DEMA DILUTION-AT-HAND EXTREME

800 Series Chemical Dispensers

Overview
The DILUTION-AT-HAND EXTREME chemical dispenser series combines the proven technology
of the DEMA DILUTION-AT-HAND with a new look and modular chemical enclosures.

The dispenser series accurately dilutes chemical concentrates with water and dispenses the diluted
mixture at either a high flow rate to fill buckets and scrubbers or a low flow rate to fill bottles and
small containers.

Each dispenser can be set up to meet specific application needs with the ability to offer:

 High and low flow dispensing  Dilution ratios up to 3:1 for low flow
 2 Liter or 1 Gallon (5 Liter) chemical cabinets dispensing and up to 7:1 for high flow
 Selector valve option to dispense more than dispensing
one chemical per dispensing unit  Supplied metering tips allow for leaner ratios
 Bottle filling or bucket filling of dilution
 Option of a remote gun for bucket or scrubber
filling

Warnings

All installations must conform to local plumbing codes and use approved backflow
prevention devices. A pressure indicating tee is to be installed with existing faucets
according to local plumbing codes in the state of Wisconsin and any other state that
requires the use of a pressure indicting tee.

ALWAYS WEAR PROTECTIVE CLOTHING AND EYEWEAR WHEN

WORKING WITH CHEMICAL PRODUCTS.

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 Packing List

803GAP-Q2L

830GAP-Q2L

820GAP-D2L
801GAP-S2L

822GAP-S2L
802GAPRF

804GAPRF

822GAPRF

830GAPRF
801GAP

803GAP

820GAP

830GAP
Part
Description
Number

CHEMICAL
L1107 1 1 1 1 1 1 1 1 1 1 1 1 1
LABELS

METERING
100-15K 1 1 1 1 1 1 1 1 1 1 1 1 1
TIP KIT

SMALL
61-107-2 CERAMIC 1 1 4 4 1 4 2 5 2 5 5 2 2
WEIGHT

98-42-2 TUBE 1 1 1 1 2 1 1 1 1 2 1

TUBING &
100-16E-1 FOOT VALVE 1 4 1 4 2 5 2 5
1/4" X 8'

TUBING &
100-16E-3 FOOT VALVE 1 4 5 2 2
1/4" X 32"

66-21K KEY SET 1 1 1 1 1

89-10-1 DRIP TRAY 1 1 1 2 1

OUTLET
89-30-GAP TUBING
1 1 1
89-30-AG HANGER
HOSE ASSY

OUTLET
98-46-3 TUBE 1/2" X 1 1 1
6'

MOUNTING
66-53-4 2 2 2 8 2 2 4 4 4 4 8 4 2
SCREW

WALL
66-52 2 2 2 8 2 2 4 4 4 4 8 4 2
ANCHOR

Operational Requirements
Water Supply Requirements
Minimum Maximum
Water Pressure 20 psi (1.38 bar) 125 psi (8.62 bar)
Water Temperature - 150ºF (65.5ºC)
** Recommended water pressure is between 20 psi (1.38 bar) and 80 psi. (5.52 bar). If pressure
exceeds 80 psi, it is recommended that a 66.43 regulator is used.
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Overall Size

Installation
Mounting
Dispenser Only
1. Remove selector knobs (if installed) by pulling on the knobs.
2. Remove the dispenser cover by depressing the tab on the top of the cover.
3. Position the dispenser on the wall and mark the screw locations.
4. Chemical containers can be no greater than 6’ (1.83 meters) below the dispenser.
5. Install the supplied anchors in the wall.
6. Mount the dispenser to the wall with the supplied screws.
7. Replace the cover and any selector knob.
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 Dispenser with Chemical Cabinets
1. Open the door(s) of the chemical cabinet(s) using the supplied key.
2. Position the dispenser on the wall and mark the screw locations.
3. Install the supplied anchors in the wall. Use two anchors and two screws for each
chemical cabinet.
4. Mount the dispenser to the wall with the supplied screws.

Metering Tips & Chemical Supply Tubes

1. Each dispenser is supplied with at least one metering tip
kit. Chose the appropriate color metering tip based on the
supplied chemical induction chart.
2. Remove any selector knobs (if installed) by pulling on the
knobs.
3. Remove the dispenser head by depressing the tab on the top
of the cover.
4. Screw the metering tip into the chemical barb on the
dispenser head.
5. Cut to length the chemical supply tube to remove excess
tubing.
6. Install a supplied ceramic weight onto the tube.
7. Push the tubing onto the proportioner barb.
8. Replace the cover and any selector knobs
9. Place the ceramic weight, tubing, and foot valve into the
chemical.

Water Supply
1. Water supply must have a pressure between 20 psi (1.38 bar) and 125 psi (8.62 bar).
2. Attach a garden hose to the water inlet of the unit.

Table 1: “Action Gap”/Proportioner Induction Flow Rates w/Standard 1/4" Barb and Tubing
(1 GPM Flow Rate Action Gap Proportioner) (4 GPM Flow Rate Action Gap Proportioner)
Injection Rates For Viscosities Shown Injection Rates For Viscosities Shown
Metering 1 cps 75 cps 200 cps 1 cps 75 cps 200 cps
Tip
Color Oz/Gal Ratio Oz/Gal Ratio Oz/Gal Ratio Oz/Gal Ratio Oz/Gal Ratio Oz/Gal Ratio
Tan 1.03 125-1 0.76 168-1 0.38 333-1 0.33 387-1 0.26 500-1 0.12 1090-1
Orange 1.24 103-1 0.98 130-1 0.53 241-1 0.42 307-1 0.32 430-1 0.17 735-1
Turquoise 1.43 89-1 1.07 119-1 0.61 211-1 0.51 251-1 0.34 382-1 0.19 676-1
Pink 2.47 52-1 1.58 81-1 0.92 139-1 0.78 165-1 0.56 230-1 0.3 422-1
Light Blue* 3.05 42-1 2.1 61-1 1.06 121-1 0.87 147-1 0.67 192-1 0.33 391-1
Brown 3.48 37-1 2.31 55-1 1.15 111-1 0.99 129-1 0.74 174-1 0.37 345-1
Red 4.38 29-1 2.83 45-1 1.23 104-1 1.37 93-1 0.91 141-1 0.44 289-1
White 5.33 24-1 3.1 42-1 1.37 93-1 1.52 84-1 1.04 123-1 0.48 264-1
Green 6.38 20-1 3.63 35-1 1.4 91-1 1.72 74-1 1.22 105-1 0.52 244-1
Blue 6.77 19-1 3.78 34-1 1.45 88-1 2.13 60-1 1.27 101-1 0.54 239-1
Yellow 9.90 13-1 5.1 25-1 1.48 86-1 3.05 42-1 1.71 75-1 0.56 229-1
Black 15.00 9-1 6.54 20-1 1.53 84-1 4.50 28-1 1.96 65-1 0.57 224-1
Purple 24.94 5-1 7.28 18-1 1.57 82-1 7.75 17-1 2.4 53-1 0.59 217-1
Gray 35.94 4-1 8.5 15-1 1.64 78-1 9.86 13-1 2.54 50-1 0.63 204-1
No Tip 42.2 2-1 9.35 14-1 1.87 69-1 19.63 7-1 3.16 40-1 0.67 190-1

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 Table 2: “Air Gap” Proportioner Induction Flow Rates w/Standard 1/4" Barb and Tubing
164 BAG (1 GPM Flow Rate Air Gap Proportioner) 163 BAG (4 GPM Flow Rate Air Gap Proportioner)
Injection Rates For Viscosities Shown Injection Rates For Viscosities Shown
Metering 1 cps 75 cps 200 cps 1 cps 75 cps 200 cps
Tip
Color Oz/Gal Ratio Oz/Gal Ratio Oz/Gal Ratio Oz/Gal Ratio Oz/Gal Ratio Oz/Gal Ratio
Tan 1.25 102-1 0.90 142-1 0.60 213-1 0.30 427-1 0.20 640-1 0.15 853-1
Orange 1.70 75-1 1.20 107-1 0.80 160-1 0.40 320-1 0.30 427-1 0.25 512-1
Turquoise 2.15 60-1 1.55 83-1 1.10 116-1 0.60 213-1 0.40 320-1 0.30 427-1
Pink 3.00 43-1 2.00 64-1 1.50 85-1 0.80 160-1 0.50 256-1 0.40 320-1
Light Blue* 3.90 33-1 2.75 47-1 1.80 71-1 1.00 128-1 0.70 183-1 0.45 284-1
Brown 4.55 28-1 3.00 43-1 2.00 64-1 1.20 107-1 0.80 160-1 0.50 256-1
Red 5.80 22-1 3.60 36-1 2.30 56-1 1.50 85-1 0.90 142-1 0.60 213-1
White 7.00 18-1 4.45 29-1 2.70 47-1 1.85 69-1 1.10 116-1 0.70 183-1
Green 7.90 16-1 5.00 26-1 3.00 43-1 2.00 64-1 1.25 102-1 0.80 160-1
Blue 9.80 13-1 5.75 22-1 3.30 39-1 2.50 51-1 1.50 85-1 0.82 156-1
Yellow 14.80 9-1 7.35 17-1 3.55 36-1 4.00 32-1 1.85 69-1 0.90 142-1
Black 20.15 6-1 8.50 15-1 3.70 35-1 5.50 23-1 2.00 64-1 0.94 136-1
Purple 27.80 5-1 9.80 13-1 3.80 34-1 8.80 15-1 2.40 53-1 0.96 133-1
Gray 31.60 4-1 10.50 12-1 3.90 33-1 11.65 11-1 2.50 51-1 1.00 128-1
No Tip 35.70 3.6-1 11.80 11-1 4.50 28-1 16.20 8-1 3.00 43-1 1.20 107-1

Note: All induction flow rates are based on a water pressure of 40 psi.
Leaner dilutions can be achieved by ordering DEMA ultra lean metering tip kit 100-15KU.
*Metering tip color was formerly clear.

Service Note: Standard size ¼” hose barbs and metering tips that come with this model are used for water thin (1cps) products.
Ratios as low as parts-per-million, can be achieved with the use of a capillary metering tip. More viscous products (75cps – 200cps)
may require larger 3/8” hose barbs and metering tips. If you are having difficulty achieving the ratio you require, call DEMA and ask
for the technical department.

Operation
Dispensing of diluted chemical can be performed in a number of ways
depending on the dispenser.

 Lever / Button Activation – The unit can be operated by

pushing up on the lever. This lever can be locked in an “On”
position by depressing the lever inward. To unlock the “On”
position, either depress the lever or push up on the bottle fill
lever.

 Bottle Fill Activation – Slide a bottle up to the bottom of the

unit and push up on the shown lever.

 Remote Fill Activation - Depress the trigger on the handle of

the remote gun. The remote gun can be locked “On” by
rotating the red lever downward. To disengage this lever,
depress the trigger.

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 Troubleshooting
(Some models may not include all items listed below)
Symptom Probable Cause Remedy
Proportioner fails to draw 1. Insufficient water supply pressure. 1. 20 PSI is the minimum allowable pressure. Seek
chemical properly. Plumber if necessary to increase water pressure.
2. Foot valve has dirt/chemical build-up. 2. Soak in hot water to clean.
3. Proportioner metering tip clogged with 3. Soak in hot water to clean interior passages.
dried chemical.
4. Mineral deposits are located on Air 4. Soak nozzle and inlet screen in hot water or
Gap nozzle. product such as CLR to clean mineral deposits.
5. Bucket fill (4 GPM) side appears to 5. Flow disc assembly must be removed from lower
have slow flowing water stream. section of water valve assembly if installed.
“Air Gap” Proportioner is 1. Mineral deposits are located on Air 1. Soak nozzle and inlet screen in hot water or off
dripping or spraying a mist Gap nozzle. the shelf product such as CLR to clean and remove
(fan pattern) of water. mineral deposits.
Water valve is not shutting 1. “Sliding lever” return spring may be 1. Remove cover and visually check for sliding lever
off completely. missing. return spring. Replace if missing.
2. “Sliding lever” is not returning all the 2. Remove cover and visually check for any tubes
way down due to interference between rubbing the sliding lever. Routing of chemical
the sliding lever and either the supply and outlet tubing must not restrict the
chemical supply and/or outlet tubing. movement of the sliding lever. Reroute tubing.
3. Bucket fill outlet hose is catching the 3. Don’t pull the bucket fill outlet hose too tight from
bottom edge of the sliding lever during either side otherwise sliding lever may not return
normal usage. properly.
Water valve is leaking. 1. Enclosing tube nut is too loose. 1. Shut water supply off first. Hand-tighten the
2. One or more of the valve o-ring enclosing Hose nut. Do not overtighten w/tool.
connections are out-of-position. 2. “O-ring” seals may be pushed out of place or
Identify each leak before disassembly. missing when sub-assembling valve together.
Threaded connections are 1. The connection between the blend 1. Shut water supply off first. Carefully tighten the
leaking water. center and water supply line is too female hose coupling on the blend center to the
loose or rubber washer is missing. inlet water supply line. Do not overtighten.
2. Backflow prevention devices and/or 2. Tighten loose connection(s) with tools if
proportioners are too loose. necessary. Do not overtighten if using tools.
Proportioner continues to 1. Concentrated chemical is positioned 1. Move the concentrated chemical so it is lower than
draw chemical after water higher than the proportioner. the proportioner.
valve is closed.

Parts List (See pages 6-8)

BOTTLE/HOSE FILL APPLICATIONS

NO. PART NO. DESCRIPTION
1 63-35 Magnet
2 98-7-2 Enclosing Tube Nut
3 41-7-25 Enclosing Tube
4 98-41-1 Spring
5 98-24-1 Plunger
6 41-15-10 Diaphragm With Center Hole EPDM
7 98-25-1 Bottle/Hose Repair Kit
8 89-20-1 Flow Disc Assembly (1 GPM only)

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REMOTE FILL APPLICATION
NO. PART NO. DESCRIPTION
1 98-5-2 Nut, Diaphragm
2 98-26-1 Diaphragm Without Center Hole EPDM
3 26-35 O-ring (EPDM)
4 98-15-1 Elbow
5 58-60 #6 Hi Lo Screw ½” Lg. (2 Required)

REMOTE FILL APPLICATION

NO. PART NO. DESCRIPTION
1 40-731-1 Remote Gun Fill Half (R.H.)
2 40-737-1 Trigger Return Spring
3 40-734-1 Hook
4 40-775-1 Valve Assembly
5 40-730-1 Remote Gun Fill Half (L.H.)
6 58-60 #6 Hi Lo Screw ½” Lg. (4 Required)
7 21-009-6 #6 Hi Lo Screw 1” Lg. (1 Required)
8 40-736-1 Remote Fill Assembly
9 40-735-1 Activation Lever ASM

BACK FLOW & PROPORTIONING DEVICES

NO. PART NO. DESCRIPTION
1 61-32BAG-2 Proportioner Assembly (1 GPM)
2 61-22-3BAG-EL2 Proportioner Assembly (4 GPM)
3 16-30 Action Gap Assembly
4 61-99-2 Proportioner Assembly (1 GPM)
5 61-22-3 Proportioner Assembly (4 GPM)
6 63-53-13 Selector and Knob Assembly
7 63-82 Tube, 3/16” I.D. Outlet
8 98-43-1 Tube, 9/16” I.D. Outlet
9 98-30-AG Outlet 9/16" I.D. Hose W/Hanger (6' LG)
10 98-42-2 Tube, 1/2” I.D. Outlet
11 89-30-GAP Outlet 1/2" I.D. Hose W/Hanger (6' LG)
12 100-15K Metering Tip Kit (14 Sizes)
13 100-12 /100-12E Hose, 7/32” I.D. x 8’ Lg./7/32” I.D. x 50’ Lg.
14 61-107-2 Ceramic Weight, 3/8” I.D.
15 100-16E Foot Valve Assembly (EPDM)
16 63-53-5S Knob
17 89-28-1 Hose hanger, Action Gap Hose style
18 89-28-2 Hose hanger, Air Gap Hose style

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LABELS, LIFT BUTTON AND COVERS
NO. PART NO. DESCRIPTION NO. PART NO. DESCRIPTION
1 L1107 Chemical Label 10 89-2-3 Cover, Single (Lift Button)
2 89-5-1 Lift Button 11 89-2-4 Cover, Single (Lift Button & Selector)
3 63-36 Lift Button Return Spring 12 89-4-1 Cover, Dual (RH Lift Button)
4 L1074 DEMA Label, Small 13 89-4-2 Cover, Dual (LH & RH Lift Buttons)
5 L1075 Selector label, Blank 14 89-4-3 Cover, Dual (RH Lift Button & RH Selector)
6 L1108 Selector label, 4-Dilution 15 89-4-4 Cover, Dual (Both Lift Buttons & RH Selectors)
7 L1073 DEMA Label, Large 16 89-4-5 Cover, Dual (RH Lift Buttons & Both Selectors)
8 89-2-1 Cover, Single (Plain) 17 89-4-6 Cover, Dual (Both Lift Buttons & Both Selectors)
9 89-2-2 Cover, Single (Selector)

2 LITER AND 1 GALLON (5 LITER) STORAGE BOX ASSEMBLIES

2 LITER 1GALLON
NO. DESCRIPTION
PART NO. PART NO.
1 89-11-1 89-11-1 Mounting Support (1for Single & 2 for Dual Unit)
2 44-116-5 44-116-5 #8 Hi-Lo Screws (4 Per Dispenser Unit)
3 44-116-1 44-116-5 #8 Hi-Lo Screws (2 per Mounting Support)
4 81-69 81-69 Cabinet Lock with Key / Key Only (66-21K)
5 89-8-1 89-9-1 Storage Box Door
6 89-10-1 89-10-1 Drip Tray
7 89-6-1 89-7-1 Storage Box Base
8 89-19-1 89-19-1 Door Retaining Clip (2 per Box Assy.)
9 98-40-1 98-40-1 #10 Screw & Anchor Set (Qty. 2 /Set)
10 89-12-1 89-12-1 Box Retaining Clip (2 for 2 Boxes +2 per Box)
11 89-16-1 89-17-1 Single Box Assy. Kit (1 Drip Tray & Mtg. Hardware)
12 89-16-2 89-17-2 Dual Box Assy. Kit (1 Drip Tray & Mtg. Hardware)
13 89-16-3 89-17-3 Triple Box Assy. Kit (1 Drip Tray & Mtg. Hardware)
14 89-16-4 89-17-4 Quad Box Assy. Kit (1 Drip Tray & Mtg. Hardware)

Warranty
Merchandise Returns
No merchandise will be returned for credit without DEMA’S written permission. Returned merchandise
authorization number is required in advance of return.

Product Warranty
DEMA products are warranted against defective material and workmanship under normal use and service for
one year from the date of manufacture. This limited warranty does not apply to any products that have a
normal life shorter than one year or failure and damage caused by chemicals, corrosion, physical abuse, or
misapplication. Rubber and synthetic rubber parts such as “O”-rings, diaphragms, PVC tubing, and gaskets are
considered expendable and are not covered under warranty. This warranty is extended only to the original
buyer of DEMA products. If products are altered or repaired without prior approval of DEMA, this warranty is
void.
Defective units or parts should be returned to the factory with transportation prepaid. If inspection shows them
to be defective, they will be repaired or replaced without charge, F.O.B. factory. DEMA assumes no liability
for damages. Return merchandise authorization number must be granted in advance of returned units for repair
or replacement (See “Merchandise Returns” above).
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