DrillLine

TUNGSIX-DRILL
w w w.t u n g a l o y. c o m
Tungaloy Report No. 409-G

The most economical solution

for drilling!
A CCELERATED M A CH I N I N G
 DrillLine

First double sided 6 cornered insert for drilling with

superior performance.

w w w . t u n g a l o y . c o m
 Indexable drill
6 cornered insert with high performance
and high economical solution
Peripheral side Central side
Double-sided insert with 4
1
6-cutting edges
TungSixDrill is the first indexable drill in 3
the world to adapt double-sided inserts 2 5 6
with 6-cutting edges, reducing the insert
Optimal distance between each cutting edge
consumption for the customers.
Prevents the overlapping of damaged edges

One insert type for both the

central and peripheral pockets

Low cutting force even with

double sided insert
The cutting forces are almost equal to competitors positive single
sided inserts, especially at higher feed rates, thus complementing
higher productivity.

Spindle load
18
16 Competitor
14
Spindol load (A)

12
Drill : TDS200F25-3
10
Insert : WWMU05X205R-DJ
8 Grade : AH9030
6 Workpiece : S55C / C55
Cutting speed : Vc = 150 m/min
4
Feed : f = 0.08 - 0.18 mm/rev
2 Hole diameter : ø20 mm
0
f = 0.08 f = 0.1 f = 0.12 f = 0.15 f = 0.18
Feed: f (mm/rev)

4
New revolutionary grade
AH9030
Cast iron
AH9030 Special Surface Technology
TUNGALOY

 Smooth insert surface prevents chip adhesion and

provides smooth chip flow.
AH3135  New generation PVD coating with advanced wear and
Steel oxidation resistance provides stable long tool life.
 Unique substrate with high heat-resistance prevents crater
wear.
AH6030
Stainless
AH6030
Special Surface Technology
TUNGALOY

 Smooth insert surface prevents chip adhesion and

Superalloys
improves chip control.
 New PVD coating with high adhesion strength prevents
fracture caused by chip welding.
 Exclusive carbide substrate with high fracture resistance.

Hard
Materials AH3135
Special Surface Technology
Wear Fracture
resistance resistance TUNGALOY

Multi-layered coating prevents crack expansion which

causes chipping and fracture.
Exclusive carbide substrate with remarkable impact
resistance and toughness.

Enhanced corner of central insert

The central corner is strengthened by an obtuse angle relief thus
increasing the corner strength and reliability.

Competitors
Cutting force Cutting force

Obtuse angle relief Positive angle relief

Fracture

Twisted coolant holes

Twisted coolant holes improve coolant flow, improving chip
evacuation, cooling and lubrication of the cutting edges.

5
 Chipbreakers
For General purpose
DJ type Suitable for cutting of a wide range of work material

Central insert Peripheral insert

Identification for central Chipbreaker for
edge side peripheral edge
The high rake angle and high
Chipbreaker for central breaker wall reduce cutting forc-
edge es and improve chipbreaking.
The chipbreaker has thick
width and gentle curves. This Identification for
prevents chips from packing. peripheral edge side

Low cutting forces and long Wiper design

tool life Can improve surface finish
Optimised rake design reduces chip
contact with the insert, reducing heat
and improving tool life. * WWMU05... and WWMU06...does not have
‘P’ mark on the peripheral side.

For drilling stainless and gummy steels

DS type Demonstrates exceptional chip control

Central insert Peripheral insert

Identification for
Dimple peripheral edge side
Creates smooth chip curling.

Identification for central

edge side

Reinforced land Optimum chipbreaker

Prevents fracture width and contact area
and chipping.
Provides excellent chip
control.
* WWMU05... and WWMU06...does not have ‘P’ mark on the
peripheral side.

System to avoid wrong insert clamping

TungSix-Drill insert and Correct clamping Incorrect clamping
pocket design ensures
correct insert positioning
OK Central insert Central insert
seat
Pheripheral insert Central insert
seat

and clamping of central (C)

Peripheral
and peripheral inserts on Central insert (C) insert
its respective pockets. (P) Central insert
Central insert
seat seat

Note: The drill is designed to Insert hole fits screw hole Insert hole doesn't fit screw hole
avoid wrong insert clamping,
however please check the
central (c) and peripheral (p)
marks on the insert before
setting the insert.
Correctly clamped ! Screw can’t enter screw hole

6
 Chip control

DJ DS
SUS316L /
Steel S45C / C45 Stainless X5CrNiMo17-12-3
Cutting speed: Vc (m/min) Cutting speed: Vc (m/min)
100 150 200 150 200
0.2

0.1
Feed: f (mm/rev)

Feed: f (mm/rev)
0.15

0.08
0.1

20 mm 20 mm

The above The above

Drill : TDS280F32-3 parameter's zone Drill : TDS280F32-3
parameter zone
shows ideal chip Insert : WWMU08X408R-DJ shows ideal chip Insert : WWMU08X408R-DS
control. Grade : AH9030 control. DS chip- Grade : AH6030
Machine : NC lathe breaker shows Machine : Vertical M/C
Hool diameter : ø28 mm excellent chip control Hool diameter : ø28 mm
Hole depth : H = 70 mm for stainless steel and Hole depth : H = 70 mm
Coolant : Wet difficult to split chips. Coolant : Wet

7
 Tool life
Excellent wear resistance of AH9030
Drill : TDS280F32-3
Insert : WWMU08X408R-DJ
on peripheral edge: Vc (mm)

0.4
Grade : AH9030
Competitor B Workpiece : S55C / C55
Corner wear width

0.3 Cutting speed : Vc = 140 m/min

Competitor A
Feed : f = 0.1 mm/rev
0.2 Hole diameter : ø28 mm
Hole depth : H = 84 mm
Machine : Horizontal M/C, BT40
0.1 Coolant : Wet (Internal supply)
AH9030 offers superior wear resistance
0 against competitors.
5 10 15 20
Machining length (m)

Thougness of central insert

Fracture
Drill : TDS280F32-3
on central edge: VBmax (mm)

0.35 Insert : WWMU08X408R-DJ

Maximum flank wear width

0.3 Grade : AH9030

Workpiece : Pre-hardened steel (40HRC)
0.25
Cutting speed : Vc = 100 m/min
0.2 Competitor A Feed : f = 0.08 mm/rev
0.15 Hole diameter : ø28 mm
Hole depth : H = 28 mm
0.1 Machine : Vertical M/C, BT50
0.05 Coolant : Wet (Internal supply)
Enhanced corner of central cutting
0 0.5 1 edge prevents fracture even in pre-
Machining length (m) hardened steel machining.

Standard cutting conditions

Chip- Cutting
ISO Workpiece materials Selection criteria breaker Grade speed
Vc (m/min)
Low carbon steels (C < 0.3) First choice DS AH6030 160 - 250
SS400, SM490, S25C etc. (St42-1, St52-3, C25 etc.) Priority on wear resistance DJ AH9030 160 - 320
Carbon steels (C > 0.3) First choice DJ AH9030 80 - 250
S45C, S55C etc. (C45, C55 etc.) Priority on impact resistance DJ AH3135 80 - 250
Low alloy steels First choice DS AH6030 160 - 250
SCM415 etc. Priority on wear resistance DJ AH9030 160 - 250
Alloy steels First choice DJ AH9030 80 - 200
SCM440, SCr420 etc. (42CrMo4, 20Cr4 etc.) Priority on impact resistance DJ AH3135 80 - 200
Stainless steels (Austenitic) First choice DS AH6030 100 - 200
SUS304, SUS316 etc. (X5CrNi18-9, X5CrNiMo17-12-2 etc.) Priority on impact resistance DJ AH3135 100 - 200
Stainless steels (Martensitic and ferritic) First choice DS AH6030 100 - 200
SUS430, SUS416 etc. (X6Cr17, X20Cr13 etc.) Priority on impact resistance DJ AH3135 100 - 200
Stainless steels (Precipitation hardening) First choice DS AH6030 80 - 120
SUS630 etc. (X5CrNiCuNb16-4 etc.) Priority on impact resistance DJ AH3135 80 - 120
Grey cast irons First choice DJ AH9030 80 - 250
FC250 etc. (GG25 etc.) Priority on impact resistance DJ AH3135 80 - 200
Ductile cast irons First choice DJ AH9030 80 - 200
FCD700 etc. (GGG70 etc.) Priority on impact resistance DJ AH3135 80 - 150
Aluminium alloy First choice DS AH6030 200 - 400
- DJ AH9030 200 - 400
High temperature alloy First choice DS AH6030 20 - 60
Inconel718 etc Priority on impact resistance DJ AH3135 20 - 60
Titanium Alooy First choice DS AH6030 40 - 120
Ti-6Al-4V etc. Priority on impact resistance DJ AH3135 40 - 120
Hardened steel First choice DJ AH9030 50 - 100
Over 40HRC Priority on impact resistance DJ AH3135 40 - 80

8
 Comparison of tool life for steel (AH9030)
Drill : TDS280F32-3
Insert : WWMU08X408R-DJ
on central edge: VBmax (mm)

0.4
Maximum flank wear width

Grade : AH9030
Workpiece : S55C / C55
0.3 Competitor B Cutting speed : Vc = 250 m/min
Competitor A
Feed : f = 0.1 mm/rev
0.2
Hole diameter : ø28 mm
Hole depth : H = 84 mm
Machine : Horizontal M/C, BT40
0.1 Coolant : Wet (Internal supply)

The wear and oxidation resistance

0 of AH9030 is enhanced in high speed
2 4 6 8 machining.
Machining length (m)

Comparison of tool life for stainless steel Comparison of

(AH6030) damage on edge
Drill : TDS280F32-3
(After 6.7m
machining) Insert : WWMU08X408R-DS
on peripheral edge: Vc (mm)

0.3
Grade : AH6030
Fracture
Corner wear width

0.25 Workpiece : SUS304 / X5CrNi18-9

Competitor A Cutting speed : Vc = 200 m/min
0.2 Feed : f = 0.1 mm/rev
Hole diameter : ø28 mm
0.15 Hole depth : H = 84 mm
0.1
Machine : Vertical M/C, BT50
Coolant : Wet (Internal supply)
0.05
Competitor A Even when machining stainless steel,
0 cutting edge damage on AH6030 is minimal.
5 10 This is credit to its high adhesion strength.
Machining length (m)

Feed: f (mm/rev)
L/D = 2, 3 L/D = 4
øDc (mm) øDc (mm)
ø20 - ø27.5 ø28 - ø38 ø39 - ø54 ø20 - ø27 ø28 - ø38 ø39 - ø54
0.04 - 0.10 0.04 - 0.10 0.04 - 0.10 0.04- 0.10 0.04 - 0.10 0.04 - 0.10
0.04 - 0.10 0.04 - 0.10 0.04 - 0.10 0.04 - 0.10 0.04 - 0.10 0.04 - 0.10
0.06 - 0.15 0.06 - 0.16 0.08 - 0.18 0.06 - 0.15 0.06 - 0.15 0.08 - 0.17
0.04 - 0.12 0.04 - 0.13 0.04 - 0.15 0.04 - 0.12 0.04 - 0.13 0.04 - 0.15
0.04 - 0.12 0.04 - 0.12 0.04 - 0.12 0.04 - 0.12 0.04 - 0.12 0.04 - 0.12
0.06 - 0.12 0.06 - 0.14 0.06 - 0.14 0.06 - 0.12 0.06 - 0.14 0.06 - 0.14
0.06 - 0.15 0.06 - 0.16 0.08 - 0.18 0.06 - 0.15 0.06 - 0.15 0.08 - 0.17
0.04 - 0.12 0.04 - 0.13 0.04 - 0.15 0.04 - 0.12 0.04 - 0.13 0.04 - 0.15
0.04 - 0.10 0.04 - 0.12 0.04 - 0.12 0.04 - 0.10 0.04 - 0.12 0.04 - 0.12
0.04 - 0.10 0.04 - 0.12 0.04 - 0.12 0.04 - 0.10 0.04 - 0.12 0.04 - 0.12
0.04 - 0.10 0.04 - 0.12 0.04 - 0.12 0.04 - 0.10 0.04 - 0.12 0.04 - 0.12
0.04 - 0.10 0.04 - 0.12 0.04 - 0.12 0.04 - 0.10 0.04 - 0.12 0.04 - 0.12
0.04 - 0.10 0.04 - 0.10 0.04 - 0.10 0.04 - 0.10 0.04 - 0.10 0.04 - 0.10
0.04 - 0.10 0.04 - 0.10 0.04 - 0.10 0.04 - 0.10 0.04 - 0.10 0.04 - 0.10
0.06 - 0.15 0.06 - 0.18 0.08 - 0.20 0.06 - 0.15 0.06 - 0.16 0.08 - 0.18
0.06 - 0.13 0.06 - 0.16 0.08 - 0.18 0.06 - 0.13 0.06 - 0.16 0.08 - 0.18
0.06 - 0.15 0.06 - 0.18 0.08 - 0.20 0.06 - 0.15 0.06 - 0.16 0.08 - 0.18
0.06 - 0.13 0.06 - 0.16 0.08 - 0.18 0.06 - 0.13 0.06 - 0.16 0.08 - 0.18
0.10 - 0.18 0.10 - 0.20 0.10 - 0.25 0.10 - 0.18 0.10 - 0.20 0.10 - 0.20
0.10 - 0.18 0.10 - 0.20 0.10 - 0.25 0.10 - 0.18 0.10 - 0.20 0.10 - 0.20
0.04 - 0.08 0.04 - 0.08 0.04 - 0.10 0.04 - 0.08 0.04 - 0.08 0.04 - 0.10
0.04 - 0.08 0.04 - 0.08 0.04 - 0.10 0.04 - 0.08 0.04 - 0.08 0.04 - 0.10
0.06 - 0.10 0.06 - 0.12 0.06 - 0.14 0.06 - 0.10 0.06 - 0.12 0.06 - 0.14
0.06 - 0.10 0.06 - 0.12 0.06 - 0.14 0.06 - 0.10 0.06 - 0.12 0.06 - 0.14
0.04 - 0.08 0.04 - 0.08 0.04 - 0.10 0.04 - 0.08 0.04 - 0.08 0.04 - 0.08
0.04 - 0.08 0.04 - 0.08 0.04 - 0.10 0.04 - 0.08 0.04 - 0.08 0.04 - 0.08
9
 Drills
L/D = 2 Machined hole diameter may change depending upon the rigidity of
the machine tool or cutting conditions.

øDsh6
øD
øDc

Tolerance
R Tool diameter (mm) Hole diameter
tolerance
Ltm øDc Tolerance (mm)
Lf Rs
ø20.0 - ø27.0 + 0.2 / 0 + 0.25 / 0
L
ø28.0 - ø54.0 + 0.2 / 0 + 0.30 / 0

Dimensions (mm) Max Clamping Torx

Designation Stock offset Weight Applicable inserts screw driver
øDc øDs øD r Ltm Lf rs L (Radius) (kg)
TDS200F25-2 ● 20.0 25 32 40 44 61.0 54 115.0 1.0 0.3 WWMU05X205R-D* CSPB-2.2 IP-7D
TDS205F25-2 ● 20.5 25 32 41 45 62.5 54 116.5 0.9 0.3 WWMU05X205R-D* CSPB-2.2 IP-7D
TDS210F25-2 ● 21.0 25 32 42 46 64.0 54 118.0 0.8 0.3 WWMU05X205R-D* CSPB-2.2 IP-7D
TDS215F25-2 ● 21.5 25 32 43 47 65.0 54 119.0 0.6 0.3 WWMU05X205R-D* CSPB-2.2 IP-7D
TDS220F25-2 ● 22.0 25 32 44 48 66.0 54 120.0 0.5 0.3 WWMU05X205R-D* CSPB-2.2 IP-7D
TDS225F25-2 ● 22.5 25 37 45 49 67.5 54 121.5 0.4 0.3 WWMU05X205R-D* CSPB-2.2 IP-7D
TDS230F25-2 ● 23.0 25 37 46 50 69.0 54 123.0 0.3 0.4 WWMU05X205R-D* CSPB-2.2 IP-7D
TDS235F25-2 ● 23.5 25 37 47 51 70.0 54 124.0 0.2 0.4 WWMU05X205R-D* CSPB-2.2 IP-7D
TDS240F25-2 ● 24.0 25 37 48 52 71.0 54 125.0 1.2 0.4 WWMU060306R-D* CSPB-2.5 IP-8D
TDS245F25-2 ● 24.5 25 37 49 53 72.5 54 126.5 1.0 0.4 WWMU060306R-D* CSPB-2.5 IP-8D
TDS250F25-2 ● 25.0 25 37 50 54 74.0 54 128.0 0.8 0.4 WWMU060306R-D* CSPB-2.5 IP-8D
TDS255F25-2 ● 25.5 25 37 51 55 75.5 54 129.5 0.6 0.4 WWMU060306R-D* CSPB-2.5 IP-8D
TDS260F25-2 ● 26.0 25 37 52 56 77.0 54 131.0 0.5 0.4 WWMU060306R-D* CSPB-2.5 IP-8D
TDS270F32-2 ● 27.0 32 40 54 58 79.0 59 138.0 0.3 0.6 WWMU060306R-D* CSPB-2.5 IP-8D
TDS280F32-2 ● 28.0 32 40 56 60 82.0 59 141.0 1.3 0.6 WWMU08X408R-D* CSTB-3 T-9D
TDS290F32-2 ● 29.0 32 40 58 62 84.0 59 143.0 1.1 0.7 WWMU08X408R-D* CSTB-3 T-9D
TDS300F32-2 ● 30.0 32 40 60 64 87.0 59 146.0 0.8 0.7 WWMU08X408R-D* CSTB-3 T-9D
TDS310F32-2 ● 31.0 32 40 62 66 90.0 59 149.0 0.5 0.7 WWMU08X408R-D* CSTB-3 T-9D
TDS320F32-2 ● 32.0 32 40 64 68 92.0 59 151.0 0.2 0.8 WWMU08X408R-D* CSTB-3 T-9D
TDS330F40-2 ● 33.0 40 50 66 70 95.0 69 164.0 1.7 1.2 WWMU09X510R-D* CSTB-4 T-15D
TDS340F40-2 ● 34.0 40 50 68 72 98.0 69 167.0 1.4 1.2 WWMU09X510R-D* CSTB-4 T-15D
TDS350F40-2 ● 35.0 40 50 70 74 101.0 69 170.0 1.2 1.2 WWMU09X510R-D* CSTB-4 T-15D
TDS360F40-2 ● 36.0 40 50 72 76 104.0 69 173.0 0.9 1.3 WWMU09X510R-D* CSTB-4 T-15D
TDS370F40-2 ● 37.0 40 50 74 78 105.0 69 174.0 0.7 1.3 WWMU09X510R-D* CSTB-4 T-15D
TDS380F40-2 ● 38.0 40 50 76 80 108.0 69 177.0 0.4 1.3 WWMU09X510R-D* CSTB-4 T-15D
TDS390F40-2 ● 39.0 40 50 78 82 110.0 69 179.0 2.2 1.4 WWMU11X512R-D* CSTB-5 T-20D
TDS400F40-2 ● 40.0 40 50 80 84 113.0 69 182.0 1.9 1.4 WWMU11X512R-D* CSTB-5 T-20D
TDS410F40-2 ● 41.0 40 50 82 86 117.0 69 186.0 1.7 1.5 WWMU11X512R-D* CSTB-5 T-20D
TDS420F40-2 ● 42.0 40 55 84 88 119.0 69 188.0 1.5 1.6 WWMU11X512R-D* CSTB-5 T-20D
TDS430F40-2 ● 43.0 40 55 86 90 122.0 69 191.0 1.3 1.6 WWMU11X512R-D* CSTB-5 T-20D
TDS440F40-2 ● 44.0 40 55 88 92 124.0 69 193.0 1.0 1.7 WWMU11X512R-D* CSTB-5 T-20D
TDS450F40-2 ● 45.0 40 55 90 94 127.0 69 196.0 0.7 1.7 WWMU11X512R-D* CSTB-5 T-20D
TDS460F40-2 ● 46.0 40 55 92 96 130.0 69 199.0 0.4 1.8 WWMU11X512R-D* CSTB-5 T-20D
TDS470F40-2 ● 47.0 40 55 94 98 132.0 69 201.0 2.6 1.9 WWMU13X512R-D* CSTB-5 T-20D
TDS480F40-2 ● 48.0 40 55 96 100 135.0 69 204.0 2.4 1.9 WWMU13X512R-D* CSTB-5 T-20D
TDS490F40-2 ● 49.0 40 55 98 102 137.0 69 206.0 2.2 1.9 WWMU13X512R-D* CSTB-5 T-20D
TDS500F40-2 ● 50.0 40 55 100 104 140.0 69 209.0 2.0 2.0 WWMU13X512R-D* CSTB-5 T-20D
TDS510F40-2 ● 51.0 40 55 102 106 144.0 69 213.0 1.7 2.1 WWMU13X512R-D* CSTB-5 T-20D
TDS520F40-2 ● 52.0 40 55 104 108 146.0 69 215.0 1.5 2.2 WWMU13X512R-D* CSTB-5 T-20D
TDS530F40-2 ● 53.0 40 55 106 110 149.0 69 218.0 1.3 2.3 WWMU13X512R-D* CSTB-5 T-20D
TDS540F40-2 ● 54.0 40 55 108 112 151.0 69 220.0 1.0 2.4 WWMU13X512R-D* CSTB-5 T-20D

 : Stocked items

10
L/D = 3 Machined hole diameter may change depending upon the rigidity of
the machine tool or cutting conditions.

øDsh6
øD
øDc

Tolerance
R Tool diameter (mm) Hole diameter
Ltm Rs tolerance
øDc Tolerance (mm)
Lf
L ø20.0 - ø27.0 + 0.2 / 0 + 0.25 / 0
ø28.0 - ø54.0 + 0.2 / 0 + 0.30 / 0

Dimensions (mm) Max Clamping Torx

offset Weight Applicable inserts screw driver
Designation Stock
øDc øDs øD r Ltm Lf rs L (Radius) (kg)
TDS200F25-3 ● 20.0 25 32 60.0 64.0 81.0 54 135.0 1.0 0.3 WWMU05X205R-D* CSPB-2.2 IP-7D
TDS205F25-3 ● 20.5 25 32 61.5 65.5 82.0 54 136.0 0.9 0.3 WWMU05X205R-D* CSPB-2.2 IP-7D
* TDS209F25-3 ● 20.9 25 32 62.7 66.7 84.0 54 138.0 0.8 0.3 WWMU05X205R-D* CSPB-2.2 IP-7D
TDS210F25-3 ● 21.0 25 32 63.0 67.0 84.0 54 138.0 0.8 0.4 WWMU05X205R-D* CSPB-2.2 IP-7D
TDS215F25-3 ● 21.5 25 32 64.5 68.5 86.0 54 140.0 0.6 0.4 WWMU05X205R-D* CSPB-2.2 IP-7D
TDS220F25-3 ● 22.0 25 32 66.0 70.0 87.0 54 141.0 0.5 0.4 WWMU05X205R-D* CSPB-2.2 IP-7D
** TDSU0875F25-3 ● 22.2 25 32 66.0 70.0 87.0 54 141.0 0.4 0.4 WWMU05X205R-D* CSPB-2.2 IP-7D
TDS225F25-3 ● 22.5 25 37 67.5 71.5 90.0 54 144.0 0.4 0.4 WWMU05X205R-D* CSPB-2.2 IP-7D
TDS230F25-3 ● 23.0 25 37 69.0 73.0 91.0 54 145.0 0.3 0.4 WWMU05X205R-D* CSPB-2.2 IP-7D
TDS235F25-3 ● 23.5 25 37 70.5 74.5 93.0 54 147.0 0.2 0.4 WWMU05X205R-D* CSPB-2.2 IP-7D
* TDS239F25-3 ● 23.9 25 37 71.7 75.7 95.0 54 149.0 1.2 0.4 WWMU060306R-D* CSPB-2.5 IP-8D
TDS240F25-3 ● 24.0 25 37 72.0 76.0 95.0 54 149.0 1.2 0.4 WWMU060306R-D* CSPB-2.5 IP-8D
TDS245F25-3 ● 24.5 25 37 73.5 77.5 97.0 54 151.0 1.0 0.5 WWMU060306R-D* CSPB-2.5 IP-8D
TDS250F25-3 ● 25.0 25 37 75.0 79.0 99.0 54 153.0 0.8 0.5 WWMU060306R-D* CSPB-2.5 IP-8D
TDS255F25-3 ● 25.5 25 37 76.5 80.5 100.0 54 154.0 0.6 0.5 WWMU060306R-D* CSPB-2.5 IP-8D
* TDS260F25-3 ● 26.0 25 37 78.0 82.0 102.0 54 156.0 0.5 0.5 WWMU060306R-D* CSPB-2.5 IP-8D
TDS264F32-3 ● 26.4 32 40 79.2 83.2 103.5 59 162.5 0.4 0.6 WWMU060306R-D* CSPB-2.5 IP-8D
TDS265F32-3 ● 26.5 32 40 79.5 83.5 103.5 59 162.5 0.4 0.6 WWMU060306R-D* CSPB-2.5 IP-8D
TDS270F32-3 ● 27.0 32 40 81.0 85.0 105.0 59 164.0 0.3 0.6 WWMU060306R-D* CSPB-2.5 IP-8D
TDS275F32-3 ● 27.5 32 40 82.0 86.0 108.0 59 167.0 0.0 0.6 WWMU08X408R-D* CSTB-3 T-9D
TDS280F32-3 ● 28.0 32 40 84.0 88.0 109.0 59 168.0 1.3 0.7 WWMU08X408R-D* CSTB-3 T-9D
TDS285F32-3 ● 28.5 32 40 85.0 89.0 111.0 59 170.0 1.1 0.7 WWMU08X408R-D* CSTB-3 T-9D
** TDSU1125F32-3 ● 28.6 32 40 86.0 90.0 112.0 59 171.0 1.1 0.7 WWMU08X408R-D* CSTB-3 T-9D
TDS290F32-3 ● 29.0 32 40 87.0 91.0 112.0 59 171.0 1.1 0.7 WWMU08X408R-D* CSTB-3 T-9D
TDS295F32-3 ● 29.5 32 40 88.0 92.0 116.0 59 175.0 0.8 0.7 WWMU08X408R-D* CSTB-3 T-9D
TDS300F32-3 ● 30.0 32 40 90.0 94.0 117.0 59 176.0 0.8 0.8 WWMU08X408R-D* CSTB-3 T-9D
TDS305F32-3 ● 30.5 32 40 91.0 95.0 121.0 59 180.0 0.5 0.8 WWMU08X408R-D* CSTB-3 T-9D
TDS310F32-3 ● 31.0 32 40 93.0 97.0 121.0 59 180.0 0.5 0.8 WWMU08X408R-D* CSTB-3 T-9D
** TDSU1250F32-3 ● 31.8 32 40 95.0 99.0 124.0 59 183.0 0.2 0.8 WWMU08X408R-D* CSTB-3 T-9D
TDS320F32-3 ● 32.0 32 40 96.0 100.0 124.0 59 183.0 0.2 0.9 WWMU08X408R-D* CSTB-3 T-9D
TDS330F40-3 ● 33.0 40 50 99.0 103.0 128.0 69 197.0 1.7 1.3 WWMU09X510R-D* CSTB-4 T-15D
TDS340F40-3 ● 34.0 40 50 102.0 106.0 131.0 69 200.0 1.4 1.3 WWMU09X510R-D* CSTB-4 T-15D
TDS350F40-3 ● 35.0 40 50 105.0 109.0 135.0 69 204.0 1.2 1.3 WWMU09X510R-D* CSTB-4 T-15D
TDS360F40-3 ● 36.0 40 50 108.0 112.0 139.0 69 208.0 0.9 1.4 WWMU09X510R-D* CSTB-4 T-15D
TDS370F40-3 ● 37.0 40 50 111.0 115.0 142.0 69 211.0 0.7 1.4 WWMU09X510R-D* CSTB-4 T-15D
TDS380F40-3 ● 38.0 40 50 114.0 118.0 146.0 69 215.0 0.4 1.5 WWMU09X510R-D* CSTB-4 T-15D
TDS390F40-3 ● 39.0 40 50 117.0 121.0 149.0 69 218.0 2.2 1.6 WWMU11X512R-D* CSTB-5 T-20D
TDS400F40-3 ● 40.0 40 50 120.0 124.0 153.0 69 222.0 1.9 1.6 WWMU11X512R-D* CSTB-5 T-20D
TDS410F40-3 ● 41.0 40 50 123.0 127.0 157.0 69 226.0 1.7 1.7 WWMU11X512R-D* CSTB-5 T-20D
TDS420F40-3 ● 42.0 40 55 126.0 130.0 160.0 69 229.0 1.5 1.8 WWMU11X512R-D* CSTB-5 T-20D
TDS430F40-3 ● 43.0 40 55 129.0 133.0 164.0 69 233.0 1.3 1.8 WWMU11X512R-D* CSTB-5 T-20D
TDS440F40-3 ● 44.0 40 55 132.0 136.0 167.0 69 236.0 1.0 1.9 WWMU11X512R-D* CSTB-5 T-20D
TDS450F40-3 ● 45.0 40 55 135.0 139.0 172.0 69 241.0 0.7 2.0 WWMU11X512R-D* CSTB-5 T-20D
TDS460F40-3 ● 46.0 40 55 138.0 142.0 176.0 69 245.0 0.4 2.1 WWMU11X512R-D* CSTB-5 T-20D
TDS470F40-3 ● 47.0 40 55 141.0 145.0 179.0 69 248.0 2.6 2.2 WWMU13X512R-D* CSTB-5 T-20D
TDS480F40-3 ● 48.0 40 55 144.0 148.0 183.0 69 252.0 2.4 2.3 WWMU13X512R-D* CSTB-5 T-20D
TDS490F40-3 ● 49.0 40 55 147.0 151.0 186.0 69 255.0 2.2 2.3 WWMU13X512R-D* CSTB-5 T-20D
TDS500F40-3 ● 50.0 40 55 150.0 154.0 190.0 69 259.0 2.0 2.4 WWMU13X512R-D* CSTB-5 T-20D
TDS510F40-3 ● 51.0 40 55 153.0 157.0 194.0 69 263.0 1.7 2.5 WWMU13X512R-D* CSTB-5 T-20D
TDS520F40-3 ● 52.0 40 55 156.0 160.0 197.0 69 266.0 1.5 2.6 WWMU13X512R-D* CSTB-5 T-20D
TDS530F40-3 ● 53.0 40 55 159.0 163.0 201.0 69 270.0 1.3 2.7 WWMU13X512R-D* CSTB-5 T-20D
TDS540F40-3 ● 54.0 40 55 162.0 166.0 204.0 69 273.0 1.0 2.9 WWMU13X512R-D* CSTB-5 T-20D
* For pre thread hole (mm)
øDc = 20.9 mm: M24x3 / øDc = 23.9 mm: M27x3 / øDc = 26.4 mm: M30x3.5  : Stocked items
** For inch size 11
øDc: 22.2 mm = 0.875", øDc: 28.6 mm = 1.125", øDc: 31.8 mm = 1.250"
 L/D = 4 Machined hole diameter may change depending upon the rigidity of
the machine tool or cutting conditions.

øDsh6
øD
øDc

Tolerance
R Tool diameter (mm) Hole diameter
tolerance
Ltm Rs øDc Tolerance (mm)
Lf
ø20.0 - ø27.0 + 0.2 / 0 + 0.30 / 0
L
ø28.0 - ø54.0 + 0.2 / 0 + 0.35 / 0

Dimensions (mm) Max Clamping Torx

Designation Stock offset Weight Applicable screw driver
øDc øDs øD r Ltm Lf rs L (Radius) (kg) inserts

TDS200F25-4 ● 20.0 25 32 80 84.0 102.0 54 155.0 1.0 0.4 WWMU05X205R-D* CSPB-2.2 IP-7D
TDS205F25-4 ● 20.5 25 32 82 86.0 104.0 54 157.0 0.9 0.4 WWMU05X205R-D* CSPB-2.2 IP-7D
TDS210F25-4 ● 21.0 25 32 84 88.0 106.0 54 159.0 0.8 0.4 WWMU05X205R-D* CSPB-2.2 IP-7D
TDS215F25-4 ● 21.5 25 32 86 90.0 108.0 54 161.0 0.6 0.4 WWMU05X205R-D* CSPB-2.2 IP-7D
TDS220F25-4 ● 22.0 25 32 88 92.0 110.0 54 163.0 0.5 0.4 WWMU05X205R-D* CSPB-2.2 IP-7D
TDS225F25-4 ● 22.5 25 37 90 94.0 112.5 54 165.5 0.4 0.4 WWMU05X205R-D* CSPB-2.2 IP-7D
TDS230F25-4 ● 23.0 25 37 92 96.0 115.0 54 168.0 0.3 0.4 WWMU05X205R-D* CSPB-2.2 IP-7D
TDS235F25-4 ● 23.5 25 37 94 98.0 117.5 54 170.5 0.2 0.5 WWMU05X205R-D* CSPB-2.2 IP-7D
TDS240F25-4 ● 24.0 25 37 96 100.0 120.0 54 173.0 1.2 0.5 WWMU060306R-D* CSPB-2.5 IP-8D
TDS245F25-4 ● 24.5 25 37 98 102.0 122.5 54 175.5 1.0 0.5 WWMU060306R-D* CSPB-2.5 IP-8D
TDS250F25-4 ● 25.0 25 37 100 104.0 125.0 54 178.0 0.8 0.5 WWMU060306R-D* CSPB-2.5 IP-8D
TDS255F25-4 ● 25.5 25 37 102 106.0 127.0 54 180.0 0.6 0.6 WWMU060306R-D* CSPB-2.5 IP-8D
TDS260F25-4 ● 26.0 25 37 104 108.0 129.0 54 182.0 0.5 0.5 WWMU060306R-D* CSPB-2.5 IP-8D
TDS270F32-4 ● 27.0 32 40 108 112.0 133.0 59 191.0 0.3 0.7 WWMU060306R-D* CSPB-2.5 IP-8D
TDS280F32-4 ● 28.0 32 40 112 116.0 137.0 59 196.0 1.3 0.8 WWMU08X408R-D* CSTB-3 T-9D
TDS290F32-4 ● 29.0 32 40 116 120.0 141.0 59 200.0 1.1 0.8 WWMU08X408R-D* CSTB-3 T-9D
TDS300F32-4 ● 30.0 32 40 120 124.0 147.0 59 206.0 0.8 0.9 WWMU08X408R-D* CSTB-3 T-9D
TDS310F32-4 ● 31.0 32 40 124 128.0 152.0 59 211.0 0.5 0.9 WWMU08X408R-D* CSTB-3 T-9D
TDS320F32-4 ● 32.0 32 40 128 132.0 156.0 59 215.0 0.2 1.0 WWMU08X408R-D* CSTB-3 T-9D
TDS330F40-4 ● 33.0 40 50 132 136.0 161.0 69 230.0 1.7 1.4 WWMU09X510R-D* CSTB-4 T-15D
TDS340F40-4 ● 34.0 40 50 136 140.0 165.0 69 234.0 1.4 1.4 WWMU09X510R-D* CSTB-4 T-15D
TDS350F40-4 ● 35.0 40 50 140 144.0 170.0 69 239.0 1.2 1.4 WWMU09X510R-D* CSTB-4 T-15D
TDS360F40-4 ● 36.0 40 50 144 148.0 175.0 69 244.0 0.9 1.5 WWMU09X510R-D* CSTB-4 T-15D
TDS370F40-4 ● 37.0 40 50 148 152.0 179.0 69 248.0 0.7 1.5 WWMU09X510R-D* CSTB-4 T-15D
TDS380F40-4 ● 38.0 40 50 152 156.0 184.0 69 253.0 0.4 1.7 WWMU09X510R-D* CSTB-4 T-15D
TDS390F40-4 ● 39.0 40 50 156 160.0 188.5 69 257.5 2.2 1.8 WWMU11X512R-D* CSTB-5 T-20D
TDS400F40-4 ● 40.0 40 50 160 164.0 193.5 69 262.5 1.9 1.8 WWMU11X512R-D* CSTB-5 T-20D
TDS410F40-4 ● 41.0 40 50 164 168.0 198.5 69 267.5 1.7 1.9 WWMU11X512R-D* CSTB-5 T-20D
TDS420F40-4 ● 42.0 40 55 168 172.0 202.5 69 271.5 1.5 2.0 WWMU11X512R-D* CSTB-5 T-20D
TDS430F40-4 ● 43.0 40 55 172 176.0 207.5 69 276.5 1.3 2.0 WWMU11X512R-D* CSTB-5 T-20D
TDS440F40-4 ● 44.0 40 55 176 180.0 211.5 69 280.5 1.0 2.1 WWMU11X512R-D* CSTB-5 T-20D
TDS450F40-4 ● 45.0 40 55 180 184.0 217.5 69 286.5 0.7 2.3 WWMU11X512R-D* CSTB-5 T-20D
TDS460F40-4 ● 46.0 40 55 184 188.0 222.5 69 291.5 0.4 2.4 WWMU11X512R-D* CSTB-5 T-20D
TDS470F40-4 ● 47.0 40 55 188 192.0 226.5 69 295.5 2.6 2.5 WWMU13X512R-D* CSTB-5 T-20D
TDS480F40-4 ● 48.0 40 55 192 196.0 231.5 69 300.5 2.4 2.7 WWMU13X512R-D* CSTB-5 T-20D
TDS490F40-4 ● 49.0 40 55 196 200.0 235.5 69 304.5 2.2 2.7 WWMU13X512R-D* CSTB-5 T-20D
TDS500F40-4 ● 50.0 40 55 200 204.0 240.5 69 309.5 2.0 2.8 WWMU13X512R-D* CSTB-5 T-20D
TDS510F40-4 ● 51.0 40 55 204 208.0 245.5 69 314.5 1.7 2.9 WWMU13X512R-D* CSTB-5 T-20D
TDS520F40-4 ● 52.0 40 55 208 212.0 249.5 69 318.5 1.5 3.0 WWMU13X512R-D* CSTB-5 T-20D
TDS530F40-4 ● 53.0 40 55 212 216.0 254.5 69 323.5 1.3 3.1 WWMU13X512R-D* CSTB-5 T-20D
TDS540F40-4 ● 54.0 40 55 216 220.0 258.5 69 327.5 1.0 3.4 WWMU13X512R-D* CSTB-5 T-20D

 : Stocked items
12
 Inserts
DJ chipbreaker Stocked grades Dimensions (mm) Applicable drill
diameters
Designation TUNGALOY
ød T ød1 rε
rε AH9030 AH3135 øDc (mm)
WWMU05X205R-DJ   5.8 2.4 2.5 0.5 ø20.0 - ø23.5
ød1 WWMU060306R-DJ   6.7 2.9 3 0.6 ø23.9 - ø27.0
ød

WWMU08X408R-DJ   8.0 3.9 3.4 0.8 ø28.0 - ø32.0

WWMU09X510R-DJ   9.7 4.9 4.4 1.0 ø33.0 - ø38.0
T WWMU11X512R-DJ   11.3 5.7 5.5 1.2 ø39.0 - ø46.0
WWMU13X512R-DJ   13.0 5.7 5.5 1.2 ø47.0 - ø54.0

DS chipbreaker Stocked grades Dimensions (mm) Applicable drill

diameters
Designation TUNGALOY
ød T ød1 rε
AH6030 øDc (mm)
rε
WWMU05X205R-DS  5.8 2.4 2.5 0.5 ø20.0 - ø23.5
ød1

WWMU060306R-DS  6.7 2.9 3 0.6 ø23.9 - ø27.0


ød

WWMU08X408R-DS 8.0 3.9 3.4 0.8 ø28.0 - ø32.0

WWMU09X510R-DS  9.7 4.9 4.4 1.0 ø33.0 - ø38.0
T WWMU11X512R-DS  11.3 5.7 5.5 1.2 ø39.0 - ø46.0
WWMU13X512R-DS  13.0 5.7 5.5 1.2 ø47.0 - ø54.0
 : Stocked items

Application range
In case of Interrupted cutting, feed should be decreased.

Feed
Upper table 0.05 0.05 0.05
f (mm/rev)

OK Plane surface OKSlant surface OK Cross hole OK Plunging

Application

Feed Disapprove Disapprove

0.1 0.05
f (mm/rev)

OK Boring OK Round surface Stacked plate Back boring

Application

13
 Chamfering ring "TDXCF Series"
The TDXCF Series with the TungSix-Drill performs both
drilling and chamfering at the same time,
reducing machining processes and machining time.

Features
- High productivity with two inserts.
- Optimum space between the drill body and chamfering inserts prevents
cutting edges from fracture.
    
Chamfering ring Max. chamfering
width: 2.5 mm
Chamfering angle: 45º
Two inserts type

Optimum clearance
prevents chipping on
edge Insert

Flute for chip

evacuation

Space for drill Clamping screw of

body chamfering tool

- Insert grade is GH130 with TiCNO coating for Cutting

steels. edge of
- Suitable for machining steel, stainless steels and chamfer
insert
cast irons.

Chamfering tool insert & part list

Grade Insert Torque Ring Wrench Wrench
Designation Insert Torque
clamping clamping
GH130 screw (N·m) screw (N·m) for insert for ring
TDXCF280L30
XHGX090700R-45A  CSPB-4S 3.5 CM8X1.25X20-A 8.0 T-15D P-5
~

TDXCF540L30

 : Stocked items
14
 Chamfering ring (TDXCF Series)
For flat cotter Max. drilling depth


Dimensions (mm) Max. drilling depth (mm)
Designation Stock Drill dia. Application drill
øDs2 øDc2 L L/D = 2 L/D = 3 L/D = 4
øDc
TDXCF200L25 ● 19.10 49.00 25 19.5 TDS200F25-* 15.5 35.5 62.5
TDXCF210L25 ● 20.10 49.00 25 20.5 TDS205F25-* 16.5 37.0 64.6
TDXCF210L25 ● 20.10 49.00 25 20.9 TDS209F25-* - 38.5 -
TDXCF210L25 ● 20.10 49.00 25 21.0 TDS210F25-* 17.5 38.5 66.5
TDXCF220L25 ● 21.10 49.00 25 21.5 TDS215F25-* 18.5 40.0 68.6
TDXCF220L25 ● 21.10 49.00 25 22.0 TDS220F25-* 19.5 41.5 70.5
TDXCF230L25 ● 22.10 49.00 25 22.5 TDS225F25-* 20.5 43.0 72.6
TDXCF230L25 ● 22.10 49.00 25 23.0 TDS230F25-* 21.5 44.5 74.5
TDXCF240L25 ● 23.10 49.00 25 23.5 TDS235F25-* 22.5 46.0 76.6
TDXCF240L25 ● 23.10 49.00 25 23.9 TDS239F25-* - 47.5 -
TDXCF240L25 ● 23.10 49.00 25 24.0 TDS240F25-* 23.5 47.5 78.5
TDXCF250L25 ● 23.95 49.00 25 24.5 TDS245F25-* 24.5 49.0 80.6
TDXCF250L25 ● 23.95 49.00 25 25.0 TDS250F25-* 25.5 50.5 82.5
TDXCF260L30 ● 24.95 64.00 30 25.5 TDS255F25-* 21.5 47.0 79.6
TDXCF260L30 ● 24.95 64.00 30 26.0 TDS260F25-* 22.5 48.5 81.5
TDXCF270L30 ● 25.90 64.00 30 26.4 TDS264F32-* - 50.0 -
TDXCF270L30 ● 25.90 64.00 30 26.5 TDS265F32-* - 50.0 -
TDXCF270L30 ● 25.90 64.00 30 27.0 TDS270F32-* 24.5 51.5 85.5
TDXCF280L30 ● 26.90 64.00 30 28.0 TDS280F32 -* 26.5 54.5 89.5
TDXCF290L30 ● 27.90 64.00 30 29.0 TDS290F32 -* 28.5 57.5 93.5
TDXCF300L30 ● 28.90 64.00 30 30.0 TDS300F32 -* 30.5 60.5 97.5
TDXCF310L30 ● 29.90 64.00 30 31.0 TDS310F32 -* 32.5 63.5 101.5
TDXCF320L30 ● 30.90 64.00 30 32.0 TDS320F32 -* 34.5 66.5 105.5
TDXCF330L30 31.80 64.00 30 33.0 TDS330F40 -* 36.5 69.5 109.5
TDXCF340L30 32.80 64.00 30 34.0 TDS340F40 -* 38.5 72.5 113.5
TDXCF350L30 33.80 64.00 30 35.0 TDS350F40 -* 40.5 75.5 117.5
TDXCF360L30 34.80 85.00 30 36.0 TDS360F40 -* 42.5 78.5 122.5
TDXCF370L30 35.80 85.00 30 37.0 TDS370F40 -* 44.5 81.5 125.5
TDXCF380L30 36.80 85.00 30 38.0 TDS380F40 -* 46.5 84.5 129.5
TDXCF390L30 37.80 85.00 30 39.0 TDS390F40 -* 48.5 87.5 133.5
TDXCF400L30 38.80 85.00 30 40.0 TDS400F40 -* 50.5 90.5 137.5
TDXCF410L30 39.80 85.00 30 41.0 TDS410F40 -* 52.5 93.5 141.5
TDXCF420L30 40.60 85.00 30 42.0 TDS420F40 -* 54.5 96.5 145.5
TDXCF430L30 41.60 85.00 30 43.0 TDS430F40 -* 56.5 99.5 149.5
TDXCF440L30 42.60 85.00 30 44.0 TDS440F40 -* 58.5 102.5 153.5
TDXCF450L30 43.60 85.00 30 45.0 TDS450F40 -* 60.5 105.5 157.5
TDXCF460L30 44.60 85.00 30 46.0 TDS460F40 -* 62.5 108.5 162.5
TDXCF470L30 45.60 85.00 30 47.0 TDS470F40 -* 64.5 111.5 165.5
TDXCF480L30 46.60 85.00 30 48.0 TDS480F40 -* 66.5 114.5 169.5
TDXCF490L30 47.60 85.00 30 49.0 TDS490F40 -* 68.5 117.5 173.5
TDXCF500L30 48.60 85.00 30 50.0 TDS500F40 -* 70.5 120.5 177.5
TDXCF510L30 49.60 85.00 30 51.0 TDS510F40 -* 72.5 123.5 181.5
TDXCF520L30 50.60 85.00 30 52.0 TDS520F40 -* 74.5 126.5 185.5
TDXCF530L30 51.60 85.00 30 53.0 TDS530F40 -* 76.5 129.5 189.5
TDXCF540L30 52.60 85.00 30 54.0 TDS540F40 -* 78.5 132.5 193.5
 : Stocked items 15
 - Points of caution when mounting the chamfering ring on drill body

Place the ring on the drill body and match the ring OK Match the ring flute
flute with the drill flute. Temporarily clamp the ring with the drill flute
on the body by lightly tightening the ring screw. (Insert will be automatically
set to the right position)
Place the inserts on the ring and lightly tighten the
insert screws. The ring flute does
not match the drill
Adjust the ring to the right position with a presetter, flute
height gauge or vernier caliper.
Securely tighten the ring screw and then the insert
screw.

Insert is in the
wrong position
due to incorrectly
placed ring

Adjustable drilling diameter holder

Enables diameter of TungdrillTwisted to adjust easily
Specification
BT / DIN69871 type HSK type
3 L
31 L1
S.s.
S.s.

ød
øK
ø+

øD
G
J 32 J L2

Dimensions (mm)
Designation Stock Tool Dia.
S.s. ød øD L L1 L2 J G (mm)
TUNGBORE-BT40EM25ADB 40 25.00 72.0 123.50 96.5 71.0 M10 M16 ø20.0- ø26.0
TUNGBORE-BT40EM32ADB 40 32.00 72.0 123.50 96.5 71.0 M10 M16 ø27.0 - ø32.0
TUNGBORE-BT40EM40ADB 40 40.00 72.0 123.50 96.5 71.0 M10 M16 ø33.0 - ø54.0
TUNGBORE-BT50EM20ADB 50 20.00 72.0 134.50 96.5 71.0 M10 M24 ø12.5 - ø17.0
TUNGBORE-BT50EM25ADB 50 25.00 72.0 134.50 96.5 71.0 M10 M24 ø17.5 - ø26.0
TUNGBORE-BT50EM32ADB 50 32.00 72.0 134.50 96.5 71.0 M10 M24 ø27.0 - ø32.0
TUNGBORE-BT50EM40ADB 50 40.00 72.0 134.50 96.5 71.0 M10 M24 ø33.0 - ø54.0
TUNGBORE-SKA40EM20ADB 40 20 72.0 135.6 116.5 71.0 M10 M16 ø12.5 - ø17.0
TUNGBORE-SKA40EM25ADB 40 25 72.0 135.6 116.5 71.0 M10 M16 ø17.5 - ø26.0
TUNGBORE-SKA40EM32ADB 40 32 72.0 135.6 116.5 71.0 M10 M16 ø27.0 - ø32.0
TUNGBORE-SKA40EM40ADB 40 40 72.0 135.6 116.5 71.0 M10 M16 ø33.0 - ø54.0
TUNGBORE-SKA50EM20ADB 50 20 72.0 115.6 96.5 71.0 M10 M24 ø12.5 - ø17.0
TUNGBORE-SKA50EM25ADB 50 25 72.0 115.6 96.5 71.0 M10 M24 ø17.5 - ø26.0
TUNGBORE-SKA50EM32ADB 50 32 72.0 115.6 96.5 71.0 M10 M24 ø27.0 - ø32.0
TUNGBORE-SKA50EM40ADB 50 40 72.0 115.6 96.5 71.0 M10 M24 ø33.0 - ø54.0
TUNGBOREHSKA63EM25 63 25.00 72.0 142.00 116.0 71.0 M10 - ø17.5 - ø26.0
TUNGBOREHSKA63EM32 63 32.00 72.0 142.00 116.0 71.0 M10 - ø27.0 - ø32.0
TUNGBOREHSKA63EM40 63 40.00 72.0 142.00 116.0 71.0 M10 - ø33.0 - ø54.0
øDc -0.3

Drill
shank
Min.

The bore section is actually made

from two shifted circular sections. The
øDc +1.3

clamping screw pushes the drill shank

through a narrow opening, forcing elastic
Max.

deformation of the holder. Contact is

Constraint made around more than 180°, providing
surface a high clamping force.
16
 Adjustable range of TungSix-Drill combined with
TungBore
Tool diameter Adjustable range (mm) Tool diameter Adjustable range (mm)
øDc (mm) Min. dia. ø Max. dia. ø øDc (mm) Min. dia. ø Max. dia. ø
20.0 20.0 21.3 33 33 34.3
20.5 20.5 21.8 34 34 35.3
20.9 20.9 22.2 35 35 36.3
21.0 21.0 22.3 36 36 37.3
21.5 21.5 22.7 37 37 38.3
22.0 22.0 23.0 38 38 38.8
22.5 22.5 23.3 39 39 40.3
23.0 23.0 23.6 40 40 41.3
23.5 23.5 23.9 41 41 42.3
23.9 23.9 25.2 42 42 43.3
24.0 24.0 25.3 43 43 44.3
24.5 24.5 25.8 44 44 45.3
25.0 25.0 26.3 45 45 46.3
25.5 25.5 26.7 46 46 46.8
26.0 26.0 27.0 47 47 48.3
26.4 26.4 27.2 48 48 49.3
26.5 26.5 27.3 49 49 50.3
27.0 27.0 27.6 50 50 51.3
28.0 28.0 29.3 51 51 52.3
29.0 29.0 30.3 52 52 53.3
30.0 30.0 31.3 53 53 54.3
31.0 31.0 32.0 54 54 55.3
32.0 32.0 32.4
Regarding adjustment, please refer to the operating instructions in the TungBore leaflet for the TungHold (No. 389-E)

EZ sleeve (Eccentric sleeves for TungSix-Drill)

The function of EZ sleeves

Adjusting the hole diameter when drilling Adjusting cutting edge height on lathe

Adjusting the hole diameter in tool-rotating Adjusting the cutting edge height in
applications. rotating work applications.

By using EZ sleeve, the hole diameter can be adjusted By using EZ sleeve, the cutting edge height can be
in the range from +0.6 mm to -0.2 mm. adjusted in the range from +0.3 mm to -0.2 mm.
That reduces troubles caused by improper cutting-
edge height.

Scale for adjusting the hole diameter in Scale for adjusting cutting edge height
milling machine (Periphery of sleeve) in turning (Front face of sleeve)

17
 Setting of EZ sleeve

Adjusting the hole diameter on M/C Adjusting cutting edge height on lathe
Set the EZ sleeve be- Set the EZ sleeve be-
Flat Fixing bolt “A”
tween the drill shank tween the drill shank and
and the holder. Align the the toolblock. Align the Flat
Fixing bolt “B”
scale on the periphery of scale on the front face
EZ sleeve with the center of the EZ sleeve with the
EZ sleeve
of the flat on drill flange. center of the flat on drill
Flange EZ sleeve flange. Flange

X - ac
In the figure shown on In the figure shown on

m
ax hi
is ne
right, the sleeve is set right, the sleeve is set

of
and the hole diameter Fixing bolt “A” and the center of the drill （＋）

will be increased by will shift by 0.1 mm to

+0.4

0.4 mm. the plus (+) direction.

+0.2

Fixing bolt “B” （−）

When rotating EZ sleeve, fixing bolts “A” and “B” have to Cautious points
be loosened. After setting the hole diameter, fix the drill ●Cannot be used for collet chuck holders.
body with bolt “A”. Then lightly tighten the bolt ”B” to fix ●For adjustments over L/D = 4, please reduce feed rate.
EZ sleeve. If the bolt “B” is over tightened, EZ sleeve may ●For smaller adjustment, the drill itself will interfere with the
be damaged. hole diameter. It is recommended that hole diameter should
be adjusted to a larger diameter than the drill diameter.

- Specifications
L1
L3
L4
Dimensions (mm)
Sleeve
Designation Stock Adjusting range of Adjusting range of
øD1 øD2 øD3 L1 L2 L3 L4 finishing diameter cutting edge height

EZ2025 ● 20 25 46 49 5 32.5 4 +0.4 ~ -0.2 +0.2 ~ -0.15

øD1
øD2
øD3

EZ2532 ● 25 32 51 52 5 38 4 +0.4 ~ -0.2 +0.2 ~ -0.15

EZ3240 ● 32 40 54 62 5 43 4 +0.4 ~ -0.2 +0.2 ~ -0.15
L2
EZ4050 ● 40 50 69 63 5 55 4 +0.6 ~ -0.2 +0.3 ~ -0.2
Note: Select the sleeve so that the D1 of the sleeve will be same as the diameter of the drill
shank. ● : Stocked items
Cautious points
Using TungSix-Drill Cautionary points for setting inserts
●Ensure that the drilling machine to be used has sufficient rigidity ●Before installing the insert in the drill body, remove all foreign
and motor output. matter from the insert pocket.
●Not recommended for drilling stacked plates.
●Be sure to carry out proper alignment when drilling is to be ●When clamping and unclamping the
performed on a rotating workpiece. insert, the center-line of the wrench
should be aligned with the center-line of the screw. Misalignment
Cutting fluid may result in deformation of the socket of the screw head or the
●Be sure to supply cutting fluid through the tool. tip of the wrench.
●A water soluble emulsifiable type cutting fluid should be used. ●When installing the insert, eliminate all play between the insert
●Fluid pressure of 1 MPa or higher and fluid quantity of 7 l/min or pocket and the bottom face of the insert.
more are essential. For 4D and 5D type, a fluid pressure of 1.5 MPa ●Replace the screw before it is exces-
or higher and fluid quantity of 10 l/min or more is recommended. sively deformed or worn out by long
term use.

Proper handling of wrench

18
 Use of TungSix-Drill on lathes
Setting of drill body is an important point for stable machining
Mounting the drill on turret (tool post)
- When mounting drill body, the cutting edges - As the cotter on shank is parallel to the cutting
should be parallel to the X-axis of the machine. edges, the clamping of the drill ensures that the
- Usually, the drill body is mounted in the direc- cutting edges are parallel to the X-axis of the
tion that the peripheral insert can be seen by the machine.
operator.

Cutting edges should be

Turret parallel to the X-axis of the Direction of fixing bolt on
machine tool block

X-
ma axis
ch of
ine
Ce
ntr
al
ed
ge

Pe
rip
he
ral
ed
ge

Usually, the drill body is mounted with the direction that

the peripheral insert can be seen from the operator

Checking of cutting edge height

- The cutting edge height is an important factor - In this case, the checking of the center height
for stable machining. should be measured at the same position as the
- The cutting edge of central insert should be 0.2 overhang length of the drill required.
mm lower than the rotating axis of machine. - When there isn’t a reference bar, the ground part
- For checking the difference between rotating of a boring bar can be used as a substitute.
center and the tool block, please use a reference
bar from ground solid bar. (Fig. 2)
Fig. 1 Fig. 2
t
ou
ab
mm be :
0.2 ould nce
sh ffere

Turret of the lathe

Di

Dial gauge

Ce
ntr
a
le Overhang length
X dg
ma-axis e of drill
ch of
ine
Pe
rip Reference bar
he
ral
ed
ge

Main Same length as

spindle the overhang of
drill

If the condition of cutting edge height is not

good, basically the height should be set by
adjusting the turret. Boring bar as a
But, a simple method is shown in the next page. substitution
19
 Checking of setting conditions by trial cutting
 After mounting the drill body, the tool center should
be checked by trial cutting before production.

About 0.5 mm
 When the drill body is properly set, a core with about
ø0.5 mm diameter is left on the bottom of hole.

diameter
Core on the
 If there is no core, the drill is “above center”. If the center
core diameter is larger than ø1mm, it is “excessively
below center”. In these cases, the cutting edge height
has to be checked again.
 When trial cutting, the feed should be 0.1 mm/rev or
less, drilling depth should be up to 10 mm.
Drilling depth:
Up to 10 mm

Adjusting of cutting edge height

When the condition of the cutting edge height is incorrect, the height should be adjusted with the following
methods.

1 In the case of “above-center”

When machining with such condition, the central cutting edge
may be easily chipped. So this condition has to be rectified.
Solution #1: Change the mounting direction.
Solution #2: Rotate drill body 180°
In #2, additional cotter is required on the opposite side.
Mounting direction

Ce Pe
ntr rip
al he
ed ral
ge ed
Rotate ge
X-
X-axis of machine ax
Pe
180° Ce
is
of
rip
he Center of ntr
al ma
ral ed
ge ch
Center of drill
ed
ge drill

Mounting direction

2 In the case of “slightly above-center” 3 In the case of “excessive below-

(about 0.05 mm) center” (0.2 mm or more)
In this case, shifting the mounting position to When this occurs, the large diameter of the core
another position may improve the condition. remains and heavy vibration may occur. To improve
this situation: Use EZ sleeve (the eccentric sleeve)
and adjust the cutting edge height to correct value.
Information on EZ sleeve, is on page 14.

20
 Machining with offset on the lathe
A larger hole than the drill diameter can be machined!
● Drilling with offset
- When drilling on the lathe, the hole diameter can - When drilling with offset, the drill body must be
be adjusted by offsetting the drill body along the correctly mounted with cutting edges parallel to
X-axis of machine. the X-axis of the machine. “Mounting the drill on
the turret” can be viewed on previous page.

X-
ax
is
of
ma
ch
ine
Ce Ce
ntr ntr
al al
ed ed
ge ge
Direction to achieve
Interferences Pe
rip
he
ral
Pe
rip
he larger diameters
ral
ed
ge Direction of ed
ge

Offsetting direction decreased

Offset value must be diameters
to achieve smaller less than 0.1 mm.
diameters

Hole diameter machined with offset are roughly

calculated as following. O
de ffset
Drilled diameter dri pen valu
ll b d o e ( Ce
= Drill diameter + offset value x 2 od n t +)
y. he is
ntr
al
ed
ge
Example: ea
ch Pe
rip
h
Drill diameter: ø20 mm era
le
dg
e
Offset value: 0.2 mm
Drilled hole diameter = 20 + 0.2 x 2 = ø20.4 mm Offsetting direction
to achieve larger
diameters

Note: Each drill depending on the cutting balance, insert tolerance, and 4D machines differrent
size of hole. This deviation should be considered while deciding the offset value.

Shapes of hole bottom

Un-evenness of the hole-bottom face when machined with TungSix-Drill
is smaller than with HSS drills!
The shape of the hole bottom machined with TungSix-
Drill is closer to flat compared with those machined with Hole bottom shape obtained with
HSS drills. TungSix-Drill

Drill diameter øDc

Maximum unevenness

Drill
diameter ø20.0 - 23.5 ø23.6 - 27.4 ø27.5 - 32.9 ø33.0 - 33.9 ø39.0 - 46.9 ø47.0 - 54.5
øDc (mm)
Hmax

Insert WWMU05... WWMU06... WWMU08... WWMU09... WWMU11... WWMU13...

Hmax
1.2 1.4 1.8 2.1 2.5 2.7
(mm)

21
 Practical examples
Workpiece type Connecting rod Housing
Drill TDS200F25-2, øDc = 20 mm TDS420F40-2, øDc = 42 mm
Insert WWMU05X205R-DJ WWMU11X512R-DJ
Grade AH9030 AH9030
S55C / C55 FCD450 / GGG45

Workpiece material

Cutting speed: Vc (m/min) 200 120

Feed: f (mm/rev) 0.15 0.2
conditions
Cutting

Feed speed : Vf (mm/min) 477 180

Drilling depth : H (mm) 30 80
Machine Vertical M/C, BT40 NC lathe
Coolant Wet Wet

50 40

Machining length
Machining length

40 Tool life 30 Tool life

(m/insert)
(m/insert)

30 1.8 tripled!
20
times! 20

Results 10 10

0 0
Competitor Competitor
AH9030 achieves longer tool life even when Tough cutting edge prevents chipping and edge
machining with external coolant supply, due to fracture, even when interrupted machining.
the high oxidation resistance. Increasing in tool life and higher number of insert
corners drastically reduce machining cost.

Workpiece type Knuckle Valve

Drill TDS500F40-3, øDc = 50 mm TDS280F32-2, øDc = 28 mm
Insert WWMU13X512R-DJ WWMU08X408R-DJ
Grade AH9030 AH9030
SCM440 / 42CrMo4 Alloy steel

Workpiece material

Cutting speed: Vc (m/min) 160 180

Feed: f (mm/rev) 0.11 0.18
conditions
Cutting

Feed speed : Vf (mm/min) 112 369

Drilling depth : H (mm) 80, 65 50
Machine Horizontal M/C, BT50 Horizontal M/C, BT40
Coolant Wet Wet

30 60
Machining length

Machining length

25 Tool life 50 Tool life

(m/insert)

(m/insert)

20 1.5 40 2.2
15 times! 30 times!
10 20
Results 5 10
0 0
Competitor Competitor

The machining of TungSix-Drill is highly stable Improved tool life per corner leads to reduction
without chattering due to lower cutting forces. of insert consumption. DJ chipbreaker allows
No sudden fracture and 6 corners of insert reduce excellent chip control and stable machining
the machining cost. without vibration.

22
 Workpiece type Flange Flange
Drill TDS290F32-2, øDc = 29 mm TDS350F40-3, øDc = 35 mm
Insert WWMU08X408R-DS WWMU09X510R-DS
Grade AH6030 AH6030
SUS304 / X5CrNi18-9 Inconel 625

Workpiece material

Cutting speed: Vc (m/min) 140 40

Feed: f (mm/rev) 0.075 0.06
conditions
Cutting

Feed speed : Vf (mm/min) 120 22

Drilling depth : H (mm) 29 60
Machine Vertical M/C, BT50 Vertical M/C, BT50
Coolant Wet Wet

120 3.5
Machining length

Machining length
100 Tool life 3
2.5
Tool life
(m/insert)

(m/insert)
80 3.2 2 3
60 times! 1.5 times!
40 1
Results
20 0.5
0 0
Competitor Competitor
The DS chipbreaker creates well controlled AH6030 with high reliability allows longer tool
chips and the AH6030 provides longer tool life life. When machining super alloys such as
with improved chipping resistance. Inconel, inserts with higher number of corners
are very effective for reducing tool cost.

Workpiece type Link Slewing ring

Drill TDS240F25-3, øDc = 24 mm TDS330F40-4, øDc = 33 mm
Insert WWMU060306R-DJ WWMU09X510R-DJ
Grade AH9030 AH9030
SCM440 / 42CrMo4 SCM440 / 42CrMo4

Workpiece material

Cutting speed: Vc (m/min) 130 180

Feed: f (mm/rev) 0.1 0.15
conditions
Cutting

Feed speed : Vf (mm/min) 170 260

Drilling depth : H (mm) 40 100
Machine Vertical M/C, BT40 Vertical M/C, BT50
Coolant Wet Wet

70 300
Tool life
Machining length

60
250 Productivity
Feed speed

1.8
(m/insert)

50
(mm/min)

200
40 times! 150
120%!
30
100
Results 20
10 50
0 0
Competitor Competitor
Tough cutting edges prevents chipping even Due to high rigidity, TungSix-Drill can machine
in interrupted drilling condition and provides without chattering even at higher cutting speed than
competitor. Increased number of cutting edge and
longer tool life.
higher productivity drastically reduces the machining
cost.

23
Tungaloy Corporation (Head office) Tungaloy Scandinavia AB Tungaloy Cutting Tool
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