable wrench, designed for removing and tightening
cylinder valves. Wrench is adjustable from a 1 5/16" to 2" gap. Will work
on valves with two opposite flat sides.
Part No. 240-140

3/4" Impact Socket x 1/2" Drive

Wrench For Air Pak Valves for use with SCBAwrench
• Designed to fit snug over most SCBA valves
• 6pt Black Finish
• 4 pin alignment to insure proper fit
• Deep Style Socket
• 3/4" male hex on top
• Fits any 1/2" drive tool
• Fast and easy fitting
• Fits onto Hydro-Test breaker bar and
Part No. 240-145 torque wrench

Part No. 240-162

#230-013 torque wrench

Socket Wrench For Medical Post Valve 1" Impact Socket x 1/2” Drive
• Precision machined for use with socket wrench for post valves
• A real time saver
• 6pt Black Finish
#240-161 socket • Protects valve finish
• Deep Style Socket
• 1" male hex on top
• Fits any 1/2" drive tool
• Fast and easy fitting
• Fits onto Hydro-Test breaker bar and
#240-143 wrench • Replaceable durable delrin insert
torque wrench
Part No. 240-143
Part No. 240-161

Replacement Delrin Insert - Part No. 240-142

Torque Wrench
Utilizes a heavy duty cam and pawl mechanism, this reversible
1/2” drive click stop torque wrench provides precise torque.
• Torque range: 20 - 150 ft.lbs.
• Accuraccy: +/- 4% Part No. 230-013
• Length: 18"
• Reversible

Hydro-Test Products Inc. www.hydro-test.com

Tel: 800-225-9488 / 978-897-4647 Fax: 978-897-1942
e-mail: sales@hydro-test.com
Page 34 Printed in the U.S.A. © Hydro-Test Products Inc. 2018
 BREAKER BAR TOOL
Very Useful Tool For Inserting and Taking Off Tapered Thread Test
Adapters and Socket Type Valves

Part No. 240-150

• 18" Total Length

• 1/2" drive ratchet head swivels 180°
• 376 ft-lbs. maximum Torque
• 3-Way ratcheting Action: Right or Left Handed Thread, or Lock

#240-150 breaker bar wrench 1 1/2" Impact Socket x 1/2" Drive

for inserting and removing hydro adapters - use
with above breaker bar
• 6pt Black Finish
• Deep Style Socket
#240-160 socket • Fits Hydro-Test Brand Test Adapters

Part No. 240-160

THREAD CLEANING TOOL

Designed To Clean - Not Cut New Threads
• Tool hardened construction
• Lightweight aluminum turn handle
• Easy - Fast - Efficient
• Removes thread sealant from cylinder threads
• Extend the life of your test adapters
• Available in a variety of thread sizes (see below)

Part No. Thread Specs. Typically Used On:

240-010 1/2" NGT Taper • Industrial Gas
• CO2 Carbonic steel
240-011 3/4" NGT Taper
• CO2 Fire Extinguishers, steel
240-012 1" NGT Taper • Steel Cylinders with Taper Threads
240-017 3/4" NGT - 24 Thread Oversize • Taylor Wharton (TW) 4500 psi Breathing Air Bank Cylinder
240-013 3/4"-14 straight Older SCBA Steel Cylinders
240-014 1"-14 straight Aluminum SCUBA Cylinders
240-015 3/4"-16 straight Aluminum Medical & SCBA Cylinders
240-016 7/8"-14 straight 4500 psi SCBA & 3500 psi SCUBA
240-018 5/8"-18 straight Paint Ball Gun & Spare Air Cylinders

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 VALVE THREAD CLEANING TOOL
External Thread Repair Tool
An inexpensive-easy to use external thread cleaning tool for thread sizes of 11/16" - 1 1/2" (17-38mm)
Works great for compressed gas valves - SCUBA-SCBA-CO2-N2, etc...
Works on tapered or straight threads

Features: Part No. 240-001

• No Calibration required
• Self adjusting to any pitch and size within range
• Automatically chases good thread sections to clean the damaged threads
• Hardened cleaning blades
• Removes rust-burrs-old Teflon tape

Designed to clean threads of burrs and debris - not cut new threads

rs n
te O
!!
ap eat
Replacement Blades

Ad r
Part No. 240-001-B

st s G
• Hardened tool blades

Te ork
• Easily replaceable
• Set of two blades W

MISCELLANEOUS CYLINDER REQUALIFICATION TOOLS

Cylinder Water Filling Nozzle

Part No. 230-350
♦ Automatic Shutoff
♦ Lightweight Alum. Construction
♦ Plastic Overcoating
♦ 13/16" Nozzle O.D.
♦ 3 Gal per Min. Output
♦ Supplied With Garden Hose Connection
♦ Requires 30psi Inlet Water Pressure

Tremendous time saver for those companies testing 200 cu.ft. and
larger cylinders. No more accidental overflow of cylinders - causing
a potential employee injury.
Can also work on smaller size cylinders with an openeing greater
than 13/16"

Hydro-Test Products Inc. www.hydro-test.com

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e-mail: sales@hydro-test.com
Page 36 Printed in the U.S.A. © Hydro-Test Products Inc. 2018
 MISCELLANEOUS CYLINDER REQUALIFICATION TOOLS
Air Hose Reel with 50' of Hose
Retractable air hose reel has a spring located in the middle drum to ensure stability
of the entire unit. Adjustable guide arm allows for ceiling, floor or wall mounting.
Stop tripping over air line hoses - get them off the floor

Part No. 200-133

Quality made
50' length of hose
Steel reel with plastic guides

Diameter x Length Measuring Tape

♦ Takes The Guess Work Out Of Measuring Cyls.
♦ Direct Reading Of Diameter By Wrapping Tape
Around Circumference
♦ 60" Length x 19" Diameter
♦ Flexible Part No. 69-090
♦ Coated For Protection Against Water

Anti Fatigue - Anti Slippage Mat

Drain through anti-fatigue safety mat is the perfect mat to put in front of your Hydro-Test machine.
Helps prevent slippage and foot pain for the hydro operator.
Black mat is 1/2" thick and easy to clean. Part No. 130-300
Size: 36" x 60"

Keep your hydro

area safe from
slips and falls

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Printed in the U.S.A. © Hydro-Test Products Inc. 2018 Page 37
 STAMPS FOR MARKING OF CYLINDERS
Hydro-Test offers a variety of different sizes, sets and types of
stamps used for properly marking a cylinder after completion of the
re-qualification procedure.
Stamp sets are typically in stock - individual letters and numbers
can take 2 weeks to ship.

Best Grade or Sharp Faced stamps can be used on all DOT specification cylinders ( 3A, 3AA, 3AL, 4B, ...)
except for the specification 3HT and some Special Permits which requires low stress designed stamps.
BEST GRADE HEAVY DUTY GOTHIC
Character Shank Size 9 pc Number Set 27 pc Letter Set Individual Characters
Size Square Length (0-9) Part No. (A-Z) Part No. Number Letter
1/8" 5/16" 2 1/2" 230-060 230-090 230-070-__ 230-100-__
1/4" 7/16" 3" 230-062 230-092 230-072-__ 230-102-__
5/16" 1/2" 3" 230-064 230-094 230-074-__ 230-104-__
3/8" 9/16" 3 1/8" 230-066 230-096 230-076-__ 230-106-__
Example of a #5 character
stamp in Best Grade

Low Stress or Round Faced stamps are required to be used on DOT specification 3HT cylinders. Please
refer to 49CFR §180.213(c)(2). Some special permits(SP) /Exemption (E) cylinders may also require the
use of a low stress stamp.
LOW STRESS HEAVY DUTY GOTHIC
for use on 3HT specification cylinders
Character Shank Size 9 pc Number Set 27 pc Letter Set Individual Characters
Size Square Length (0-9) Part No. (A-Z) Part No. Number Letter
1/8" 3/8" 2 3/4" 230-061 230-091 230-071-__ 230-101-__
Example of a #5 character 1/4" 1/2" 3" 230-063 230-093 230-073-__ 230-103-__
stamp in Low Stress
3/8" 5/8" 3 1/8" 230-067 230-097 230-077-__ 230-107-__

TOOLS FOR STAMPING OF CYLINDERS

STAMP HOLDER STAMP HAMMER STAMP GUN

Part No. 230-002

Part No. 210-025 ♦ 2 Lb Steel Hammer

♦ Keeps Thumb Away From ♦ Fiberglass Shaft
Impact Zone ♦ Short 8" Shaft
♦ Rubberized Grip Part No. 230-136
♦ Adjustable For Any Size Stamp
♦ Lightweight - Durable Material ♦ Air Operated @ 40 psi
♦ Accepts 1/2" Shank Stamps Only
♦ Easier / Faster Stamping
♦ Saves The Life Of The Stamp
♦ Operates Similar to a Air Chisel
** See page 90 for replacement parts **

Hydro-Test Products Inc. www.hydro-test.com

Tel: 800-225-9488 / 978-897-4647 Fax: 978-897-1942
e-mail: sales@hydro-test.com
Page 38 Printed in the U.S.A. © Hydro-Test Products Inc. 2018
 SPECIALITY STAMPS
A full line of speciality stamps, commonly used for cylinder re-qualification are available
and in stock. 49CFR §180.213 details the appropriate use of these speciality stamps.

D.
2 Digit 2 Digit

Year / Month
Double Digit

O
.T.
Stamp Stamp
T.C. 3 Digit A1

RI
 12 3 2 18

N
Re-tester No.

No


.
4 Digit D.O.T.
License Number

Part No. 230-131-__ Part No. 230-118 Part No. 230-133

Part No. 230-131-LS-__ Part No. 230-130 Part No. 230-133-LS
Please specify number when ordering Please specify number when ordering Please specify number when ordering
Stocked item Allow three weeks for delivery Allow three weeks for delivery

Part No. 230-110 Part No. 230-113

Part No. 230-111 Part No. 230-114 Part No. 230-131-VE
Stocked item Stocked item Part No. 230-131-UE Stocked item
Stocked item

Part No. 230-131-TW Part No. 230-131-LB Part No. 230-134 Part No. 230-104-X
Stocked item Stocked item
Stocked item Stocked item

Character Shank Size

Part No. Description
Size Square Length
230-131-____ 1/4" 1/2" 3 1/2" 2 Digit Stamp, Heavy Duty Design (please specify digits when ordering)
230-131-LS-____ 1/4" 1/2" 3 1/2" 2 Digit Stamp, Low Stress Design (please specify digits when ordering)
230-118 1/8" 1/2" 3 1/2" 4 Digit DOT License (RIN), Heavy Duty Design (please specify RIN when ordering)
230-130 1/8" 1/2" 3 1/2" 4 Digit DOT License (RIN), Low Stress Design (please specify RIN when ordering)
230-133 1/4" 1/2" 3 1/2" 3 Digit T.C. License Number, Heavy Duty Design (please specify 3 digits when ordering)
230-133-LS 1/4" 1/2" 3 1/2" 3 Digit T.C. License Number, Low Stress Design (please specify 3 digits when ordering)
230-110 1/4" 1/2" 3 1/2" Plus (+) Stamp Symbol
230-111 3/8" 1/2" 3 1/2" Plus (+) Stamp Symbol
230-113 1/4" 1/2" 3 1/2" 5 Point Star Symbol
230-114 3/8" 1/2" 3 1/2" 5 Point Star Symbol
230-131-UE 1/4" 1/2" 3 1/2" Double Digit "UE" Stamp for Ultrasonic Testing
230-131-VE 1/4" 1/2" 3 1/2" Double Digit "VE" Stamp for Eddy Current Visual Examination on 6351-T6 Cylinders
230-131-TW 1/4" 1/2" 3 1/2" Double Digit "TW" Stamp for Stamping of Tare Weight on Cylinder
230-131-LB 1/4" 1/2" 3 1/2" Double Digit "LB" Stamp for Stamping of LB on Cylinder
230-134 1/4" 1/2" 3 1/2" 3 Digit "3AL" Stamp for Stamping Previous Authorized Exemption Cylinders with 3AL
230-104-X 5/16" 1/2" 3" X Stamp - Used for condemming a cylinder under CFR49 §180.205(i)(2)(i)

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Printed in the U.S.A. © Hydro-Test Products Inc. 2018 Page 39
 LABELS FOR MARKING OF CYLINDERS
A DOT ruling that went into effect on January 23, 2017 under §180.213(c) of 49CFR allows labels embedded in epoxy to be used for re-
qualification markings on cylinders. Prior to this ruling, labels were authorized for use only on fire extinguisher and composite cylinders.
Low Stress Stamps Must Be Used On 3HT Specification Cylinders. See §180.213 for complete ruling

Hydro-Test Offers the Following Labels to Comply

For marking of DOT specification cylinders used as fire extinguishers. RIN# (license no.) must be in a clockwise format.
If a proof test is used to requalify the fire extinguisher cylinder than the letter “S” must be placed after the year.

√ 2” x 1.25” Die Cut Label

IN
In

√ Mylar Capped for Protection

Actual Size

r R ted

Actual Size
S S
St

o u
Y rin
oc

√ Self Destruct Void Feature p

k

pre here
!!

MONTH YEAR
√ Black Print On Silver Background MONTH YEAR
LICENSE NO. LICENSE NO.
Sold in Sold in
rolls of 50 rolls of 500

el ek
y
D We
er
P/N 393-012 P/N 393-011

iv
Proof is Sent for Your Approval

3
For marking of DOT specification cylinders, in lieu of stamping. Two size labels are offered. This smaller label is ideal for
portable sized cylinders.
√ 2” x 1.25” Die Cut Label
√ Mylar Capped for Protection

Actual Size
In
Actual Size

IN
rR d
St

√ Self Destruct Void Feature

You rinte
oc
k

√ Black Print On Silver Background p

pre here
!!

MONTH YEAR MONTH YEAR

LICENSE NO. Sold in Sold in LICENSE NO.

el ek
rolls of 50 rolls of 500

y
D We
er
iv
P/N 393-017 P/N 393-016

3
Proof is Sent for Your Approval

For marking of cylinders that are permitted to be re-qualified by the external visual inspection method (Propane)

√ 2” x 1.25” Die Cut Label 1st CUSTOM LINE

In

2nd CUSTOM LINE

√ Mylar Capped for Protection
St

Actual Size
oc

LICENSE NO.
Actual Size

LICENSE NO.
Printed in the USA

Printed in the USA

k

√ Self Destruct Void Feature

!!

Your RIN preprinted here

√ Black Print On Silver Background
E Sold in Sold in E
MO. YR. MO. YR.
rolls of 50 rolls of 500
el ek
Requalification Date

y
Requalification Date
D We
er
P/N 393-015 P/N 393-014 Proof is Sent for Your Approval iv
3

Actual Size Have your Company Name & DOT Actual Size
license number preprinted.
BY BY
√ 2.25” Diameter Die Cut Label
DOT LIC NO. 1st CUSTOM LINE
In

√ Mylar Capped for Added Protection

St

2nd CUSTOM LINE

oc

√ Self Destruct Void Feature

k
!!

√ Black Print On Silver Background IN

rR d
MONTH YEAR You rinte
p
TO pre here
psi Sold in
MONTH YEAR
Sold in DOT LIC NO.
el ek

PRESSURE rolls of 50 rolls of 500

y
D We
er

P/N 393-018
iv

P/N 393-019
3

Proof is Sent for Your Approval

Hydro-Test Products Inc. www.hydro-test.com

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Page 40 Printed in the U.S.A. © Hydro-Test Products Inc. 2018
 NFPA 10 LABEL FOR MARKING OF FIRE EXTINGUISHERS
For hydrostatic testing and maintenance of non-DOT specification fire extinguishers a label meeting NFPA #10 requirements is used

• Meets NFPA 10 Specifications

• 3.5" x 2.25" in Size
• Black Type on Silver Background
• Coated for Protection
• Self Destruct Void Feature
• 500 Labels per Roll
• Price Includes 4 Line Imprint
• Fast 3 Week Delivery
Part No. 393-025

Marking Pens
Part No. 393-300-RPMFB Part No. 393-300-RPMFR

• Black Retractable Fine Point Marker • Red Retractable Fine Point Marker
• Retractable marker for easy one-handed operation • Retractable marker for easy one-handed operation
• No cap to remove or lose • No cap to remove or lose
• Safety Seal&™ valve design helps prevents dry out • Safety Seal&™ valve design helps prevents dry out
• Permanent on most surfaces • Permanent on most surfaces
• Quick-drying ink • Quick-drying ink
• AP certified nontoxic formula • AP certified nontoxic formula

Part No. 393-300-PMFB Part No. 393-300-PMFR

• Black Fine Point Permanent Marker • Red Fine Point Permanent Marker
• Permanent on most surfaces • Permanent on most surfaces
• Fade and water resistant • Fade and water resistant
• Quick-drying ink • Quick-drying ink
• AP certified nontoxic formula • AP certified nontoxic formula

Epoxy Kit
A room temperature curing epoxy is required to seal and protect the label from abuse encountered from rough usage
cylinders typically experience between retest periods. ** Required When Labels Are Used on DOT Specification Cylinders **
Part No. 393-020
• Epoxy, Hardener and Mixer in Kit
• 1 Kit Will Typically Cover 25 Labels
• Clear Coated So As Not To Interfere With Test Data
• Quick and Easy To Apply • Non Flammable

Not Available For Sale Outside Of Continetal USA or By

Air Shipment Due To Hazardous Material Regulations.

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 HYDROSTATIC "WATER JACKET" TEST SOFTWARE

Our customer spoke and we listened... Hydro-Test is pleased to announce a new version of our water jacket, volumetric
expansion test record software. This latest software has been totally re-constructed from installation to printing. Incorporating many
of your ideas in making this a more modern and easier input design.
Supplied on a USB Thumb Drive
• Requires Windows 7.0 or greater operating system
• Available USB port
• Printer
• 4GB RAM
• 20MB Available hard drive space

Use this software to replace your hand written forms

• Performs all of the math
• Allows DOT / TC warnings to display if not within regulations for
verification
Part No. 393-507 • Sortable and printable history field
• Store records on hard drive or print out

Verification Screen
• Allows unlimited calibrated cylinder templates
• Pick and choose what pressures you want to verify
• Performs all math calculations for system accuracy

DOT / TC warning that is displayed if:

1. Pressures verified at do not meet the regulations
2. Calibrated cylinder does not return to zero expansion

Test Data Screen

• Type in test results and pass/fail criteria
• Automatically pass / fail based on test criteria
• Performs all math calculations
• Optional DOT / TC warning applied if test is not within
verification points required in regulations
• Plus stamping results calculated and recorded
• REE testing input allows pass/fail on REE only

Improper record keeping

and use of the calibrated
cylinder remain the most
fined occurrences during a
DOT audit.
This test record software
will help you in complying
with these requirements.

Don’t let poor handwriting

and math skills cost you!!!

Hydro-Test Products Inc. www.hydro-test.com

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e-mail: sales@hydro-test.com
Page 42 Printed in the U.S.A. © Hydro-Test Products Inc. 2018
 HYDROSTATIC "PROOF" TEST SOFTWARE
Hydro-Test makes available the proof test record software that operates our 504 series automated tester as a standalone product.
This allows those companies that are using a manually operated proof test system to keep the required DOT records in a more
professional and safer manner. DOT and other Authorities Having Jurisdiction (AHJ) require all test records to be complete - read-
able and kept for the life of the requalification period of the cylinder. This software allows easy archiving and retrieval of cylinder
information in a clean and professional manner.

Part No. 393-504

Test Record Screen

• Allows easy input of all the required fields
• Add multiple test and save then test or test as you enter
• Left hand side of screen shows summary
• Box area for notes that pertain to test
• Straight forward easy to understand screen menu

Don't Get Written Up For Improper Record

Keeping Violations By An Enforcement Inspector

Verification Screen
• Allows easy input of all the required fields
• Calculates accuracy percentage and records it
• Allows unlimited amount of verification steps
• Straight forward easy to understand screen menu DOT / TC warning is displayed if:
Pressures verified at do not meet the regulation for the span of
pressures being tested
Improper Record Keeping Fines
Are As High as $3700.00!!

History Screen
• Great tool for finding test records
• Every field is sortable
• Pick from a range of dates or all data
• Printable
• Easy copy and paste function to other programs as needed

Options Screen Supplied on a USB Thumb Drive

• Requires Windows 7.0 or greater operating
• Designed to allow end user to specify required header information system
that prints out on each test record. • Available USB port
• Printer
• Input of Company Name - Address and License (RIN) Number • 4GB RAM
• 20MB Available hard drive space
Requires Windows 7.0 or greater operating system

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Printed in the U.S.A. © Hydro-Test Products Inc. 2018 Page 43
 REQUALIFICATION AND VERIFICATION FORMS

The U.S. Department of Transportation and Transport Canada require that records of cylinder requalification be
kept on file for the length of the requalification period of that cylinder or until that cylinder is again requalified.

HAND WRITTEN FORMS

For Water Jacket Testing Part No. 393-001

♦ 11" x 17" Tabloid Size Sheets d
b loi
♦ 50 Sheets Per Pad Ta
♦ 12 Test Per Sheet r g er heets
La ize S
♦ Verification Recording on Back of Each Sheet S
♦ Detailed Instruction Sheet Included

For Proof Testing Part No. 393-003

♦ 8.5" x 11" Size Sheets
♦ 50 Sheets Per Pad
♦ 13 Test Per Sheet
♦ Verification Recording on Back of Each Sheet

For Visual Inspection Requalification

♦ 11" x 14" Legal Size Sheets
♦ 50 Sheets Per Pad Part No. 393-002
♦ 11 Inspections Per Sheet

For use by those that are re qualifying cylinders soley by the visual
inspection method (for example: Propane cylinders)

Hydro-Test Products Inc. www.hydro-test.com

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Page 44 Printed in the U.S.A. © Hydro-Test Products Inc. 2018
 VISUAL INSPECTION EQUIPMENT
LED Inspection Light For Full Size Cylinders
Hydro-Test has developed a new LED internal cylinder inspection light for “Full Size” industrial gas cylinders
Allows for complete illumination of cylinder to the CGA C-6 series standards.
Features:
• Warm white LED strand of 24” in length
• Bulbs encased in a clear polycarbonate wand
• Low voltage electrical transformer included, 5 VDC
• Includes US and European wall plug
• Total length of 96” - enough cord to use on full size industrial
gas cylinders
• 5/8” diameter wand fits into most all cylinders
(not recommended for use on small paintball or “spare air” cylinders)
• Will fully illuminate portable or full size cylinder interiors

Part No. 69-098

Electric plug for
North America
and Europe included

Dual Ultra-Violet / White LED For Portable Cylinders

A unique and versatile light designed for companies filling or re-testing Oxygen enriched cylinders
The #69-099 light wand is actually two wands in one. As the toggle switch is actuated, either the
warm white lights are lit or the ultra-violet LEDs.
Visual inspection using ultra-violet light is required as per the Compressed Gas Association
regulation CGA G-4.1 on cylinders used for enriched oxygen delivery. Organic particulates such
as oil or lint fibers will fluoresce when illuminated by ultra-violet

• Protected long life light emitting diode (LED) enabling complete illumination of cylinder.
• 13.5” Length of wand optimized for use on all common portable size cylinders.
• Warm white LEDs best simulate incandescent light.
• Has both white and ultra-violet light source in one.
• Ultra-violet light source meets CGA G-4.1
A must have for those re-qualifying
• Low voltage for use in hazardous locations.
and filling O2 cylinders

Part No. 69-099

THREAD INSPECTION MIRRORS

To properly visually inspect a cylinder during the requalification process a means of checking the threads for
cracks is required. These three size mirrors offer a inexpensive - time proven method of verifying thread integrity.
♦ Stainless Steel Construction Part No. Mirror Diameter
♦ 2X Magnification 69-058 .456" (12mm)
♦ 6" Long Handle 69-059 .550" (14mm)
♦ 3 Sizes 69-060 .632" (16mm)
12mm Mirror Allows For Thread Inspection Of Small O2 - Paintball and Spare Air Cylinders
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 VISUAL INSPECTION LIGHT
As Part Of The Re-Qualification Of Cylinders Process, A Complete Internal and External
Visual Inspection Must Be Performed Per The Applicable CGA Pamphlets (C-6, C-6.1, C-6.2, C-6.3)
FIBER OPTICS CYLINDER INSPECTION LIGHT

♦ The Brightest Internal Inspection Light Available

♦ Keeps Bulb Away From Cylinder
♦ High Intensity Light
♦ Adjustable Light Strength Knob
♦ 150 Watt Bulb Life of 200 Hours at Full Intensity
♦ Fiber Optic Light Probes Offered in Two Lengths
Light Box and Probes Sold Separate.
Both items required for proper operation

Light Box
Part No. Intensity Electrical
69-102 150 Watt 115V-60Hz
69-103 150 Watt 220V-50Hz

Light Box and Probes Sold Separate.

Both items required for proper operation

Light Probes
Part No. Length Diameter
69-110 60" 3/16"
69-111 120" 3/16"
69-112 60" 5/16"
69-113 120" 5/16"

Replacement Bulb for Light Box

Part No. 69-122 Replacement Adapter - Probe to Light Box

Part No. 69-108 for 3/16" diameter probe
Part No. 69-109 for 5/16" diameter probe

THREAD INSPECTION MIRRORS

To properly visually inspect a cylinder during the requalification process a means of checking the threads for
cracks is required. These three size mirrors offer a inexpensive - time proven method of verifying thread integrity.
♦ Stainless Steel Construction Part No. Mirror Diameter
♦ 2X Magnification 69-058 .456" (12mm)
♦ 6" Long Handle 69-059 .550" (14mm)
♦ 3 Sizes 69-060 .632" (16mm)
12mm Mirror Allows For Thread Inspection Of Small O2 - Paintball and Spare Air Cylinders

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 Hydro-Test Model 69-078 Borescope
With Optional WiFi
Connect this borescope to your computer, tablet or smartphone with attached USB cable to perform
a detailed visual inspection of compressed gas cylinders threads, sidewall and dome area. The 180
degree articulating 8.5mm diameter probe offers a panoramic view of the area being inspected. With
0.3M pixels CMOS sensor, and six built-in LED's for illumination, this product allows you to view
images, take standard photos, and record videos. This borescope is designed to enhance the safety of
the cylinder industry by allowing visual inspection in areas that were previously unattainable. Allows
pictures and videos to be sent directly from the device by email or text.

Part No. 69-078

Features
• Articulation bendable angle: 0° to 180° continuously adjustable
• Very easy to operate: just push down the release button by bending the thumb to adjust the articulation angle
• The articulation angle can be locked/unlocked at any degree by opening/closing the lock
• Very small bending radius: 30mm
• Illumination: 6 white LED lights built-in Inspect and record any surface of the
• High resolution image with CMOS sensor cylinder in extremely clear quality
• Focal Distance: 4cm – 40cm, fixed focus
• Power supply: by USB port of PC, Tablet, Android Smart Phone or standard USB Wall Charger (requires optional USB to WiFi
adapter for use with IPhone or IPad products)
Technical Details
• Sensor: high-quality CMOS sensor
• Still Image Resolution: 640x480 pixels
• Format: JPG
• Video Resolution: 640x480 pixels
• Format: AVI
• Frame Rate: 30FPS
• Optical lens view angle: 60° Close-up of threads
• Probe diameter: 8.5mm
• Probe length: 42cm (16.5”) Rotating light probe details under shoulder
view - where most imperfections are found
• PC Interface: USB 2.0
• USB Cable Length: 200cm
Product Details
• Dimension: 8.5mm in probe diameter and 42cm (16.5”) in probe length
• Weight: 12oz
• Compatibility: Windows 8/7/Vista/XP with free software Oasis.exe, or Mac OS X (need PhotoBooth or FaceTime software)
• Package Includes: USB borescope (1x), CD (1x, with User’s Manual and software)
• Manufacturer’s Warranty: 1 year

Optional WiFi converter for those using any Apple smart device.
Apple does not allow transfer of data from charging port. Bottom of cylinder
This WiFi adapter is required if using any Apple smart device

Part No. 69-079

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 Hydro-Test Model 69-076 WiFi Wireless 8.5mm Flexible
Inspection Camera Borescope for iPhone/iPad/Android/PC
This Wi-Fi borescope is a portable, hand-held, multifunctional inspection camera
system featuring a small size of 8.5mm diameter camera, a high quality digital sensor
offering crystal clear output. The powerful wireless module provides continuous and
stable Wi-Fi connection. Users can view the videos on iPhone, iPad, Android, Tablet,
and PCs, as well as capture images (JPG) and record 720p HD videos (AVI) with the
bundled application. Part No. 69-076
Features
WiFi transmission, support iPhone, iPad, Android smartphone, and Tablet
Support up to 150 Mbps via fast wireless device
Video recording and photo capture capability
Waterproof 8.5mm camera with 100cm (3.3ft) flexible cable meet IP67 standard
Powered by 4x AA batteries with 3-4 hours continuous use
Flexible cable can be bent into many shapes to fit into unreachable areas
Include hook, mirror, and magnet for added flexibility
Built-in 1Watt LED flash light provides extra light source to the surroundings
Specifications
Network Standard: IEEE 802.11 b/g/n
Antenna: Built-in IPEX antenna
Operating Frequency: 2.4 GHz
Mirror accessory kit included al
Image Sensor: 2 Megapixel CMOS
Visu age
Video Resolution: 800x600,1024x768,1280x720 of ss ice
Focal Distance: 4cm – infinite, Fixed focus r es me t dev
tu or r
Viewing Angle: 60° p pic ail sma
Illumination: 6 white LED lights with adjustable brightness n a e m u r
d / S and m yo
Power Source: 4xAA battery (not included) r
co ion fro
Flexible Cable Length: 1M (3.3ft) Re spect irect
Product Details In m d
Dimension: Flexible cable with handle: 125cm (4.1ft); the
Flexible cable: 100cm (3.3ft); Flexible cable diameter: 7mm (0.28in);
Camera head outer diameter: 8.5mm (0.33in)
Weight: 15oz without carrying case
Compatibility: iPhone/iPad/Android Phone/Tablet/PC
Package Includes: Handheld WiFi Borescope, Phone Holder, Attachment Set (Mirror,
Magnetic pick-up and Hook), Software mini CD (for PCs), User’s Manual, Carrying Bag
Manufacturer’s Warranty: 1 year

Inspection Camera with Smart Phone Holder

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 VISUAL INSPECTION EQUIPMENT
Optical Plus Thread Inspection Tool
Normal 2x

Part No. 69-075

Optical Plus 4x

OPTICALPLUS has the highest magnification (4X), clarity and lighting capability available - surpassing
anything you have used in the past.
OPTICALPLUS provides full vertical adjustment and 360-degree rotation within the threads. This allows
for perfect alignment between the instrument and threads for ease of use and performance during inspection

Industry-leading features include:

Rugged, anodized, aluminum construction.
Adjustable focusing for clearer and brighter viewing.
Adjustable light intensity for differing surface reflectivity.
4X magnification for the closest thread view possible.
Single unit capable of inspecting: SCUBA, Medical, SCBA, AFV, Industrial Specialty Gas and CO2.

Part No. 69-074

Waterproof Case for Storing and

Protecting the Optical Plus

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 VISUAL INSPECTION TOOLS
Pit Reference Plate and Probes
The damage reference plate is used to assess internal and external damage which
an inspector locates on a cylinder. This specific plate is customized with damage
depths from .01 to.100 and external probes to examine cylinder exterior damage
from .02 to .06. This is a great tool to have by the filling station so filling station
operator can do a quick check if any concerns are present. A safety tool at a low
price - a necessity for all those dealing with cylinders.
Part No. 69-084
Inspect gouges and pits in accordance with DOT and CGA publications C-6, 6.1
and 6.2. An invaluable tool for those that perform cylinder inspections and re-
qualifications.
Designed for use with Pit Reference Plate #69-084. Allows cylinder
inspectors and re-qualifiers to meet DOT and CGA requirements for
measuring pits and gouges. Part No. 69-085

Combination Pit Gauge The "O-Ringer"

And Dial Caliper O-Ring Gland Resurfacing Tool

♦ Two tools in one

♦ Allows measuring of pits on exterior of cylinder
♦ Machined point on caliper end allows for precise measures
♦ Also allows measuring of valve / thread diameter
♦ Includes Protective case
Part No. 69-050

Magnet Part No. 69-080

♦ Determines cylinder material A fast - easy way to restore the o-ring gland
♦ Small Size surface on Aluminum SCUBA cylinders.
♦ Horseshoe shape Authorized for use by cylinder manufacturers.
♦ Suggested by DOT inspectors
Set of 7 replaceable abrasive discs: Part No 69-081
Part No. 69-091 Each disc last approximately 25 cylinders
Compressed Gas Association (CGA)Visual Inspection Pamphlets
Those that requalify or visually inspect cylinders must have the CGA guidelines on hand
Part No. Description
393-306 C-6: Standards for visual inspection of steel cylinders
393-306-1 C-6.1: Standards for visual inspection of high pressure aluminum compressed gas cylinders
393-306-2 C-6.2: Guideline for visual inspection and requalification of fiber reinforced high pressure
cylinders
393-306-3 C-6.3: Guidelines for visual inspection and requalification of low presure aluminum com-
pressed gas cylinders

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 PRESSURE GAUGES
CALIBRATED PRESSURE GAUGES
Designed For Use With Cylinder Testing Equipment. Gauges Include a Certificate of Calibration.
These Gauges Exceed Current Department of Transportation and Transport Canada Specifications

Gauges are calibrated to 0.5% accuracy at stated pressures

Other / Additional calibration points can
Range Increments Useable Range Diameter
Part No.
(psi) (psi) (psi) (inches)
Connection be added at additional cost.
140-001 0-11,000 20 1120-10,000 8.5 1/2" Back
All calibrated gauges can typically be
Calibrated @ 1000,2000,3000,4000,5000,6000,7000,8000,9000,10,000 psi
shipped in 2-3 working days
140-003 0-5000 10 550-4500 8.5 1/2" Back
Calibrated @ 1000,2000,3000,4000,5000 psi "True Zero" indication on calibration sheet
140-005 0-1500 2 111-1350 8.5 1/2" Back
Calibrated @ 200,300,350,400,500,600,700,800,900,1000,1200,1400 psi Zero adjustment screw on gauge face
140-018 0-1100 2 111-1000 6 1/4" Bottom
Calibrated @ 200,300,350,400,500,600,700,800,900,1000 psi

Hydro-Test recalibration service provides a fast 3 day turnaround on pressure gauges. Once your gauge is sent to
us for calibration, we automatically send you a reminder card every 6 months as required by CGA pamphlet C-1.
CALIBRATED MASTER PRESSURE GAUGES
For Hydrostatic Cylinder Testing
A Master Gauge Can Be Used To Recalibrate Your Existing Working Gauge Periodically
as Required. It Is Not To Be Used In Everyday Testing. This Type Of Gauge Should Only
Be Used By A Technician That Has Been Trained On Gauge Calibration
♦ Gauge mounted on Part No.
Range Increments Useable Range Diameter
Connection
Aluminum frame (psi) (psi) (psi) (inches)
140-402 0-11,000 20 1120-10,000 8.5 1/2" Back
♦ 6' long hose with coupler
140-403 0-5000 10 550-4500 8.5 1/2" Back
♦ Certificate of calibration 140-404 0-1500 2 111-1350 8.5 1/2" Back
140-405 0-1100 2 111-1000 6 1/4" Bottom

COMMERCIAL PRESSURE GAUGES

Below Are Pressure Gauges Which Can Be Used In Many Applications Where Calibration is Not Required
Part No. Range (psi) Diameter (inches) Connection Accuracy % Liquid Fill
140-049 0-600 2.5" 1/4" Bottom 1.5 Yes
140-046 0-600 4.0" 1/4" Bottom 1.5 Yes
140-009 0-1000 2.5" 1/4" Bottom 3.0 No
140-048 0-1000 2.5" 1/4" Bottom 1.5 Yes
140-017 0-1000 4" 1/4" Bottom 1.0 No
140-008 0-1000 4" 1/4" Bottom 1.5 Yes
140-010 0-3000 2.5" 1/4" Bottom 1.5 No
140-040 0-5000 2.5" 1/4" Bottom 1.5 Yes
140-023 0-5000 4" 1/4" Bottom 1.5 No
140-036 0-10,000 4" 1/4" Bottom 1.5 Yes

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 CALIBRATED CYLINDERS

A Calibrated Cylinder is Used To Verify The Accuracy Of The Water Jacket

Testing Equipment Everyday Prior to Testing. Accuracy Must Be Demon-
strated To Within 1% Within 500psi Of Test Pressures Obtained That Day
on Pressures at or Above 3000 psi, and To Within 10% of Pressures Being
Obtained Under 3000 psi.

#140-236 Calibrated Cylinders Include Test Adapter and Chart of Expansions

#140-200 /-205

#140-234

Calibrated cylinders can be made with a combination of low and high pressure expansion
readings or additional readings between lowest and highest test range as needed upon request.

Typical Expansion per Weight of Cylinder

Part No. For Test Range (psi) Height Dia. Construction
Every 1000 psi Empty
140-205 200-1100 26" 7.25" Aluminum 15cc 35 Lbs
Calibrated @ 200,300,350,400,500,600,700,800,900,1000,1200,1400 psi
140-200 2000-5000 26" 7.25" Aluminum 15cc 35 Lbs
Calibrated @ 2000,3000,4000,5000 psi
140-236 2000-7500 51" 9.25" Steel 45cc 160 Lbs
Calibrated @ 2000,3000,4000,5000,6000,7000,7500 psi
140-234 2000-10,000 33" 9.25" Steel 11cc 180 Lbs
Calibrated @ 2000,3000,4000,5000,6000,7000,8000,9000,10,000 psi

RECALIBRATION SERVICES
Hydro-Test Products Offers A complete
Recalibration Service For The Cylinder
Requalification Industry.

Hydro-Test Can Recalibrate:

♦ Pressure Gauges up to 10,000psi
♦ Calibrated Cylinders up to 10,000psi
(in size up to 15" diameter x 60" tall)

We offer a fast 3 working day maximum turn around.

Recalibration certificates are supplied with instrument.
Optional "Rush" calibration service is available at an
additional charge.

Send Your DOT Gauges To A Company No Need To Call - Just Send In The Instrument With
That Knows The DOT Regulations. Your Purchase Order, Telephone No. and Shipping
Address and Specify How You Want The Instrument
We Keep Records of Your Calibration and Send A Reminder Shipped Back To You.
Card For Your DOT Pressure Gauge Recalibration

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 EXPANSION MEASURING DEVICES

DIGITAL SCALE ASSEMBLY

Available as an option for older test systems or can be purchased on a
new test system as a replacement for the burette tubes assembly. Allows
for expelled expansion water to be weighed rather then measured.
♦ 700g Net Capacity x 0.1g Increments
♦ Operates on 115V - With battery Backup
♦ Steel Shelf Plate Bolts to Side of Your Existing Cabinet
♦ Provides for Easier Reading of Cylinder Expansions
♦ Easily Retrofitted to Existing Test Systems
♦ Includes Set of Calibration weights for Periodic Calibration
Part No. 500-014
Easily replaces burette tubes on older test system. Just remove flexible tube from barb fitting on existing burette manifold and
insert onto barb fitting on scale assembly. No conversion required: 1gram = 1cc

BURETTE TUBES
Hydro-Test Products burettes, outlined below, are manufactured to Class A accuracy in accordance with limits set forth in
ASTM standards. Full range accuracy for burettes listed below fall between 0.08% - 0.16% which exceed the required DOT
accuracy requirements of 0.5%.
Features:
♦ Pyrex Construction for Srength and Volumetric Stability
♦ Lower End Supplied With 1/4" ID Slip Fit Hose Connection
♦ Numbers and Marks are Etched and Filled With Baked On Permanent Filler

BURETTES FOR WATER JACKET EXPANSION TESTING

Full Scale Marked Divisions Midpoint Interpolation Range of 1% Resolution
Part No Overall Length
(cc's) (cc's) Divisions (cc's) (Readable Accuracy) (cc's)
180-001 0-12.5 0.02 0.01 1-12.5 30"
180-002 0-25 0.05 0.025 2.5-25 30"
180-003 0-50 0.1 0.05 5-50 30"
180-004 0-125 0.2 0.1 10-125 30"
180-005 0-250 1.0 0.5 50-250 30"
180-006 0-360 1.0 0.5 50-360 30"
180-009 0-600 1.0 0.5 50-600 30"

Reservoir burettes are scaled up and down

RESERVOIR BURETTES FOR DIRECT EXPANSION TESTING
Full Scale Marked Divisions Midpoint Interpolation Range of 1% Resolution
Part No Overall Length
(cc's) (cc's) Divisions (cc's) (Readable Accuracy) (cc's)
180-008 0-1500 5.0 2.5 250-1500 30"
180-007 0-3000 10.0 5.0 500-3000 30"
180-015 0-5000 12.5 6.25 625-5000 30"
180-012 0-6000 50.0 25.0 2500-6000 30"

BURETTE BANK
BURETTE TUBE Part No. Description
CLEANING KIT 180-032 Set of 4 burettes (25,50,125,360cc) with on/off
valved manifold - mounted on steel support frame
Includes soap and 3 size brushes with counter balance weight
Part No. 180-045

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 DRY CHEMICAL POWDER HANDLING EQUIPMENT
Features:
♦ Light Weight Polypropylene Tub
♦ Standard Capacity to 150 Lbs.
♦ Compact Design

• Operates on 80 psi of pre-regulated shop air or N2 gas

• Designed for in shop or mobile use
• Transfer rate of 1/4 lb per second
• Refill and Re-claim all in one unit
• No more corrosion - powder tub is made of Polypropylene
• Preformed Poly-P lid cone funnel
• Enamel painted support frame
• Utilizes time proven vacuum venturi air operated system
• Universal fill cone
• Overfill filter bowl
• 60" Long powder transfer hose
• Incoming pressure and vacuum gauges

Footprint: 36"T x 20"W x 20"L

Shippable via UPS

Model No. 550-200

FUNNELS-SCOOPS-PAIL OPENER
Offered for manual filling applications.
Dial Scale Heavy duty mesh screen in funnels helps eliminate clogging of powder.
Part No. 230-189
100 Lb. x 4 oz.
11" square stainless platform

Digital Scale
Part No. 230-150 Part No. Description Height Dia. Tip O.D.
300 Lb. x 0.05 Lb.
550-040 Small Funnel 15" 6" 3/4"
17" x 22" stainless platform
550-041 Large Funnel 13" 10" 1 1/8"
550-042 X Large Funnel 10" 10" 2 1/4"
550-038 12 oz Capacity Scoop
550-039 2 Lb Capacity Scoop
Please see page 58 for our full line of scales 550-035 Powder Pail Opener

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 DRY CHEMICAL FIRE EXTINGUISHER RECHARGE EQUIPMENT
The below items will assist in making your powder filling operation cleaner and more efficient
AUTOMATIC SHUTOFF SCALE ASSEMBLY
DIGITAL SCALE ASSEMBLY ALLOWS FILLING OF DRY CHEMICAL FIRE EXTINGUISHERS WITH THE “TOUCH
OF A BUTTON”. ELIMINATES OVERFILLING AND UNDER FILLING OF CYLINDERS. HANDS FREE OPERATION
ALLOWS TECHNICIAN TO PERFORM OTHER DUTIES WHILE CYLINDER IS BEING FILLED.
Includes: Part No. 550-305
♦ 60 Lb Capacity Stainless Steel Digital Scale (14" x 16" platform)
♦ Tare Weight Adjustment
♦ Large - Easy to Read LED
♦ Requires 115V Electrical
♦ Wall Mountable Control Panel
♦ Unique Powder Cone Handler Stand
♦ Automatic Powder Settling Shut-off Prior to Exact Weight
♦ Push Button Filling of 5 -10 -20Lb Cylinders
♦ Manual Fill Button for Other Capacity Extinguishers
♦ Can be Used on all Hydro-Test Products Brand Powder Fillers

POWDER BENCH
Hydro-Test Has Redesigned and Improved the Popular Dry Chemical Powder Down Draft Bench.
Maintaining a clean and dust-free shop environment is a challenge in the fire extinguisher filling shop.
This Down Draft Table is the perfect solution for eliminating harmful airborne dust and eliminating time
consuming clean-ups. Features include large downdraft table, easy access filter bays, (2) 110 V outlet
receptacles, accessory hanger, and a rubber grommet table surface for cylinder protection.

Part No. 550-301

Specifications:
• Table surface area: 37" x 28"
• Motor:1/2 HP, single-phase, 110V
• Amps: 9.5
• Suction Capacity: 1300 CFM
• Filter size: 16" x 25" x 1” and 2”
• Filter micron: 0.3
• Impeller size: 9" x 7"
• Base: 39-1/2" x 28"
• Overall Height: 40”
• Table Height: 33”
• Shipping weight: 250 lbs.

• Operates on 115V Electrical

• Mounted on Adjustable Padded Levelling Feet
• (2) 110V Receptacles on Bench
• Accessory Hanger - Great for Holding Powder Filling Hose!!
• Enamel Painted Steel Construction
• Easily Replaceable Filters
#160-046 #160-047
Replacement pre-filter Replacement main filter
This Bench Is Not Designed for Recovery of Dry Chemical From a Fully Charged Extinguisher.
It is Designed Only for Capturing Residual Powder Typically Found When Servicing Dry Chemical Fire Extinguishers.

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 DRY CHEMICAL FIRE EXTINGUISHER RECHARGE EQUIPMENT
TYPICAL RECHARGE SET-UP Part No. 69-002 Nitrogen Regulator
♦ 0-450 psi Outlet Pressure
♦ CGA 580 Inlet
#200-048 ♦ 1/4" NPT Outlet
#140-085
Part No. 140-085 Calibrated Gauge
♦ Required by NFPA #10
♦ 0-600 psi x 10psi Increments
♦ 2.5" Diameter Stainless Steel Case
♦ Includes Calibration Certs. to 1% Accuracy

#69-002 Part No. 200-048 Outlet Hose

♦ 10' Long
♦ 1/4" (M)NPT Fittings
Recharge-
#120-105 Adapters
#110-035 Part No. 120-105 3-Way Pressurizing Valve
#110-013 see below
♦ Positive Seat Ball Valve
♦ 1/4" (F)NPT
♦ Rated to 400 psi

RECHARGE ADAPTERS

#100-420 #100-435 #100-437 #100-421 #100-414 #100-439 #100-415 #100-431 #100-430 #100-444 #100-416 #100-443

#110-013
#110-035

#100-425 #100-448
#100-402 #100-400 #100-404 #100-449 #100-450
#220-135

Part No. Used On: Part No. Used On:

100-420 Amerex,Badger,General,Kidde, Flag, RC 110-035 1/4" Quick Disconnect Coupling (closed center)
100-435 Sentry Coarse Thread 110-013 1/8" Quick Disconnect Nipple (mates to #110-035)
100-437 Buckeye, Pyronauts, Kidde Pro-Line 220-135 1/4" NPT(F) Air Chuck Nozzle
100-421 Amerx, Badger, General, Pemall, Strike, StopFire 100-425 1/8" NPT(M) Air Valve
100-414 Old Model Kidde 100-402 Set of 12 Recharge Adapters Only
100-439 RC Industries - Clip Type 100-400 Set of 12 Recharge Adapters with (12) #100-425 Valve
100-415 Kidde - Nylon Valve With Nozzle Set of 12 Recharge Adapters with Quick Disconnect #110-035 and
100-404
100-431 FyrFyter, Buffalo, Pyrene, Norris, StopFire (12) Quick disconnect Nipples #110-013

100-430 100-448 Blow Down Recharge Adapter for Ansul Red Line (LHT) (not incl in kits)
Sentry
100-444 100-449 Blow Down Recharge Adapter for Ansul Red Line (RHT) (not incl in kits)
Kidde - Nylon Valve With Hose
100-416 100-450 Blow Down Adapter for Ansul Red Line Cartridge Nozzle (not incl in kits)
Kidde Coarse Thread - AS Series
100-443 Kidde Pro Line, Sentry
Part No. 200-370 Retractable Air Hose
Part No. 230-004 Air Gun ♦ 1/4" (M)NPT Fittings
♦ 1/4" (F)NPT ♦ Rated to 100 psi
♦ Rated to 100 psi ♦ 25' Long

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 MISCELLANEOUS FIRE EXTINGUISHER SHOP TOOLS
BREAK FREE
♦ Cleaner-Lubricant-Preservative
♦ Frees Corroded Parts
♦ Protects Against Rust and Corrosion
♦ Slashes Friction and Wear
♦ Non-Toxic. Non-Corrosive
♦ Long lasting Water Resistance Film
♦ For Use In All Climates
♦ Great For Fire Hose Couplings
A Must For All Fire Extinguisher
Part No. 230-310 Part No. 230-312 Service Shops
Part No. 230-314
4oz Aerosol Can Gallon Re-Fill
1 Pint w/Sprayer
O-RING REMOVAL TOOLS
Part No. 69-052
O-RING Features chrome vanadium steel
shafts with magnetic tips. High
LUBRICANT visibility PVC handles. Contains
Part No. 63-111 Part No. 63-110 curved hook, 90 deg. hook, offset 45
deg. hook, 1/8" slotted screwdriver,
♦ General Purpose ♦ Silicone Compound Base #0 Phillips screwdriver,
♦ Temp range -20F to +180F ♦ Temp range -65F to +400F straight pick, T-15 star
♦ 2 oz Tube ♦ 2 oz Tube driver, T-20 star driver.

CO2 HOSE CONTINUITY TESTER VALVE CLEANING BRUSHES

Part No. 69-017
♦ Heavy Duty Design
♦ Bulb Up Front Part No. 230-011
Part No. 230-008
♦ Complete With Batteries ♦ Nylon Bristles
♦ Metal Britles
♦ Pocket Size

PARTS BOX
CO2 REGULATOR
♦ Ideal for Shop or Mobile Truck Part No. 160-030
♦ Keeps Parts Clean ♦ Quality Design
♦ Dual Gauges
Part No.230-200
24 Compartment
♦ CGA 320 Inlet
2"x 2"x2"

TEFLON TAPE
RUBBER MALLET POWDER PAIL OPENER

Part No. 550-035

Part No. 63-113
♦ Fits All Manufacturers Pails
♦ 16 oz Size ♦ Lightweight Anodized Aluminum Part No. 230-010
♦ Hickory Handle ♦ A Real Time Saver ♦ 1/2" X 520"

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Printed in the U.S.A. © Hydro-Test Products Inc. 2018 Page 57
 WEIGHING SCALES
Dial Scale Hanging Scales
♦ 100 Lb x 4oz Capacity
for weighing of portable
♦ 10.5" Dial Face CO2 cylinders and cartridges Part No.
♦ 11.5" Square Platform
230-166
♦ Chrome Plated Steel Platform
♦ Enamel Dipped Housing Part No. 4 Lb x 1oz
♦ Overall Size: 10" W x 14.75" D x 14.5"T 230-170
♦ Temperature Compensated
100 Lb x 1 Lb
Part No. 230-189

For Cartridge
Digital Scale Digital Scale Weighing / Filling e
♦ 300 Lb x 0.1 Lb capacity Trad
or
lf
♦ Operates on 115V ♦ 10 Lb x .005Lb Capacity
e ga
♦ 14" W x 16" L platform size ♦ Operates on 115VAC L
e ♦ 6.75" x 5.25" Platform ♦ 4 Digit LED Display
♦ Stainless Steel Platform
rad ♦ Stainless Steel Platform ♦ Side Mount Tare Button
rT ♦ Large LED Display
l fo Part No. 230-145 ♦ Legal for Trade
L ega ♦ Push Button Tare
♦ Auto Shutoff Feature
Part No. 230-150
Beam Scale
♦ 1000 Lb x 0.5 Lb
♦ Study Construction & Compact Design
♦ Cast-iron Construction
♦ 18 x 27-inch Platform
♦ Corrosion Resistant Loops, Bearings and Nose Irons
e
♦ Wheels for Easy Mobility
Trad
Part No. 230-163 r
Digital Floor Scale a l fo
g
Le
Weighing less than 100 pounds and featuring built-in handles and
wheels, this scale is easy to lift and roll to wherever you need it. Whether
it’s multiple weighing locations at a single facility or the need to take a
scale to special job sites, this scale gives you true portability.
Includes floor ramps for easy rolling on and off of cylinders

Specifications
• Capacity: 500 lb x 0.2 lb/225 kg x 0.1 kg
• Dimensions: 30"L x 40"W x 4 1/2"H
• Platform: 30"L x 30"W x 2 1/2"H, checkered safety plate
• Construction: Heavy-duty steel with baked-on,powder paint finish
Indicator • Shipping Weight: 105 lb
Part No. 230-146
· Display: 5 digit, 7 segment, 1" high LCD
· Units Conversion: Keypad selectable
· Enclosure: General purpose, stainless steel
· Power: Six “C” cell or NiCad batteries,standard 12VDC or 115 VAC 60 Hz
· Temperature Range: 14 °F to +104 °F (-10 °C to +40 °C)

Hydro-Test Products Inc. www.hydro-test.com

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Page 58 Printed in the U.S.A. © Hydro-Test Products Inc. 2018
 FIRE EXTINGUISHER CLEAN AGENT FILLING / RECLAIM SYSTEMS
HALOTRON Part No. 570-045
♦ Fills/Recovers Halotron @ 2Lb per Minute ♦ Includes 100Lb Recovery Tank and Dual Port Valve
♦ Particulate Matter Removal To 15 Microns ♦ Includes Set of Adapters for U.S. Portable FX's
♦ 99% Transfer Of Liquid and Vapor ♦ Heavy Duty Steel Painted Console
♦ Operates On 100 PSI Of Compressed Air ♦ Size: 48"T x 24"D x 24"L
♦ Air Driven Double Acting Piston Pump
♦ Stainless Steel Check Valves And Springs Utilities Required to Operate
♦ Dual 30" Vacum and 300psi Pressure Gauge • 8 CFM @ 100 psi of Pre-Regulated Shop Air
• Weighing Scale
• Supply of Halotron

FM200 Part No. 570-040

♦ Fills/Recovers FM200 @ 2Lb per Minute ♦ Includes 100Lb Recovery Tank and Dual Port Valve
♦ Particulate Matter Removal To 15 Microns ♦ Heavy Duty Steel Painted Console
♦ 99% Transfer Of Liquid and Vapor ♦ Size: 48"T x 24"D x 24"L
♦ Operates On 100 PSI Of Compressed Air
♦ Air Driven Double Acting Piston Pump Utilities Required to Operate
♦ Stainless Steel Check Valves And Springs
♦ Dual 30" Vacum and 300psi Pressure Gauge • 8 CFM @ 100 psi of Pre-Regulated Shop Air
• Weighing Scale
• Supply of FM200

FE36 Part No. 570-030

♦ Fills/Recovers FE36 @ 2Lb per Minute ♦ Includes 100Lb Recovery Tank and Dual Port Valve
♦ Particulate Matter Removal To 15 Microns ♦ Heavy Duty Steel Painted Console
♦ 99% Transfer Of Liquid and Vapor ♦ Size: 48"T x 24"D x 24"L
♦ Operates On 100 PSI Of Compressed Air
♦ Air Driven Double Acting Piston Pump Utilities Required to Operate
♦ Stainless Steel Check Valves And Springs
♦ Dual 30" Vacum and 300psi Pressure Gauge • 8 CFM @ 100 psi of Pre-Regulated Shop Air
• Weighing Scale
• Supply of FE36

HALON 1211 Part No. 570-025

♦ Fills/Recovers Halon 1211 @ 2Lb per Minute ♦ Includes 100Lb Recovery Tank and Dual Port Valve
♦ Particulate Matter Removal To 15 Microns ♦ Includes Set of Adapters for U.S. Portable FX's
♦ 99% Transfer Of Liquid and Vapor ♦ Heavy Duty Steel Painted Console
♦ Operates On 100 PSI Of Compressed Air ♦ Size: 48"T x 24"D x 24"L
♦ Air Driven Double Acting Piston Pump Utilities Required to Operate
♦ Stainless Steel Check Valves And Springs
♦ Dual 30" Vacum and 300psi Pressure Gauge • 8 CFM @ 100 psi of Pre-Regulated Shop Air
• Weighing Scale
• Supply of Halon 1211

HALON 1301 Part No. 570-035

♦ Fills/Recovers Halon 1301 @ 2Lb per Minute ♦ Includes 100Lb Recovery Tank and Dual Port Valve
♦ Particulate Matter Removal To 15 Microns ♦ Heavy Duty Steel Painted Console
♦ 99% Transfer Of Liquid and Vapor ♦ Size: 48"T x 24"D x 24"L
♦ Operates On 100 PSI Of Compressed Air
♦ Air Driven Double Acting Piston Pump Utilities Required to Operate
♦ Stainless Steel Check Valves And Springs
♦ Dual 30" Vacum and 300psi Pressure Gauge • 8 CFM @ 100 psi of Pre-Regulated Shop Air
• Weighing Scale
• Supply of Halon 1301

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 CARBON DIOXIDE FILLING EQUIPMENT
ELECTRIC OPERATED CO2 TRANSFER PUMP
♦ Standard of The Industry
Model SC-5 ♦ Maximum Inlet Pressure Of 1000 psi
♦ Minimum Inlet Pressure of 300 psi
♦ Internal Spring and Ball By-Pass
♦ External Safety Relief
♦ Transfer Rate of 6-10Lbs per Minute
♦ Supplied With (2) 6' Long Hoses
♦ Outlet Hose Includes Filling Manifold Assy
♦ Includes Spare Parts Seal Kit
♦ 1 HP Motor Available in Various Configurations
♦ 180 Lb Net weight: Shipping weight of 200 Lbs
♦ Footprint: 30"L x 14"W x 24"H

Utilities Required to Operate

• Supply of liquid CO2 (bulk of cylinder)
• Electrical supply (see chart below)
• Accurate weighing scale (see page 58)

This is a workhorse gear driven pump that has been used in the fire
extinguisher and carbonic filling industries for over 70 years.
Supplied to the U.S. military for over 50 years this is a Dependable-
Low Maintenance-Cost Effective Liquid CO2 Transfer Pump.
see page 58 for a complete selection of weighing scales

Electrical Service
Model No. Allows pumping from:
Voltage Phase Cycle(Hz)
560-040A1 115 1 60
560-040A2 230 1 60
High Pressure Cylinder
560-040B2 230 3 60
50-100 Lb Standard CO2 Cylinder
560-040B4 460 3 60
560-040C2 220 1 50
560-040D1 115 1 60
560-040D2 230 1 60 Low Pressure Supply Tank
560-040E2 230 3 60 (ie; 1 Ton Refrigerated Bulk Tank)
560-040E4 460 3 60 Minimum required outlet liquid pressure of tank is 300 psi
560-040F2 220 1 50

PNEUMATIC OPERATED CO2 TRANSFER PUMP

Model No. 560-080A
♦ Designed For Mobile or Shop Application
♦ Allows Pumping From High Pressure Cylinders Only
♦ Internal Soft Seated Check Valves
♦ Transfer Rate of 4-6 Lbs per Minute
♦ Supplied With (2) 6' Long Hoses
♦ Outlet Hose Includes Filling Manifold Assy
♦ Requires 100 psi @ 8CFM of Pre Regulated Shop Air
Utilities Required to Operate
• Supply of liquid CO2 in high pressure cylinder
• 8CFM @ 100 psi pre-regulated air supply
• Accurate weighing scale (see page 58)

Hydro-Test Products Inc. www.hydro-test.com

Tel: 800-225-9488 / 978-897-4647 Fax: 978-897-1942
e-mail: sales@hydro-test.com
Page 60 Printed in the U.S.A. © Hydro-Test Products Inc. 2018
 OPTIONAL AUTOMATIC SHUT OFF SCALE ASSEMBLIES
Automates the CO2 Filling Process. Push pre-set weight button and pump will
automatically shutt-off once selected weight is acheived. A manual control button
is also provided for filling of non standard weights/sizes.
To Operate You Need
√ SC-5 CO2 Transfer Pump
150 Lb Capacity √ 115V Electrical (220V is available)
Model No. 560-305 √ CO2 Supply Cylinder

Model 560-305 500 Lb Capacity

Automatic Filling of Model No. 560-310
5-10-20 Lb. Cylinders

Model 560-310
Automatic Filling of

→
5-10-15-20-50-100 Lb.
Cylinders
Stainless Steel Digital Scale
(14" x 16" platform)

Either System Includes:

• 150 Lb or 500Lb Capacity Digital Scale
• Tare Weight Adjustment
• Large - Easy to Read LED Display
• Wall Mountable Control Panel Stainless Steel Digital Scale
• #560-305 System: Automatic Filling of 5-10-20 Lb. Cylinders (30" x 40" platform with ramp)
• #560-310 System: Automatic Filling of 5-10-15-20-50-100 Lb. Cylinders
• Manual Fill Button for Other Capacity Cylinders
• Designed for Use With Hydro-Test Model SC-5 CO2 Pump

Typical CO2 Fill Set-Up Utilizing Inverted

CO2 Supply Cylinder Without Siphon Tube

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 CARBON DIOXIDE FILLING ADAPTERS AND LINES
FILLING / RECHARGE ADAPTERS FOR CO2 FIRE EXTINGUISHER & SYSTEMS CYLINDERS

For Portable and Wheeled

CO2 Fire Extinguishers
 #100-553 #100-554 #100-555 #100-556

#100-557 #100-560 Part No. Thread Spec. Used for filling:

100-553 1/8"-27NPT(F) x CGA 320 5 Lb CO2 Fire Extinguisher
100-554 1/4"-18NPT(F) x CGA 320 10-20 Lb CO2 Fire Extinguisher
100-555 3/8"-18NPT(F) x CGA 320 10-20 Lb CO2 Fire Extinguisher
#100-561 100-556 1/2"-14NPT(F) x CGA 320 50-100 Lb Wheeled CO2 Fire Extinguisher

#100-558 100-557 1 5/16"-12NS(F) x CGA 320 AP-7H System Valve

100-558 3/4"-16UNF(F) x CGA 320 AP-10 System Valve
100-560 1 1/4-19NS(F) x CGA 320 AP-8 System Valve
100-561 CGA320(M) x CGA320(M) PS-2, PS-4 System Valve
#100-566 100-563 3/4"-27NS(F) x CGA 320 Pack Raft,C2 Army Raft Cartridge
#100-563
100-566 1 1/8"(F) x CGA 320 4706 Kidde System Valve
100-575 1"-20(F) x CGA 320 Left Hand Thread CO2 Cartridges
100-577 1"-20(F) x CGA 320 Right Hand Thread N2 Cartridges
100-580 3 Point Stem for Fire Extinguisher Cartridges #100-575, #100-577
#100-575 #100-580 #100-577 58-032 Replacement o-ring for #100-580

FILL LINES AND MISC. ITEMS FOR CO2 FILLING Fiber Hose Washer CGA 320 Swivel Nut
Teflon Hose Washer #58-604 #220-004
#220-013
2" Tailpiece
6' Long BronzeFilling
6' Long Stainless Filling #220-003
Hose 1/4" (F)NPT Brass Flip Valve
Hose 1/4" (F)NPT
to mil spec. 1/4"(F)NPT
#210-009
#210-010 #560-008

Dual Flip Valve

Manifold Assembly 2 1/2" Tailpiece CGA 320 Handwheel
#560-014 #220-012 Swivel Nut
#220-009

Extended Length Handwheel Fill Adapter

for Beverage Tanks With Carrying Handle
Part No. 220-020
• Allows faster connection between CO2 Valve and Fill Line.
• Easier to connect to carbonic cylinders with carrying handle.
• Large Aluminum hand-wheel for easier-faster connections
• Stainless CGA 320 threaded stem
• O-ring seal connection ( 3 extra tips and seals are included )

Dimensions:
• Handwheel: 4.75" diameter
• CGA 320 stainless nipple: 4.0"
• Overall length of assembly: 6.25"

Hydro-Test Products Inc. www.hydro-test.com

Tel: 800-225-9488 / 978-897-4647 Fax: 978-897-1942
e-mail: sales@hydro-test.com
Page 62 Printed in the U.S.A. © Hydro-Test Products Inc. 2018
 PAMPHLETS FOR CYLINDER RE-QUALIFICATION
If you are re qualifying (testing) cylinders in the USA or Canada, required pamphlets that must be on hand, reviewed and understood.
The pamphlets required is determined by what type of cylinders you are re qualifying under your license.
As an example, a company that is re qualifying DOT specification 4B dry chemical stored pressured fire extinguishers, will need: CFR
Title49, C-1, C-6 and NFPA #10. Whereas a shop that is re qualifying industrial gas, SCUBA, SCBA, Carbon Fiber, O2 cylinders, will
need the CFR Title49, C-1, C-6, C-6.1, C-6.2 pamphlets.
Cited indicates that this pamphlet is written into the U.S. Department of Transportation Code of Federal Regulations.
If you are re-qualifying or filling these types of cylinders, you are required to have the cited pamphlets on hand.

ed ed ed ed ed
cit cit cit cit cit

CGA Pamphlet C-1 CGA Pamphlet C-5 CGA Pamphlet C-6 CGA Pamphlet C-6.1 CGA Pamphlet C-6.2 CGA Pamphlet C-6.3
Part No. 393-301 Part No. 393-305 Part No. 393-306 Part No. 393-306-1 Part No. 393-306-2 Part No. 393-306-3

ed ed
cit cit ed
cit

CGA Pamphlet C-8 CGA Pamphlet C-7 CGA Pamphlet C-9 CGA Pamphlet C-10 CGA Pamphlet C-13 CGA Pamphlet C-17
Part No. 393-308 Part No. 393-307 Part No. 393-309 Part No. 393-310 Part No. 393-313 Part No. 393-317

Part No. All Publications Are Latest Editions Description

393-301 CGA C-1 Methods of Hydrostatic Testing
393-305 CGA C-5 Cylinder Service Life - Seamless Steel Cylinders ns
393-306 CGA C-6 Visual Inspection of Steel Compressed Gas Cylinders
tio
di

393-306-1 CGA C-6.1 Visual Inspection of High Pressure Aluminum Cylinders

tE

ed
es

393-306-2 CGA C-6.2 Visual Inspection and Requalification of Fiber Reinforced Cylinders
cit
at
eL

393-306-3 CGA C-6.3 Visual Inspection of Low Pressure Aluminum Cylinders

Ar
ns

393-308 CGA C-8 Requalification of DOT 3HT Seamless Steel Cylinders

DOT Title49
io
at

393-295 Set of C-1, C-5, C-6, C-6.1 and C-6.2 (Hydro-Test set of 5) Part No. 393-185
lic
ub

393-290 Set of C-1, C-5, C-6, C-6.1, C-6.2, C-6.3 and C-8 (Hydro-Test set of 7)
lP
Al

393-307 CGA C-7 Labeling and Marking of Compressed Gas Containers

393-309 CGA C-9 Standard Color Marking of Compressed Gas Containers for Medical Use
393-310 CGA C-10 Recommended Procedures for Changes of Gas Service
ed
cit
393-313 CGA C-13 Periodic Visual Inspection and Requalification of Acetylene Cylinders
393-317 CGA C-17 Methods to Avoid and Detect Internal Gas Cylinder Corrosion
393-185 DOT Title 49 CFR, Sections 100-185
393-190 DOT Title 29 CFR, Sections 1901.1-1910.999 and 1910.1000 - End ( 2 parts ) DOT Title 29
Part No. 393-190

Hydro-Test Products has availability to all of the CGA pamphlets that are published. The above pamphlets are stocked in the
latest editions. Other pamphlets can be specially ordered upon request. Please contact us with your CGA pamphlet needs.

www.hydro-test.com
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Printed in the U.S.A. © Hydro-Test Products Inc. 2018 Page 63
 ADDITIONAL PAMPHLETS FOR CYLINDER RE-TESTERS

ed
cit

CGA Pamphlet G-4.1 CGA Pamphlet G-6.3 CGA Pamphlet P-1 CGA Pamphlet P-2
Part No. 393-G4-1 Part No. 393-G6-3 Part No. 393-P-1 Part No. 393-P-2

CGA Pamphlet P-5 CGA Pamphlet P-38

Part No 393-325 Full Size (English)
Part No. 393-P-5 Part No. 393-P-38
Part No. 393-326 Pocket Size (English)
Part No. 393-325-SP Full Size (Spanish)

Part No. All Publications Are Latest Editions Description

393-G4-1 CGA G-4.1 CFR,Cleaning Equipment for Oxygen Service

393-G6-3 CGA G-6.3 Carbon Dioxide Cylinder Filling and Handling Procedures

s
on
393-P-1 CGA P-1 Safe Handling of Compressed Gases in Containers

iti
Ed
393-P-2 CGA P-2 Characteristics and Safe Handling of Medical Gases
st
te
La

393-P-5 CGA P-5 Suggestions for the Care of High Pressure Air Cylinders for Underwater Breathing
re
sA

393-P-38 CGA P-38 Guidelines for Devalving Cylinders

n
io
at

393-325 Emergency Response Guidebook Standard Bound Full Size

lic
ub
lP

393-326 Emergency Response Guidebook Standard Bound Pocket Size

Al

393-325-SP Emergency Response Guidebook Standard Bound Full Size - Spanish Edition

Below is a excerpt from a written interpretation given to Hydro-Test Products by the D.O.T. dated May 13, 2008
concerning the use of cited edition pamphlets against latest edition pamphlets

Question from Hydro-Test: Does the HMR allow for a cylinder requalifier to have and use the most current edition of a referenced CGA
publication when the referenced CGA publication in section 17 1.7 is an older edition?
Answer from DOT: Yes. Sections 107.805(f) and 180.21 5(a)(6) specify that each cylinder requalifier must be trained and have "the information
contained in each applicable CGA or ASTM standard incorporated by reference in 171 .7 of this subchapter applicable to the requalifier's
activities." Therefore, the requalifier does not need the actual CGA publication referenced as long as the requalifier has a document that contains
the same information as the referenced CGA publication, which may include an updated version.

Hydro-Test Products Inc. www.hydro-test.com

Tel: 800-225-9488 / 978-897-4647 Fax: 978-897-1942
e-mail: sales@hydro-test.com
Page 64 Printed in the U.S.A. © Hydro-Test Products Inc. 2018
 ISO SPECIFICATIONS
U U
N As outlined in the CFR Title49, section 180.207, these ISO standards are required N
A DOT authorized re-qualifier, is allowed to re-qualify DOT, ICC or UN specification cylinders. UN specification
cylinders ( also commonly called ISO spec cylinders ) have been allowed to be used to transport hazardous material in
the USA since 2005. If you will be testing these cylinders you must be properly trained, have the cylinder specifications
listed on your license and have the corresponding ISO standards.
Sections 178.71 and 180.207 of 49CFR should be reviewed for proper understanding of markings
and re-qualification procedures.

ISO Specification 6406 ISO Specification 11623 ISO Specification 10461

Hydro-Test has negotiated a license agreement with ANSI to publicize these ISO
publications. They are available as downloads only - hard copies are not available.
Go to www.hydro-test.com - search for ISO Pamphlets and you will be able to link
to the ANSI website to purchase.

Description
ISO 6406 Gas Cylinders - Seamless steel gas cylinders - Periodic inspection and testing
ISO 11623 Transportable gas cylinders - Periodic inspection and testing of composite gas cylinders
ISO 10461 Gas cylinders - Seamless aluminum-alloy gas cylinders - Periodic inspection and testing

Is Your Company Re-qualifying UN Specification Cylinders? If So Make Sure That...

• You Include UN cylinder re-qualification in your training
• Your license includes UN cylinder specifications
• You Have the correct ISO standards on hand
• Refer to 49CFR §178.71 to familiarize yourself with the cylinder markings

www.hydro-test.com
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email: sales@hydro-test.com
Printed in the U.S.A. © Hydro-Test Products Inc. 2018 Page 65
 NFPA PUBLICATIONS
Hydro-Test is pleased to expand our line of available NFPA pamphlets
Most all states and regulatory offices have adopted the NFPA standards as part of their guidelines

NFPA #10 NFPA #17 NFPA #17A

Part No. 393-350 Part No. 393-357 Part No. 393-357A

NFPA #96 NFPA #1961 NFPA #1962

Part No. 393-396 Part No. 393-361 Part No. 393-362

NFPA #1963 NFPA #101 NFPA #72

Part No. 393-363 Part No. 393-351 Part No. 393-352

Part No. All Publications Are Latest Editions Description

393-350 NFPA #10 Standard for Portable Fire Extinguishers

393-357 NFPA #17 Standard for Dry Chemical Extinguishing Systems

393-357A NFPA #17A Standard for Wet Chemical Extinguishing Systems

ns

393-396 NFPA #96 Standard for Ventilation Control and Fire Protection of Commercial Cooking Operations
tio
di
tE

393-361 NFPA #1961 Standard on Fire Hose

es
at

393-362 NFPA #1962 Standard for Inspection, Care, Use of Fire Hose, Couplings, Nozzles and Service Testing of Fire Hose
eL
Ar

393-363 NFPA #1963 Standard for Fire Hose Connections

ns
io
at

393-351 NFPA #101 Life Safety Code

lic
ub
lP

393-352 NFPA #72 National Fire Alarm Code

Al

Hydro-Test Products Inc. www.hydro-test.com

Tel: 800-225-9488 / 978-897-4647 Fax: 978-897-1942
e-mail: sales@hydro-test.com
Page 66 Printed in the U.S.A. © Hydro-Test Products Inc. 2018
 CYLINDER RE-QUALIFICATION TRAINING
Hydro-Test Products has offered training for cylinder retesters for over 40 years. With more regulations being
written and DOT enforcement inspections on the rise, we want to be sure that all of our customers are prepared
and ready for a DOT audit. One of the more frequent fines that are imposed by DOT enforcement is lack of, or
improper training, as required under §172.704 of CFR Title 49.
Hydro-Test Training is offered in a variety of ways:
Training at Hydro-Test Facility in Massachusetts - Training at Your Facility - On-Line Training - Mail Out Training Guide

Option 1
Part No. 393-400 Training At Hydro-Test Products In Stow, Mass.
Come visit us at our manufacturing plant in Stow, Massachusetts for an in depth training seminar. A classroom environment and working
manual or automated test systems are used as part of the training class.
Contact our training department at training@hydro-test.com to discuss your companies needs and schedule a training date.

Benefits:
• Learn under a controlled atmosphere - no distractions
• Take advantage of the knowledge of an experienced staff
• Provides exact training for your companies needs
• A more relaxed atmosphere because you are training with your coworkers
• Discuss cylinders and regulations that are unique to your company
• Focus in on only what cylinder specs your company is testing

What is covered ?
One of the great advantages of one on one company training is we can tailor the training to fit your needs.
Available training components are:
Operational training
• Proper testing procedures
• Proper record keeping requirements
• Daily verification operation
• Troubleshooting
• Understanding the theory and reasons for hydrotesting cylinders
Required HazMat Training
• General Awareness & Familiarization
• Function Specific (regulations for cylinder re-qualification)
• Safety
• Security Awareness

What you will receive ?

• Required certificate of Hazmat Training covering above required components
• Backup training material (written training manual, CD and DVD)
• Knowledge and confidence to do your job better

Any questions concerning the training requirements or to receive a quote - please contact us at (800)-225-9488
or by email: training@hydro-test.com.

Give us a call - we will set up a curriculum that meets your needs:

800-225-9488 or email: training@hydro-test.com

www.hydro-test.com
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email: sales@hydro-test.com
Printed in the U.S.A. © Hydro-Test Products Inc. 2018 Page 67
 CYLINDER RE-QUALIFICATION TRAINING
Option 2
Part No. 393-450 Training At YOUR FACILITY
The Best Option Available for those companies that have five or more employees that need training or for those companies that have
new cylinder testers. Have one of our trainers come to your facility and train your employees on your equipment. Contact our training
department at (800) 225-9488 to discuss and schedule your on-site training class.
Benefits:
• Be taught on your equipment
• Training held in a familiar environment
• Provides exact training for your companies needs
• A more relaxed atmosphere because you are training with your coworkers
• Discuss cylinders and regulations that are unique to your company
• Focus in on cylinder specs your company is testing
• If you have Hydro-Test brand equip, our trainers can also review maintenance and fixing common problems
• In most cases, this option is less expensive then sending employees away for training
What is covered ?
One of the great advantages of one on one company training is we can tailor the training to fit your needs
Available training components are:
Operational training
• Proper testing procedures
• Proper record keeping requirements
• Daily verification operation
• Troubleshooting
• Understanding the theory and reasons for hydrotesting cylinders
Required HazMat Training
• General Awareness & Familiarization
• Function Specific (regulations for cylinder re-qualification)
• Safety
• Security Awareness
What you will receive ?
• Required certificate of Hazmat Training covering above required components
• Backup training material (written training manual, CD and DVD)
• Knowledge and confidence to do your job better

Cost: In continental U.S., typically $2500 - $3500 depending upon your location.
Cost outside of the continental U.S. will be significantly higher. Give us a call - we will set up a curriculum that meets your
Email: training@hydro-test.com with your location and requirements and a formal needs: 800-225-9488 or email: training@hydro-test.com
quotation listing all cost will be generated for your review.

Can Your Hydrotest Technician Answer These Questions Correctly ?

1) What section of the CFR is required to be on hand for cylinder requalifiers ?
a) 180 b)173.34(e) c) 185
2) What is the difference between a "SP" (special permit) and a "E" (exemption) cylinder ?
a) Test years b) No difference c) "SP" designates carbon fiber cylinders and "E" designates aluminum cylinders
3) Eddy Current inspection is required on what specification cylinders made out of 6351 alloy ?
a) 3AL b) 3AA c) 3HT
4) A facility must notify the DOT approvals branch of any change in retester personnel within:
a) 90 days b) 30 days c) 20 days
5) A DOT3HT specification cylinder that passes requalification is required to be marked with a:
a) Label b) Permanent marker c) Low stress steel stamp

Correct Answers: 1(a) 2(b) 3(a) 4(c) 5(c)

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 CYLINDER RE-QUALIFICATION TRAINING
Option 3
Part No. 393-460 ON-LINE TRAINING
A very popular and innovative way to meet the requirements of §172.704. This first in the industry on-line training program has success-
fully trained hundreds of retesters over the past 5 years. Designed and monitored by our knowledgeable training staff - this provides a
economical and convenient way to meet the training requirements for cylinder retesters.
Benefits: Order On-Line 24/7 at www.hydro-test.com
• Learn at your own pace
• Log on and start training wherever and whenever you have an internet connection
• Allows the trainee to start, stop and start again as many times as you like within 30 days
• The most economical training available
• Saves the hassle and aggravation of travelling
• Your own personal on-line coach to answer questions that may come up during training
• Meet all of the requirements of §172.704 from your own office or home
What is covered ?
Required HazMat Training for Cylinder Retesters
• General Awareness & Familiarization (supplied CD and DVD)
• Function Specific (regulations)
• Safety (supplied DVD)
• Security Awareness Supplied (supplied CD and DVD)
Operational Training
• Supplied via YouTube videos and DVD
How Does it Work ?
Once the training is purchased - an email will be sent to you with a link to the training website. Also a Username and Password will be sup-
plied. At that time you will have 30 days to complete the course.
After completion a certificate, written backup material and CD’s and a DVD will be mailed to each trainee.
*Suggested for those that have a understanding of cylinder re-qualification but need to meet the §172.704 requirements.

Option 4
Part No. 393-440 MAIL OUT TRAINING PROGRAM
An inexpensive and easy way to meet the requirements of §172.704. This mail out training program will give you all of the information
and materials to put on your own training program at your company. Allows your trainer to use Hydro-Test Products knowledge and
design to integrate into your training requirements for cylinder retesters.
Benefits:
• Allows your in-house trainer to provide retester training
• Can be done at anytime that is convenient for your company
• Training material updated yearly
• One of the most economical training aides available
• Saves the hassle and aggravation of travelling
• Have your retesters trained at your location by your trainer with the help of this training material
• Easy to understand detailed cylinder specification explanations
What is covered ?
Required HazMat Training for Cylinder Retesters
• General Awareness & Familiarization (supplied CD and DVD)
• Function Specific (regulations)
• Safety (supplied DVD)
• Security Awareness Supplied (supplied CD and DVD)
Operational Training
• Supplied via DVD
How Does it Work ?
Once the training is purchased - the training material package consisting of training manual, DVD and CD’s will be sent to you. It is then your
responsibility to put on your training program for your retesters.
*This type of training is recommended for those companies that have a person capable of administering a training class for your employees.
*This is not a recommended training option for those companies with little or no experience in retesting cylinders.

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 REGULATION GUIDELINES & INFORMATION
Frequently asked questions about pamphlets / books:
(Q) Why am I required to have these pamphlets?
(A) As a licensed cylinder re-qualifier you must follow the regulations in the CFR Title49. §171.7 of CFR49 dictates
what pamphlet must be on hand for cylinder re testers.
(Q) Do I have to have all of them?
(A) You must have the CFR Title 49, other pamphlets required depend on what type of cylinders you are testing
(Q) Must I have the latest edition(s)
(A) For the CFR Title49 - Yes. The required CGA pamphlet dates are listed in CFR Title 49 §171.7

CFR TITLE49 REFERENCE SHEET FOR CYLINDER RE-QUALIFIERS

A list of popular re-tester topics with corrosponding sections in Tile49 CFR
Subject Section of 49CFR
Guidance and Interpretations 105.20
Requesting a change in the regulations 106.95
Application for approval for cylinder re qualification 107.805
Cited pamphlets (CGA, ASTM, ANSI, ASME, ISO, UN, ...) 171.7
Filling and re-qualifying of foreign cylinders 171.23(a)(4)
Hazmat Table, Defining hazard class, packaging specs, identification no.'s, etc... 172
Training requirements 172.704
Previously authorized packaging including cylinders under previous special permits 173.23
General requirements for shipping of compressed gasses 173.300
Plus (+) stamping for 10% overfill 173.302(a)
Definition of fire extinguisher 173.309
Cylinder manufacturing specifications 178.35
UN cylinder manufacturing specifications and markings 178.71
General requirements for cylinder re-qualifiers 180.1 - 180.3
General requirements for re-qualification of cylinders 180.205
Re-qualification table for DOT specification cylinders 180.209 Table 1
Star stamping (10 year hydrotest) requirements 180.209(b)
Re-qualification markings and procedure 180.213
Reporting and record retention requirements 180.215
Eddy current examination procedure and requirements Appendix C of 180

MOST FREQUENT VIOLATIONS OF DOT CYLINDER RE-QUALIFIERS

A complete list can be found in the CFR49 section 107.D appA

Violation Cited Section

Performing hydrostatic test without confirming accuracy of test system 180.205(g)(3)
Failure to provide required training every three years 172.704
Failure to maintain current copy of CFR49 and applicable exemptions/special permits 180.215(a)
Improper marking of RIN or date on cylinder 180.213(d)
Failure to keep complete and accurate records of cylinders being tested 180.215(b)
Failure to report in writing any change in address,ownership, personnel or equipment 171.2(c) & (e)
Failure to conduct a complete internal and external visual inspection 180.205(f)
Marking a star or plus on a cylinder that does not meet these requirements 180.209(b) & 173.302(a)
Failure to properly condemn a cylinder 180.205(i)

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 COMMON PARTS - QUICK DISCONNECTS
Quick Disconnects and Mating Nipples Are Utilized On A Variety Of Different Equipment Manufactured By
Hydro-Test Products, Including But Not Limited To Cylinder Test Systems - Dry Chemical Filling Equipment -
Clean Agent Filling Equipment - Proof Test Pumps ...

Rubber Seal Backup Seal

# 110-001 # 110-041 # 110-015 # 110-045 # 110-035

# 110-016 # 110-046 # 110-013

# 110-002 # 110-042 Spring

Pressure
Part No. Description Typically Used On:
Rating (psi)
Underside of water jacket lid
110-001 1/2" Female Quick Disconnect (plated steel) 10,000
Dryer tubes on full size drying racks
110-041 1/2" Female Quick Disconnect (stainless steel) Underside of water jacket lid 9000
Outlet hose from test console to lid
110-015 1/4" Female Quick Disconnect (plated steel) 10,000
Outlet hose of test pumps to test adapters
Outlet hose from test console to lid
110-045 1/4" Female Quick Disconnect (stainless steel) 9000
Outlet hose of test pumps to test adapters
1/4" Female Quick Disconnect (plated steel)
110-035 Nitrogen hose for charging fire extinguishers 5000
(closed center)
1/2" Male quick disconnect nipple (plated steel)
110-002 High pressure water jacket test adapters 10,000
Mates to #110-001/-041
1/2" Male quick disconnect nipple (stainless steel)
110-042 High pressure water jacket test adapters 9000
Mates to #110-001/-041
1/4" Male quick disconnect nipple (plated steel) Water jacket lid
110-016 10,000
Mates to 110-015/-035/-045 low pressure proof test adapters
1/4" Male quick disconnect nipple (stainless steel) Water jacket lid
110-046 9000
Mates to 110-015/-035/-045 low pressure proof test adapters
1/8" Male quick disconnect nipple (plated steel)
110-013 Fire extinguisher pressurizing adapters 5000
Mates to 110-015/-035/-045
Replacement Seals and Springs for Quick Disconnects
110-005-S Replacement rubber o-ring seal used on 1/2" couplers
110-005-B Replacement backup teflon washer used on 1/2" couplers
110-019-S Replacement rubber o-ring seal used on 1/4" couplers
110-019-B Replacement backup teflon washer used on 1/4" couplers
110-004 Replacement spring for 1/2" couplers
110-018 Replacement spring for 1/4" couplers

Since 2005 a re-designed seal has been used on Hydro-Test Products quick couplers.
Old Style Rubber The “U-Cup” rubber grommet has been replaced with an o-ring and teflon backup seal.
Grommet U-Cup This newer style seal was designed to provide more reliability and less down time.
Design These seals will only fit into the newer style couplers sold since 2005.
The U-Cup design seal is no longer available

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 COMMON PARTS - VALVES

#120-100 #120-034
#120-088 #120-009

#120-089

#120-095

#120-059 #120-080
#120-083 #120-102
#120-056

#120-105

#120-076
#120-075
#120-306
#560-008
#120-065

Thread Rating
Part No. Description Material Typically Used On:
Size (psi)
120-100 Pressure bleed off valve Stainless 1/8" male Water jacket lid to relieve cylinder pressure 10,000
120-098 Replacement seals for #120-100 valve
120-099 Replacement stem for #120-100 valve
120-095 Pressure bleed off valve Stainless 1/8" male Water jacket lid to relieve cylinder pressure 10,000
120-089 Pressure bleed off valve Plated steel 1/8" male Water jacket lid to relieve cylinder pressure 10,000
120-088 Pressure bleed off valve Plated steel 1/8" male Water jacket lid to relieve cylinder pressure 7350
120-009 Pressure bleed off valve Stainless 1/8" male Water jacket lid to relieve cylinder pressure 6000
120-033 Replacement seals for #120-009 valve
120-032 Replacement stem for #120-009 valve
120-034 Pressure bleed off valve Brass 1/4" male Proof test pumps to relieve pressure 1000
120-083 Isolation valve (panel mount) Plated steel 1/4" female Isolates pressure gauges on water jacket testers 10,000
120-056 Air control valve (panel mount) Brass 3/8" female Inlet air control on test pumps 200
120-053 Replacement plastic handle for #120-056 valve
120-102 Water control valve Brass 1/4" female Inlet water control on water jacket testers 200
120-059 Low pressure air bleed valve Brass 1/8" male Water jacket lid to bleed air from test jacket 200
120-080 Automatic air bleed valve Brass 1/8" male Water jacket lid to bleed air from test jacket 200
120-075 Low pressure needle valve Brass 1/8" male Burette manifold on volumetric tester (prior 1997) 200
120-076 Low pressure ball valve Plated steel 1/4" male Burette manifold on volumetric tester (after 1997) 200
120-105 3-Way ball valve Brass 1/4" female N2 Charging hose for dry chemical fire extg's. 400
560-008 CO2 Flip Valve Brass 1/4" female CO2 Charging hose for filling CO2 cylinders 2700
120-065 Refrigeration 3/4"NPT Valve Brass CGA Tank valve for clean agent recovery cylinders 600
120-306 Automated pressure bleed off valve Stainless 1/4" female Automated 507-series test system 9000
120-307 Replacement packing for #120-306 valve
120-308 Replacement valve stem for #120-306 valve

Visit www.hydro-test.com for easy on line ordering - industry information - new products - special offers.

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 WATER JACKET REPLACEMENT PARTS
#7
#1 #5

#3
#2 #4
#6 #8

#9

#10

#13

#14

#11 #12

Key Part No. Description

LID CLOSURES
1 210-040 Quick acting cam style clamp used on 10" & 14" diameter water jackets
2 210-041 Replacement threaded swivel tip adjustment for 210-040 clamp
3 210-043 Quick acting cam style clamps (heavy duty design) used on 18" & 24" diameter water jackets
4 210-115 Pneumatic operated replacement clamp
N/S 58-115 Replacement seal kit for pneumatic clamp #210-115
5 240-129 Wing nut for Hydro-Test Products manufactured water jackets
6 240-131 Swing bolt for Hydro-Test Products manufactured water jackets (3/4"-10 thread x 10" long)
COMPONENT ITEMS FOR WATER JACKETS
7 240-124 Replacement spud, 1/2"(M)NPT, with threaded ports for valve and nipple
8 240-133 Eyebolt (lifting eye)
9 300-055 Aluminum rupture disc for all Hydro-Test Products manufactured water jackets
10 130-015 Rubber gasket for all Hydro-Test Products manufactured water jackets, 4 bolt hole pattern
11 58-200 O-ring lid seal for 10" diameter water jacket: Actual size of o-ring 11 5/8" ID x 12 5/8" OD
11 58-201 O-ring lid seal for 14" diameter water jacket: Actual size of o-ring 14 7/8" ID x 15 7/8" OD
11 58-202 O-ring lid seal for 18" diameter water jacket: Actual size of o-ring 19" ID x 20" OD
11 58-203 O-ring lid seal for 24" diameter water jacket: Actual size of o-ring 25" ID x 26" OD
12 130-017 Non-collapsable rubber tubing, from jacket to expansion device (sold by the foot)
COMPLETE LID ASSEMBLIES
13 500-880 Water Jacket Lid Assembly For 10" diameter water jacket
13 500-882 Includes: Steel lid cover For 14" diameter water jacket
Spud & eyebolt
13 500-884 For 18" diameter water jacket
Enamel painted finish
13 500-886 For 24" diameter water jacket
MULTI SPUD LID ASSEMBLIES
14 500-889 14" Lid assy for 3 cylinders to 4.25" diameter For 14" diameter water jacket
14 500-220 18" Lid assy for 3 cylinders to 7.5" diameter For 18" diameter water jacket
14 500-225 24" Lid assy for 3 cylinders to 10.0" diameter For 24" diameter water jacket
14 500-230 24" Lid assy for 4 cylinders to 8.0" diameter For 24" diameter water jacket
14 500-235 24" Lid assy for 5 cylinders to 6.125" diameter For 24" diameter water jacket
14 500-890 24" Lid assy for 7 cylinders to 5.0" diameter For 24" diameter water jacket

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 AIR OPERATED FLUID TEST PUMPS
These Style Pumps Are Typically Used In Water Jacket and Direct Expansion Cylinder Test Systems. They Are
Also Used In High Volume Proof Test Pumps.
♦ Air operated on 100psi @ 8CFM
♦ Stainless steel water section
♦ Stainless steel soft seated check valves

STYLE "A"
See page 75 for parts breakdown on these pumps
Contaminant Free Design STYLE "B"
(for use with testing of O2 cylinders) Pumps Can Be Operated In Either Vertical or Horizontal Position
Displacement Based On 100psi @ 8CFM Inlet Air Pressure
STYLE "A" STYLE "B"
Part No. Rating (psi) Displacement per Stoke Part No. Rating (psi) Displacement per Stoke
190-416 16,000 .20 cubic inch 190-414 16,000 .20 cubic inch
190-412 8800 .36 cubic inch 190-410 8800 .36 cubic inch
190-408 6100 .52 cubic inch 190-406 6100 .52 cubic inch
190-404 1850 1.75 cubic inch 190-402 1850 1.75 cubic inch
190-400 1000 3.3 cubic inch
INLET AIR ACCESSORIES
KIT FOR ABOVE PUMPS Includes the following items: If you are purchasing one of the above Style A or
B test pumps - you will need this accessory kit for
♦ Air Lubricator proper installation and operation.
♦ Air Filter
♦ Air Regulator with Gauge
♦ Air Control Valve
♦ 8' of Copper Tubing
♦ Copper Tubing Compression Fittings
♦ Quart of Lubricating Oil Pump rebuild kits
Part No. 190-450 See next page

AIR OPERATED SMALL VOLUME TEST PUMPS

This Style Pump Is Used On Proof Test Hydro Pump Assemblies, Typically Used For
Testing Of Smaller Volume Cylinders (dry chemical fire extinguisher cylinders).
It Can Also Be Used For Low Volume Water Jacket Cylinder Testing.
Displacement Based On 100psi @ 8CFM Inlet Air Pressure
Part No. Rating (psi) Displacement per Stroke Pump Body Material
190-030 6000 0.085 cubic inch Aluminum
190-031 10,000 0.053 cubic inch Stainless Steel
190-129 Rebuilding kit for air operated section of either pump
includes o-rings, seals and main spring

190-130 Rebuilding kit for water section of 6000 psi pump (#190-030)
includes o-rings, retaining ring, backup rings, gasket, lip seal

190-131 Rebuilding kit for water section of 10,000 psi pump (#190-031)
includes o-rings, retaining ring, backup rings, gasket, lip seal

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 AIR OPERATED TEST PUMP PARTS BREAKDOWN
1 2 5 Pumps utilize the same internal parts, diagrams
4
shown for illustrational purposes only

1
6 2 4
3

7
STYLE "B" 3
5

STYLE "A" 7
8
9
14 11 12 13 14
9
8 10 10 11 12 13

{
13 12 15 15
14 11 10 10 13 12 14
11 If parts other than those illustrated are required, it
is suggested that the pump assembly be returned to
  Hydro-Test for repair. Special tools are required for
some internal adjustments.
{
{

15 15 For Pump Rated To: (psi)

Key Part No. Description Qty Rqd' 1000 1850 6100 8800 16,000
1 190-554 Gasket, top cover 1 ● ● ● ● ●
2 190-080 Detent pin 4 ● ● ● ● ●
3 190-079 Detent spring 4 ● ● ● ● ●
4 190-560 Detent o-ring 4 ● ● ● ● ●
16
5 190-559 Detent bolt 4 ● ● ● ● ●
6 190-417 Spring 1 ● ● ● ● ●
7 190-566 O-ring, housing 1 ● ● ● ● ●
8 190-593 O-ring, piston 1 ●
8 190-592 O-ring, piston 1 ●
8 190-591 O-ring, piston 1 ●
8 190-590 O-ring, piston 1 ●
8 190-589 O-ring, piston 1 ●
9 190-586 Teflon backup o-ring, piston 2 ●
9 190-585 Teflon backup o-ring, piston 2 ●
9 190-584 Teflon backup o-ring, piston 2 ●
9 190-583 Teflon backup o-ring, piston 2 ●
9 190-582 Teflon backup o-ring, piston 2 ●
10 190-068 Brass washer for check valve body 2 ● ● ● ● ●
11 210-067 Spring, check valve 2 ● ● ● ● ●
12 240-115 Poppet shuttle, check valve 2 ● ● ● ● ●
13 58-031 O-ring for poppet shuttle 2 ● ● ● ● ●
14 240-114 Check valve body 2 ● ● ● ● ●
15 120-090 Check valve assembly - includes items 10-14 2 ● ● ● ● ●
N/S 120-091 Check valve rebuild kits - includes items 10-13 2 ● ● ● ● ●
#17 Rebuild Kit
N/S 120-094 Check valve seal kit - includes items 10,13 2 ● ● ● ● ●
includes;
16 190-081 Body / Piston assembly (1/2" diameter piston) 1 ●
Key # Qty Key # Qty
16 190-119 Body / Piston assembly (5/8" diameter piston) 1 ●
16 190-121 Body / Piston assembly (3/4" diameter piston) 1 ● 1 1 8 1
16 190-123 Body / Piston assembly (7/8" diameter piston) 1 ● 2 4 9 2
16 190-124 Body / Piston assembly (1" diameter piston) 1 ● 3 4 10 2
17 190-484 Rebuild kit-contains common field replaceable parts ●
4 4 11 2
17 190-483 Rebuild kit-contains common field replaceable parts ●
5 4 12 2
17 190-482 Rebuild kit-contains common field replaceable parts ●
17 190-481 Rebuild kit-contains common field replaceable parts ● 6 4 13 2
17 190-480 Rebuild kit-contains common field replaceable parts ● 7 2

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 INLET AIR ACCESSORIES (for all air driven test pumps)

#160-064

#160-021 #160-062

#160-060 #160-010 #160-011 #160-061

Part No. Description

160-064 Outlet muffler, 1/2" Male NPT
160-060 Incoming air filter, 3/8" Female NPT
#230-135
160-010 Incoming air filter and regulator, 1/4" Female NPT
160-021 Pressure gauge for #160-010, 1.5" diameter, 1/8" Male NPT
160-011 Incoming air lubricator, 1/4" Female NPT
160-061 Incoming air lubricator, 3/8" Female NPT
160-062 Incoming air regulator, 3/8" Female NPT
230-135 Oil for lubricators, Quart size

WATER CONTROL & FILTRATION

#210-125 #160-101
#160-104
#160-102
#160-103

Part No. Description

230-350 Cylinder water filling nozzle with automatic shutoff
160-103 In-Line water filter housing with cartridge, 3/8" Female NPT
160-104 Replacement water filter cartridge for #160-103
#230-350 210-125 Water strainer with screen, 3/8" Female NPT
Water pressure regulator, Garden hose inlet/outlet
160-102
Recommended where inlet water pressure to test console is greater than 60 psi
Hot and cold water mixing valve
160-101
Recommended when incoming water temperature is dramatically different than ambient air temperature

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 SAFETY RELIEFS - PRESSURE SNUBBERS - CHECK VALVES

#120-110 #140-044 #120-200

#120-020
#120-112 #120-018
#120-019

#120-090
#240-076

Part No. Description Material Thread Size Typically Used On: Rating (psi)
120-110 Adjustable safety relief Brass/Stainless 1/4"(M)NPT High pressure test systems 2000-5000
120-112 Adjustable safety relief Brass/Stainless 1/4"(M)NPT High pressure test systems 5000-10,000
120-020 Fixed safety relief Brass 1/4"(M)NPT Low pressure test systems 500
120-018 Fixed safety relief Brass 1/4"(M)NPT Low pressure test systems 950
120-019 Fixed safety relief Brass 1/4"(M)NPT Low pressure test systems 1450
140-044 Pulsation dampener (snubber) Brass 1/4"(M)NPT Pressure dampening of gauge 2000
240-076 Pulsation dampener (snubber) Brass 1/4"(M)NPT Pressure dampening of gauge 10,000
120-200 In-Line check valve Brass 1/4"(M)NPT Low pressure proof test system 1000
120-090 Check Valve Stainless 1"-20 Male High pressure test pumps 10,000

TEST LINES - HOSES

Offered For A Variety of Different Applications, Where Water Pressure Needs To Be Transferred
From A Pump To A Cylinder / Vessel. All Hoses Are 1/4" ID and Rated For Stated Pressures.

Part No. Rating (psi) Length Threads Typical Use:

• Connects test console to water jacket
200-100 10,000 8' 1/4" (M)NPT
• Outlet pressure hose on proof test pumps
200-150 10,000 12' 1/4" (M)NPT • Same as above but where additional length is needed
200-150-20 10,000 20' 1/4" (M)NPT • Same as above but where additional length is needed
200-130 10,000 4' 1/4" (M)NPT • Pigtail connection inside multi cylinder support frame
• Connects test console to water jacket on 5000 psi systems
200-101 5000 8' 1/4" (M)NPT
• Outlet pressure hose on proof test pumps to 5000 psi
2000 and 5000 psi Hose Assemblies Can Be Supplied From Stock, In Any Length Required.
To Order: Specify Hose Part No. And Type Of 1/4" (m)npt Fitting Required (rigid or swivel).

Fittings 1/4" (M)NPT

Pressure Rating (psi) Hose Part No. (order by ft)
(order 1 for each end)
Rigid: #200-113
2000 200-111
Swivel: #200-112
Rigid: #200-110
5000 200-108
Swivel: #200-109

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 PRESSURE GAUGE PARTS AND ACCESSORIES
Please See Page 51 For Calibrated Pressure Gauges
1 4
2 3
9

10 11 12
8

5 6 7

Key Part No. Description

1 140-045 Replacement gauge face for 0-11,000 psi, 8.5" diameter gauge
2 140-047 Same as above with dual Bar / PSI markings on gauge face
3 140-019 Replacement gauge face for 0-1100 psi, 6" diameter gauge
N/S 140-030 Replacement glass front for Hydro-Test manufactured 8.5" diameter gauges
N/S 140-020 Replacement glass front for Hydro-Test manufactured 6" diameter gauges
4 140-014 Replacement mounting foot for Hydro-Test manufactured 8.5" diameter gauge
5 240-080 High pressure manifold for water jacket test systems
6 240-076 Pressure snubber for high pressure (5000 psi+) gauges, 1/4"M x 1/4"F
7 140-044 Pressure pulsation dampner for low pressure (-2000 psi) gauges, 1/4"M x 1/4"F
8 100-224 Brass gauge block (adapter) 1/2"(F)NPT x 1/4"(F)NPT
9 220-104 Stainless steel tube fitting, 1/4"(M)NPT - screws into gauge block
10 220-124 Replacement nut for tube fitting
11 220-125 Replacement back ferrule for tube fitting
12 220-126 Replacement front ferrule for tube fitting
N/S 290-004 1/4" OD Stainless steel tubing (sold by ft)

PRESSURE RECORDERS PARTS AND ACCESSORIES

Time vs Pressure Chart Recorders Were Standard Equipment On Water Jacket and Direct Expansion Manually Operated
Cylinder Test Systems manufactured by Hydro-Test from 1970 thru 1990. The Recorder Assembly is No Longer Available,
However the Parts Shown Below Are Available for Those That Continue To Use These Recorders.

4
2 3
1 5

Key Part No. Description

1 140-140 Box of 100 charts, 0-10,000 psi, 96 minute - chart #12211
1 140-141 Box of 100 charts, 0-1500 psi, 96 minute - chart #5325
2 140-115 Cartridge pen, red ink
2 140-121 Cartridge pen, black ink
3 140-110 Chart drive motor, 96 minute, 110V electrical
3 140-111 Chart drive motor, 96 minute, Manual wind-up drive
3 140-112 Chart drive motor, 15 minute, 110V electrical
3 140-113 Chart drive motor, 15 minute, Manual wind-up drive
4 170-023 Electric toggle on/off switch
5 140-114 Hubb chart holder

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Page 78 Printed in the U.S.A. © Hydro-Test Products Inc. 2018
 EXPANSION DEVICE PARTS AND ACCESSORIES
DIGITAL READOUT EXPANSION SCALE PARTS AND ACCESSORIES
7
1

5
8
6
2 3 4

Key Part No. Description

Digital Expansion Readout Assembly (700 gram (cc) net capacity)
1 500-014
includes: electronic scale - shelf plate - beaker - calibration weights - dip tube assembly - calibration certs
Digital Expansion Readout Assembly (3000gram(cc) net capacity)
1 501-014
includes: electronic scale - shelf plate - beaker - calibration weights - dip tube assembly - calibration certs
Replacement digital scale only - 2000g(cc) gross - 700g(cc) net capacity,
2 230-501
Does not include calibration weights - this is a scale only
Replacement digital scale package - 2000g(cc) gross - 700g(cc) net capacity, includes calibration weights
2 230-501-A
and RS232 to USB connection. For use on Hydro-Test 505 & 507-series automated test systems
Replacement digital scale package - 2000g(cc) gross - 700g(cc) net capacity, includes calibration weights
2 230-501-M
For use on Hydro-Test 500-series manual operated test systems
Replacement digital scale only - 6000g(cc) gross - 3000g(cc) net capacity,
2 230-405
Does not include calibration weights - this is a scale only - typically used for direct expansion testing
3 180-062 Plastic beaker for 230-501 scale
3 180-061 Glass beaker for 230-405 scale
4 230-404 Calibration weight - 1gram
4 230-408 Calibration weight - 5gram
4 230-403 Calibration weight - 200gram
4 230-407 Calibration weight - 1000gram
4 230-404-2000 Calibration weight - 2000gram
5 110-015 1/4" quick coupler for dip tube
6 110-016 1/4" quick disconnect nipple
7 220-099 1/4" barb fitting for hose hook up from water jacket to dip-tube
8 210-151 Bulk head fitting, 1/4"

BURETTE PARTS AND ACCESSORIES

See Page 53 For Selection Of Burettes
2 3 5

1 8 9
4
Key Part No. Description
Burette Bank Assembly: 25cc,50cc,125cc,360cc burettes with valved manifold-
1 180-032
mounted on a steel support frame with balance weight
2 120-075 Brass needle valve used on manifold. 1/8" (M)NPT (used prior to 1997)
3 120-076 Plated steel ball valve used on manifold, 1/4" (M)NPT (used on/after 1997)
4 240-081 Brass burette manifold, (4) 1/4"(F)NPT on top - 1/4"F on side - 1/4"F on bottom
5 130-016 Set of 4 rubber sleeves to connect glass bureetes to on/off valves
6 300-017 Zero reference marker for 4 burette bank assembly
6 300-016 Zero reference marker for 6 burette bank assembly
7 130-017 Non collapsible rubber tubing (sold by ft) connects burette to water jacket outlet line
8 220-099 Barb fitting, 1/4" (M)NPT at bottom of manifold
9 180-045 Burette cleaning kit - 3 brushes and detergent

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REBUILDING KITS FOR 500-SERIESWATER JACKET TEST STATIONS
Rebuilding Kits With The Most Commonly Replaced Consumable Items. Simply Pick The Water Jacket Size
That You Have. All Parts Included In The Kits Are Interchangeable With Most All Manually Operated Water
Jacket Type Cylinder Test Systems Offered By Hydro-Test Products Over The Past 40+ Years.

2 4 6 7
3 8
1
5 9

12 14 15
11
10 13
16

20 21 22
23
17
19
18

Part No. of Kit: 500-RBLD-10 500-RBLD-14 500-RBLD-18 500-RBLD-24

Spare Parts Kit For Water Jacket Diameter of: 10" 14" 18" 24"
Key Part No. Qty/Kit Description
1 58-200 1 O-ring, water jacket ●
1 58-201 1 O-ring, water jacket ●
1 58-202 1 O-ring, water jacket ●
1 58-203 1 O-ring, water jacket ●
2 110-001 4 1/2" Quick disconnect coupler ● ● ● ●
3 110-002 1 1/2" Quick disconnect nipple ● ● ● ●
4 110-005-S 2 Replacement seal for 1/2" quick coupler ● ● ● ●
5 110-005-B 2 Replacement teflon seal for 1/2" quick coupler ● ● ● ●
6 110-004 2 Replacement spring for 1/2" quick coupler ● ● ● ●
7 110-015 2 1/4" Quick disconnect coupler ● ● ● ●
8 110-016 1 1/4" Quick disconnect nipple ● ● ● ●
9 120-094 4 Check valve seal kit for test pump ● ● ● ●
10 120-056 1 Pump control valve ● ● ● ●
11 120-059 1 Low pressure jacket air bleed valve ● ● ● ●
12 120-076 1 Burette control valve, 1/4"(M)NPT ● ● ● ●
13 120-089 1 High pressure release valve ● ● ● ●
14 120-102 2 Inlet water control panel mount ball valve ● ● ● ●
15 210-041 3 Replacement tips for water jacket clamps ● ●
16 200-100 1 High pressure outlet hose, 8' long ● ● ● ●
17 130-015 1 Gasket for burst disc ● ● ● ●
18 300-055 2 Aluminum burst disc for water jacket ● ● ● ●
19 130-017 4' Non collapsible rubber tubing ● ● ● ●
20 220-069 2 3/8"compression fitting x 3/8"(M)NPT ● ● ● ●
21 130-016 1 Set of 6 rubber sleeves for burettes ● ● ● ●
22 180-045 1 Burette cleaning kit ● ● ● ●
23 393-102 1 Instructional DVD and written manual ● ● ● ●

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e-mail: sales@hydro-test.com
Page 80 Printed in the U.S.A. © Hydro-Test Products Inc. 2018
REBUILDING KITS FOR 507-SERIES WATER JACKET TEST STATIONS
Rebuilding Kits With The Most Commonly Replaced Consumable Items. Simply Pick The Water Jacket Size
That You Have. All Parts Included In The Kits Are Interchangeable With Most All Automated Operated Water
Jacket Type Cylinder Test Systems Offered By Hydro-Test Products Over The Past 20+ Years.

2 6 7
4
3 8
1
5 9

10 12

11 13
14

15 16

19
17 18

Part No. of Kit: 507-RBLD-10 507-RBLD-14 507-RBLD-18 507-RBLD-24

Spare Parts Kit For Water Jacket Diameter of: 10" 14" 18" 24"
Key Part No. Qty/Kit Description
1 58-200 1 O-ring, water jacket ●
1 58-201 1 O-ring, water jacket ●
1 58-202 1 O-ring, water jacket ●
1 58-203 1 O-ring, water jacket ●
2 110-001 4 1/2" Quick disconnect coupler ● ● ● ●
3 110-002 1 1/2" Quick disconnect nipple ● ● ● ●
4 110-005-S 2 Replacement seal for 1/2" quick coupler ● ● ● ●
5 110-005-B 2 Replacement teflon seal for 1/2" quick coupler ● ● ● ●
6 110-004 2 Replacement spring for 1/2" quick coupler ● ● ● ●
7 110-015 2 1/4" Quick disconnect coupler ● ● ● ●
8 110-016 1 1/4" Quick disconnect nipple ● ● ● ●
9 120-094 4 Check valve seal kit for test pump ● ● ● ●
10 120-056 1 Pump control valve ● ● ● ●
11 120-080 1 Low pressure jacket air automatic bleed valve ● ● ● ●
12 120-097 1 High pressure isolation valve ● ● ● ●
13 120-307 1 Replacement seal for #120-097 valve ● ● ● ●
14 120-308 1 Replacement valve stem for #120-097 valve ● ● ● ●
15 200-100 1 High pressure outlet hose, 8' long ● ● ● ●
16 130-015 1 Gasket for burst disc ● ● ● ●
17 300-055 1 Aluminum burst disc for water jacket ● ● ● ●
18 120-300-24 1 2 - way Solenoid Valve ● ● ● ●
19 120-301-24 1 3 - way Solenoid Valve ● ● ● ●

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Printed in the U.S.A. © Hydro-Test Products Inc. 2018 Page 81
 PARTS FOR MANUAL OPERATED TEST PUMPS

6
4 5
3

2 4

7 8

1 5 6
See Page 16 For Complete Manual Pump Assemblies
Key Part No. Description
1 190-024 Replacement pump only
2 220-018 Inlet water garden hose fitting, 3/8" (M)NPT
3 120-004 Inlet water control ball valve, 3/8" (F)NPT
4 140-009 Pressure gauge, 1000 psi, 2" diameter
5 120-200 Outlet in-line check valve, 1/4"(M)NPT
6 120-034 Pressure bleed off valve
7 200-102 Outlet pressure hose, 1/4"(M)NPT fittings x 6' long
8 58-039 Main piston o-ring seal

PARTS FOR HIGH PRESSURE MANUAL OPERATED TEST PUMPS

1 See Page 16 For Complete Manual Pump Assemblies
For Pump Rated To: (psi)
Key Part No. Description 500-150 500-155 500-160 500-165

Pressure Rating (psi): 3020 4350 6800 12,000

1 190-063 Replacement handle ● ● ● ●

2 190-056 Cast housing fixture ● ● ● ●
2
10 3 190-594 O-ring, piston ●
3 190-593 O-ring, piston ●
3 190-592 O-ring, piston ●
3 190-591 O-ring, piston ●
10
4 190-587 Teflon backup o-ring, piston ●
4 190-586 Teflon backup o-ring, piston ●
4 190-585 Teflon backup o-ring, piston ●
4 190-584 Teflon backup o-ring, piston ●
5 190-068 Brass washer for check valve body ● ● ● ●
4 3 6 210-067 Spring, check valve ● ● ● ●
7 8 7 240-115 Poppet shuttle, check valve ● ● ● ●
9 6 5 6 9
7 8 5 8 58-031 O-ring for poppet shuttle ● ● ● ●
9 240-114 Check valve body ● ● ● ●
N/S 120-091 Check valve rebuild kits - includes items 10-13 ● ● ● ●
N/S 120-094 Check valve seal kit - includes items 10,13 ● ● ● ●
{
{

10 120-090 Check valve assembly - includes items 10-14 ● ● ● ●

10 10 16 190-120 Body / Piston assembly ●
11 16 190-081 Body / Piston assembly ●
16 190-119 Body / Piston assembly ●
16 190-121 Body / Piston assembly ●

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Page 82 Printed in the U.S.A. © Hydro-Test Products Inc. 2018
 PARTS FOR ELECTRIC OPERATED TEST PUMPS

3 4

11
7
5
1 6 9
2
12

8 10 13
14

For Use On Pump Rated To (psi):

Key Part No. Description 250 350 500 750 1000
1 190-904 Replacement Pump ● ●
1 190-905 Replacement Pump ●
1 190-906 Replacement Pump ●
1 190-907 Replacement Pump ●
2 190-908 Electric Motor (115V) ●
2 190-909 Electric Motor (115V) ● ●
2 190-910 Electric Motor (115V) ●
2 190-911 Electric Motor (115V) ●
3 190-913 Handle Grip ● ● ● ● ●
4 190-912 Toggle On/Off switch ● ● ● ● ●
5 190-914 By-Pass Hose ● ● ● ● ●
6 190-929 Brass Fitting ● ● ● ● ●
7 190-915 Relief Valve ● ●
7 190-916 Relief Valve ●
7 190-917 Relief Valve ●
7 190-918 Relief Valve ●
8 190-927 Stainless Steel Nipple ● ● ● ● ●
9 190-928 Stainless Steel Nipple ● ● ● ● ●
10 190-919 Check Valve ● ● ● ● ●
11 140-049 Gauge, 600 psi ● ● ●
11 140-048 Gauge, 1000 psi ● ●
12 190-930 Fitting ● ● ● ● ●
13 190-922 Outlet Hose ● ● ●
13 190-923 Outlet Hose ● ●
14 190-931 Outlet Fitting ● ● ● ● ●

See Page 17 For Electric and Air Operated Test Pumps

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 PARTS FOR CYLINDER VISE STATIONS
See Page 19 For Complete Vise Station Assemblies
1 4
7 2
1 3 5
2
14

8 6 7
8

2
3 12

5 11

9
10 12
11
VISE NO. 510-010
14
13

Key Part No. Description Key Part No. Description

1 120-025 Air inlet toggle valve 7 130-020 Rubber back pad (sold by foot)
2 210-030 Pull Pin 8 210-054 Replacement retaining belt with lacing
3 210-058 Nylon cable for belt, attaches lacing to pull bar, 18" length 9 510-045 Optional tool tray
4 210-028 Internal air bladder 10 510-012 Small cylinder fixture

5 210-106 Pull Bar (attaches to belt) 11 210-046 Safety cable for belt (order by ft)
6 210-230 Pull arm assembly (requires welding of guide) 12 210-047 U-Type clamp for wire safety cable (2 required)
13 210-132 Spring located inside air box
14 200-119 Air Hose, 18" length x 1/4" fittings (M)
210-232 Complete air box assembly (less pull arms)

5
2 4
1 3 1

6
VISE NO. 510-019 VISE NO. 510-020
Key Part No. Description
1 130-020 Rubber back pad (sold by foot)
2 210-331 Push / Pull rod
3 210-330 Mechanical screw seal
4 120-025 Air inlet supply toggle valve
5 210-162 Air cylinder
6 215-256 Pull pin

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Page 84 Printed in the U.S.A. © Hydro-Test Products Inc. 2018
 PARTS FOR CYLINDER HOT AIR DRYERS
See Page 21 For Complete Hot Air Dryer Assemblies

8 2
8

3
Style A Style B
Models: 530-013
Models: 530-019 / 530-019-Y
530-003 4 1 530-020 / 530-020-Y
530-021 / 530-021-Y 4

3 2
Style C 4

7
8
Models: 530-022
530-023
530-024

6 5

For Use On Dryer Style:

A B C
Key Part No. Description 110V 110V 220V 110V 220V
1 210-097 Motor and Blower Assembly ●
2 210-096 Blower Assembly ● ● ● ●
3 170-013 Electric Motor, 1/2 HP ● ● ● ●
4 170-026 Electrical Switch ● ● ● ● ●
5 170-044 Thermal Unit for Electrical Switch ● ● ●
5 170-052 Thermal Unit for Electrical Switch ● ●
6 210-093 Fan Guard ● ● ● ● ●
7 170-130 Heating Element ● ●
7 170-131 Heating Element ● ● ●
8 210-250 Drying Tube, 18" Long ● ● ●
8 210-251 Drying Tube, 60" Long ● ●

Visit www.hydro-test.com for easy on line ordering - industry information - new products - special offers.

www.hydro-test.com
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Printed in the U.S.A. © Hydro-Test Products Inc. 2018 Page 85
 PARTS FOR VALVING / DE-VALVING MACHINES

2
1 3

5 6
4

7 8

9
10
11 15

14

13
17 16
12

Other major components are available, ie; hydraulic motor, hydraulic pump, gear motor, etc ... please contact our sales office for details
See Page 20 For Complete Valving / De-Valving Machine Specifications
Key Part No. Description
1 120-007 Torque control valve
2 120-022 Hydraulic control valve assembly
3 140-022 Torque control gauge
4 210-035 Spline for wrench
5 520-025 Complete adjustable wrench assembly (includes spline)
6 210-044 Pulley for counter balance weight (4 per unit)
7 130-030 Replacement vise pad (used on vise angle iron)
8 210-054 Replacement retaining belt for vise
9 210-028 Air bladder for vise station
10 120-024 Vise control air valve
11 210-106 Pull bar for vise belt (2 required)
12 210-030 Pull pin for vise
13 120-021 Pivot point fixture for hydraulic valve assembly
14 210-046 Safety cable for counter balance weight and vise belt (sold by ft)
15 210-047 U-Type clamp for safety cable
16 510-012 Small cylinder vise fixture
17 210-058 Nylon cable for belt, attaches lacing to pull bar, 18" length

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Page 86 Printed in the U.S.A. © Hydro-Test Products Inc. 2018
 PARTS FOR CYLINDER ROLLERS

Model 540-021
Model 540-022

Model 540-020
Common replacement parts for Hydro-Test manufactured
cylinder rollers are shown. Other parts not listed are available. Models 540-100, 540-101

3 7
1 5 6

2 4
8 9 11 12 13 15
14
10
16

17 19 20 22
21
18

Used on Model No: (qty)

Key Part No. Description 540-022 540-020 540-021 540-100 540-101
1 330-007 1" Steel rod (sold by the ft) - 8' 8' 25' 40'
2 210-170 Roller drive wheels 2 6 6 10 14
3 210-214 Free spinning wheel 2 - - -
4 170-015 Gear drive motor (115V) - 1 1 1 1
5 210-210 Gear drive motor 1 - - - -
6 210-182 Chain (sold by the ft) - 2' 2' 4' 8'
7 210-183 Master link for chain - 1 1 2 4
8 210-180 Bushing for sprocket - 1 1 2 6
9 210-185-50 Sprocket - 1 1 2 2
10 210-179 Sprocket - 1 1 2 6
11 210-177 Mounted ball bearing pillow block - 1 1 2 6
12 210-212 Coupling 1 - - - -
13 210-211 Coupling (attaches to motor drive shaft) 1 - - - -
14 210-213 Spider insert for coupling 1 - - - -
15 210-175 Roller ball caster 1 6 - 8 12
16 170-023 Toggle on/off electrical switch 1 - - - -
17 170-026 Electrical switch - 1 1 1 1
18 210-184 Collar with set screw for shaft - 8 - - -
19 210-173 Levelling foot pad for roller frame - 4 4 - -
20 210-135 Directional control valve - - - 1 1
21 190-621 Brass on/off toggle air valve - - - 3 3
22 120-106 Replacement button for valve - - - 3 3
See Page 26,27 For Complete Cylinder Roller / Tumbler Assemblies
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 PARTS FOR CLEAN AGENT FILL SYSTEMS

1
3
2

4 5
6

9 10

8 11
Common replacement parts for Hydro-Test manufactured clean agent
recovery systems are shown. Other parts not listed are available.
Used on Model No:
Key Part No. Description 570-025 570-030 570-035 570-040 570-045
Halon 1211 FE36 Halon 1301 FM200 Halotron
1 190-476 Replacement air driven transfer pump ● ● ● ● ●
2 120-056 Air control to pump valve ● ● ● ● ●
3 210-102 Liquid / Vapor control valve ● ● ● ● ●
4 140-042 Dual pressure / vacuum gauge 300 psi x 30" vacuum ● ● ● ● ●
5 140-041 Pressure gauge, 1000 psi ●
6 210-103 Moisture sight gauge ● ● ● ● ●
7 210-105 Replacement filter element ● ● ● ● ●
8 210-104 Filter canister housing ● ● ● ● ●
9 210-111 In-Line strainer ● ● ● ● ●
10 120-200 In-Line check valve ●
11 120-065 Recovery tank valve, 3/4"(M)NPT ● ● ● ● ●

See Page 59 For Complete Clean Agent Recovery Systems

Visit www.hydro-test.com for easy on line ordering - industry information - new products - special offers.

Hydro-Test Products Inc. www.hydro-test.com

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e-mail: sales@hydro-test.com
Page 88 Printed in the U.S.A. © Hydro-Test Products Inc. 2018
 PARTS FOR DRY CHEMICAL FIRE EXTINGUISHER FILL SYSTEM
See Page 54 For Powder Filling Equipment A B

A C
E
B C D T
F
G J
K

N Key Part No. Description

I O A 110-015 Quick Disconnect
B 100-402 Discharge Adapter Set
G M C 110-013 Quick Disconect Nipple
H L P
D 200-120 Discharge Hose, 3’Long
F E 160-023 Discharge Screen (Cloth)
F 130-003 Rubber Fill Cone
J
G 210-555 Manifold with Tubes and Rubber Cone
H 150-004 Clear Vacuum Hose with Fittings - 5’
K
I 150-005 Clear Powder Hose with Fittings - 7’
J 160-016 Overflow Powder Bowl
K 160-017 Filter Assy Inside Powder Bowl
L 160-042 Muffler
M 120-003 Ball Valve
L O P N 140-012 Vacuum Gauge
N
O 140-011 Inlet Air Pressure gauge
M
P 160-008 Inlet Air Moisture Trap
Q 220-034 Sleeve for Powder Hose

Q R Q 220-035 Sleeve for Vacumm Hose

S R 220-036 Insert for Powder Hose
R 220-037 Insert for Vacumm Hose
S 190-001 Venturi Manifold
T 160-024 Steel Strap for Discharge Cloth Filter Screen

See Page 56 For Discharge / Recharge Adapters

Improved design changes over the years have been made to enhance the Hydro-Test brand fire extin-
guisher powder filling and discharging equipment. The basic concept has remained the same. The first
powder system manufactured by Hydro-Test in 1973 utilize many of the same parts as todays model.

Dry chemical fire extinguisher powder by nature is manufactured to flow in a fashion similar
to water. However, when moisture is present the powder will become “caked” and not flow
easily. It is imperative that the powder be stored closed in a cool dry area. The most common
operational problem with powder handling equipment is that the powder will not transfer
because moisture has been present at or near the powder. Hydro-Test introduced the aerating
principle to help with this problem.

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 PARTS FOR CYLINDER INSPECTION LIGHTS
See Pages 45-49 For A Complete Line of Current Model Cylinder Inspection Lights

See Page 45e for Latest Style Inspection Lights

tyl hts
r S ig 013
de c L le
Fiber Optic Ol Opti 08/2 r Sty ht 0 Model #69-028
er ued de ig 201 tyl
e
50 Watt Fib ontin Fiber Optic Ol p L r S ight 10
Model #69-029 Dro inued d e
d i s c 150 Watt nt Ol op L d 20
i s co Dr tinue
1 d n
5 6 co
2 1 2 dis 1

7 8
3 2
4
9 10
50 Watt 150 Watt #69-029 #69-028
Key Description
Fiber Optiv Fiber Optic Drop Light Drop Light
Part No.
1 Replacement Bulb 69-120 69-122 69-033 69-049
69-110: 60" 69-110: 60"
2 Replacement Probe Discontinued 69-048
69-111: 120" 69-111: 120"
3 Protective Dome for Bulb --- --- 69-032 ---
4 Power Supply --- --- Discontinued ---
5 Dimmer Switch 69-130 Discontinued --- ---
6 Circuit Breaker 69-131 Discontinued --- ---
7 Fuse Holder 69-133 69-133 --- ---
8 Lamp (bulb) Holder 69-129 69-132 --- ---
9 Slide Switch --- 69-128 --- ---
10 Lamp Socket --- Discontinued --- ---

PARTS FOR CYLINDER STAMPING GUN

Stamping Gun
Part No. 230-136
#230-141
Inlet Fitting

#230-138 Stamp Set (0-9) To Fit Gun (1/2" shank)

Retainer #230-064: 5/16" Character Heavy Duty
#230-063: 1/4" Character Size Low Stress
#230-139
Die Holder See Page 38,39 For A Full Line Of Stamps with 1/2"
Shank to Fit This Stamping Gun

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Page 90 Printed in the U.S.A. © Hydro-Test Products Inc. 2018
 PARTS FOR MODEL SC-5 C02 RECHARGE PUMP
See Page 60 For Complete CO2 Pump Assemblies
Key Part No. Description
3
1 1 215-007 Bolt
4 13 2 215-203 Lock washer
5
3 240-035 Plug
2 6 14 4 240-031 Washer
7 15 31 5 210-007 Spring
6 240-055 Cam
12 7 210-018 Ball
16 17 10
11 9 8 240-041 Body
18 9 215-301 Washer
23 10 240-040 Retainer
24
8 11 210-019 Spring
25 12 210-020 Ball
26 13 240-049 Plug
30
14 210-002 Disc
15 240-032 Washer
27 16 220-007 Adapter
17 240-030 Head
18 58-606 Gasket
19 240-043 Nut Assembly
19A 58-603 O-ring
20 240-044 Packing
21 220-007 Adapter
32 28
29 22 215-010 Nut
23 240-039 Retainer
24 240-038 Check
25 58-605 Packing
20 26 240-042 Piston
27 240-037 Rod
19 28 220-006 Cup
29 Body (use #32)
22 30 560-005 Piston Rod Assembly (22-27)
31 560-006 Head Assembly (3-17)
32 560-007 Body Assembly (28-29)
30-32 560-003 Pump Assembly

MOST COMMON PARTS AND TOOLS FOR SC-5 PUMP

7
5 6

4
1 3
2

Key Part No. Description

1 240-038 Check
8 2 210-002 Safety Disc
3 58-605 Leather Packing
4 240-044 Teflon Packing
5 240-032 Washer, Safety Disc
6 240-047 Piston Packing Wrench
9 7 58-604 Fibre Hose Washer
8 210-017 Piston Rod Lubricant (4 oz.)
1-8 560-025 Spare Parts for Cold Section (1 of each)
9 210-024 Spanner Wrench for Packing Nut

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 PARTS FOR MODEL SC-5 C02 RECHARGE PUMP
Key Part No. Description
1 300-002 Belt Guard
2 215-012 Screw
3 130-001 Belt
1
4 See Detail Pump Assembly
5 215-005 Bolt
5 6 215-300 Lockwasher
2 6 7 See Detail Crosshead Guide & Crank Assembly
4 8 215-202 Nut
9 215-006 Bolt
22 26 10 215-302 Lockwasher
3 11
210-016 Pulley, Motor (3" Dia.)
7 210-026
9 19 Pulley, Motor (5" Dia.)
12 240-058 Key
10
170-001 115/230V-1PH-60Hz Motor
20 13 170-003 230/460V-3PH-60Hz Motor
24 170-002 220V-1PH-50Hz Motor
14
21 14 215-013 Bolt
15
15 215-303 Lockwasher
11
12 16 215-008 Bolt
17 215-203 Lockwasher
13
16 18 300-005 Bracket
17 19 170-026 Switch
20/21 215-200 Locknut
25 22 170-066 Cord W/Plug, 115V, 12' Long
24 220-008 Nipple
18 25 300-003 Base Plate
8 26 170-100 Connector

Key Part No. Description

1 215-001 Bolt 5 7
2 215-203 Lockwasher 6
3 215-003 Screw
4 215-201 Nut
10
11
5 220-001 Fitting
12 8
6 215-004 Screw 15 9
7 240-034 Collar 29
30
8 240-033 Shaft
1
9 210-006 Bearing 16 21 3
10 210-005 Gear 20 2
22 4
11 215-002 Screw 27 36
17 23 13
12 240-062 Pulley 28 31 37
13 240-028 Guide 14
14 58-607 Gasket
15 215-004 Screw 26 32
33 35
16 210-003 Gear 25
17 210-022 Key Key Part No. Description 24
18 560-021 Plug Assembly 28 240-027 Cover 19
19 560-020 Dipstick Assembly 18
n/s 58-601 Oil Seal, Cover
20 240-036 Pin
29 215-001 Bolt
21 240-029 Crosshead
30 215-203 Lockwasher
22 215-011 Pin
31 58-608 Seal
23 240-052 Nut
24 240-053 Bolt 32 210-012 Cone
25 (See #27) Cap 33 210-013 Cup
26 240-054 Shim 35 240-026 Crankcase
27 560-004 Connecting Rod Assembly 36 210-014 Upper Shell Bearing
n/s 210-023 Bushing (for #27) 37 210-015 Lower Shell Bearing

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 MISCELLANEOUS THREADED FITTINGS Part Number
Size Brass Stainless Steel
Style Description Male Female 1000 psi rated 3000 psi rated 6000 psi rated
1/8 220-045 220-316
Hex Head Plug 1/4 220-046 220-318 220-123
Male 3/8 220-166 220-320
1/2 220-168 220-322
1/8 1/4 220-131 220-314
Adapter
3/8 1/4 220-050 220-324
FxM
1/2 3/8 220-026
1/4 1/8 220-051 220-328 220-117
3/8 1/8 220-164 220-326
Bushing
3/8 1/4 220-052 220-332 220-118
MxF
1/2 1/4 220-053 220-334 220-121
1/2 3/8 220-128 220-330
1/8 220-192 220-336
Coupling 1/4 220-058 220-338 220-102
FxF 3/8 220-302 220-340
1/2 220-160 220-342
Reducing 1/4 x 1/8 220-072 220-344
Coupling 3/8 x 1/4 220-162 220-346
FxF 1/2 x 1/4 100-224 220-348 220-122
1/8 x 1/8 220-191 220-350 220-100
1/4 x 1/4 220-030 220-002 220-101
Hex Nipple 1/8 x 1/4 220-304 220-107
MxM 3/8 x 3/8 220-055 220-352 220-139
1/4 x 3/8 220-054
1/2 x 1/2 220-116
1/8 1/8 220-189 220-354
Street Elbow 90º 1/4 1/4 220-031 220-356 220-141
MxF 3/8 3/8 220-027 220-358
1/2 1/2 220-075 220-360
1/8 x 1/8 220-306
Elbow 90º 1/4 x 1/4 220-066 220-362 220-120
3/8 x 3/8 220-308 220-364
Male Branch Tee
1/4 1/4 220-033 220-366
FxFxM
1/4 220-067 220-005 220-103
Tee
3/8 220-310 220-368 220-143
FxFxF
1/2 202-076 220-370 220-144
Street Tee 1/4 1/4 220-032 220-372 220-147
3/8 3/8 220-074
FxMxF
1/8 220-190 220-374
Cross
1/4 220-042 220-376 220-146
FxFxFxF
3/8 220-312

Style Description Part No.

Male Adapter, stainless steel, 1/4" tube x 1/4" (M)NPT 220-104
Male Adapter, stainless steel, 1/4" tube x 3/8" (M)NPT 220-105

90º Street Elbow, stainless steel 1/4" tube x 1/4" tube 220-114

Coupling, stainless steel, 1/4" tube x 1/4" tube 220-108

Tee, stainless steel, 1/4" tube x 1/4" tube x 1/4" tube 220-127

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 DOT LICENSING AND INSPECTION PROCEDURE
An Independent Inspection Agency (IIA) must visit your facility and make recommendations to the Approvals
Branch for your RIN number. The inspector will review the equipment for 1% accuracy and make sure that all
of the operators listed on the facility license are capable of performing the re-qualification procedure properly
and that they have been trained and tested to §172.704 requirements.

Inspection Company E-mail Telephone Fax

Steigerwalt Associates ees2@ptd.net 610-437-1704 610-437-4545

Authorized Testing, Inc f.jensen@authorizedtesting.com 951-682-4110 951-682-6090

Cylinder Services, Inc. cylserv@msn.com 414-479-0500 414-328-0500

rgwilson@arrowheadindustrial.com 336-578-2777 336-578-2929
Arrowhead Industrial Services
rherbert@arrowheadindustrial.com 941-924-0109 941-924-6626
Professional Services, Inc. paul.medwig@psiusa.com 412-922-4000 412-922-4043

T.H. Cochrane Labratories, Ltd john@cochranelabs.com 414-476-2500 414-464-1870

• There is a cost involved with this inspection. Pricing depends on many circumstances and should be
negotiated directly with the Independent Inspection Agency providing the service.

• It is suggested that you contact all of the above for the best price / value for the inspection.

• It is recommended that you secure an IIA that will assist you with any DOT questions or regulations that
may occur during your 5 year license period.

What will the Independent Inspection Agency (IIA) be looking for?

• Test machine accuracy of 1%

• Certificates of calibration for pressure gauge(s) and calibrated cylinder
• All equipment to re-qualify cylinders (dryers, test adapters, vise, visual inspection parts, etc...)
• Proper record keeping of verification and retest.
• Compliance with requirements for hazmat training
• Proper operational training and understanding of test system operation
• Certificate of training and training material for all cylinder re-testers
• Understanding of the regulations of section 180
• Proper CGA pamphlets cited under §171.7
• Current title 49 CFR

Most IIA's will provide a check off list prior to the inspection.
If the IIA does not offer a check off list - ask for one - you want to make sure that you are properly
prepared for the inspection that you are paying for

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 Sign up at Hydro-Test.com for important Regulation Changes - Industry News - Sales Specials
Hydro-Test Products Inc. - Keeping The Industry Informed

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Celebrating 47 years of business in the cylinder testing and filling industry

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 Thank You
For Your Business!

Contact Us
Department Telephone Email
Customer service / Order desk 800-225-9488 x10 sales@hydro-test.com
Accounting department 800-225-9488 x12 accounting@hydro-test.com
General inquiries 800-225-9488 x10 hydroinfo@hydro-test.com
Training department 800-225-9488 x14 training@hydro-test.com
Technical support with equipment 800-225-9488 x18 support@hydro-test.com

Hydro-Test Products Inc. www.hydro-test.com

Tel: 800-225-9488 / 978-897-4647 Fax: 978-897-1942
e-mail: sales@hydro-test.com
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