Electronic Equipment

Profibus DP fieldbus control

A106PFB/01
The complete range of BERNARD actuators can be connected to a PROFIBUS DP fieldbus.
The PROFIBUS DP interfaces are designed to be easily fitted into the Integral+ or the Intelli+ con-
trol boxes.

A basic PROFIBUS DP line can control up to 30 actuators. Extra line repeaters are required to
increase the number of actuators connected to the same line up to 120 total.
In the same way, the maximum basic line length is 1.2 km (0.75 mile) and can be extended by the
use of repeaters to 6 km (3.75 mile).

Up to 6 km length without loss

of performance
Actuator

Pump
Up to 120 actuators
per line
Solenoid-valve

Pressure sensor

Remote control box

PLC

Advantages of the fieldbus technology :

■ reduced cable installation costs on site

■ the two-wire connection on actuators is simple and fast

■ connection of an extra actuator to the installed bus line is easy

■ the number of actuator commands and signalling information available is huge compared
to conventional installations

Within this configuration, the following type of data can be exchanged with the PLC :
- ACTUATOR COMMANDS
- SIGNALLING
- SYSTEM FAULT FLAG
- POSITIONER CONTROL AND FEEDBACK (for modulating actuators)

Please refer to the “Profibus DP for Integral+ controls features” table for a detailed list of available
commands, signalling and default reporting.
As per the INTEGRAL+ version, the following data can be exchanged with the PLC :
- ACTUATOR COMMANDS
- SIGNALLING
- SYSTEM FAULT INFORMATION
- POSITIONER CONTROL (for modulating actuators)
Additionally, the INTELLI+ digital intelligent control PROFIBUS interface uses the DPV1 protocol, thus
bringing additional features specifically for preventative maintenance activities:
- AUXILIARY COMMANDS (for external devices dry contact control).
- SYSTEM FAULT DIAGNOSTIC INFORMATION
- EMERGENCY SHUTDOWN COMMAND
- MAINTENANCE DATA
- REMOTE CONFIGURATION
Please refer to the “Profibus DPV1 for Intelli+ features” table for a detailed list of available commands, sig-
nalling, default reporting and maintenance data.

■ CONNECTION OF AN INSTRUMENTATION / MAINTENANCE TEAM STATION

Information regarding the operation of the
motorised valves can be retrieved on the main-
tenance/instrumentation team station.
This feature is of particular interest as fas as
preventative maintenance is concerned.
In fact, information such as the valve torque
curve or the number of starts can easily be dis-
played.
Fieldbus Maintenance /
Profibus instrumentation
team station

Plant bus

Connection of the station can be done either direct-

ly on the Profibus fieldbus line or on the plant bus.
Our system is using the Siemens SIMATIC PDM PDM software : example of torque curve display
software technology.
Please contact us for further information.

■ CONTROL OF EXTERNAL DEVICES

The Intelli+ controls can be used as an interface between the field-
bus and some devices installed in the plant.
Up to 4 devices (i.e pumps) can be controlled by the plant PLC
through the actuator Profibus interface and 4 relays located in the
Intelli+ housing.
Up to 5 “on-off” pieces of informations (i.e coming from sensors,
switches) can be relayed by the Intelli+ electronics to the Profibus
fieldbus system.
 COMMANDS SIGNALLING DEFAULTS REPORTING MAINTENANCE DATA

Open Valve open Opening max. breakout Number of starts (last 12

Close Valve closed torque exceeded hours)
Stop Valve position in % Tight closing max. torque Total number of starts
Current torque value in % exceeded (lifetime)
AUX1 and AUX2 com- Max. opening torque Number of starts (partial
mands (configurable) : Actuator opening exceeded resetable counter)
Local/Remote selection Actuator closing Max. closing torque
or Opening inhibit exceeded Total operating time (life-
or Closing inhibit Opening torque limiter time)
or On/Off or Positioner tripped, System fault (global)
selection Closing torque limiter Opening torque curve
or ESD (Emergency tripped, Jammed motor in opening Closing torque curve
Shutdown) Jammed motor in closing
Local/Remote switch set Thermal protection
R1 to R4 external device to Local, tripped
control relay commands Local/Remote switch set Loss of phase supply
Option for additionnal R5 to Remote, (3ph)
to R7 external device Local/Remote switch set Actuator overtravel fault
control relays. to Off, Opening in wrong direc-
tion
Remote access and mod- Handwheel operated Closing in wrong direction
ification of configuration since last electric motor Faulty position sensor
parameters : travel Faulty torque sensor
Torque limit values,
AUX1&2 assignments, S1 to S5 external device
Local control enabled, input signals
Temporisation parame-
ters, ESD received
Dead band (positioner),
Failsafe position in case
of loss of bus signal,
Opening/Closing priority,
By-pass of thermal pro-
tection in case of ESD,
Torque set to 100% in
case of ESD,
User password,
Valve tag number.
Remote access (read
only) to configuration
parameters :
Actuator serial number,
Actuator release date,
Software version,
Actuator Class,
Gear reduction or stroke
unit data,
Closing mode (on posi-
tion or on torque)
Timer for jammed
motor.

For modulating actuators :

Positioning command
(0.1% resolution)
 COMMANDS SIGNALLING DEFAULTS REPORTING

Open Valve open System fault (configurable)

Close Valve closed
Stop Power-on
Local command inhibit R1-R2-R3-R4 relays remote con-
figuration

For modulating actuators : For modulating actuators :

Positioning command (8 bits - 256 Valve position in % (8 bits)
positions)

INTEGRAL+ INTELLI+
PROFIBUS DP PROFIBUS DPV1

Link type RS485 RS485

Communication protocol PROFIBUS-DP slave-cyclic PROFIBUS-DPV1 slave
cyclic and/ acyclic
Cable specifications : Profibus certified cable only Profibus certified cable only

Line connections :
Actuators per line without repeater 30 max. 30 max.
Line length without repeater 1.2 km max. (0.75 mi) 1.2 km max. (0.75 mi)
Number of repeaters per line 4 max. 4 max.
Actuators per line with 4 repeaters 98 max. 120 max.
Line length with 4 repeaters 6 km max .(3.75 mi) 6 km max. (3.75 mi)
Scan speed (30 units & 1.2 km) 0.1s (bus at 93.75 kbit/s) 0.1s (bus at 93.75 kbit/s)
Transfer speed 9.6 kbit/s up to 12 Mbit/s 9.6 kbit/s up to 1.5 Mbit/s
Power Supply Internal via INTEGRAL+ Internal via INTELLI+ trans-
transformer. former or by an external
24VDC supply.
Technical approval Operability approved by PNO Operability approved by PNO
(Profibus Nutzer Organisation) (Profibus Nutzer Organisation)
AUSTRALIA PEGLER BEACON AUSTRALIA Pty Ltd MALAYSIA ACTUATION & CONTROLS ENGINEER
j.outram@peglerbeacon.com.au NSW tcmeng@pc.jaring.my JOHOR BAHRU
Tel : + 61 2 98 41 23 45 Tel : +60 7 23 50 277 / 23 50 281
Fax : + 61 2 96 84 64 39 Fax : +60 7 23 50 280 / 23 50 285

AUSTRIA IPU ING PAUL UNGER MIDDLE-EAST BERNARD MIDDLE-EAST

hammermueller@IPU.co.at WIEN bernact@emirates.net.ae DUBAI - U.A.E.
Tel : +43 1 602 41 49 Tel : +971 4 39 80 726
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BELGIUM BERNARD BENELUX SA MOROCCO AQUATEL sarl

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Tel : +55 11 39 02 26 00 Tel : +31 30 24 14 700
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GERMANY DEUFRA GMBH SINGAPORE ACTUATION &CONTROLS ENG. (ASIA)

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HUNGARY APAGYI TRADEIMPEX KFT SWEDEN G. FAGERBERG AB

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INDIA INSTRUMENTATION LTD SWITZERLAND MATOKEM AG

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Tel : +91 22 2857 9992 BANGKOK
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ITALY BERNARD SERVOMOTORI
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KYONGGI
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