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Operating Manual: 10", 12" and Orthodontic Model Trimmers

This document provides installation and operating instructions for Whip Mix model trimmers. It describes included equipment, installation requirements, and calibration procedures for the orthodontic work table. Key steps include selecting a location, making plumbing and electrical connections, adjusting the work table angle, and calibrating the vertisquare and degree plate. Safety tips emphasize using water freely to keep the abrasive wheel clean and controlling loose models to prevent injury.
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© © All Rights Reserved
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0% found this document useful (0 votes)
235 views16 pages

Operating Manual: 10", 12" and Orthodontic Model Trimmers

This document provides installation and operating instructions for Whip Mix model trimmers. It describes included equipment, installation requirements, and calibration procedures for the orthodontic work table. Key steps include selecting a location, making plumbing and electrical connections, adjusting the work table angle, and calibrating the vertisquare and degree plate. Safety tips emphasize using water freely to keep the abrasive wheel clean and controlling loose models to prevent injury.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 16

Operating Manual

10", 12" and Orthodontic


Model Trimmers

Whip Mix Corporation • 361 Farmington Ave. • P.O. Box 17183 • Louisville, KY 40217-0183 USA
502-637-1451 • 800-626-5651 • Fax 502-634-4512 • www.whipmix.com

17205 Model Trimmer Manual.indd 1 5/19/11 1:41 PM


Operating Manual 10", 12" and Orthodontic Model Trimmers

Installation
Standard equipment packaged with the Model
Trimmer includes:
1 – Orthodontic Work Table or Regular Work Table
1 – Coarse abrasive wheel installed
1 – 24” length of drain hose installed
1 – 30” length of plastic water hose installed
1 – Package of 4 rubber feet, two long and two short

Whip Mix Deluxe Model Trimmers include those items


mentioned above and the following accessories:
1 – Electric Water Valve installed
1 – Water Spray Attachment installed
1 – Splash Shield

Remove the Model Trimmer from the shipping carton.


It is a good idea to keep the shipping carton, should the Figure 1
model trimmer have to be moved or shipped. Select a
The two-position work table, standard on the 10” model
location for the model trimmer that provides easy access
trimmer, is factory set perpendicular to the abrasive wheel.
for cleaning and maintenance. Electrical, water and drain
One other setting is available to increase this angle.
hookups are required.
The orthodontic work table is readily adjustable, and the
Space required by each unit:
anodized parts dismantle easily for thorough cleaning. The
  10” Model Trimmer 14” W x 16” H x 15” D following accessories are included with each orthodontic
  12” Model Trimmer 16” W x 17” H x 15” D work table:
Model Trimmers supplied without the electric water valve Vertisquare – Constructed of low friction, durable plastic,
require the installation of a nearby manual on/off water valve. the vertisquare is utilized to aid in the trimming of the model
A 1⁄4” pipe fitting is provided in the accessory box for base. An adhesive foam rubber pad attached to the
connecting the water supply. To assemble, insert tubing vertisquare absorbs shock, helps prevent breakage of teeth,
into fitting until it bottoms. A slight twisting motion will ease and provides a safe buffer zone between the hands of the
the insertion. Pull on tubing to verify it is properly retained user and the model trimmer wheel. Additional facing pads
in the fitting. To disassemble, simply push the release button may be ordered in a package of 3 (part no. 30217).
against the body and remove tubing. It is recommended
to trim the tubing after every disassemble to insure a Angleguide – The angleguide is constructed of the same
proper seal. special plastic as the vertisquare. This accessory helps
position the model for trimming at the desired angle
NOTE: The valve provided on the water spray tube indicated by the degree plate of the work table.
is for flow adjustment only and is not intended for use
as an on/off valve. 70mm Template – This device is used to accurately set the
table angle, the degree plate reading and the vertisquare
Several methods of mounting are available. The most distance indicator.
common method is to drill holes through the countertop to
bold the model trimmer in place. Rubber feet are provided
as an alternative – use the two with long bolts in front and
the two short ones in the back. A third possibility is to mount
the model trimmer in the sediment tray (see accessories).

Plug the unit into a grounded receptacle having the


same electrical characteristics as shown on the model
trimmer data plate.

The 24” length of drain hose can be placed in a nearby


sink or directed into a drain pipe. For either installation,
a plaster trap is recommended.

Adjust angulation of the work table to the abrasive wheel.


The 12” model trimmer provides a range of adjustment
from 85° to 120° to the abrasive wheel. The locking nut
can be tightened with a wrench to set permanently a
particular angle. Figure 2

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Operating Manual 10", 12" and Orthodontic Model Trimmers

spring latch (A – Fig. 4). Place the 70mm template flat on


Calibrating the Orthodontic
the work table in front of the vertisquare and against the
Work Table trimmer wheel. Rotate the degree plate until the vertisquare
Work Table Angle Adjustment – Hold the 70mm template is parallel with the template. First, tighten the back screw on
upright on the work table so the table is 90° (perpendicular) the spring latch, and then tighten the front screw. NOTE:
to the wheel. Tighten vertical adjustment knob (Fig. 3). The white indicator mark on the front of the work table is the
Locking nut can be tightened with wrench for permanent approximate zero location.
installation. The vertisquare may also be used to hold the
Vertisquare Calibration – With the 70mm template flat on
70mm template in the upright position.
the work table, loosen both screws on vertisquare pointer
Degree Plate Adjustment – Loosen the 2 screws on the (B – Fig. 4) and position the pointer so that it is even with the
70mm line (C – Fig. 4).

Figure 3 Figure 4
C A

Operation abrasive wheel. Loss of control can cause injury to hands or


damage to the model trimmer should loose model become
The on/off switch is protected by a rubber cap – flip this
wedged in the housing.
switch to turn unit on. Turn on water supply and before
each use; allow motor to run with water on for a minute to Running the model trimmer for 30-60 seconds after each
counteract vibration caused by water settling in the lower use will assure a clean abrasive wheel and decrease
portion of the wheel. buildup of sediment on inside parts.

The amount of water spraying the wheel is regulated by Always make sure the electrical switch and water supply
adjusting the water valve. Water flow is excessive if water valve are turned off when not trimming models.
drips steadily from the top of the window. The water spray
tube located inside the door has been factory set to spray
slightly downward for the best cleaning action (Fig. 5).

Always use water freely to keep wheel clean and sharp.


Check spray tube holes for blockage occasionally. Use a
straight pin to reopen holes should they become clogged.
To prevent leaks in the door, keep gasket face and rubber
gasket clean. To prevent leaks at shaft opening, keep trough
over motor shaft (back of disc) clean.

Regardless of individual trimming technique, it is important


that models not be pushed with excessive force against the

Figure 5

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Operating Manual 10", 12" and Orthodontic Model Trimmers

Model Trimming Procedure Once the models have been poured and separated from
the impressions, inspect for satisfactory detail reproduction.
Well trimmed models are an integral part of orthodontic
Additionally, any positive bubbles or blemishes should be
treatment planning. As an adjunct to the clinical exam,
removed from the models at this time.
precise models enable the clinician to conduct a three-
dimensional analysis of the patient’s dentition without the The flowing materials will be used during the
constraints of the oral cavity. As a way to permanently record trimming process:
a patient’s occlusion and maxillary-mandibular relationships •  Compass, ruler or protractor
at a specific point in time, well trimmed models are •  Colored pencil
invaluable. It is important to remember that well trimmed
•  Fine wet/dry sandpaper
study models are a direct reflection on the clinician and
•  Model soap (Model Glow Fig. 6)
leave a lasting impression on the patient.

There are many factors which are essential and need


consideration when developing a successful technique for
producing models. This manual does not attempt to dictate
the only technique to accurately trim models. A technique is
presented that encompasses ideas obtained from a number
of sources including those listed in the back of this manual
and the comments of several practitioners regarding their
successful trimmer techniques.

Obtaining accurate models first requires that impressions


be taken which have the proper extensions and successfully
record the proper anatomic landmarks.

Whip Mix offers the following selection of white gypsum


products to suit specific needs.
Water/
Working Powder Compressive Setting
Time Ratio Strength Expansion
(min.) (mL/100g) (psi) (%)
Die Material
Silky-Rock 3-6 23 13,000 0.09
Figure 6
Model Stones
Orthodontic Stone,
Super White 5-7 28 8,500 0.09 A good rule of thumb for the desired proportions of a
Microstone 5-7 28 8,500 0.12 model after trimming is 1/3 tooth portion, 1/3 anatomic
and 1/3 base portion (Fig. 7). This rule is good as a
Plasters
generalization; however, many wish to trim their models
Orthodontic Plaster,
to more specific guidelines.
Super White 7-9 37 6,500 0.20
Laboratory Plaster 2-4 45 3,300 0.20 Upper Model Lower Model Total
Models Height Height Height
Fast Set
Adult 1 1⁄2" (38mm) 1 1⁄4" (32mm) 2 3⁄4" (70mm)
Mounting Material
Pedodontic 1 1⁄4" (32mm) 1" (25mm) 2 1⁄4" (57mm)
Mounting Stone 2-3 26 8,500 0.08
Bitestone 10-60 sec. 29 7,000 0.15

Research has shown that vacuum mixing produces a cast


that is more dense, accurate and bubble-free than is
attainable with casts that are hand mixed. Whip Mix
suggests slow speed vacuum mixing (425 RPM) for 20-30
seconds using the Vacuum Power Mixer Plus, Combination
Unit or VMP2 for superior results.

Figure 7

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Operating Manual 10", 12" and Orthodontic Model Trimmers

Maxillary Model
Removing Gross Excess
Using vertisquare, place teeth against foam facing and make
a superficial cut on the base to establish a flat surface
roughly parallel to the plane of occlusion. Trim away excess
around the periphery of the model to a point no closer than
1⁄2" (12-13mm) from the buccal surfaces of the teeth (Fig. 8).

Trimming the Upper Base


Place the teeth of the maxillary cast on a flat table top and,
with the aid of a compass, draw a line 1 1⁄2" (38mm) above
the table top completely around the base of the upper model
(Fig. 9). Using the vertisquare, cut away excess base Figure 8
material down to this line (Fig. 10). There should be no
rocking of the model when it is placed flat on its base.

Trimming the Upper Heel


First, a line is drawn over the mid-palatal raphe which will
serve as the main reference line for the rest of the model
trimming procedure. All future angle cuts will be in reference
to this midline so it is very important to accurately draw a line
over the raphe that is clearly discernible (Fig. 11).

The upper heel cut should be made to the depth of the


Hamular Notch (Fig. 12). Prior to making this cut, it is
important to see if the lower arch has any anatomic
landmarks (i.e., third molars) which may necessitate that a
lesser amount be trimmed from the heel of the upper model. Figure 9

For example, if the lower third molars extend past the


Hamular Notch on the upper model when the casts are in
occlusion. In such a situation, a line is drawn on the upper
cast which corresponds to a position just distal to the third
molars on the lower model. The heel of the upper model
is then trimmed to this line rather than the depth of the
Hamular Notch.

Trimming the Upper Anterior Segments


Slide the angleguide onto the degree plate and then set the
degree plate to 25° as indicated by the white indicator mark.
With the heel of the upper model against the angleguide,
trim the left and right anterior segments of the upper model
Figure 10
from roughly the mid-point of the canines to an imaginary
extension of the mid-palatal raphe. After trimming one side,
it is necessary to reset the degree plate to the 25° setting on
the other side of the zero point. The apex of the two anterior
cuts should be about 1⁄4" (7mm) from the teeth (Fig. 13).

Figure 11
5

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Operating Manual 10", 12" and Orthodontic Model Trimmers

Trimming the Upper Buccal Segments


With the angleguide in place, rotate the degree plate to 65°.
Hold the base of the upper model against the angleguide
and, with steady pressure, trim the right and left buccal
segments until the anterior segments are of equal length
(middle of the canines of a symmetric arch) (Fig. 14). The
buccal cuts should be to the deepest portion of the buccal
vestibule and should measure approximately 3/16" (5mm)
from the buccal surface of the teeth.

NOTE: If the upper arch is asymmetrical (i.e., cross bite) and


one buccal segment is closer to the mid-palatal raphe than
the other buccal segment, some adjustments need to be
Figure 12 made to produce anterior segments of equal length. With an
asymmetrical case, first trim the segment that is farthest
away from the mid-palatal raphe and stop approximately
3/16" from the buccal surface of the teeth. Next, measure
the length of the anterior segment on this side and, using a
marking pencil, mark the same distance on the opposite
side. Now trim the other buccal segment stopping at the
mark previously made.

Trimming the Upper Posterior Segments


With the angleguide in place, rotate the degree plate to 115°.
Hold the heel of the upper model against the angleguide and
trim the posterior corners symmetrically to a width of about
5/8" (16mm) (Fig. 15).
Figure 13 Now is a good time to evaluate the trimming that has
been done on the upper model. If the patient has a truly
symmetrical arch form, the buccal segments should be
equal distance from the mid-palatal raphe and equal
distance from the buccal surfaces of the teeth. The mid-
palatal raphe should be on the center line which should
project to the apex of the anterior segment cuts. The depth
of the hamular notch or a line parallel with the notch forms
the heel of the model. The anterior segments and the
posterior segments should be of equal length
and symmetrical.

Figure 14

Figure 15
6

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Operating Manual 10", 12" and Orthodontic Model Trimmers

Removing Gross Excess


If the gross excess around the periphery of the lower model
was not trimmed when the peripheral excess of the upper
model was trimmed, it should be done at this time. To review,
the periphery of both models should be trimmed no closer
than 1⁄2" (12-13mm) from the buccal surface of the
teeth (Fig. 16).

Trimming the Lower Heel


With the models articulated, invert the models on the tray
table so that the lower model is on top of the maxillary
model. Next, carefully trim the heel of the lower model
parallel and flush with the upper model (Fig. 17). It is
Figure 16
important that the upper model heel not be accidentally
trimmed during this process.

Because it can be difficult to see the heel of the upper model


at this time, it is sometimes preferable to first trim the lower
heel to a point just short of the heel of the upper model. The
operator may next proceed to trim the gross excess of the
lower model base and then trim the lower heel flush with
the upper heel.

Trimming the Lower Base


With the models in occlusion, the vertisquare is utilized to
trim the lower base parallel to the upper base. Slide the
vertisquare onto the degree plate and with the base of the
upper model against the pad of the vertisquare trim the base
Figure 17
of the lower model until the pointer on the side of the
vertisquare reaches the 70mm mark on the degree plate
(Fig. 18). This cut will leave the articulated models at the
desired height.

Trimming the Lower Buccal Segments


Remove the vertisquare and slide the angleguide onto the
degree plate. Rotate the degree plate to 55° and trim the
right and left buccal segments to the deepest part of the
buccal vestibule while making sure the integrity of the
muscle attachments is retained. It is important to trim
no closer that 1⁄2" from the buccal surfaces of the
teeth (Fig. 19).

Figure 18

Figure 19

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Operating Manual 10", 12" and Orthodontic Model Trimmers

Trimming the Lower Anterior Segments


Remove the angleguide from the degree plate and with the
base of the lower model flat on the degree plate, trim the
anterior (front) segment in a semicircle (Fig. 20).

The anterior segment is trimmed no closer than 1⁄4" from


facial surfaces of the anterior teeth. The cut should be sharp
and distinct approximately at the midlines of the canines and
thereby create buccal segments that are of equal length. To
ensure that the buccal segments are of equal length, the
distance from the cut to the heel should be the same on
each side.

Figure 20 Trimming the Lower Posterior Segments


Return the angleguide to the degree plate and set the
degree plate to 115°. With the upper and lower models
together, place the heel of the lower model against the
angleguide. Gently push the model and angleguide until the
lower posterior trimmed corners are trimmed flush with the
upper posterior corners (Fig. 21).

Labeling Models: The upper and lower model heels should


both be labeled before soaping. The patient’s name, age and
the date the impressions were taken should be printed on
the models. Using a sharp pencil, the lettering should be in
capital letters and should not exceed 1/8" height (Fig. 22).

Soaping Models: To give models the best appearance


possible, they should be soaked in a soap solution after they
Figure 21
have been allowed to dry. Model Glow, available from Whip
Mix, is an excellent model soap. It is important to rinse any
excess soap off after soaping and polish with a dry cloth.

Figure 22

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Operating Manual 10", 12" and Orthodontic Model Trimmers

Checklist for Properly


Trimmed Models
A properly trimmed set of models should exhibit the
following characteristics:
• Upper and lower models remain in occlusion when
resting on the left or right posterior corners, and on
the heels of the models (Fig. 23, 24)
• All bubbles or voids have been filled with stone and
flat surfaces of models are smooth
• Any overlying base portion has been trimmed away
so that the entire facial anatomical area may
be viewed Figure 23
• Line angles are sharp and parallel (Fig. 25, 26)
• Both heels of the upper and lower models are
correctly labeled

Figure 24
References
For more detailed information on model trimming, please
refer to the following articles and books.

Castaldi, C.R. and George Brass. Dentistry for the


Adolescent. W.B. Saunders. Philadelphia, 1980.

O’Toole, Thomas, and Guy Furnish. Preclinical Pediatric


Technique Course Manual. University of Louisville School
of Dentistry, 1987.

Firth, Cecil. Fabrication of Orthodontic Models. Dental Figure 25


Laboratory News, 7-8. March/April, 1987.

Graber, Thomas and Brainerd Swain. Orthodontics –


Current Principles and Techniques. C.V. Mosby,
St. Louis, 1985.

Johnson, Alan. Quality Orthodontic Study Model.


G.P. Ortho., 16-19, 31. Spring, 1988.

Majewski, Faye. Informative 3-D Dental Record.


Modern Dentalab, 28. Aug/Sept, 1987.

Purt, Ray. Quality Study Models – A Student’s Guide,


Figure 26
Part 1. Trends and Techniques, 44-46. March, 1988.

Ricketts, Robert. Steps in Model Trimming. Personal


Communication. 1988.

Tweed, Charles. Clinical Orthodontics, Vol. II.


C.V. Mosby, St. Louis. 1966.

17205 Model Trimmer Manual.indd 9 5/19/11 1:41 PM


Operating Manual 10", 12" and Orthodontic Model Trimmers

Procedure Summary Maintenance


Trim excess around periphery of upper and lower models no Model Trimmer:
closer than 1⁄2” from facial surfaces of the teeth. Also trim Before performing any maintenance function, unplug
heels of upper and lower models so they will not contact the unit.
when placed in occlusion.
Anytime the door is opened, wipe off all debris from the door
Trim upper model base to line drawn 1 1⁄2" (38mm) parallel gasket and opposing surface. A thin coat of petroleum jelly
to occlusal plane. applied to the gasket will improve sealing ability and
Carefully draw a reference line over the mid-palatal raphe. prevent sticking.
Next, trim the heel of the upper model to the depth of the Door gasket replacement requires removal of gasket and
Hamular Notch*. cement which holds it in place. Line groove with fresh rubber
Set the degree plate to 25° and with the aid of the gasket cement and spread evenly. Press gasket into cement
angleguide, trim the left anterior segment of the upper starting one end at top of the door. Cut off excess length to fit
model. Next, reset the degree plate to 25° for the right side ends of the gasket together. Close the door and tighten wing
and trim the right anterior segment accordingly. nut until cement sets.

With the degree plate on the 65° setting and using the To replace or reverse the abrasive wheel for better cutting
angleguide, trim the left and right buccal segments of the action, remove the three attach button screws, attach button
upper model. and then abrasive wheel. Look behind the top side of
aluminum backing plate to see if any residue has built up on
With the degree plate on the 115° setting and using the the deflector located above the shaft hole. Flush or wipe off
angleguide, trim the left and right posterior segments of the any buildup to prevent water leaks.
upper model.
Replace old gasket on attach button with new gasket. Place
With the models articulated and inverted, trim the heel of the attach button in center hole of abrasive wheel. Align off-
lower model flush with the heel of the upper model. center hole of the abrasive wheel with the drive pin. Align
With the models in occlusion, trim the base of the lower attach button holes with backing plate holes. Tighten attach
model until the vertisquare pointer reaches the 70mm mark button screw evenly in rotation.
on the degree plate. The water spray tube should periodically be checked for
With the degree plate on the 55° setting, trim the right and downward angulation and to be sure that none of the holes
left buccal segments of the lower model to the depth of the have become clogged. A straight pin may be used to remove
buccal vestibule. any debris which may be blocking any of the holes.

Trim the anterior segment of the lower model in a semicircle The large clean out plug located on the side of the model
from the midline of one canine to the midline of the other trimmer base is easily removed for periodic cleaning inside
canine. Make sure to trim not closer than 1⁄4” from facial the base.
surfaces of the teeth. To ensure that the buccal segments Orthodontic Work Table:
are of equal length, the distance from the cut to the heel
To prolong the life and ensure the accuracy of the
should be the same on each side.
orthodontic work table, thoroughly clean all parts and
Set the degree plate to 115° and with the models in accessories after each use. Remove degree plate, rinse
occlusion, trim the right and left posterior segments both sides and clean the track of the work table upon which
of the lower model flush with the upper right and left the degree plate rests. A small abrasive brush is a useful tool
posterior segments. when cleaning the work table and track.
Use fine wet/dry sandpaper over all flat model surfaces
under running water to produce a smooth finish. Be careful
not to round the model edges.

Allow models to dry 24 hours before labeling the heels of the


upper and lower models. Place models in a model soap
such as Whip Mix Model Glow for no more than 30 minutes.
Allow the models to dry and polish with a dry cloth.

* For instructions on what to do if anatomic landmarks such


as third molars are present on the lower model, consult the
detailed instruction section.
10

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Operating Manual 10", 12" and Orthodontic Model Trimmers

CAUTION
• Unplug the unit before performing any maintenance or repair.

• Do not push model against abrasive wheel with excessive force.

• Before installation, check electrical supply characteristics with motor characteristics.

• Should motor fail to start or begin to smoke, turn off immediately. Refer to qualified service personnel.

• WARNING! To prevent electrical shock DO NOT REMOVE ground prong on plug. Use only three-hole receptacle or adapter.

• Moving parts may still be in motion after opening door.

• Wear safety glasses when trimming.

• Secure all loose clothing and hair in place to prevent possible injury.

This model trimmer has been designed to be safe at least under the following conditions:

• Indoor use.

• Altitude up to 2000 meters.

• Temperature 5° C to 40° C

• Maximum relative humidity 80% for temperatures up to 31° C decreasing linearly to 50% relative humidity at 40° C.

• Main supply voltage fluctuations not to exceed plus or minus 10% of the normal voltage.

• Transient over voltages according to Installation Category II.

• Pollution Degree 2 in accordance with IEC 664.

Parts - Vertisquare and


Orthodontic Work Table

# PART# QTY. DESCRIPTION


1 30045 1 70MM GAUGE
9
2 30034 1 DEGREE PLATE
3 30257 1 SAFETY STUD 6
3 8 6
4 30032 1 WORK TRAY ASSEMBLY
5 30044 1 INDEX LATCH 12
6 30459 4 SCREW (2/BAG) 10
7 30195 1 SCREW
8 30043 1 ANGLE GUIDE 11
9 30217 1 FACING (PKG OF 3)
10 30273 1 HEAD
2
11 30038 1 BLADE 6 Vertisquare
12 30040 1 INDICATOR
3 7 Assembly #34033

Orthodontic
4 4
Work Table #35015

11

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Operating Manual 10", 12" and Orthodontic Model Trimmers

Parts – 12" Trimmer

10A
10 11

12
13
14
6 2
3 15
5 13
4

20 21
8 18
7 16 14
17

22
19

# PART# QTY. DESCRIPTION # PART# QTY. DESCRIPTION


1 34041 1 WORK TRAY ASSEMBLY 12 36122 1 BACKING PLATE ASSEMBLY
2 30108 1 DOOR LOCK STUD ASSEMBLY 13 34039 4 MOTOR MOUNT BOLT ASSEMBLY
3 30058 1 THUMB KNOB (1/BAG)
4 34017 1 SPRAY TUBE ASSEMBLY 14 30075 3 PLUG (1/BAG)
5 30451 1 EYELET 15 30136 1 CAPLUG
6 30431 1 SLEEVE 16 34082 2 FRONT FOOT ASSEMBLY (1/BAG)
7 30117 1 WATER INLET HOSE ASSEMBLY 17 34085 2 BACK FOOT ASSEMBLY (1/BAG)
8 30158 1 WATER INLET FITTING 18 30137 2 CAPLUG (1/BAG)
9 30122 1 DOOR GASKET 19 36125 1 DRAIN HOSE
10 34076 1 LOCK BUTTON ASSEMBLY 20 6014A 1 SWITCH
10A 30096 1 LOCK BUTTON GASKET ONLY 21 30024 1 SWITCH CAP
11 30097 1 MEDIUM 12" GRINDING WHEEL 22 30101 1 SWITCH BOX
WITH GASKET
30292 1 COARSE 12" GRINDING WHEEL
WITH GASKET
30138 1 X-COARSE 12" GRINDING WHEEL
WITH GASKET

12

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Operating Manual 10", 12" and Orthodontic Model Trimmers

Parts – 10" Trimmer

10
9 11

12

13
2
14
12
5
3

19 20
4
6 17
15 19
7 13
16

18 21

# PART# QTY. DESCRIPTION # PART# QTY. DESCRIPTION


1 30021 1 WORK TRAY ASSEMBLY 12 34039 4 MOTOR MOUNT BOLT ASSEMBLY
2 30108 1 DOOR LOCK STUD ASSEMBLY (1/BAG)
3 34017 1 SPRAY TUBE ASSEMBLY 13 30075 3 PLUG
4 30451 1 EYELET 14 30136 1 CAPLUG
5 30431 1 SLEEVE 15 34082 2 FRONT FOOT ASSEMBLY
6 30117 1 WATER INLET HOSE ASSEMBLY 16 34085 2 BACK FOOT ASSEMBLY
7 30158 1 WATER INLET FITTING 17 30137 2 CAPLUG (1/BAG)
8 30104 1 DOOR GASKET 18 36125 1 DRAIN HOSE
9 34076 1 LOCK BUTTON ASSEMBLY 19 6014A 1 SWITCH
10 30096 LOCK BUTTON GASKET ONLY 20 30024 1 SWITCH CAP
11 30293 1 COARSE 10" GRINDING WHEEL 21 30101 1 SWITCH BOX
WITH GASKET
30102 MEDIUM 10" GRINDING WHEEL
WITH GASKET

13

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Operating Manual 10", 12" and Orthodontic Model Trimmers

Accessories
Splash Shield

Angleguide
Electric Water Valve
Orthodontic
Work Table

Water Spray
Sediment Tray Attachment

Vertisquare
70mm Template

A variety of practical accessories are available to necessity of a separate water source in order to clean
complement the Whip Mix product line: models on the tray table. May be either factory installed
or added to an existing unit by the owner.
Orthodontic Work Table
Standard equipment on the 12” Orthodontic Model Trimmer, Splash Shield
this innovative accessory may be used with the standard 12” The splash shield protects the user from debris and water
Model Trimmer as well. Easy to use and very accurate, the spray. Made of scratch resistant Lexan, the shield will
orthodontic work table makes it possible for the user to withstand years of constant use. Its pivot design allows the
quickly trim a complete set of models. The orthodontic work operator to swing the shield to the left when not needed.
table includes the following accessories: Or, by tightening the wing nut, the shield may be secured
in various positions. The splash shield fits any Whip Mix
Vertisquare – Constructed of low friction, long-wearing
model trimmer.
plastic, the vertisquare is utilized to aid in the trimming of
the model base. An adhesive foam rubber pad attached Installation
to the vertisquare absorbs shock, helps prevent breakage 1. Remove cap plug from pre-drilled hole on back of
of teeth, and provides a safe buffer zone between the trimmer. Position mounting bracket and attach to
hands of the user and the model trimmer wheel. the model trimmer using the bolt and lock washer.
The foam rubber pads (#30217) may be ordered in
a package of 3. 2. Sandwich the shield between the two washers and
place on mounting stud on the bracket. Tighten wing nut
Angleguide – The angleguide is constructed of the over washers and shield.
same low friction, long-wearing plastic as the vertisquare.
This accessory helps position the model for trimming at 3. Tighten wing nut as needed to allow the shield
the desired angle indicated by the degree plate of the to pivot freely.
work table. 4. Clean with wet cloth and mild soap.
Electric Water Valve NOTE: Splash Shield can be installed on the 10” Model
The electric water valve eliminates the hassle of having to Trimmer. Simply assemble shield to mounting bracket with
separately turn on and off the water supply to the model washers and wing nut. Place mounting bracket against back
trimmer each time the unit is used. The water supply to the of trimmer so the shield is in the desired position. Mark hole
machine is regulated by the motor switch. with a pencil. Drill with a 13/64” bit and thread with 1⁄4 - 20
tap. Attach assembly with mounting bold and lock washer.
Sediment Tray
Featuring a built-in model shelf, the sediment tray provides
convenient storage for models not being trimmed. Large
restraint feet provide excellent stability.

Water Spray Attachment


The spray head may be used to clean models or the model
trimmer work table with minimal effort. It eliminates the
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Operating Manual 10", 12" and Orthodontic Model Trimmers

Model Trimmer Wheel 10"/12" PSA Disc


12" abrasive wheel is available in medium, coarse and Pressure sensitive discs are available in 40 and 50 grit.
extra coarse grits. The 10" wheel is available in medium
PSA Backing Disc
and coarse grit only. The Blue WonderTM Diamond Wheel
is available for both the 12" and 10" model trimmers. A spacing disc for PSA conversion is available in 10” or 12”
TM
plastic or aluminum.
Care and Cleaning Tips for Blue Wonder
Diamond Wheels Conversion Kit
TM
The Blue Wonder Diamond Wheel is longer lasting than The conversion kit allows conversion form the abrasive
traditional model trimming wheels. The extra coarse wheel to a Pressure Sensitive Adhesive Disc System (PSA).
diamond surface is designed for aggressive, yet cool cutting. The standard kit contains three 50 grit discs, plus a 12”
It is durable and perfectly balanced for smooth operation. or 10” plastic backing disc or 12” aluminum backing disc.
It easily grinds die material, stone and plaster casts and will
not clog if used and cared for properly. In order to ensure
that the Blue WonderTM Diamond Wheel maintains maximum
cutting efficiency, we recommend the following care and
cleaning tips.

Important
Before mounting be sure the back of the wheel and the
mounting surfaces are free of any dirt, debris or build up.
The slightest offset can cause uneven wear or loss of
diamonds from the grinding surface.

It is important that no metal of any kind (including casting


rings, articulators or dowel pins) come into contact with
the surface of the wheel.

Blue WonderTM Diamond Wheels are to be used on dental


stone and plaster only. Do not use on plastic or wax.
This type of material will permanently clog the wheel.

Cleaning the Wheel


Wet Trimming: If using the wheel with a wet trimmer, be
sure to check water flow rate. There must be sufficient
water flow to remove cut material and prevent the wheel
from clogging.

Dry Trimming: If using the wheel with a dry trimmer, the


Whip Mix CleanCut Wheel Cleaner may be used to
remove clogged material clinging to the wheel. Do not
use the CleanCut Wheel cleaner with a wet trimmer.

Should the wheel appear to become dull, you may


remove and clean the wheel with soapy water and a stiff
bristle brush.

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