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Aftercooler - Remove Removal Procedure: Shutdown SIS Previous Screen

This document provides instructions for removing the aftercooler from a C9 Marine engine. It lists the required tools and describes the 14 step process for removing the aftercooler cover, core assembly, gaskets, and related components.

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0% found this document useful (0 votes)
249 views3 pages

Aftercooler - Remove Removal Procedure: Shutdown SIS Previous Screen

This document provides instructions for removing the aftercooler from a C9 Marine engine. It lists the required tools and describes the 14 step process for removing the aftercooler cover, core assembly, gaskets, and related components.

Uploaded by

TASHKEEL
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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C9 Marine Auxiliary and Gen Set Engine C9Y00001-UP(SEBP5553 - 10) - Systems & C...

Page 1 of 3

Shutdown SIS

Previous Screen

Product:  MARINE ENGINE 
Model:  C9 MARINE ENGINE C9Y 
Configuration: C9 Marine Auxiliary and Gen Set Engine C9Y00001-UP 

Disassembly and Assembly


C9 Marine Engines and C9
Marine Generator Sets
Media Number -SENR9664-10 Publication Date -01/07/2014 Date Updated -09/07/2014

i02198065

Aftercooler - Remove
SMCS - 1063-011

Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A - Guide Stud (M10 x 1.50 x 60 mm) 2
B - Guide Stud (M8 x 1.25 x 90 mm) 2

NOTICE

Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component life.

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C9 Marine Auxiliary and Gen Set Engine C9Y00001-UP(SEBP5553 - 10) - Systems & C... Page 2 of 3

Illustration 1 g01029032

1. Disconnect harness assembly (1) from the air inlet heater switch.

2. Remove hose (9) and tube assembly (8) from aftercooler (2) .

3. Remove bolts (7) and tube assembly (6) from the aftercooler.

4. Remove adapter (5) from the aftercooler.

5. Remove two bolts (3). Install Tooling (A) into the base assembly.

6. Remove remaining bolts (3) .

7. Remove support (10) .

8. Remove cover (2) .

9. Attach a suitable lifting device to core assembly (4) at Location (X) and remove the core
assembly. The weight of the core assembly is approximately 36 kg (80 lb).

10. Remove Tooling (A) from the base assembly.

11. Remove the gasket from the cover.

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C9 Marine Auxiliary and Gen Set Engine C9Y00001-UP(SEBP5553 - 10) - Systems & C... Page 3 of 3

12. Remove the gasket from the base assembly.

Illustration 2 g01109421

13. Disconnect wire harness (11) at the starting aid heater group.

14. Disconnect inlet air temperature sensor (12) .

15. Remove two bolts (13). Install Tooling (B) into the cylinder head.

16. Remove remaining bolts (13) and bolts (15) .

17. Remove base assembly (14) .

18. Remove starting aid heater group (16) from the cylinder head.

19. Remove Tooling (B) from the cylinder head.

Copyright 1993 - 2021 Caterpillar Inc. Thu Mar 18 10:39:05 UTC+0200 2021 
All Rights Reserved.
Private Network For SIS Licensees.

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