N Series Manual (N00 808 01)
N Series Manual (N00 808 01)
N00-808 08/2019
08/2019
N00-808-01
www.schneider-electric.com
The information provided in this documentation contains general descriptions and/or technical character-
istics of the performance of the products contained herein. This documentation is not intended as a
substitute for and is not to be used for determining suitability or reliability of these products for specific user
applications. It is the duty of any such user or integrator to perform the appropriate and complete risk
analysis, evaluation and testing of the products with respect to the relevant specific application or use
thereof. Neither Schneider Electric nor any of its affiliates or subsidiaries shall be responsible or liable for
misuse of the information contained herein. If you have any suggestions for improvements or amendments
or have found errors in this publication, please notify us.
No part of this document may be reproduced in any form or by any means, electronic or mechanical,
including photocopying, without express written permission of Schneider Electric.
All pertinent state, regional, and local safety regulations must be observed when installing and using this
product. For reasons of safety and to help ensure compliance with documented system data, only the
manufacturer should perform repairs to components.
When devices are used for applications with technical safety requirements, the relevant instructions must
be followed.
Failure to use Schneider Electric software or approved software with our hardware products may result in
injury, harm, or improper operating results.
Failure to observe this information can result in injury or equipment damage.
© 2019 Schneider Electric. All rights reserved.
2 N00-808 08/2019
Table of Contents
Safety Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
About the Book . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Chapter 1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Chapter 2 N-Series Automatic Circuit Recloser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Chapter 3 Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Contents of Crate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Site Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Chapter 4 Communications and Accessories Installation . . . . . . . . . . . . . . . . . . . . . . 31
Customer Accessories and Communication Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Input Output Expander (IOEX3) Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Chapter 5 Installation Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Operator Tests. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Terminal Designation and Phase Rotation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Power Flow Direction Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Power Flow Direction Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Chapter 6 Control Electronics Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Chapter 7 Operator Control Panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
setVUE Panel Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
flexVUE Panel Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Chapter 8 Event Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Event Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Event Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Chapter 9 Power System Measurements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Power System Measurements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Power System Measurements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Chapter 10 Accessories Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Input Output Expander Module (IOEX) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Fast Trip Input Module (FTIM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
IOEX Electrical Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
FTIM Electrical Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
Chapter 11 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
ACR Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
Abnormal Operating Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
Chapter 12 Ratings and Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
Equipment and Crating Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
ADVC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
Appendices ..................................................... 115
Appendix A Replaceable Parts and Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
........................................................................ 117
Appendix B Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
........................................................................ 125
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Appendix C Safety Data Sheet - Sulphur Hexafluoride (SF6) . . . . . . . . . . . . . . . . . . . . . 129
........................................................................ 129
Appendix D Safety Data Sheet - Silicone Grease Hazard Data. . . . . . . . . . . . . . . . . . . . 133
........................................................................ 133
Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
4 N00-808 08/2019
Safety Information
Important Information
NOTICE
Read these instructions carefully, and look at the equipment to become familiar with the device before
trying to install, operate, service, or maintain it. The following special messages may appear throughout
this documentation or on the equipment to warn of potential hazards or to call attention to information that
clarifies or simplifies a procedure.
PLEASE NOTE
Electrical equipment should be installed, operated, serviced, and maintained only by qualified personnel.
No responsibility is assumed by Schneider Electric for any consequences arising out of the use of this
material.
A qualified person is one who has skills and knowledge related to the construction and operation of
electrical equipment and its installation, and has received safety training to recognize and avoid the
hazards involved.
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6 N00-808 08/2019
About the Book
At a Glance
Document Scope
This document describes the installation and maintenance procedures for the N-Series Automatic Circuit
Recloser with ADVC Controller Range.
Validity Note
This document is valid for N-Series remotely controlled and monitored automatic circuit recloser (ACR)
which consists of a N-Series automatic circuit recloser (ACR) combined with an ADVC Controller (ADVC).
Related Documents
You can download these technical publications and other technical information from our website at
https://www.schneider-electric.com/en/download
Trademark Notice
All trademarks are owned by Schneider Electric Industries SAS or its affiliated companies.
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N-Series Automatic Circuit Recloser with ADVC Controller Range
Introduction
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Chapter 1
Introduction
Introduction
Overview
Introduction
This manual describes the installation and maintenance of the N-Series Automatic Circuit Recloser and
the ADVC Controller.
While every care has been taken in the preparation of this manual, no responsibility is taken for loss or
damage incurred by the purchaser or user due to any error or omission in the document. Inevitably, not the
details of equipment are provided nor are instructions for every variation or contingency during installation,
operation, or maintenance.
For additional information on specific requirements, contact the manufacturer or your distributor.
N00-808 08/2019 9
Introduction
Symbols
The following symbols are used throughout this manual (and others). They are designed to give a quick
way of indicating information that is designed for specific areas of interest.
Symbol Meaning
The bushing symbol indicates that the adjacent information applies only to the specified switchgear.
The set symbol indicates that the adjacent information only relates to the ADVC SetVUE operator interface.
The flex symbol indicates that the adjacent information only relates to the ADVC flexVUE operator interface.
Panel messages or Menu Navigation follows these icons in DOT MATRIX FONT
Software Identification
The software loaded into the ADVC Controller is identified by its version number, which has the form:
AXX-XX.XX.
This precisely identifies the software loaded into the microprocessor on the controller.
In order to obtain effective technical support from the manufacturer or your distributor, it is vital to record
the software version and to quote these when making your inquiry. Without this information, it is impossible
for the customer service department to identify the software and provide correct support.
The software version is shown on the Operator Control Panel "Switchgear Wear/ General Details”
page, in the field “App.Ver”:
Switchgear Status can be found on the ADVC flexVUE at the following location:
OPERATOR MENU → Switchgear Status → Switchgear Info
For more information about the usage of the Operator Interface (O.I.), refer Operator Control Panel
(see page 53).
Revision Record
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N-Series Automatic Circuit Recloser with ADVC Controller Range
N-Series Automatic Circuit Recloser
N00-808 08/2019
Chapter 2
N-Series Automatic Circuit Recloser
Introduction
General
The N-Series remotely controlled and monitored automatic circuit recloser (ACR) consists of a N-Series
automatic circuit recloser (ACR) combined with an ADVC Controller.
The N-Series ACR:
consists of vacuum interrupters in a sealed, stainless steel tank.
tank is filled with sulphur hexafluoride (SF6) gas.
uses a pressure transducer to monitor gas pressure in the tank.
can be directly fitted to the ACR using surge arresters and should be fitted at installation.
voltages are measured on each of the six bushings.
current is measured on each phase.
itself retains information such as serial number, switchgear type, operations and contact wear,
independently of the ADVC.
can be tripped from the ground by a hookstick and then be locked out by opening the isolating switches
located on the ADVC.
has a clearly visible, external pointer shows whether the ACR is tripped or closed.
The ACR field-fitting kit includes a polymeric bushing boot and predetermined length of
120 mm2,185 mm2, or 240 mm2 aluminum, insulated water-tight cable tail rated at 250 A, 400 A, 630 A for
each of the six bushings.
The ACR is connected to the ADVC Controller via a control cable through the base of the ADVC.
The ACR can be connected into an insulated or bare conductor system.
The ADVC Controller reads and displays the information which is stored in the ACR and provides
protection and communication properties for the ACR.
The ADVC Controller consists of:
an electronic switchgear controller that monitors the ACR, and provides communication and
protection functions. (CAPE).
an operator interface mounted on the CAPE.
a power supply which also supplies power for customer equipment.
an accessories and customer equipment compartment.
ADVC is powered by an auxiliary voltage supply of 110, 220, or 240 volts AC.
ADVC is connected to the ACR via a detachable control cable.
The customer compartment provides ample room for equipment. Standard communications cables can
be used for connection to the communications ports on the ADVC and power is readily accessible from
the programmable power terminal block. For more information, refer Communications and Accessories
Installation (see page 31).
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N-Series Automatic Circuit Recloser
12 N00-808 08/2019
N-Series Automatic Circuit Recloser
Terminology
The N-Series recloser bushings are identified as U1, V1, and W1 on one side, usually the source side, and
U2, V2, and W2 on the other, usually the load side.
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N-Series Automatic Circuit Recloser
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N-Series Automatic Circuit Recloser with ADVC Controller Range
Installation
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Chapter 3
Installation
Installation
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Installation
Contents of Crate
General
Each crate includes the following:
Automatic Circuit Recloser (ACR).
Pole mounting bracket with clamps if ordered. If a substation mounting bracket was ordered, it is
attached to the outside of the crate.
Six bushing boots with clamping rings attached.
Six tubes of electrical silicone grease to fill the bushing boots (seven tubes are supplied with 38 kV
reclosers).
One clamping ring spanner to fit boots to the bushings.
Caulking gun.
The appropriate mounting kit.
ADVC Cubicle (which contain two batteries unless arrangements have been made to ship batteries
separately).
Control cable.
Six cable tails (where supplied by the manufacturer) pre-terminated with either a threaded lug to screw
into the bushings directly or with a flat lug for bolting to a palm already fitted onto the bushings.
On receipt, the contents should be checked for shipping damage and the manufacturer informed
immediately if any is found.
NOTE: Ensure that the ADVC Controller is stored indoors until installation on site. If storage outdoors is
unavoidable, ensure that the ADVC Controller is kept in an upright position.
Unpacking Procedure
The basic list of tools, which are required for unpacking are as follows:
Wrecking bar to remove nails.
Four D shackles, two slings and crane with a protected working load of 300 kg to lift the ACR.
Screwdriver or battery Drill with 8 mm socket.
16 mm Spanner or Socket.
CAUTION
RISK OF EQUIPMENT DAMAGE
Take great care not to hit the recloser bushings with the bracket or to drop the bracket, whichweighs
nearly 30 kg (66 lb), back into the crate.
The control cubicle mass is approximately 40 kg (88 lb).
Failure to follow these instructions can result in injury or equipment damage.
16 N00-808 08/2019
Installation
CAUTION
UNPROTECTED OUTPUTS
Never pull out the plug by the cable.
Failure to follow these instructions can result in injury or equipment damage.
Unbolt the cover plate over the switch cable entry module (SCEM) compartment on the bottom of the ACR
and connect the ACR end of the control cable to the SCEM.
Lower the ACR on to props so that the control cable is not damaged by being caught between the base of
the ACR and the floor.
N00-808 08/2019 17
Installation
Then connect the ADVC end of the cable to the socket at the lower right-hand corner of the CAPE located
inside the ADVC cubicle. For more information, refer Site Procedure (see page 19).
The LV auxiliary supply (if applicable) should be done as connected as shown in figure LV Auxiliary Supply
Connection (see page 19).
Turn on the battery and auxiliary supply circuit breakers at the bottom of the control cubicle and perform
the following tests:
Manual trip and close of the ACR.
Insulation test the high voltage connections to earth to check for shipping damage on the high voltage
side of the ACR.
Configure the protection settings.
Perform primary current injection as required.
Perform secondary current injection (if required by your Authority) using a Test and Training Set (TTS).
Fit and test a radio or modem if required.
Attend to the battery using the care instructions as described in Battery Care. For more information,
refer Battery Care (see page 102).
It may be desirable at this time to fit the cable tails and surge arresters to the ACR. For more information,
refer Cable Tail Installation (see page 19).
NOTICE
PERMANENT EQUIPMENT DAMAGE
Maintain proper polarity when connecting the batteries.
While inserting the batteries, avoid the damage to electronic systems.
Fitting the batteries with reverse polarity causes damage to the electronic systems.
Maintain proper polarity when connecting and inserting batteries, to avoid damage to electronic systems.
Failure to follow these instructions can result in equipment damage.
NOTE: An application note detailing workshop and field test procedures is available. Contact your agent
or distributor.
Transport to Site
If the unpacking and testing was carried out in the workshop, then the ACR and ADVC must be transported
properly to site. It is vital to carry out the following steps:
Turn off all ADVC circuit breakers and disconnect all auxiliary power supplies. Disconnect the control
cable from both ACR and ADVC and replace the cover plate on the bottom of the ACR.
Transport the ACR and ADVC in a secure manner to the site.
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Installation
Site Installation
General
NOTE: If you are replacing a pole-top control cubicle (PTCC) or an original ADVC Controller (Ver 43 or
earlier) with an ADVC Controller (Ver 44 or above), the following should be considered:
The following steps are performed for installing the ADVC controller:
The ADVC Controller have different mounting points to the PTCC.
The connection to the auxiliary supply enters the cubicle at a different point.
The earth stud is in a different position.
Accessory cables may need extending.
Unlike the PTCC which required an auxiliary power supply rating of 50 VA, the ADVC Controller requires
200 VA.
If the auxiliary supply is provided by an external VT connected through the ACR, there are limitations to
the supply ratings of equipment powered by the radio power supply. For an external VT, the maximum
continuous current drawn from the radio supply should be limited to 0.5 amps.
The ADVC Controller (Ver 44 or above) door is held open by a door stay mechanism which stops the
door swinging or blowing shut. To disengage the door, stay follow the directions on the operator sheet
located on the inside of the door.
NOTE: An accessory mounting bracket can be purchased to allow the use of the same mounting holes
as were used with PTCC of the manufacturer. (Part No. 99800125)
Tools Required
Torque wrench and metric socket set, normal engineer tools.
24 mm Open ended drive to fit the torque wrench (commonly known as a "Claw Foot"). This is only
required with 630 A cable tails which screw directly into the bushings and are tightened by a 24 mm
lock-nut.
Standard 300 gm cartridge applicator (Caulking Gun).
Bushing boot clamping spanner (supplied by the manufacturer).
Tools to prepare pole as required.
Crane or other lift for ACR and ADVC, four D shackles, and slings. A 1 m spreader bar is also useful, if
the surge arresters are to be fitted onto the ACR tank, to keep the slings away from the surge arresters
when lifting.
Parts Required (Not supplied by the manufacturer
Two 20 mm galvanized or stainless steel bolts with washers and nuts to bolt the ACR mounting bracket
to power pole. For more information on bracket measurements, refer ACR Mounting and Dimensions
(see page 25). If the optional pole clamps have been purchased this is not required.
Mounting parts for the ADVC Controller. Either 20 mm steel strapping or 10 mm galvanized or stainless
steel bolts, nuts, and so on.
Fixing hardware for the control cable. This is a 27 mm (1 1/16 in) diameter sheathed conduit and can
be fixed to the pole with ties, straps, P-clips, or saddles.
Earth wire and lugs for the earthing scheme and parts for LV mains auxiliary power connection. See
figure Cable Tail Installation (see page 19), Common Earthing and LV Supply (see page 27) and HV
termination (see page 30).
20 mm sealing cable entry glands to suit auxiliary supply mains cables, 16 mm sealing cable entry
glands to suit antenna or communications cable as required.
Antenna, antenna feeder cable, and surge arrester as required if a radio is fitted (unless supplied by the
manufacturer).
Aluminium jointing paste (250 A and 400 A cable tails only).
Heat shrink or insulating tape (800 A cable tails only).
Site Procedure
NOTE: The ADVC mounts have key holes as shown here, so that you can lift the ADVC on to the mounting
bolt and slide it into position.
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Installation
To erect and test the ACR and ADVC, carry out the following steps. Mounting details are given in figure
ACR Mounting and Dimensions (see page 25).
1. Transport to site and carry out testing before erection as required.
2. Connect cable tails and surge arresters before raising the ACR. For more information, refer Cable Tail
Connections and Surge Arrester Mounting and Terminating sections (see page 19).
3. Ensure that the pole is of sufficient strength to support the ACR. A structural engineer may be needed
to calculate the stresses involved.
4. Securely mount the ACR mounting bracket on the power pole.
5. Lift the ACR into position and lower it onto the mounting bracket so that it sits on the mounting bracket.
See figure ACR Mounting and Dimensions (see page 25).
NOTICE
RISK OF EQUIPMENT DAMAGE
When lifting the ACR:
Do not allow the slings to come in contact with the bushings or terminals
Avoid dropping the objects on the sheds
6. Bolt the ACR to the mounting bracket with the four 12 mm nuts and bolts provided. Tighten to 50 Nm.
7. Complete the power (HV) cable connections as shown in figure HV termination (see page 30) or as
appropriate for the site installation.
8. Unbolt the SCEM compartment cover plate from the bottom of the ACR. Remove the blanking plate and
fit the control cable into place. Connect the control cable to plug P1 on the SCEM located inside
the ACR.
To connect/ disconnect the control cable, refer Control Cable Connection (see page 17).
10.Run the control cable from the ACR down to the ADVC.
11.If the ADVC cubicle is to be bolted to the pole, drill the top hole and fit the bolt. If it is to be strapped,
feed the straps through the slots on the upper and lower mounting brackets.
12.Lift the ADVC into position and bolt or strap it to the power pole.
13.Attach the control cable to the power pole maintaining maximum available separation from the main
earth bond (at 200 mm for wood and concrete poles and 150 mm for steel poles). Ensure that there is
enough cable available at each end to permit connection to the equipment.
14.Run the earth connections as described in Earthing (Grounding). For more information, refer Earthing
(Grounding) (see page 19).
15.Connect the control cable from the ACR through the base of the ADVC .
20 N00-808 08/2019
Installation
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Carry out earthing scheme as instructed.
Failure to follow these instructions will result in death or serious injury.
16.For, LV mains supply run auxiliary wiring as shown in figure Common Earthing and L.V Supply
(see page 27). Make the connection inside the ADVC as shown in figure L.V Auxiliary SupplyCon-
nection (see page 19).
17.For LV supply from a dedicated transformer supplied by the utility, connect as shown in figure Utility
Auxiliary Transformer (see page 29).
18.For Integrated supply from an external transformer, connect as shown in figure Utility Auxiliary
Transformer (see page 29). See also Auxiliary Power from Integrated Transformer (see page 19).
19.Power down the ADVC by switching off all MCBs. This should be done whenever connecting or
disconnecting the control cable from the ADVC.
20.Fit the batteries if they are not already in place.
21.If communications equipment is to be installed, refer Communications and Accessories Installation
(see page 31).
22.Otherwise refer Installation Testing (see page 35).
Cable Tail Connections
HV cables are supplied in one of two forms:
Fitted with a lug to be bolted to a factory fitted palm on the end of the bushing (250 or 400, or 800 A),
Fitted with a threaded termination that is screwed into the bushing (630 A).
In both cases, the procedure is to attach the cable to the bushing and then cover with the bushing boot as
detailed in the following sections.
The bushing is supplied clean and protected with a plastic cap. Ensure this is undisturbed and the
bushing body and tin plated central conductor or palm are clean and undamaged. If the bushing has
become soiled, then clean with methylated spirits. Sand or brush the aluminium palm to remove oxide.
Grease the bushing and the conductor with the silicone grease provided (part number 990000350).
Unpack the cable tail and bushing boots. Check that the cable termination and the boot are clean and
undamaged. If necessary, clean with methylated spirits.
NOTE: As you fill the boot with grease, keep sliding it down the cable as this pushes the grease up into
the boot.
N00-808 08/2019 21
Installation
Push the boot down the cable to a distance approximately 1 m from the termination (place a small
amount of grease on the closed end of the boot to assist the boot to slide down the cable). Fill the
bushing boot with the silicone grease provided, starting at the closed end and finishing approx. 60 mm
from the open end of the boot.
For 630 A cables terminated with a screw thread, ensure that the thread, locknut and bushing surfaces
are clean and dry. Screw the tail into the bushing by turning the whole cable tail. Tighten to 50 Nm using
a spanner across the brass locknut fitted. Take care to apply only twisting forces to the terminal (no
shear force).
For 250, 400 A and 630 A cables terminated with a lug, smear with aluminum jointing paste and bolt the
lug to the bushing palm with the two M10 bolts are provided and tightened to 44 Nm using a 17 mm
socket.
NOTE: When making the 800 A cable tail line connection, suitable steps must be taken to prevent water
ingress to the cable.
For 800 A copper cables terminated with a lug, smear with aluminium jointing paste and bolt the lug to
the bushing palm. Because of the weight of the cable, it may be difficult to fit the bolts through the lug
and the bushing palm while holding the cable. Therefore using an M10 bolt from the packing crate,
temporarily insert the M10 through the rear of one of the holes in the palm. Fit the corresponding hole
in the tail over the M10 bolt. Insert a cap head socket screw into the other hole from the lug side and
partially tighten it. Remove the M10 bolt. Insert the second cap head socket screw through the lug and
tighten both screws to 22 Nm using an 8 mm (5/16 in) hex key.
Grease the surface of the bushing, slide the bushing boot down over the bushing while rotating the boot
to and fro. Fix into place using the clamping ring and spanner provided. The bottom of the boot should
be firmly seated on the side of the LBS tank. During the clamping process, silicone may bleed from the
top of the boot where the cable tail comes out. This is normal and can be assisted by sliding a small
screwdriver into the boot alongside the cable tail but be careful not to damage the bushing. Silicone
grease will also come out around the bottom of the bushing. This is normal. Wipe off excess silicone
grease with a clean cloth.
The insulated cables supplied by the manufacturer are rated for use at the following voltages and ratings:
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Installation
CAUTION
RISK OF EQUIPMENT DAMAGE
If the arresters are not mounted close to ACR, the protection they provide is significantly reduced.
Failure to follow these instructions can result in injury or equipment damage.
Earthing (Grounding)
DANGER
HAZARD OF EQUIPMENT DAMAGE
Do not earth surge arresters by a different path, doing this may cause damage to the control
electronics or ACR.
Also, any antenna should be bonded to the ACR or the main earth bond.
Failure to follow these instructions will result in death or serious injury.
Figure Common Earthing and LV Supply (see page 27) shows the earthing (grounding) common to all
installations.
This arrangement earths the ACR frame and the surge arresters directly to earth through a main earth bond
consisting of a copper conductor of 70 mm2. Any surges flow down this path.
The control cubicle is connected to this main earth bond by a tee-off. The control cubicle electronics are
internally protected from potential differences which may occur between the ACR frame and control cubicle
frame while surge currents are flowing down the main earth bond. No other connections to earth from the
control cubicle are allowed since surge currents flow in those paths. Follow this arrangement on both
conducting and insulating power poles.
Keep the main earth bond physically separated from the control cable, as they run down the power pole,
by the maximum spacing available and at least 150 mm.
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Installation
24 N00-808 08/2019
Installation
DANGER
HAZARD OF EQUIPMENT DAMAGE
If the secondary of the VT is earthed, electronics damage occurs.
Failure to follow these instructions will result in death or serious injury.
N00-808 08/2019 25
Installation
26 N00-808 08/2019
Installation
N00-808 08/2019 27
Installation
28 N00-808 08/2019
Installation
N00-808 08/2019 29
Installation
HV termination
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Chapter 4
Communications and Accessories Installation
N00-808 08/2019 31
Customer Accessories and Communication Equipment
Radio Antenna
Mount the antenna and run the antenna feed or an external communication cable to the ADVC. The
communication cable/radio antenna, enters the cubicle via the 16 mm hole that is provided below the
cubicle.
CAUTION
RISK OF EQUIPMENT DAMAGE
Switch off the ADVC before installing the accessories.
Failure to follow these instructions can result in injury or equipment damage.
Customer Compartment
At the bottom of the customer equipment tray, is an accessory mounting rail to install the customer
equipment and accessories.
Equipment installed in this compartment can be powered from the terminal block and can also be mounted
on the rail.
Connecting to the Terminal Block
Step A: Insert a 4 mm screwdriver or similar tool into the square hole above the appropriate wiring point
on the terminal block. Angle the head of the screwdriver slightly upwards and push it in, then lever it
downwards.
32 N00-808 08/2019
Step B: This action correctly positions the wiring clamp so that the stripped end of the cable can be
inserted. Release and remove the screwdriver, then gently tug the inserted cable so that it is firmly gripped.
Refer above image.
Radio/Modem Power
The battery-backed power supply for a radio/modem is provided on the terminal block as described above.
For correct radio connection point, refer to above figure for Accessory Mounting Tray and Terminal Block
Connection.
The radio/modem power supply voltage is set by the user in the following menu page:
N00-808 08/2019 33
Input Output Expander (IOEX3) Installation
Introduction
IOEX3 module is a die-cast, sealed enclosure that provides optically isolated inputs and voltage free
outputs to allow connection to external devices.
Either one or two IOEX3 modules can be used with each ADVC Controller. The second IOEX3 module is
only available with the ADVC ULTRA cubicle, fitted with the optional upper customer tray. When two IOEX3
modules are used, they are designated as IOEX-A and IOEX-B.
IOEX3 modules, purchased at the time of initial ordering, comes readily installed in the cubicle, located on
the customer tray, powered and earthed via the terminal block located accessory mounting rail on the side-
mounted customer tray.
If an IOEX3 module is purchased separately, refer to installation instructions available with the separate
module. For more information on IOEX dimensions, referDimensions
If one IOEX3 is fitted in the factory, it is connected to IOEX/WSOS RS-232 Port, with the baud rate of
19,200 to match that of the IOEX3. If a second IOEX3 is fitted, it can be connected to either to the MODEM
RS-232 Port or to any of the three USB ports, using a suitable USB to RS-232 converter. If it is necessary
to modify the baud rate of an RS-232 port with an IOEX3 connected, for example, IOEX/WSOS Port; do
the following:
Communications → IOEX+
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Chapter 5
Installation Testing
Installation Testing
N00-808 08/2019 35
Operator Tests
Overview
The following section details about the ACR installation. For more information, refer Installation
(see page 15).
NOTE: Check that the installation and external connections have been carried out as described in this
manual and in accordance with local regulations.
Check that no visible damage has occurred during the installation. Carry out any visual and electrical tests,
such as insulation and contact resistance, considered necessary to prove that the installation is sound.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Carry out earthing scheme as instructed.
Failure to follow these instructions will result in death or serious injury.
DANGER
HAZARD OF EXPLOSION, FIRE, OR CHEMICAL
The batteries are capable of supplying high currents. Always turn off the battery circuit breaker before
connecting or disconnecting the batteries in the cubicle.
Never leave fly leads connected to the battery.
Failure to follow these instructions will result in death or serious injury.
NOTE: If you are familiar with navigating operator control interface display groups, proceed with the checks
described below. For more information refer, Operator Control Panel (see page 53) before proceeding.
The ACR will now be ready for operation. Before energizing the recloser, you should perform the following
checks to confirm that the equipment is fully operational and properly configured.
Auxiliary Supply
1. Check the Auxiliary Supply Status, which is found on the following menu page:
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OPERATOR MENU → SWITCHGEAR STATUS → SWITCHGEAR DATA → Aux Supply Status
The auxiliary supply may be in any of the following two states: Normal or Fail. The battery status
should be Normal .
2. If using LV auxiliary supply, switch off the auxiliary supply. Check whether the Aux Supply status
changes to Fail in 3 - 5 seconds.
3. Check, whether the battery voltage has dropped slightly (by approximately 2 V), while remaining in the
Normal state.
4. Go to Event Log (see page 67) for details on how to do this and check that the bottom line of the display
(the most recent event) contains the Aux Supply Off event.
5. Switch on the auxiliary supply again.
DANGER
HAZARD OF EXPLOSION, FIRE, OR CHEMICAL
If the battery voltage is continuously dropping, then the battery state is LOW and the batteries may be
flat.
If the batteries are flat, they must be replaced.
Failure to follow these instructions will result in death or serious injury.
Work Tag
1. Check that Local Control is ON. This setting is found in the following:
The message: Work Tag Applied will flash at the top of the display.
Work Tag Applied will be displayed in the Alerts Menu, which is on the same level as that of the
Operator and Engineer menus.
NOTE: For more details, refer the Event Log (see page 67), check that the bottom line of the display
(the most recent event) contains the Work Tag Applied event.
5. Return to WORK TAG STATUS and change the setting back to OFF
N00-808 08/2019 37
SYSTEM STATUS → TERMINAL DESIGNATION/ROTATION → S
1. Press the SELECT key to select the A Phase field.
2. Press to modify the setting. This will cycle A, B & C Phase through the six possible phase/bushing
combinations.
CAUTION
RISK OF EQUIPMENT DAMAGE
Incorrect terminal designation may cause incorrect operation, false trips, or even damage to the switch
gear or controller.
Failure to follow these instructions can result in injury or equipment damage.
On the ADVC flexVUE O.I., Terminal Designation is set from the following:
ENGINEER MENU → CONFIGURATION MENU → SYSTEM SETTINGS → NETWORK PARAMETERS
→ TERMINAL DESIGNATION/ROTATION
1. Press the SELECT key and then use and to cycle through the possible combinations of
bushing/phase relationship until the one representing the correct physical connection is found.
38 N00-808 08/2019
NOTE: For more details, refer the Event log (see page 67), check that the bottom line of the display (the
most recent event) contains the Work Tag Applied event.
3. After the phasing has been set, you should record the details on the label on the rear of the control
cubicle door (above the operator panel) to indicate the non-standard relationship between the bushings
and phases.
Enable/Disable Switches
For each of the TRIP and CLOSE keys in turn, test ENABLE and DISABLE by:
Disable either mechanism (e.g.CLOSE) using Disabled Switches located underneath the O.I.
Go to the EVENT LOG and check that the bottom line of the display (the most recent event) contains
the Close Coil Disconnect event. (For the same test of the TRIP mechanism the Event Log should
display Trip Coil Disconnect.)
With both mechanisms disabled, check that pressing each of the CLOSE and TRIP keys are ineffective.
Enable both TRIP and CLOSE mechanisms.
NOTE: For more details, refer Event Log (see page 67), check that the bottom line of the display (the most
recent event).
Mechanical Trip
Step Action
1 Use a hook stick to manually trip the recloser via the manual trip lever.
2 For more details, refer Event Log (see page 67), check that the bottom line of the display (the most recent event) contains
the Mechanical Trip event.
3 With the manual trip lever still in the lock position, attempt to close the switchgear from the CLOSE key on the control panel.
The switchgear should not close and the event log should display:
Panel Close Request
Mechanical Interlocked
Operation Denied
4 Use the hook stick to return the manual trip lever to its normal position and check that the switchgear can be closed from
the operator panel.
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Secondary Injection Testing
If secondary injection testing is required to test protection settings but operation of the recloser is not
possible, secondary injection can be performed with a suitable current injection set and the Test and
Training Set (TTS) in standalone mode connected to the ADVC, with the recloser disconnected.
If tripping and closing of the recloser is possible and preferred, perform secondary injection testing with the
TTS in parallel mode.
NOTE: Any secondary injection must use a frequency, which corresponds to the frequency set in the
controller
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Terminal Designation and Phase Rotation
Introduction
The power system phase assigned to each set of bushings on the recloser must be correctly configured at
the time of installation of the ACR. This process is called “setting the phasing”. Setting the phasing affects
all the displays, events, and so on, that are concerned with switchgear terminals, for example: voltage
measurements, live/dead terminal displays and maximum current events.
Normal/default Phasing is A, B and C for bushings I/X, II/XX and III/XXX respectively. Normal/ default
phase rotation is ABC.
If the Phasing at the recloser and/or phase rotation of the network are different from the defaults, you must
set the Phasing and/or the Phase rotation.
On the setVUE O.I., Phasing is set from the following:
2. Press to modify the setting. This will cycle A, B & C Phase through the six possible phase/bushing
combinations.
CAUTION
RISK OF EQUIPMENT DAMAGE
Incorrect terminal designation may cause incorrect operation, false trips, or even damage to the switch
gear or controller.
Failure to follow these instructions can result in injury or equipment damage.
On the ADVC flexVUE O.I., Terminal Designation is set from the following:
ENGINEER MENU → CONFIGURATION MENU → SYSTEM SETTINGS → NETWORK PARAMETERS
→ TERMINAL DESIGNATION/ROTATION
N00-808 08/2019 41
1. Press the SELECT key and then use and to cycle through the possible combinations of
bushing/phase relationship until the one representing the correct physical connection is found.
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Power Flow Direction Setting
Introduction
The recloser is a symmetrical device meaning that, either side (I or X) can be connected to the supply. So,
after installation, the controller must be configured to designate, which is the source side.
The power flow direction may be either Source I, Load X or Source X, Load I and is configured on page:
Enable/Disable Switches
For each of the TRIP and CLOSE keys in turn, test ENABLE and DISABLE by:
Disable either mechanism (e.g.CLOSE) using Disabled Switches located underneath the O.I.
Go to the EVENT LOG and check that the bottom line of the display (the most recent event) contains
the Close Coil Disconnect event. (For the same test of the TRIP mechanism the Event Log should
display Trip Coil Disconnect.)
With both mechanisms disabled, check that pressing each of the CLOSE and TRIP keys are ineffective.
Enable both TRIP and CLOSE mechanisms.
NOTE: For more details, refer Event Log (see page 67), check that the bottom line of the display (the most
recent event).
Mechanical Trip
Step Action
1 Use a hook stick to manually trip the recloser via the manual trip lever.
2 For more details, refer Event Log (see page 67), check that the bottom line of the display (the most recent event) contains the
Mechanical Trip event.
3 With the manual trip lever still in the lock position, attempt to close the switchgear from the CLOSE key on the control panel. The
switchgear should not close and the event log should display:
Panel Close Request
Mechanical Interlocked
Operation Denied
4 Use the hook stick to return the manual trip lever to its normal position and check that the switchgear can be closed from the
operator panel.
N00-808 08/2019 43
If tripping and closing of the recloser is possible and preferred, perform secondary injection testing with the
TTS in parallel mode.
NOTE: Any secondary injection must use a frequency, which corresponds to the frequency set in the
controller
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Power Flow Direction Testing
Introduction
NOTE: Power flow direction test is valid only, if there closer is being supplied from a single source and can
be energized before closing.
This test is to ensure that the source and load designations are correct.
Since either side of the recloser can be connected to the power source, the controller must be configured
to designate which is the source side.
For more information about the configuration of Power Flow, refer Power Flow Direction Setting
(see page 43).
If the I-side bushings are connected to the source, the Source/Load setting should be Source I, Load X.
1. Display the page as shown and check the Source/Load configuration.
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NOTE: Images shown are for illustration purposes only.
5. If steps 3 and 4 indicate an incorrect power low setting, return to step 1, modify the setting and repeat
steps 2 to 4.
On Load Checks
Once the recloser is closed and taking load, the following on-load checks can be carried out. To confirm
correct operation, check the current against a known reading.
1. Check system currents on:
System Measurements
NOTE: Images shown are for illustration purposes only.
This information displays system voltage as phase-ground or phase-phase values as configured on the
System Status, Phase Voltage & Power Flow pages.
46 N00-808 08/2019
Source and load side voltages should be the same, when the recloser is closed.
4. Reset the MAXIMUM DEMAND INDICATOR go to:
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Chapter 6
Control Electronics Operation
Introduction
Overview
The ADVC is designed for outdoor pole mounted operation. Both the ULTRA and COMPACT cubicles are
vented and insulated to minimize internal temperature variation and maximize battery life. For more
information about cubicle dimensions, refer Appendix B ADVC COMPACT Dimensions and ADVC ULTRA
Dimensions (see page 125).
Controller
The controller consists of three submodules.
Power Supply Unit (PSU)
Control and protection enclosure (CAPE) with Operating Interface (O.I.)
Customer Compartment
For more information, refer to ADVC Block Diagram (see page 52).
PSU Module
The PSU module supplies power to the CAPE, and controls the supply from external auxiliary sources.
The power supply module encloses all 115/230 Vac mains connections. Internally, it provides terminals for
the auxiliary power supply connection. Cable-tie points are provided to secure the auxiliary supply cables.
Circuit breakers are used to protect and switch the battery and auxiliary power supplies on/off. A durable
cover is used to enclose all the terminations.
NOTE: The 115/230 Vac mains connection can handle a -20 % to +10 % variance from the auxiliary
supply.
CAPE Module
The main module of control electronics is the Control and Protection Enclosure (CAPE). The CAPE
digitizes the current transformer (CT) signals and capacitive voltage transformer (CVT) signals from the
recloser. These are used to provide various data for the operator.
The CAPE module contains the PCOM board, PSSM board, trip/close capacitors, and O.I. assembled into
a housing that provides protection from the environment, sealing, and EMC shielding.
N00-808 08/2019 49
The CAPE performs the following functions:
Operator Interface (O.I.)
Operating the external communications interface to allow monitoring and control from a remote
computer or operator over a communications link.
Switchgear Monitoring and Control
Communicating with WSOS5 over an RS-232, USB or Ethernet link. The IOEX/WSOS port is by default
configured for WSOS connection. USB type B (WSOS) and Ethernet ports are permanently configured
for WSOS.
Supply power to all electronic circuits and the customer compartment.
Operator Interface
The O.I. is mounted on the CAPE and is accessed by opening the cubicle door. Operators can view
switchgear and system data as well as control and configure the system via the O.I. The O.I. has its own
electronic processing and driver circuit, and operator control panel with LCD, membrane keyboard, and
status LEDs.
WSOS5 Interface
To use WSOS5 to upload or download data, connect between either:
a serial port on the WSOS PC and the IOEX/WSOS RS-232 Port. Use an RS-232, DB9 female to DB9
female, crossover cable (also known as Null Modem).
USB on the WSOS PC and the USB port on the controller. Use a standard USB Type A to Type B cable.
100Base-T Ethernet ports. Either a standard Ethernet cable or a cross-over cable can be used.
Customer Compartments
The COMPACT cubicle compartment is fitted with an accessory tray that facilitates the mounting of your
equipment, for example, a radio or modem.
The ULTRA cubicle has one standard, and one optional accessory tray to allow for more equipment. The
standard tray has a terminal block for the radio power supply and power for accessories such as an IOEX3.
50 N00-808 08/2019
Ancillary Equipment
The ADVC Controller is fitted with a standard customer compartment tray that facilitates the mounting of
ancillary equipment, for example, a radio or modem including any special interfaces. The compartment has
a terminal block for the radio supply and power for accessories such as, an IOEX3.
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ADVC Block Diagram
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Chapter 7
Operator Control Panel
N00-808 08/2019 53
Introduction
Overview
The ADVC can be remotely controlled via modems or other communications devices. It can be controlled
locally using a laptop computer connected directly via serial, USB, or Ethernet port to the ADVC as well as
by the Operator Interface (O.I.). The O.I. offers full functionality to modify settings, trip, and close the
recloser or display current values and past events related to the operation of the ACR.
The O.I. is mounted on the CAPE inside the ADVC Controller cubicle and accessed by opening the cubicle
door. The O.I. consists of a Liquid Crystal Display (LCD) and key pad with light emitting diodes (LEDs).
Together, these hardware features provide a user interface to monitor and control the ACR/LBS.
The two styles of operator interface currently available are known as setVUE and flexVUE. Each style
caters for particular customer requirements and are described below.
setVUE
A traditional O.I. that features a large 4 × 40 character display and uncluttered panel layout including four
user configurable quick keys.
flexVUE
The flexVUE provides the user with 20 LED indicator lights and 12 quick action keys also with LED's that
are configurable by the user through WSOS 5. This style provides the user with instant feedback about the
switchgear, and reduces the need to navigate through layers of menu structure.
Both the setVUE and flexVUE O.I.'s, and their operation are described in detail on the following pages.
If the door proximity switch is installed, the O.I. turns on automatically when the door is opened and off
when it is closed. The O.I. also turns off automatically, if no keys are pressed for 10 minutes. Pressing the
PANEL ON key reactivates the panel.
This manual contains examples of display interface screens. In general, the language chosen for these
examples is International English. In some cases, screen text differs if the configured language is English
(USA).
54 N00-808 08/2019
setVUE Panel Interface
setVUE Panel
N00-808 08/2019 55
S.No Item Description
17 Enable/ DisableTRIP Disables all trip Operations. When the switch is in the Disable position the trip coil in the recloser is
switch electrically disconnected from the control electronics. Thus the switch provides a physical isolation
point for the control circuitry. The recloser cannot be opened, and an audible alarm in the panel
sounds and the DISABLED LED in the TRIP key will flash. The TRIP key operates normally when the
switch is in the Enable position.
This switch also stops a close operation, so that the switchgear cannot be carrying load without the
ability to trip.
18 Enable/ DisableCLOSE Disables all close operations. When the switch is in the Disable position the close coil in the recloser
switch is electrically disconnected from the control electronics. Thus the switch provides a physical isolation
point for the control circuitry. The recloser cannot be closed and an audible alarm in the panel will
sound and the DISABLED LED in the CLOSE key will flash. The CLOSE key operates normally when
the switch is in the Enable position.
Display Groups
The top line of the display is the page title. To the right of the title is a letter, indicating the display group to
which the page belongs:
Display Group Codes
56 N00-808 08/2019
The next three lines are the data on display. Most displays have six data fields. A field may contain either:
a setting, which can be changed - ON/OFF is the most common; or
a status
Changing Settings
Three types of settings can be changed:
Operator settings
Password protected settings
Protection settings
Operator Settings
To change an operator setting:
Steps Action
1 Navigate to the display page containing the setting to be changed
2 Press the MENU key to step through the Display Groups.
3 Communications Group (only) is divided into subgroups for different protocols. Press SELECT to display the subgroup
required.
4
When the Display Group containing the setting to be changed is displayed, press or to locate the correct page.
5 Press SELECT until the field containing the setting to be changed is flashing.
6
Once you have selected the field to be changed, use or to change its setting.
7 Press ENTER to put the new setting into service.
NOTE: If a QUICK KEY is linked to the setting to be changed, you can use it to go directly to the relevant
display page where the field with that setting will be selected. For more information, refer Quick Keys
(see page 58).
Password Protected Settings
Some settings are password protected. You are prompted for a password before you can change the
setting. To enter the password:
Step Action
1
Press either of the / keys until the first character of the password is displayed.
2 Press the SELECT key to move to the next character selection.
3 Repeat Steps 1 and 2 until the password is complete.
4 Press ENTER.
While the operator panel remains ON, you will not be required to enter the password again.
The default factory password is AAAA but you can change it using the Windows Switchgear Operator
System (WSOS5) program. The factory password does not have to be remembered - the controller
prompts you for it automatically.
Protection Settings
Protection settings are password protected. To change a protection setting, follow the steps detailed in the
Operator Settings section above but, in addition, enter the password when prompted. When you have
completed the setting change by pressing ENTER, the following message flashes at the top of the screen:
Active Protection Setting has changed.
At this point, the changed setting is displayed but not in service. If further setting changes are required,
they can be made now.
When you have completed making all the setting changes you require, press ENTER. The following text is
displayed:
CHANGED ACTIVE PROTECTION SETTING [A]
The changed active PROTECTION SETTINGS are now in service.
Select the MENU or ENTER key to continue.
The changed settings are now in service. Press MENU or ENTER to return to the normal menu display.
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Quick Keys
The operator settings that you will frequently change can each be linked to a QUICK KEY. You use a
QUICK KEY for instant display and selection of the linked setting which, otherwise, you would have to find
by navigation.
You can link operator settings to individual Quick Keys using the Operator Interface or WSOS5.
A QUICK KEY can be set to blank if it is not required.
Otherwise, any one of the settings in below table, can be linked to one of the four Quick Keys.
Configurable Quick Key Settings
For more information, refer to the ADVC Controller Operations manual (N00-812).
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flexVUE Panel Interface
flexVUE Panel
N00-808 08/2019 59
S.No. Item Description
7 Indicator LEDs Provide instant indication of the controller and switchgear status.
Depending on the configuration, the lamps can be red, green, or orange and on, off or
FLASHING. The multiple colors allow for grouping of similar functions for example, red
for protection, orange for voltage and green for system health.
[For example]
The configuration of the status lamps can be changed within WSOS Version 5.
8 TRIP key Trips the switchgear to Lockout and the green lamp located inside the button indicates
the open state of the recloser.
9 CLOSE key Closes the switchgear and the red lamp located inside the button indicates the close
state.
10 LAMP DATA key Provides the operator with additional data specific to each status lamp.
11 LAMP RESET key Resets the status lamps.
Lamps requiring further attention from the operator remains lit.
NOTE: Some of the status lamps such as “controller power” and “terminal live” are
continuously updated and therefore not affected by the reset command.
12 EVENT LOG key Displays the recloser and controller Event Log on the LCD display. Older events can be
viewed by pressing the UP arrow key.
13 Quick Action Key Unlock To use the Quick Action Keys, an operator must first press the unlock key. The lamp
above the unlock key remains lit while the quick action keys are active.
To deactivate the quick action keys an operator can press the unlock key again. The lamp
turns off.
Alternatively the quick action keys will be deactivated automatically a short configurable
delay after the last quick action key was selected.
14 Quick Action Keys (QAK) Allows the user to activate/deactivate functions directly from the interface without having
to use the menu.
The status of the function is indicated by the lamp next to the button. The lamp can be
configured to be red, green, or orange in color and flashing.
Before using the quick action keys, it is necessary to unlock the keys using the unlock
button described above. Pressing a quick action key applies that action without any
further confirmation and the lamp next to the key indicates the new status.
15 Enable/ Disable TRIP CIRCUIT Disables all trip operations.
key When the switch is in the Disable position, the trip coil in the recloser is electrically
disconnected from the control electronics. Thus the switch provides a physical isolation
point for the control circuitry. The recloser cannot be opened, and an audible alarm in the
panel sounds and the DISABLED LED in the TRIP key flashes. The TRIP key operates
normally when the switch is in the Enable position. This switch also stops a close
operation, so that the switchgear cannot be closed unless it is able to trip.
16 Enable/ Disable CLOSE CIRCUIT Disables all close operations.
key When the switch is in the disable position, the close coil in the recloser is electrically
disconnected from the control electronics. Thus the switch provides a physical isolation
point for the control circuitry. The recloser cannot be closed and an audible alarm in the
panel sounds and the DISABLED LED in the CLOSE key flashes. The CLOSE key
operates normally when the switch is in the Enable position.
Default Configuration
The status lamps and the quick action keys are programmed in the factory to a default configuration. This
can be changed to suit the needs of the user through Windows Switchgear Operating System (WSOS5).
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Status Lamps
These lamps are used to indicate the controller and switchgear status. The default configuration is shown
below. Each lamp indicates that the state of the function described next to it. When a state is active, the
lamp is lit.
For example:
When, the recloser is in Lockout the lamp next to "Lockout" is on. Conversely, if the lamp is off, the recloser
is not in a lockout state.
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LED# Color Description Possible Causes
c-8 Red Alarm Flashing red LED when TRIP or CLOSE circuits are isolated,
contact life is low or the switchgear is locked.
It is possible to press a sequence of quick action keys while the unlock LED is lit. The keys will be locked
automatically after a short delay after the last key press or alternatively when the unlock key is pressed a
second time.
This controller is programmed with a default quick action key configuration that provides access to
frequently used actions. The default configuration is shown below.
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LED# Color Description Possible Causes
Column D
d-1 Red Live Load Blocking The key toggles the Live Load Blocking feature on/off. A red
LED indicator
d-2 Red Loop Automation Turns the Loop Automation feature on/off
d-3 Red Battery Test This QAK performs a battery Test and the result is displayed in
the Event Log.
d-4 Red Group A Protection Activates the settings configured in Protection Group A.
Column E
e-1 Red Auto ACR/LBS The key toggles the Auto Reclose feature on/off. A red LED
indicator shows when Auto Reclose is on.
e-2 Red Ground Fault Turns Ground (Earth) Fault protection on/off.
e-3 Red Sensitive Ground Fault Turns Sensitive Ground (Earth) Fault protection on/off.
e-4 Red Group B Protection Activates protection settings configured in Protection Group B.
Column F
f-1 Red Remote Control The key turns REMOTE control on and LOCAL control off. A red
LED indicator shows when the controller is in Remote mode
f-2 Red Local Control The key turns LOCAL control on and REMOTE control off. A red
LED indicator shows when the controller is in Local mode.
f-3 Red Hot Line Tag Hot LineTag (WorkTag) is applied using this QAK. Hot Line
Tagging helps to ensure that closing cannot take place and also
activates the Hot Line Tag protection settings.
f-4 Red Group C Protection Activates protection settings configured in Protection Group C
Display Groups
The flexVUE O.I. displays are organized into three logical groups. Within each group is a menu of pages
and those pages have various sub-menus.
The top line of the display is the page title. The top line of the display shows the current menu position and
the second line lists the options available one option at a time. An operator uses the UP and DOWN arrows
to scroll through the list of options. The RIGHT arrow will progress to the next level of the option shown on
the second line of the display. Use the LEFT arrow to go back one level. When an operator is editing a
setting, the top line of the display shows a few basic instructions and the bottom line shows the setting
value.
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Changing Settings
Three types of settings can be changed:
Operator settings
Password protected settings
Protection settings
Operator Settings
Find the display page containing the setting to be changed:
Step Action
1 Press the MENU key to enter the menu structure.
2
Press the arrow and then the arrow to enter the Operator Menu.
3
Use the or arrow keys to navigate to the setting to be changed.
4 Press SELECT key.
5
Use or arrow keys to change the setting.
6
Press the SELECT key to accept the change, or press the arrow to escape and leave the setting unchanged.
Step Action
1 Press the QAK UNLOCK.
2 Press the required Quick Action Key within 10 s (Configurable).
NOTE: Actions are executed without any confirmation via the arrow or select keys. The LED indicates the
new state.
Step Action
1
Press the or arrows until you find the required character for the password.
2
Press the arrow key.
3 Repeat steps 1 and 2 until the password is complete
4 Press SELECT to enter the password.
While the operator panel remains ON, you will not be required to enter the password again.
The default factory password is AAAA but you can change it using Windows Switchgear Operator System
(WSOS5) software. The factory password does not need to be remembered - the controller prompts you
for it automatically.
Alerts Menu
TheflexVUE panel provides the user with a specific location to deal with alerts from the controller. The
ALERTS MENU is found as part of the MAIN MENU on the operator interface. You can view these alerts
in the same way you would view any other menu options. Alerts are split into two categories, critical and
normal.
Normal Alerts
All normal alerts go into the ALERTS MENU. The activation of a normal alert causes the title line of the
current display to show:
xx Alerts Active
This alternates with the current display title at a sufficient rate that the current display is easily readable so
that panel usage and field editing can easily continue. XX is the number of alerts that are present at the
time.
The displayed number of normal alerts may change from one flash to the next if a new alert is added or an
old one is removed.
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The title of the alert menu contains the number of alerts that are present. This is shown as:
ALERT MENU X/Y
Where ‘X’ is the alert currently displayed and ‘Y’ is the total number of alerts present.
A normal alert message will generally be longer than 20 characters and will automatically scroll to allow
viewing of the complete message. If, a normal alert is present a beep occurs at a fixed time interval.
All buttons function normally while a normal alert is present.
Critical Alerts
A critical alert will completely subvert the operation of the LCD display regardless of what is being
displayed. There is no way to remove the critical alert from the display while it is active.
If a critical alert is present, a beep occurs at a fixed time interval.
All buttons except for the navigation buttons ( , , , MENU, SELECT, LAMP DATA, EVENT LOG)
operates normally while a critical alert is present.
Activating Protection Settings
When settings are changed in the Active protection group (via the flexVUE O.I.), those new settings are
saved but will not be put into service until they are made ACTIVE
When changing Active Protection Group settings, once the first setting is changed the following screen
appears: (scrolling)
NOTE: Images shown are for illustration purposes only.
The operator has to press the UP or DOWN ARROW key. That displays the following:
NOTE: Images shown are for illustration purposes only.
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When the operator scrolls to YES and presses SELECT, the settings are put in service. If the operator
selects NO and presses the SELECT key, the following message is displayed: (scrolling)
NOTE: Images shown are for illustration purposes only.
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Chapter 8
Event Log
Event Log
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Event Log
Introduction
The ADVC maintains a log of up to 100,000 events that record changes to the status of the switchgear,
control electronics, and ADVC logic. The log also records critical setting changes. The events can be
viewed via the O.I. in the EVENT LOG display group.
The event log display updates automatically as new events occur. The most recent event appears on the
bottom line of the display and older events are scrolled upwards. When the event log is full, the oldest
events are deleted to allow new events to be logged as they occur.
All events are date and time stamped to a 1 ms resolution and displayed in the order that they occurred.
The source of each event is also recorded.
It is possible to apply event category filters when viewing events via the O.I.
WSOS5 software can also be used to upload and display the event log. In addition to O.I.-like time stamp,
source identification and filter category features, it also allows text searches and go to a particular
date/time. The event log can be saved as a text file or as a .csv file. For more information, refer to the
WSOS5 help file.
On the setVUE panel, the event log display group is one of the main display groups.
On the flexVUE panel, the event log is found via a dedicated key on the O,I.
The EVENT LOG is navigated slightly differently depending on which O.I. is installed. For more information
on navigation diagrams, refer the following figures below for setVUE Navigation Diagram and flexVUE
Navigation Diagram.
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Description
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Event Log
Introduction
The ADVC maintains a log of up to 100,000 events that record changes to the status of the switchgear,
control electronics, and ADVC logic. The log also records critical setting changes. The events can be
viewed via the O.I. in the EVENT LOG display group.
The event log display updates automatically as new events occur. The most recent event appears on the
bottom line of the display and older events are scrolled upwards. When the event log is full, the oldest
events are deleted to allow new events to be logged as they occur.
All events are date and time stamped to a 1 ms resolution and displayed in the order that they occurred.
The source of each event is also recorded.
It is possible to apply event category filters when viewing events via the O.I.
WSOS5 software can also be used to upload and display the event log. In addition to O.I.-like time stamp,
source identification and filter category features, it also allows text searches and go to a particular
date/time. The event log can be saved as a text file or as a .csv file. For more information, refer to the
WSOS5 help file.
On the flexVUE panel, the event log is found via a dedicated key on the O,I.
The EVENT LOG is navigated slightly differently depending on which O.I. is installed. For more information
on navigation diagrams, refer the following figures below for setVUE Navigation Diagram and flexVUE
Navigation Diagram.
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Description
N00-808 08/2019 71
Display of Events
The difference in the display on the setVUE and flexVUE are shown in the following example.
Consider the following events, as shown on the setVUE:
NOTE: Images shown are for illustration purposes only.
The flexVUE, by default, would display the bottom two lines (the most recent) first. See below:
From this screen, a complete TIME or EVENT DESCRIPTION is available by pressing the or keys
respectively:
In this example, pressing the twice would scroll to the next two events.
If the ALT key ( ) or EVENT LOG key ( ) is pressed whilst the event log is on the display then
the date and time details are replaced with extra information that includes the setting source and, if
applicable, the protection group, curve, and trip number. Pressing the ALT ( ) or EVENT LOG
72 N00-808 08/2019
As it is possible for multiple WSOS5 applications to be simultaneously connected to the controller via
Ethernet, a source identification of ‘WSOS’ can be insufficient information. For WSOS5 over Ethernet
connections the first four letters of the PC login name are logged. The usage of ‘WSOS’ is therefore
restricted to serial port point-to-point communication links only.
For example, a setVUE event log display that looks like this:
becomes:
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Chapter 9
Power System Measurements
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Power System Measurements
Introduction
The Current Transformer (CT) signals and voltage screen (CVT) signals from the recloser are digitized by
the ADVC Controller and used to provide various data for the operator.
The ADVC Controller measures up to 10 power system components:
A, B, C, phase and spill currents,
Phase to earth voltage on all six terminals.
The ADVC Controller uses the above measurements to derive many system measurements including:
frequency
phase to phase voltages
total and per phase power (kW, kVA,and kVAR)
total and per phase power factor
harmonics
earth current, and
sequence components
In addition, the ADVC Controller also measures internal values such as:
CAPE temperature
auxiliary voltage
battery voltage.
SYSTEM STATUS → PHASE VOLTAGE and POWER FLOW → Display Phase → Phase
Voltage
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Power System Measurements
Introduction
The Current Transformer (CT) signals and voltage screen (CVT) signals from the recloser are digitized by
the ADVC Controller and used to provide various data for the operator.
The ADVC Controller measures up to 10 power system components:
A, B, C, phase and spill currents,
Phase to earth voltage on all six terminals.
The ADVC Controller uses the above measurements to derive many system measurements including:
frequency
phase to phase voltages
total and per phase power (kW, kVA,and kVAR)
total and per phase power factor
harmonics
earth current, and
sequence components
In addition, the ADVC Controller also measures internal values such as:
CAPE temperature
auxiliary voltage
battery voltage.
SYSTEM STATUS → PHASE VOLTAGE and POWER FLOW → Display Phase → Phase
Voltage
System Measurements
SYSTEM MEASUREMENTS-M
N00-808 08/2019 77
NOTE: Images shown are for illustration purposes only.
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SYSTEM STATUS → PHASE VOLTAGE → and POWER FLOW:
Power Flow Signed/Unsigned
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Chapter 10
Accessories Installation
Accessories Installation
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Input Output Expander Module (IOEX)
The IOEX is an ADVC Controller Range accessory that accepts external control signals from third-party
devices. It provides optically isolated inputs and voltage-free outputs. These allow connection of an
external protection relay or Remote Terminal Unit (RTU). The electronic circuit is installed in a die cast,
sealed enclosure which is attached to the upper accessory mounting tray of an ADVC ULTRA controller.
IOEX Compatibility
The IOEX is compatible with the ULTRA model of the ADVC Controller range where the upper accessory
tray is used to mount the IOEX module. The controller electronics includes a regulated power supply for
the IOEX module/s. Connection to the power supply is via two terminals mounted on the side accessory
tray.
RS-232 communications is used to interface the IOEX module/s to the control electronics.
The ADVC ULTRA model includes the following features to accommodate the IOEX module/s:
Upper accessory tray for up to two IOEX modules
Additional holes in the base of the controller for IOEX cable entry.
Cable tie point on the cubicle side helps to protect the cables.
NOTE: Shielded cable (not supplied) for external connections and the EMC gland are essential for reliable
operation.
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IOEX Specifications
NOTICE
RISK OF UNEXPECTED INPUT ACTIVATION
Isolate the field excitation power supply from earth
Failure to follow these instructions can result in equipment damage.
N00-808 08/2019 83
NOTICE
RISK OF UNEXPECTED INPUT ACTIVATION
Field excitation must not be provided from the battery nor the radio power supply.
Isolate the field excitation power supply from earth or use double pole switching for all inputs.
Failure to follow these instructions can result in equipment damage.
NOTICE
RISK OF UNEXPECTED INPUT ACTIVATION
Field excitation must not be provided from the battery nor the radio power supply.
Isolate the field excitation power supply from earth or use double pole switching for all inputs.
Failure to follow these instructions can result in equipment damage.
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Fast Trip Input Module (FTIM)
General
The FTIM is an ADVC Controller range accessory that accepts external control signals from third-party
devices. It provides optically isolated inputs. These allow connection of an external protection relay or
Remote Terminal Unit (RTU). The electronic circuit is installed in a die cast, sealed enclosure which is
attached to the upper accessory mounting tray of an ADVC ULTRA controller.
It is possible to interface external trip, close, or block signals to the recloser controller via the FTIM.
FTIM Compatibility
The FTIM is compatible with the ADVC Controller range. If a controller is to be used with an FTIM, a
connection cable for the module has to be included during manufacturing. It is therefore necessary to
specify the intended use of an FTIM when ordering the controller. Note this connection cable cannot be
retrofitted in the field.
Part Number 1st 2nd 3rd 4th 5th 6th 7th 8th 9th 10th
86xxxx2xxx 8 6 x x x x 2 x x x
86xxxx3xxx 8 6 x x x x 3 x x x
86xxxx5xxx 8 6 x x x x 5 x x x
The part number has to start with 86 and the 7th digit must be a 2, 3 or 5.
FTIM Specifications
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IOEX and FTIM Installation
The IOEX and/or FTIM must be fitted to the accessory mounting tray
1. Removing and installing the mounting tray:
The upper accessory mounting tray can be removed in three steps:
Undo and remove the self-locking nuts and washers
Rotate the accessory tray to the slide-out position by lifting the bottom of the tray away from the
cubicle; and
Slide the tray to the left.
To install the upper tray, locate the accessory tray hinges to the left of the brackets in the top corner of
the cubicle. Use the corner as a guide and slide the tray to your right. The self-locating hinges guide the
tray into the brackets. Continue to slide the tray until the hinges are completely inside the brackets.
Rotate the tray into the lock-down position and fasten the nuts.
2. Attaching the IOEX:
Remove the upper accessory mounting tray from the ADVC ULTRA cubicle;
The design of the mounting tray provides flexibility in terms of how the device is mounted.
It is recommended that Nyloc nuts be used for fastening the device where possible.
Slot width on the tray is 6 mm; bolts may require stacking mud-guard washers with standard washers
for bolts smaller than M5. For example, for M3 bolts, it is recommended to use M5 mud-guard
washers, M3 flat washer, and a M3 Nyloc nut.
Holes provided on the customer tray act as a guide holes to identify the equipment position for
installation. It is recommended that at least one guide hole is used for installing the device.
Fit the tray containing the IOEX in the upper accessory mounting space using the existing mounting
points. Refer below figure for Accessory tray removal.
If Connecting an IOEX
3. Connect the IOEX to the controller:
Connect the IOEX power supply lead to the terminals on the side accessory tray. The terminals are
marked with the following symbols.
Ground Terminal
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Using the RS233 cable (ADC-640), connect the IOEX/WSOS Port on the ADVC Controller to the
IOEX.
Before you can use the IOEX, make IOEX available in the WSOS Feature Selection tool,
download the configuration map, and select the IOEX communication port. For more information,
refer the ADVC Operation Guide (ADVC2- 1160) and Configurable IOEX manual (N00-685).
WARNING
RISK OF EQUIPMENT DAMAGE
When connecting the FTIM to the CAPE, the controller must be switched off to avoid unwanted
trip/close operation.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
NOTICE
RISK OF UNEXPECTED INPUT ACTIVATION
Field excitation must not be provided from the battery nor the radio power supply.
Failure to follow these instructions can result in equipment damage.
4. If Connecting an FTIM
Turn off power to the controller.
Connect the shielded 15-pin D-connector to the FTIM. Fasten the connector properly to ensure a
reliable connection.
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IOEX Electrical Connections
NOTICE
RISK OF UNEXPECTED INPUT ACTIVATION
Isolate the field excitation power supply from earth
Failure to follow these instructions can result in equipment damage.
88 N00-808 08/2019
NOTICE
RISK OF UNEXPECTED INPUT ACTIVATION
Field excitation must not be provided from the battery nor the radio power supply.
Isolate the field excitation power supply from earth or use double pole switching for all input.
Failure to follow these instructions can result in equipment damage.
NOTICE
RISK OF UNEXPECTED INPUT ACTIVATION
Field excitation must not be provided from the battery nor the radio power supply.
Isolate the field excitation power supply from earth or use double pole switching for all input.
Failure to follow these instructions can result in equipment damage.
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FTIM Electrical Connections
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NOTICE
RISK OF UNEXPECTED INPUT ACTIVATION
Field excitation must not be provided from the battery nor the radio power supply.
Isolate the field excitation power supply from earth or use double pole switching for all input.
Failure to follow these instructions can result in equipment damage.
Shielded Cable
For the external connections, shielded cable with the following main characteristics is recommended:
Operating Temperature:
-55 °C to +105 °C
Voltage Rating:
600 V
Product Description:
Conductor: stranded tinned copper
Area Conductor: 0.22 mm2
External Diameter: 6-12 mm
Screen Diameter: 5 mm min
Insulation: Colour-Coded PVC
Shield: Braided Tinned Copper (90 % coverage)
Jacket: PVC
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NOTICE
UNEXPECTED BEHAVIOUR
Correct installation of the EMC gland is essential for reliable operation.
Failure to follow these instructions can result in equipment damage.
NOTICE
RISK OF EQUIPMENT DAMAGE
Do not push the cable in the opposite direction, doing so damages the gland.
Failure to follow these instructions can result in equipment damage.
2. Push the end of the cable that is connected to the IOEX/FTIM through the cable gland in the direction
as shown.
3. Continue pushing the cable through the gland, until the earth braid aligns with the gland.
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4. Ensure that the earth braid is in contact with the braid connection ring in the gland.
NOTE: Shielded cable is essential for reliable operation. Refer figure Shielded Cable.
5. Ensure that the seal and clamping mechanism is overlapping with the plastic sheath. Tighten the gland
sleeve to firmly grip the cable in place.
6. Select a 20 mm hole in the base of the controller. The two holes on the right-hand side are provided for
this purpose.
Cable termination
Use cable ties to fix the cable to the cubicle wall.
Cut the cable to the appropriate length, and terminate the cable at the IOEX/FTIM connectors.
NOTE: Auxiliary power supply 1 is used to supply power to the GPO socket.
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General Purpose Outlet (GPO)
The GPO allows the user to power extra devices such as a laptop computer while operating the ADVC
Controller.
Compatibility
Controller: ADVC ULTRA and COMPACT
Power Supply: Models equipped with the IEC power outlet option
GPO Cable Installation
Remove the side accessory mounting tray.
Fit the two P-clips around the GPO cable.
Using the bolts provided, fix the cable to the accessory mounting tray.
DANGER
HAZARD OF EXPLOSION
Rate the auxiliary 1 power source appropriately to provide GPO current required.
Failure to follow these instructions will result in death or serious injury.
Plug the IEC male cable end connector into the female connector on the side of the power supply
module
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GPO Cable Ratings
Voltage: 110 Vac or 240 Vac
Current: 2 A max.
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Chapter 11
Maintenance
Maintenance
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ACR Maintenance
Introduction
Maintenance can be carried out using standard electrician and mechanic tools.
No user maintenance of the ACR mechanism is required.
The ACR should be returned to the manufacturer for refurbishment, if the mechanical duty or breaking duty
is exceeded. This is checked by examining the number of operations on the operator control panel as well
as by checking mechanical operation counters mounted at the bottom of switch gear, the ACR has reached
the end of its life and must be replaced. The pointer movement must be checked, so that it is free from
mechanical obstructions.
NOTICE
RISK OF EQUIPMENT DAMAGE
A alert message is displayed in the event log, when the remaining contact life reaches 20 %.
Failure to follow these instructions can result in equipment damage.
CAUTION
EXPLOSIVE POTENTIAL
Do not attempt to recharge the gas without first removing the ACR from service.
Failure to follow these instructions can result in injury or equipment damage.
Safety
Removal from Service
The gas fill valve is located between the ACR body and the mounting bracket. Ensure that the ACR is
removed from service before fitting the gauge and taking a reading.
Procedure
Preparation
CAUTION
EXPLOSIVE POTENTIAL
This procedure should be performed under controlled conditions using appropriate SF6 reclamation
equipment.
Failure to follow these instructions can result in injury or equipment damage.
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The gas filling procedure may be conducted on an ACR either in the field or within a workshop. If to be
conducted in the field, ensure that the ACR is removed from service until the procedure is complete.
Record the ambient temperature as this is required when calculating the fill pressure.
2. Fit the Gas Fill Adaptor to the cylinder and tighten using the correct spanner:
3. Open both the shut-off and gas cylinder valves.
4. Adjust the regulator valve until gas flows through and purges the line.
5. Immediately close the shut-off valve.
6. Ensure that the adaptor is free of dirt or contaminants before inserting into the valve.
7. Insert the gas line adaptor into the gas fill valve. For more information, refer Gas Line Adaptor
(see page 99).
8. Retract the locking pin on the gas fill tool and slide it over the gas fill boss on the tank. Allow the locking
pin to spring into the groove. Gently check that the tool cannot be pulled off.
9. Push the handle into the plug and rotate anticlockwise until the bayonets drop into the slots. Continue
to rotate until it becomes difficult to turn. Do not force the handle further.
2. Open the shut-off valve to commence the flow of gas into the recloser tank.
3. Slowly turn the regulator clockwise to increase the flow of gas into the tank. As the tank starts to fill with
gas, the pressure gauge displays the increasing pressure:
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Care must be taken not to over-pressurize the tank. A relief valve is fitted to the gas fill adaptor. If the
tank pressure exceeds 60 kPa, the valve opens and vents to atmosphere.
Pressure in excess of that required and 60 kPa must be removed using a reclamation unit or similar
means.
The tank pressure may be checked at any time by closing the shut-off valve:
Allow the gas pressure gauge to stabilize before taking a reading.
Open the shut-off valve to recommence the gas flow in to the tank.
2. To confirm that the readings shown on the gas cylinder pressure gauge and ADVC
Controller/Switchgear, check the pressure at:
WARNING
EXPLOSIVE POTENTIAL
Reduce pressure on the regulator before disconnecting the gas line.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
ADVC Maintenance
Maintenance of the ADVC is required for every five years. The manufacturer recommends the work
described below.
CAUTION
RISK OF EQUIPMENT DAMAGE
Be careful to ensure that if working on the ADVC with the door open in heavy rain, water does not enter
the circuit breakers or general power outlet.
Failure to follow these instructions can result in injury or equipment damage.
Cleaning
Check for excessive dirt on the cubicle, particularly the roof, and clean off. Ensure that the mesh covering
the air vents and the water drainage holes in the base are clean.
Battery Replacement
DANGER
HAZARDOUS VOLTAGE
These batteries are capable of supplying very high currents. Always turn off the battery circuit breaker
before connecting or disconnecting the batteries in the cubicle.
Never leave flying leads connected to the battery.
Failure to follow these instructions will result in death or serious injury.
or
Battery Care
The battery is predicted to provide good performance for the recommended five-year service period. This
is based on the battery manufacturer data. No battery warranty is given by the manufacturer of the ADVC.
Once in service, batteries need little care. Procedures for storage and other contingencies are as follows:
Batteries should be stored at a temperature of between 0 °C to 30 °C (32...86 °F) and cycled every six
months. Batteries should be stored for a maximum of one year.
Batteries should be cycled before putting into service if they have not been cycled within three months.
When shipped by the manufacturer the batteries have been cycled within the previous 30 days.
If the batteries become exhausted in service and are left for more than two weeks without auxiliary
supply being restored to the ADVC they should be taken out, cycled and have their capacity checked
before being returned to service.
To cycle a battery, discharge with a 10 Ohm 15 Watt resistor to a terminal voltage of 10 V. Next, recharge
it with a voltage regulated DC supply set to 13.8 V. A 3 A current limited supply is appropriate.
More information on the battery care is available from the battery manufacturer.
Introduction
The operation of the capacitor charging inverter can be affected under abnormal conditions, such as when
the battery capacity is low. The following features are used to protect the ADVC in this situation while still
allowing the ACR to keep operating.
Low-Power Mode
When the batteries are nearly exhausted, the ADVC will modify its capacitor charging mode from normal
to low power. In low-power mode the controller takes longer to charge the capacitors and the radio supply
is shut down. A Low-Power Mode event is logged, whenever this happens.
Operator close and trip operations can be performed, but at a longer time interval than normal. If an
operator trip or close request is denied, a Cap Chrg event is logged.
To return to normal power mode, the auxiliary supply must have been switched back on for a minimum of
15 minutes, and the batteries may have to be replaced.
Excess Close Operations
During testing, it is possible to carry out so many trip/close operations that the capacitor charging inverter
shuts itself down before it overheats. It takes more than 20 operations within a minute to do this and is not
going to happen, while in service (it happens only during excessive testing).
When this happens the inverter shuts down for 5 minutes and a Cap Excess Closes event is logged. During
this time, all trip/close requests are denied.
Defect Finding
ADVC Controller Check
Defect detection within the ADVC involves determining whether the detected fault lies in the electronic
modules, the wiring or elsewhere. The electronic modules are user replaceable items. Other detects
require the ADVC to be returned to the factory.
A suggested defect finding approach is as follows:
1. If the System OK LEDs, located on the operator interface (O.I.), are flashing, then the CAPE micropro-
cessor is running. If the O.I. does not operate, then follow Step 4.
System OK LEDs are located in different places on the setVUE and flexVUE panels:
Chapter 12
Ratings and Specifications
Equipment Weights
Part Weight kg (lbs)
Control cable 6 (12)
Weight is given for the standard length of 7 m. Other
lengths 4...20 m (in 1 m increments) are available upon
request.
Control cubicle 37 (81) (without accessories and with 7 Ah batteries)
HV cables set of 6,standard length per cable is 3 m, other 250 A 9 (19)
lengths available upon request:
400 A 16 (35)
630 A 20 (43)
800 A 57 (126)
Bushing boots set of 6:
27 kV
10 (22)
38 kV
14 (31)
Pole Mounted ACR 225 (495)
Pole mounting bracket 20 (53)
Sundry mounting items 8 (18)
Gross weight of crate 404 (890)
Dimensions mm (ins)
Cubicle (for more information, refer Appendix B COMPACT 730 mm x 420 x 301 mm (28.7 in x 16.5 in x 11.9 in)
(see page 125)) ULTRA 960 x 450 mm x 301 mm (37.8 in x 17.7 in x 11.9 in)
Crate Dimensions
Width 1160 mm (45.7 in)
Depth 730 mm (28.7 in
Height 1640 mm (64.6 in
ACR
Rated Voltage
N15 15.5 kV
N27 27 kV
N38 a 38 kV
Rated Continuous Current 800 A
Emergency Load Current - carrying capability (8 Hours) 850 A
Rated Frequency 50/60 Hz
Rated Load Breaking Current 800 A
Rated Cable Charging Breaking Current (N15 and N27) 25 A
Rated Cable Charging Breaking Current (N38) 40 A
Rated Single Capacitor Bank Breaking Current 250 A
Rated No-Load Transformer Breaking Current 22 A
Rated Symmetrical Interrupting Current 12.5 kA
Rated Asymmetrical Short-circuit Making Current (peak) 31.5 kA
Rated Symmetrical Making Current (rms) 12.5 kA
Rated Short-time Withstand Current (rms) 12.5 kA
Rated Duration of Short-circuit 3s
Rated Peak Withstand Current (peak) 31.5 kA
a. A 16 kA for 3 s, 40 kA peak rated device is also available.
b. The opening mechanism is operated either by solenoid or manual lever.
c. In heavily polluted environments regular checking/cleaning of insulators should be carried out as required.
d. Earthing details in “Earthing (Grounding) (page 3-8)” must be strictly adhered to.
Basic Timings
Breaking Duty
The duty limits of the ACR are shown in the following table. It is rated for ANSI C37.60 duty cycle.Contact
wear is automatically calculated for each interrupter by the ADVC based on fault current and mechanical
operations. The remaining contact life is shown on the operator interface.
Duty Cycle
Maximum allowable duty cycle at full short circuit current rating:
Open-0.5 s-Close.
Open-2 s-Close.
Open-2 s-Close.
Open followed by 300 s recovery time.
Bushing Boots
The ACR is normally supplied with outdoor elastomeric bushing boots. The boots suit insulated cable sized
16-33 mm diameter and comprise an unscreened insulated system.The characteristics of the boot alone
(disregarding the cable insulation) are detailed in the following table.
HV Cables
Cable is provided by the manufacturer pre-cut and terminated to fit the ACR bushings and rated to suit the
requirements of the utility. Alternatively cable can be supplied by the utility if appropriate (for example, to
terminate HV Aerial Bundled Cable). The manufacturer warrants the equipment only if suitably insulated
and water-tight cable and terminations are used. Contact the manufacturer or your local distributor to check
cable type for suitability. Standard cable supplied by the manufacturer is detailed in the following table.
Current Transformers
There is no access to current transformer connections on the equipment. This data is supplied for
information only and is applicable to both standard and SEF CTs.
Ratio 2000:1
Accuracy 10...800 A ±0.5 %
Accuracy 800...12500 A ±2.5 %
Environmental
NOTE: a. For, altitudes above 1000 m some ratings must be de-rated per ANSI C37.60.
ADVC
General Specifications
Maximum vertical separation from ACR with standard control cable 5 m (16.4 in)
Auxiliary supply voltage (LV AC mains supply) As Ordered 115/230 Vac nominal -20% to +10%
Maintenance intervalb 5 years
Required auxiliary supply rating 100 VA
Battery (With battery heater option, 12 AH batteries are standard.) 2 x 12 V 7.2 Ah
Battery hold up time from fully charged at 25 °C 28 hours with 7 Ah 48 hours with 12 Ah
Capacity available for communications, hold up time (no heater, OCP, or IOEX) 13.8 V 20 hours
TX:2.1 \ A, 15 minutes, RX 320 mA
Battery recharge time (new battery to 80 % nominal capacity) 10 hours
Battery replacement intervalb 5 years
Immunity Tests
Standard Description Application Test Level
IEC 61000-4-2 Electrostatic Discharge Contact +/- 8 kV
Air +/- 15 kV
IEC 61000-4-3 Radiated Electromagnetic Field Four faces (Door open) 10 V/m, 80 MHz-1000 MHz
(Antennae transmitting 3M away)
10 V/m, 1000 MHz-2700 MHz
IEC 61000-4-4 Fast Transient A.C. Power Port +/- 4 kV
(5ns/50ns 5 kHz, 15 ms burst
RS232 (WSOS) +/- 4 kV
300 ms spaced)
RS232 (Modem) +/- 4 kV
USB (WSOS) +/- 4 kV
USB1 + USB to RS485 isolated +/- 4 kV
converter
LAN 1 +/- 4 kV
LAN 2 +/- 4 kV
Umbilical port +/- 4 kV
IOEX2 port input +/- 4 kV
IOEX2 port output +/- 4 kV
FTIM2 port +/- 4 kV
IEC 61000-4-5 Surge A.C. Power Port +/- 4 kV line-to-earth, +/- 2 kV
line-to-line, 1.25/50 μsec
RS232 (WSOS) +/- 4 kV, 1.25/50 μsec
RS232 (Modem) +/- 4 kV, 1.25/50 μsec
USB (WSOS) +/- 4 kV, 1.25/50 μsec
USB1 + USB to RS485 isolated +/- 4 kV, 1.25/50 μsec
converter
LAN 1 +/- 4 kV, 10/700 μsec
LAN 2 +/- 4 kV, 10/700 μsec
Umbilical port +/- 4 kV, 1.25/50 μsec
IOEX2 port input +/- 4 kV, 1.25/50 μsec
IOEX2 port output +/- 4 kV, 1.25/50 μsec
FTIM2 port +/- 4 kV, 1.25/50 μsec
Immunity Tests
Standard Description Application Test Level
IEC 61000-4-6 Conduced Disturbances A.C. Power Port 10 V RMS
RS232 (WSOS) 10 V RMS
RS232 (Modem) 10 V RMS
USB (WSOS) 10 V RMS
USB1 + USB to RS485 isolated 10 V RMS
converter
LAN 1 10 V RMS
LAN 2 10 V RMS
Umbilical port 10 V RMS
IOEX2 port intput 10 V RMS
IOEX2 port output 10 V RMS
FTIM2 port 10 V RMS
IEC 61000-4-8 Power Frequency Magnetic Field Three axis X, Y, Z 100 A/m continuous, 1000 A/m
for 1 s
IEC 61000-4-11 Voltage Dips and Interruptions A.C. Power Port Voltage dips - 0% 1 cycle, 40% for
10 cycles, 70% for 25 cycles, 80%
for 250 cycles
Voltage interruptions - 0% for 250
cycles
IEC 61000-4-12 Oscillatory Wave immunity test A.C. Power Port 1 kV common mode, 0.5 kV
differential mode
Umbilical port 2.5 kV common mode
IEC 61000-4-16 Conducted Common mode A.C. Power Port 30 V continuous, 300 V 1 sec,
disturbances 0-150 kHz (direct on 50/60 Hz
L and N) Umbilical port 30 V continuous, 300 V 1 sec,
50/60 Hz
IEC 61000-4-18 Damped Oscillatory Wave A.C. Power Port 2.5 kV common mode, 1 kV diff.
(Decaying waveform) @ 100 kHz and 1 MHz
Umbilical port 2.5 kV common mode @ 100 kHz
and 1 MHz
Emmissions
Standard Description Application Test Level
EN61000-6-4 Emission for Industrial A.C. Power Port + Enclosure Class A
Environmental
EN61000-3-2 Harmonics A.C. Power Port (50 Hz & 60 Hz) Class A
EN61000-3-3 Voltage Fluctuations and Flicker A.C. Power Port (50 Hz & 60 Hz) Pst<1,
Pl<0.65%,Dc<3.3%,Dmax<4%,Dt
<3.3% for less 500 ms
FCC Part 15 Subpart B Radio Frequency Devices: A.C. Power Port + Enclosure Class A digital devices
(Similar to EN61000-6-4 but Unintentional radiators Mains set to 110 VAC 60 HZ
American standard)
Current Resolution 1A
Phase Current Accuracya ±1.0 % ±1 A over range
10...800 A
N00-808 08/2019
Appendices
N00-808 08/2019
Appendix A
Replaceable Parts and Tools
Appendix B
Dimensions
Dimensions
ACR
ADVC COMPACT
ADVC ULTRA
IOEX3
Appendix C
Safety Data Sheet - Sulphur Hexafluoride (SF6)
Specifications
Dow Corning Australia Pvt Ltd
2. COMPOSITION/INFORMATION ON INGREDIENTS
Substance/Preparation: Substance
Components/Impurities
CAS Nr: 2551-62-4
EEC Nr (from EINECS): 219-854-2
Contains no other components or impurities which
influence the classification of the product.
3. HAZARD IDENTIFICATION
Classification: Asphyxiant in high concentrations
Risk advice to man and the environment: Liquefied gas. In high concentrations may cause
asphyxiation
TOXICOLOGICAL INFORMATION
General: No known toxicological effects from this product.
UN number and proper shipping name UN 1080 Sulphur hexafluoride ADR/RID-Labels: 2.2,
Hazard number: 20, Packing Instruction: P200
Appendix D
Safety Data Sheet - Silicone Grease Hazard Data
Specifications
Dow Corning Australia Pvt. Ltd
2. HAZARD IDENTIFICATION
2.1 Hazard Classification: Non-Hazardous Substance. Non-Dangerous Goods
Risk Phrase(s): Not hazardous
Safety Phrase(s): Avoid contact with eyes
3. COMPOSITION/INFORMATION ON INGREDIENTS
Chemical name CAS Number Proportion %
Ingredients determined not to be hazardous to 100%
TOXICOLOGICAL INFORMATION
11.1 Possible Routes of Exposure: Inhalation
Skin Contact
Ingestion
11.2 Possible Health Effects:
Acute
Ingestion: Low ingestion hazard in normal use
Eye: Direct contact may cause temporary redness and
discomfort
Skin: No significant irritation expected from a single short-
term exposure
Inhalation: No significant effects expected from a single short-
term exposure
NOTE: The above listed potential effects of overexposure are based on actual data, the results of studies
performed upon similar compositions, component data, and/or expert review of the products.
TOXICOLOGICAL INFORMATION
Chronic:
Ingestion: Repeated ingestion or swallowing large amounts
may injure internally
Skin: No known applicable information
Inhalation: No known applicable information
Other Health Hazard Information: No known applicable information
NOTE: The above listed potential effects of overexposure are based on actual data, the results of studies
performed upon similar compositions, component data, and/or expert review of the products.
Glossary
A
ACR
Automatic Circuit Recloser
ADVC
Advanced Controller
B
BDU
Basic Display Unit
C
CAPE
Control and Protection Enclosure
CT
Current Transformer
CVT
Capacitive Voltage Transducer
H
HMI
Human Machine Interface
L
LCD
Liquid Crystal Display
LED
Light Emitting Diode
M
MCB
Miniature Circuit Breaker
O
O.I
Operator Interface
OCP
Operator Control Panel (also known as Operator Interface)
P
PCOM
Protection and Communications Module
PSSM
Power Supply and Switchgear Module
PSU
Power Supply Unit
PTCC
Pole Top Control Cubicle
Q
QAK
Quick Action Keys
S
SCEM
Switch Cable Entry Module
SWGM
Switchgear Module
W
WSOS
Windows Switchgear Operating System
Schneider Electric Industries SAS As standards, specifications and designs change from time to time, please ask for confirmation
35, rue Joseph Monier of the information given in this publication.
CS30323
F - 92506 Rueil Malmaison Cedex
www.schneider-electric.com 08/2019