Load Computer

Load Computer Model 1010 CJ

The 1010 CJ Load Computer is a powerful and intelligent
loading system, capable of simultaneously controlling the load
procedure on a maximum of four arms.

The 1010 CJ is designed for loading gantries of petroleum

refineries and oil marketing terminals, to manage the custody
transfer of petrochemical products onto road tankers, railcars,
aircraft and barges. The Load Computer makes standard provision for all measurement and
control functions for the loading/unloading of products such as fuel, chemicals, bitumen, asphalt,
LPG, etc. Utilising numerous functions, including flow measurement with pulse verification to API
and ISO standards, temperature and volume correction and digital valve control. The 1010 CJ
also delivers advanced functionality such as configurable I/O, touch key card readers and ‘Smart’
Additive connectivity to Honeywell Enraf injection systems.
Features

• Easy to Install, Configure, Operate, • Configurable inputs and outputs • Temperature and Pressure
Maintain • Three isolated communication ports compensation to API
• Customizable to suit customer needs • Large backlit LCD display (OIML) • MID Approved
• Interface with Honeywell Experion • Adjustable display contrast • Transaction log (512 tractions)
TAS • 18 Key Alphanumeric keyboard • Illegal Access lockout
• Stand-alone operation mode • Rugged Hall Effect push buttons • Multi-level security
• Simultaneously loading up to 4 arms • Integrated Touch Key reader (password protection)
• Smart interface with Mini-Pak 3000 • Honeywell NexWatch card reader • Compact and robust explosion proof
and Mini-Pak 6 controllers • Local or Remote Authorization enclosure
• 16 Recipes for additives (4X per arm) • Driver and Truck ID (2750 each) • Available in weatherproof enclosure
• Flash downloadable firmware • Diagnostics Program (Nema 4x)
• User friendly configuration menu • 5 Point Linearization • Multi-Language GUI

1010A 1010W
Explosion Proof Weather Proof
Hazardous Area Non-Hazardous Area

Typical 1010Ax-CJ configuration

Enclosure sealed to IP66 or Nema 4x Large Dot Matrix LCD display with LED
backlighting

Weights and measures approved Explosion proof enclosure USA/Canadian

Approved Class 1, Div 1, Groups C&D, T6
ATEX approved II2G EEx d IIB T6
Alphanumeric keyboard IECEx Ex d IIB T6

Large internal area for cabling CE Mark

Program Setup Switch (sealable)

Touch key/smart card reader with

intrinsically safe isolated barrier mounted
NPT or metric cable entries 1010A inside enclosure
The 1010 is a powerful and intelligent loading system.

The model 1010CJ has advanced flow The digital valve control output enables Three isolated communication ports
measurement and control functions, with the flow profile to be programmed to (Port1: RS232/422/485; Port2: 232/485;
precision flow measurement including ramp up at the start of the load and to Port3: 232/485, can be used to
pulse verification to API standards. ramp down prior to the end of the load. communicate with Terminal Automation
Systems, SMART additive controllers,
• Digital valve control With our field proven fine-tuning NexWatch card reader and printers.
• Additive control outputs algorithm, accurate control of flow rate Isolated communication ports provide
• Pump demand outputs with is ensured for all major brands of digital high immunity in noisy environments.
programmable delays control valves.
• Overfill/Ground Input/Vapor Rec. The 1010 features a powerful diagnostics
• Programmable Permissive Inputs Five point linearity correction will ensure mode that simplifies commissioning and
• Programmable Outputs (Alarms) that flow signals from a wide range of fault-finding. In this mode, each input
• Programmable Inputs (Pause/ flow meters will be measured with high and output can be individually tested or
Terminate) accuracy. activated to ensure that the wiring and
• Emergency Stop interface is correct, prior to running a
• Configurable I/O complete load.

Three Isolated
Emergency Comm. Ports
STOP

TOUCH KEY
Reader

Grounding/Overfill

Temp
Valve Flow DCV
Pump Meter
Gasoline

SMART Additive
Injection MP6

Instrument Configuration:
# Description Physical Load Arms Display/Screen
(four numeric totals)
Arm 1 Arm 2 Arm 3 Arm 4
1 Single load arm single Not Available Not Available Not Available Preset Deliv’d
2 Two load arms single single Not Available Not Available Arm 1 Arm 2
Preset Preset
3 Three load arms single single single Not Available Arm 1 Arm 2 Arm 3
4 Four load arms single single single single Arm 1 Arm 2
Arm 3 Arm 4
The Model 1010 CJ can operate in a stand-alone mode
or integrate with a terminal automation system.

Stand-Alone

In the Stand-Alone mode, the 1010 This means that the cost of Driver or vehicle authorisation can be
will provide complete control of the developing software drivers and granted by the 1010 via a database
loading rack, including: automation programs is greatly of valid key numbers stored internal
reduced. to the system. Alternatively, the
• Authorising drivers & vehicles. key number can be sent to the
• Prompting the driver to enter arm The standard protocol used in the office automation computer for
number, compartment number 1010 is SLIP+, originally developed authorisation,
and preset quantity. for the internet, because it provides a
• Prompting and checking that very reliable, Touch Keys are available as a key
the vehicle earth or overfill is secure and efficient method to ring tag in a number of colours or
connected. transfer information to the office as a card, where the actual touch
• Simultaneous loading on up to computer system. button is mounted on a plastic card
4 arms or badge.
Touch Key Technology
The Model 1010 will manage all Standard Touch Keys do not have
loading operations for single or Touch Key technology offers a a battery and have an unlimited life
multi-compartment vehicles and rugged and secure method of span. The keys receive a very small
produce a bill of lading for the identification for both drivers and amount of power from the reader,
entire vehicle. vehicles. which is mounted on the front panel
of the 1010.
The last 512 vehicle loads are always The Touch Keys produce a coded
stored in memory, so that tickets number, similar to a magnetic card, An intrinsically safe isolation
can be re-printed or transactions that can be read by the 1010. Unlike barrier inside the Model 1010 limits
downloaded to a computer system at magnetic cards, however, the Touch the power to micro watts, and
a later date. Key numbers will not be corrupted both the keys and the reader are
through heavy use. Each key has a internationally certified for use in
Integrated System unique identification number laser hazardous areas.
etched into a microchip that will
Because the system is capable of transmit the number when the key
authorising vehicles and generating is momentarily pressed against the
prompts without reference to reader.
the automation system, the
communication workload on the
office computer is substantially less
than if these functions were fully
controlled by the automation system,
as is the case with most other
presets.
Programmable Setup Parameters

General Communications

Driver Authorisation PIN/Touch Key/RFID/NexWatch Communications Device TAS/printer/SMART Additive/

Truck Authorisation PIN/Touch Key/RFID/NexWatch NexWatch
Password Protection Multi-level password protection Load Scheduling Standalone/Load Scheduling
Time and Date Year/Month/Day/Hours/Minutes Communication Mode RS232/RS422/RS485 (RS422
Volume Decimals Display 0.1 or 1 Port1 only)
Accumulated Totals Gross/Net Baud Rate 300 to 38,400
Parity None/Odd/Even
Valve Control Stop Bits 1 or 2
Gantry Number or 1 to 31
No Flow Time out 0 to 999 s Unit Address
Valve Type Digital Digital/Two-stage
Slow Flow 800 l/m or g/m or g/m Outputs
Deadband 1 to 500 l/m or g/m
Response Time Factor 0.2 to 1.0 Additive Injector Type Piston or MP3000/MP6
Slow Start Time 0 to 99 s Pulse Output 110/240 Vac
Prestop Quantity 0 to 999 litres or gals Additive Pulse 0.5 to 10 s
Max. Preset Quantity up to 9999999 litres or gals Number of injectors Up to 4 SMART injectors per arm
Pump Off Delay 0 to 999 Seconds
Arm Input (for each arm)
Other Options
Pulse Type (Flow meter) Single or Dual
Dual Pulse cut-off freq. 0 to 99 Hz Initial Message System Available, Connect
K-factor - Linear Single point 0.001 to 50000.0 System, Connect Overfill
- Non-linear 5 points 0.001 to 50000.0 All the ENABLE/DISABLE options:
Temp. Compensation Temperature Volume correction
Test Mode Ask Load Number
as per the ASTM D1250-04
Automated Proving Simultaneous Arm Loading
Fluid Temperature Range -50 °C to 150 °C
Illegal Access Multiple Loads Per Arm
-58 °F to 302 °F
Alarm on Fault Ask Preset Quantity
Pressure Compensation 0 to 9343kPa (0 to 1355 psi)
Ask Compartment No Max Preset Quantity
Flow rate at Full Flow 3000 l/m or g/m
Ask Return Quantity Deadman Timer
Additive Output Pulse Rate per 0 to 999 litres or gals
Overrun Correction Amount 250 liters or gals Other:
Accumulated Total 0 to 99999999

Keyboard Timeout 0 to 6000 seconds

Clear/Reconnect Timer 0 to 999 seconds
Auto High Flow Timer 0 to 300 seconds
Specifications

Physical Inputs and Outputs

Displays (1010A+1010W) Flow Inputs

Alphanumeric: 112 mm x 62 mm backlite dot matrix LCD. Input Frequency: 0 to 2000 Hz. Single or dual (quadrature)
Note: Contrast can be adjusted via key pad. inputs on each channel.
Batch Total: 6 digit backlite LCD with automatic ranging. Note: Dual pulse is for pulse verification only and does not
17 mm high (1 and 2 arm) or 10 mm high (3 and 4 arm). detect reverse flow.
Pulse Integrity: (Dual pulse only) If a pulse failure is
Key pad Buttons detected the system will alarm and stop flow on that
Switches (1010A): Flameproof with heavy duty actuators. channel.
1010A: 11 alphanumeric and 7 function keys. Note: This is in accordance with API Standards Chapter 5,
Switches (1010W): Double actuator switches behind a Section 5, AS2702 and lSO6551.
membrane overlay. K-factor - Linear: Single point 0.001 to 50000.0
1010W: 11 numeric and 7 function keys. - Non-linear: 5 points 0.001 to 50000.0
Material: Stainless Steel (1010A) / Mylar (1010W).
Weights & Measures Seal: A program access switch, Temperature Inputs
located on the side of the enclosure, can be affixed with a Input Signal: 4-20 mA or 4 wire RTD.
lead seal to prevent tampering. Range: -50 C to 150 C/ -58F to 302F .
Input Circuit: 16 Bit A/D converter
Enclosure Correction: To API Table 24B/54B for gasoline, diesel, Jet
Dimensions: 302 mm (w) x 288 mm (h) x 326 mm (d). fuel and Table 24A / 54A for crude oil.
Material: Powder coated aluminium.
Sealing: IP66 (NEMA 4X) weatherproof, fully O-ring sealed. Volume Compensation
Mounting: Four 8 x 1.5 mm metric or 5/16" UNF threaded Temperature and Pressure Volume correction as per the
holes top and bottom. ASTM D1250-04:
Weight: Single enclosure - 22.5 kg (approx). 1. Refined (Tables 24B, 54B and 60B)
Shipping weight - 23.0 kg (approx). 2. Crude Oils (Tables 24A, 54A and 60A)
Cable Connection: Five 25 mm x 1.5 mm metric threaded 3. Lube Oils (Tables 24D, 54D and 60D)
holes or 2 x 1 1/4" and 1 x 1" NPT holes. Pressure compensation according to MPMS 12.2.2 (M)
Temperature Volume correction as per the
Touch Key ASTM D1250-04:
Materials: Stainless Steel & Delrin. 4. Gasohol (using thermal expansion factor)
5. MTBE (using thermal expansion factor)
Operational Generic thermal expansion factor based on the
ASTM D1250-04 calculations:
Power Requirements 6. Manual entry of expansion factor
95 to 135 Vac, 50/60 Hz. Temperature Volume correction as per the Manual of
190 to 260 Vac, 50/60 Hz. Petroleum Measurement Systems (MPMS) for Light
Hydrocarbon Liquids (Chapter 12.2.4).
Operating Temperature (Ambient)
-10 to 60 °C (-40 °C with optional heater). Pressure Inputs
Input Signal: 4-20mA
Communications Range: 0 to 9343kPa ( 0 to 1355 PSI equivalent)
Computer/Printer/MiniPak/NexWatch: RS232/RS422/ Input Circuit: 16 Bit A/D converter
RS485 (RS422 Port 1 only).
Overfill and Ground Inputs
Switched input from floating contact.
Note: Relays on the overfill and ground systems must be
floating (i.e. not connected to other circuits) and suitable for
switching low voltage signals.
Inputs and Outputs (con’d) Approvals

Emergency Stop Input The 1010CJ complies with OIML R117-1 and MID
Switched input from floating contact. international metrology approvals
Note: Switches or relays on this input must be floating
(i.e. not connected to other circuits) and suitable for Hazardous area approvals for the enclosure include:
switching low voltage signals. • European Approval ATEX II2G EEx d IIB T6
• USA & Canadian CSAus/c for Class 1, Groups C&D, T6
Valve Control Outputs (2 stage on/off or digital control • IECEx Ex d IIB T6
valves) Isolated Solid State Relays (SSRs)
rated 1 A @ 240 Vac. Approvals for the Touch Keys, Reader and barrier include:
Min. contact voltage: 24 Vac. • European Approval ATEX II2G EEx d [ia] IIB T6
Max. contact voltage: 265 Vac. • USA & Canadian CSAus/c for Class 1, Groups C&D, T4
Optical Isolation: 2500 Vrms. • IECEx Ex d [ia] IIB T6
Current range: 0.02 to 1 A ac.
Max. surge current: 20 A ac. EMC standards
Max. off-state leakage current: 20 mA ac. • EN50081 -1 & EN50081 -2, EN50082-1 & EN50082-2,
Note: SSRs are not suitable for switching dc voltages. EN61000-6-4 (2001)

Additive Outputs (one per loading arm) Important: Specifications are subject to change
Conventional Piston Injector: SSR rated 1A @ 240 Vac. without notice.

Pump Demand Outputs (one per loading arm)

Electromechanical relay rated at 1A @ 240 Vac or 30 Vdc.

Alarm Outputs
1 x Electromechanical relay rated at 1A @ 240 Vac or
30 Vdc.

Power Outputs
12 Vdc for flow meters (250 mA max).
8-30 Vdc for temp. sensors (100 mA max).

Dimensional drawing
1010Ax-CJ Load Computer
Pos 1, 2, 3, 4, 5 Model
1 0 1 0 A Graphical Display, Explosion Proof Enclosure
Pos 6 Number of loading arms
1 One Arm Loading System
2 Two arm loading system
4 Four arm loading system
1 0 1 0 W Graphical Display, Weather Proof Enclosure (Not for hazardous area)
Pos 6 Number of loading arms
1 One arm loading system
2 Two arm loading system
4 Four arm loading system
Pos 7
-
Pos 8, 9 Application pack
C J Application Pack
Pos 10
-
Pos 11 Authorisation
0 None / PIN
1 NexWatch Card Reader only
2 With Touch Key (for Pos 5 = “A”)
2 With Touch Key (For Pos 5 = “W”)
3 RFID
Pos 12 Glands, Approval & Heater
A SAA Approved with Metric Glands
C CSA Approved with NPT Glands
D CSA Approved, NPT Glands and Heater
M ATEX Approved, Metric Glands
N ATEX Approved, Metric Glands and Heater
L Undrilled gland plate (Always if Pos 5 = “W”)
Pos 13 Power Supply
1 110 VAC
2 240 VAC
3 DC
Pos 14 Display Type
N Dot Matrix
Pos 15 Weight & Measure Approval
0 None
3 OIML R117-1 (MID)

1 0 1 0 A 4 - C J - 0 M 2 N 0 Typical identification code

1 0 1 0 - C J - N Your identification code