HP10J 1000V DC Class J Photovoltaic Fuses

The industry’s most efficient 1000VDC fuses

Mersen’s HP10J photovoltaic (PV) fuse series was engineered and designed
specifically for the protection of photovoltaic systems. Its enhanced fuse construction
makes it ideal for continuous temperature and current cycling withstand adding to
system longevity. The 1000VDC rated HP10J designed for low minimum breaking
capacity capabilities of 1.35 times the fuse rated current value, allows for safe circuit
interruption under typical low fault current conditions produced by PV arrays. Protect
your off-grid or grid tied PV system from unexpected ground faults and line faults
using Mersen’s HelioProtection® fuse line.

Features/Benefits: Applications:
•• UL Listed to standard 2579 – •• Re-combiner box (sub-combiner,
Photovoltaic Fuses array combiner, master combiner)
•• Smallest available footprint in the applications
industry •• Inverter DC input
Ratings:
•• Enlarged mounting holes •• Battery charge controllers
Volts : 1000VDC (70A to 600A)
•• Low fault current interrupting
: 600VAC (70A to 400A)

G
capability
Amps : 70A to 600A
•• Durable construction for enhanced
IR : 65kA @ 1000VDC
system longevity
: 200kA@ 600VAC
•• Temperature cycle withstand
MBC : 1.35 x In
capability
Photovoltaic Fuse
•• Guaranteed operation at

temperature extremes
•• Blown fuse indicator options
available (EI option)
•• 200A to 400A available in NH3
mounting
Approvals:
Catalog Numbers (amps) •• UL listed to Standard 2579 File
Frame Size 1 Frame Size 2 Frame Size 3 E333668 (70A to 600A)
HP10J70 HP10J250 HP10J450 •• UL listed to Standard 248 File
HP10J80 HP10J300 HP10J500
E2137 (70A to 400A)
HP10J100 HP10J350 HP10J600
•• CSA Component Certified C22.2
HP10J125 HP10J400
(70A to 400A)
HP10J160
HP10J200

For NH3 mounting on 200A to 400A, add suffix “XL” to catalog number (ex. HP10J400XL). 200A part number is
HP10J200/400XL.

For mechanical blown fuse indication, add suffix “EI” to the catalog number (ex. HP10J200EI).

When using the EI Indicator, if remote blown fuse signal is desired, select AOS-Q (quick connect terminal) or
AOS-S (screw terminal).

Mersen AOS (Add-on switches) contain one single-pole double-throw (NO-NC) contact rated 4 amperes resistive
and 1 ampere inductive at 250VAC maximum.

G39
 HP10J 1000V DC Class J Photovoltaic Fuses
Class J PV Fuse, 1000VDC, 65kA IR DC, Frame Size 1
Power Power Power
Catalog Reference Rated Current Dissipation at Dissipation at Dissipation at
Number Number In (Amps) 0.7xIn (Watts) 0.8xIn (Watts) 1.0xIn (Watts) Package
HP10J70 Z1040749 70 3 5 10 1
HP10J80 A1040750 80 4 5 10 1
HP10J100 B1040751 100 6 7 15 1
HP10J125 C1040752 125 5 7 14 1
HP10J160 D1040753 160 6 8 16 1
HP10J200 E1040754 200 10 15 27 1

Class J PV Fuse, 1000VDC, 65kA IR DC, Frame Size 2

Power Power Power
Catalog Reference Rated Current Dissipation at Dissipation at Dissipation at
Number Number In (Amps) 0.7xIn (Watts) 0.8xIn (Watts) 1.0xIn (Watts) Package
HP10J250 F1040755 250 13 18 34 1
HP10J300 G1040756 300 16 22 37 1
HP10J350 H1040757 350 17 24 45 1
HP10J400 J1040758 400 19 27 52 1

Class J PV Fuse, 1000VDC, 65kA IR DC, Frame Size 3

Power Power Power
Catalog Reference Rated Current Dissipation at Dissipation at Dissipation at
Number Number In (Amps) 0.7xIn (Watts) 0.8xIn (Watts) 1.0xIn (Watts) Package
HP10J450 K1040759 450 22 27 56 1
HP10J500 K1047107 500 22 31 58 1
HP10J600 L1047108 600 30 43 82 1

Fuse Blocks for Class J PV Fuse, Frame Size 1, 1-Pole, 1000VDC, 100kA SCCR
Wire
Catalog Reference Rated Current Terminal Insulation
Number Number In (Amps) Configuration Wire Range Rating Package
62001HPJ S1037385 200 Box-Box 350kcmil - #6 90ºC 1
62041HPJ Q1043961 200 Box-Stud 350kcmil - #6 90ºC 1
62011HPJ Q1033680 200 Stud-Stud 350kcmil - #6 90ºC 1

Fuse Blocks for Class J PV Fuse, Frame Size 2, 1-Pole, 1000VDC, 100kA SCCR
Wire
Catalog Reference Rated Current Terminal Insulation
Number Number In (Amps) Configuration Wire Range Rating Package
64031HPJ T1037386 400 Box-Box (2) 350kcmil - #6 90ºC 1
64041HPJ R1043962 400 Box-Stud (2) 350kcmil - #6 90ºC 1
64011HPJ S1043963 400 Stud-Stud (2) 350kcmil - #6 90ºC 1

Fuse Blocks for Class J PV Fuse, Frame Size 3, 1-Pole, 1000VDC, 100kA SCCR
Wire
Catalog Reference Rated Current Terminal Insulation
Number Number In (Amps) Configuration Wire Range Rating Package
6631HPJ 600 Box-Box (2) 350kcmil - #6 90ºC 1
6641HPJ 600 Box-Stud (2) 350kcmil - #6 90ºC 1
6611HPJ 600 Stud-Stud (2) 350kcmil - #6 90ºC 1

G40
 1626
CONTROL No:____________
REV. DATE ECO DESCRIPTION BY CK APP

HP10J 1000V DC Class J Photovoltaic Fuses

B 2/7/14 N/A ADDED RATINGS 70A, 80A, 100A RB N/A N/A

Dimensions Class J (70-200A, 1000V DC)

STAMPING *
.56 .19
INFORMATION 14.3 4.8

.41 *
10.3

1.13
28.6

3.00
76.2 1.63
41.3

4.39 162
CONTROL No:_______
111.4
REV. DATE ECO DESCRIPTION BY CK
A 2/7/14 N/A ADDED RATINGS 70A, 80A, 100A RB N/A
5.75
146.1

Dimensions Class J EI (70-200A, 1000V DC)

G
.25IN [ ] ARE MILLIMETERS
DIMENSIONS
6.4
MERSEN USA NEWBURYPORT-MA, LLC
374 MERRIMAC STREET HP10J(70-200) INDICATOR SHOWN
OUTLINE DIMENSIONS
NEWBURYPORT,MA 01950 .37 PHOTOVOLTAIC FUSE NOT TO BE USED FOR PRODUCTION
9.3 IN BLOWN POSITION
CLASS J
701827
PRODUCT MANAGER DESIGN ENGINEER
SIGN: SIGN: 70A - 200A 1000VDC
DATE: DATE:
*
SHEET 1 OF 1
.56
.67
STAMPING 14.3
INFORMATION 16.9
1.48
37.6
2.29
58.2
1.13
28.6
.41 *
10.3

.19
3.00
4.8
76.2

1.63
4.39 41.3
111.4

5.75
146.1

* Enlarged mounting holes designed to accept 5/16” DIA bolt sizes.

DIMENSIONS IN [ ] ARE MILLIMET

MERSEN USA NEWBURYPORT-MA, LLC

374 MERRIMAC STREET HP10J(70-200)EI OUTLINE DIMENSIONS
NOT TO BE USED FOR PRODUCTIO
NEWBURYPORT,MA 01950
PHOTOVOLTAIC FUSE
CLASS J EI
701865
PRODUCT MANAGER DESIGN ENGINEER
SIGN: SIGN: 70A - 200A 1000VDC
DATE: DATE: SHEET 1 O

For the most current product performance data visit ep.mersen.com and use catalog search. G41
 1471
CONTROL No:____________
REV. DATE ECO DESCRIPTION BY CK APP
A 10/29/12 N/A ADDED INTERMEDIATE RATINGS RB N/A N/A

HP10J 1000V DC Class J Photovoltaic Fuses

Dimensions Class J (225-600A, 1000V DC) .25
.56
STAMPING 6.4
INFORMATION 14.3

.41
10.3

1.63
41.3

3.38 2.13
85.7 54

1479
CONTROL No:____________
5.25
133.3 REV. DATE ECO DESCRIPTION BY CK APP
- 12/11/12 19758 INITIAL RELEASE RB N/A N/A

7.13
181

.25
Dimensions Class J EI (225-400A, 1000V DC) 6.4
INDICATOR SHOWN
.37 IN BLOWN POSITION
DIMENSIONS IN [ ] ARE MILLIMETERS
9.3
MERSEN USA NEWBURYPORT-MA, LLC
374 MERRIMAC STREET HP10J(225-400) OUTLINE DIMENSIONS
NOT TO BE USED FOR PRODUCTION
NEWBURYPORT,MA 01950
PHOTOVOLTAIC FUSE .64
STAMPING
CLASS J .56
INFORMATIONDESIGN ENGINEER
701854
PRODUCT MANAGER 16.4
SIGN: SIGN: 250A - 400A 1000VDC
14.3
1.71
DATE: DATE: 43.4 SHEET 1 OF 1
2.77
1.63 70.4
41.3
.41
10.3

.25
3.38 6.4
85.7

5.25 2.13
133.3 54

7.13
181

Dimensions Class J (450-600A, 1000V DC)

DIMENSIONS IN [ ] ARE MILLIMETERS

MERSEN USA NEWBURYPORT-MA, LLC

374 MERRIMAC STREET HP10J(250-400)EI OUTLINE DIMENSIONS
NOT TO BE USED FOR PRODUCTION
NEWBURYPORT,MA 01950
PHOTOVOLTAIC FUSE
CLASS J EI
701866
PRODUCT MANAGER DESIGN ENGINEER
SIGN: SIGN: 250A - 400A 1000VDC
DATE: DATE: SHEET 1 OF 1

G42