Operating Manual: 10", 12" and Orthodontic Model Trimmers
Operating Manual: 10", 12" and Orthodontic Model Trimmers
Whip Mix Corporation • 361 Farmington Ave. • P.O. Box 17183 • Louisville, KY 40217-0183 USA
502-637-1451 • 800-626-5651 • Fax 502-634-4512 • www.whipmix.com
Installation
Standard equipment packaged with the Model
Trimmer includes:
1 – Orthodontic Work Table or Regular Work Table
1 – Coarse abrasive wheel installed
1 – 24” length of drain hose installed
1 – 30” length of plastic water hose installed
1 – Package of 4 rubber feet, two long and two short
Figure 3 Figure 4
C A
The amount of water spraying the wheel is regulated by Always make sure the electrical switch and water supply
adjusting the water valve. Water flow is excessive if water valve are turned off when not trimming models.
drips steadily from the top of the window. The water spray
tube located inside the door has been factory set to spray
slightly downward for the best cleaning action (Fig. 5).
Figure 5
Model Trimming Procedure Once the models have been poured and separated from
the impressions, inspect for satisfactory detail reproduction.
Well trimmed models are an integral part of orthodontic
Additionally, any positive bubbles or blemishes should be
treatment planning. As an adjunct to the clinical exam,
removed from the models at this time.
precise models enable the clinician to conduct a three-
dimensional analysis of the patient’s dentition without the The flowing materials will be used during the
constraints of the oral cavity. As a way to permanently record trimming process:
a patient’s occlusion and maxillary-mandibular relationships • Compass, ruler or protractor
at a specific point in time, well trimmed models are • Colored pencil
invaluable. It is important to remember that well trimmed
• Fine wet/dry sandpaper
study models are a direct reflection on the clinician and
• Model soap (Model Glow Fig. 6)
leave a lasting impression on the patient.
Figure 7
Maxillary Model
Removing Gross Excess
Using vertisquare, place teeth against foam facing and make
a superficial cut on the base to establish a flat surface
roughly parallel to the plane of occlusion. Trim away excess
around the periphery of the model to a point no closer than
1⁄2" (12-13mm) from the buccal surfaces of the teeth (Fig. 8).
Figure 11
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Figure 14
Figure 15
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Figure 18
Figure 19
Figure 22
Figure 24
References
For more detailed information on model trimming, please
refer to the following articles and books.
With the degree plate on the 65° setting and using the To replace or reverse the abrasive wheel for better cutting
angleguide, trim the left and right buccal segments of the action, remove the three attach button screws, attach button
upper model. and then abrasive wheel. Look behind the top side of
aluminum backing plate to see if any residue has built up on
With the degree plate on the 115° setting and using the the deflector located above the shaft hole. Flush or wipe off
angleguide, trim the left and right posterior segments of the any buildup to prevent water leaks.
upper model.
Replace old gasket on attach button with new gasket. Place
With the models articulated and inverted, trim the heel of the attach button in center hole of abrasive wheel. Align off-
lower model flush with the heel of the upper model. center hole of the abrasive wheel with the drive pin. Align
With the models in occlusion, trim the base of the lower attach button holes with backing plate holes. Tighten attach
model until the vertisquare pointer reaches the 70mm mark button screw evenly in rotation.
on the degree plate. The water spray tube should periodically be checked for
With the degree plate on the 55° setting, trim the right and downward angulation and to be sure that none of the holes
left buccal segments of the lower model to the depth of the have become clogged. A straight pin may be used to remove
buccal vestibule. any debris which may be blocking any of the holes.
Trim the anterior segment of the lower model in a semicircle The large clean out plug located on the side of the model
from the midline of one canine to the midline of the other trimmer base is easily removed for periodic cleaning inside
canine. Make sure to trim not closer than 1⁄4” from facial the base.
surfaces of the teeth. To ensure that the buccal segments Orthodontic Work Table:
are of equal length, the distance from the cut to the heel
To prolong the life and ensure the accuracy of the
should be the same on each side.
orthodontic work table, thoroughly clean all parts and
Set the degree plate to 115° and with the models in accessories after each use. Remove degree plate, rinse
occlusion, trim the right and left posterior segments both sides and clean the track of the work table upon which
of the lower model flush with the upper right and left the degree plate rests. A small abrasive brush is a useful tool
posterior segments. when cleaning the work table and track.
Use fine wet/dry sandpaper over all flat model surfaces
under running water to produce a smooth finish. Be careful
not to round the model edges.
CAUTION
• Unplug the unit before performing any maintenance or repair.
• Should motor fail to start or begin to smoke, turn off immediately. Refer to qualified service personnel.
• WARNING! To prevent electrical shock DO NOT REMOVE ground prong on plug. Use only three-hole receptacle or adapter.
• Secure all loose clothing and hair in place to prevent possible injury.
This model trimmer has been designed to be safe at least under the following conditions:
• Indoor use.
• Temperature 5° C to 40° C
• Maximum relative humidity 80% for temperatures up to 31° C decreasing linearly to 50% relative humidity at 40° C.
• Main supply voltage fluctuations not to exceed plus or minus 10% of the normal voltage.
Orthodontic
4 4
Work Table #35015
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10A
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6 2
3 15
5 13
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20 21
8 18
7 16 14
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9 11
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14
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5
3
19 20
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6 17
15 19
7 13
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18 21
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Accessories
Splash Shield
Angleguide
Electric Water Valve
Orthodontic
Work Table
Water Spray
Sediment Tray Attachment
Vertisquare
70mm Template
A variety of practical accessories are available to necessity of a separate water source in order to clean
complement the Whip Mix product line: models on the tray table. May be either factory installed
or added to an existing unit by the owner.
Orthodontic Work Table
Standard equipment on the 12” Orthodontic Model Trimmer, Splash Shield
this innovative accessory may be used with the standard 12” The splash shield protects the user from debris and water
Model Trimmer as well. Easy to use and very accurate, the spray. Made of scratch resistant Lexan, the shield will
orthodontic work table makes it possible for the user to withstand years of constant use. Its pivot design allows the
quickly trim a complete set of models. The orthodontic work operator to swing the shield to the left when not needed.
table includes the following accessories: Or, by tightening the wing nut, the shield may be secured
in various positions. The splash shield fits any Whip Mix
Vertisquare – Constructed of low friction, long-wearing
model trimmer.
plastic, the vertisquare is utilized to aid in the trimming of
the model base. An adhesive foam rubber pad attached Installation
to the vertisquare absorbs shock, helps prevent breakage 1. Remove cap plug from pre-drilled hole on back of
of teeth, and provides a safe buffer zone between the trimmer. Position mounting bracket and attach to
hands of the user and the model trimmer wheel. the model trimmer using the bolt and lock washer.
The foam rubber pads (#30217) may be ordered in
a package of 3. 2. Sandwich the shield between the two washers and
place on mounting stud on the bracket. Tighten wing nut
Angleguide – The angleguide is constructed of the over washers and shield.
same low friction, long-wearing plastic as the vertisquare.
This accessory helps position the model for trimming at 3. Tighten wing nut as needed to allow the shield
the desired angle indicated by the degree plate of the to pivot freely.
work table. 4. Clean with wet cloth and mild soap.
Electric Water Valve NOTE: Splash Shield can be installed on the 10” Model
The electric water valve eliminates the hassle of having to Trimmer. Simply assemble shield to mounting bracket with
separately turn on and off the water supply to the model washers and wing nut. Place mounting bracket against back
trimmer each time the unit is used. The water supply to the of trimmer so the shield is in the desired position. Mark hole
machine is regulated by the motor switch. with a pencil. Drill with a 13/64” bit and thread with 1⁄4 - 20
tap. Attach assembly with mounting bold and lock washer.
Sediment Tray
Featuring a built-in model shelf, the sediment tray provides
convenient storage for models not being trimmed. Large
restraint feet provide excellent stability.
Important
Before mounting be sure the back of the wheel and the
mounting surfaces are free of any dirt, debris or build up.
The slightest offset can cause uneven wear or loss of
diamonds from the grinding surface.
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