Sr. No.

APPLICABLE STANDARDS

1 IS: 2026, IEC: 60076 - Specification for Power Transformers.

2 IS: 3639 - Fittings and accessories for Power Transformers.

3 IS: 6600 -Loading in oil type transformer.

4 IS: 2099, IEC: 60137 - Bushing for alternating voltages above 1000volts.

5 IS: 2705 - Current Transformer specification.

6 IS : 335, IEC: 60296 - Insulating Oil

IS: 8603- Dimensions for porcelain transformer bushings for use in heavily polluted atmosphere.
7
Dimensions for oil filled porcelain transformer bushings for use in medium polluted atmosphere.
8 IS: 9434 - Guide for sampling and analysis of free and dissolved gas in oil filled equipment.

9 IS: 10028-Code of practice for selection, installation and maintenance of transformers.

10 CBIP Manual on transformer (Latest Edition)

 TECHNICAL DATASHEET (Guranteed Technical Particular- GTP)

Sr. No. PARAMETER UOM Values

1 RATINGS KVA 350

2 QUANTITY Nos. 2
3 Application Outdoor
Continuous Solar Inverter
4 Duty
application and converter Duty
5 Type of cooling ONAN
6 Nos. of HV Winding Nos. One
7 Nos. of LV winding Nos. One
High grade electrolytic copper,
8 Material of winding
Free from scales & burrs
9 Rated Voltage
a) HV winding Volt 11000
b) Highest system Voltage on HV side Volt 12000
c) LV winding Volt 480
d) Highest system Voltage on LV side Volt 1100
10 Rated Current at Principal tap
a) HV winding Amp Vendor has to specify
b) LV winding Amp Vendor has to specify
11 Rated Frequency Hz 50
12 Voltage Variation +/-10% of rated voltage
13 Frequency variation +/-5% of rated frequency
14 Number of phases Three
15 No. of CCA 1
16 Connections
HV Delta
LV Star
17 Vector Group Dy11

18 Temperature Rise
Max. Ambient temperature °C 50
Maximum daily average ambient temp °C 40
Maximum yearly weighted average ambient temp °C 35
Temperature rise of oil above reference peak ambient temp at ONAN rating (By
°C 50
thermometer)
Temperature rise of winding above reference peak ambient temperature at
°C 55
ONAN rating (By resistance method)

19 Tappings in windings on HV side:

Type of Tap changer Off Circuit Tap Changer (OCTC)
No. of steps 10 Position,9 steps @ 2.5%
Range of Tappings +10% To -10%

20 No load losses:
No load losses at rated voltage and frequency at principal tap 0.1% of rated KVA capacity
Tolerance if any, on the above values As per IS

21 Load losses
Load losses at rated output, rated frequency and corrected for 75°C at
1% of rated KVA capacity
principal tap
Tolerance if any, on the above values As per IS

22 Total losses
 Total losses at rated Output, rated frequency and corrected for 75°C at
1.1% of rated KVA capacity
principal tap
Tolerance if any, on the above values As per IS

23 Resistance, Reactance & Impedance:

Resistance phase to phase at 75°C
HV winding Ohm Vendor has to specify
LV winding Ohm Vendor has to specify
Impedance voltage at normal ratio between HV to LV at rated current and
% 4%
frequency at 75⁰C at principal tap
Tolerance, if any on the Impedance % Without Negative Tolerance
Positive sequence %Z, X/R, %X, %R % Vendor has to specify
Zero sequence %Z, X/R, %X, %R % Vendor has to specify

Regulation of full load and 75ºC winding temp. expressed as a percentage of

24
normal voltage
At unity power factor % Vendor has to specify
At 0.9 p.f. (lagging) % Vendor has to specify

Efficiency of 75°C winding temperature as derived From guaranteed loss

25 @ Unity p.f. @ 0.9 p.f.(lagging)
figures at:
Vendor has to
Full load percent % Vendor has to specify
specify
Vendor has to
3/4 load percent % Vendor has to specify
specify
Vendor has to
1/2 load percent % Vendor has to specify
specify
Vendor has to
1/4 load percent % Vendor has to specify
specify
Max. Efficiency & Load at which max. Efficiency occurs % Vendor has to specify

26 Insulation Level HV LV
Full Wave Lightning impulse withstand voltage KVpeak 75 Not Applicable
Separate Source Power frequency withstand voltage KVrms 28 3
Induced over voltage withstand voltage KVrms Vendor has to specify
Voltage to earth for which star points of the transformer HV winding to be
KVrms Vendor has to specify
insulated

27 Details of Core:
Construction (Core or Shell) Core type
CRGO grade / thickness M5 or better
Type of core joints Vendor has to specify
Flux density at rated voltage and frequency and at principal tap Tesla Vendor has to specify
At 90% Voltage Tesla Vendor has to specify
At 110% voltage Tesla Vendor has to specify
Magnetizing current on HV side & LV side at normal ratio at normal voltage and
Vendor has to specify
frequency
Power factor of magnetizing current Under normal voltage ratio and frequency Vendor has to specify

Core lamination:

Low loss non ageing, High

Material & Grade of core laminations
permeability, CRGO, Silicon Steel laminations

Thickness of core laminations 0.27mm or better

In rush current and duration when charged from:
HV Side Vendor has to specify
LV Side Vendor has to specify

28 Details of windings:
 Nos. of HV winding 1
Nos. of LV winding 1
Type of windings:
a) HV Side Vendor has to specify
b) LV Side Vendor has to specify
Insulation Class A
Maximum current density of windings (at rated current) & conductor area and
at principal tap
a) HV Side A/sqmm Vendor has to specify
b) LV Side A/sqmm Vendor has to specify
Insulating material used for:
a) HV winding Vendor has to specify
b) LV winding Vendor has to specify
Insulating material used between:
a) HV and LV winding Vendor has to specify
b) LV winding and core Vendor has to specify
Type of axial coil supports:
a)HV winding Vendor has to specify
b) LV winding Vendor has to specify
Type of radial coil supports:
a) HV winding Vendor has to specify
b) LV winding Vendor has to specify
Impulse strength of windings:
HV KVp 75
LV KVp N/A
29 Short Circuit Withstand time (Thermal) without Injury
a) Three phase dead short Circuit at terminal with Rated voltage
2 Sec (As per relevant IS 2026)
maintained on the other side.
b) Single phase short circuit at terminal with rated Voltage
2 Sec (As per relevant IS 2026)
maintained on other side.

29 Over fluxing withstand capability

(a) 110% - Continuous Vendor to confirm
(b) 125% - For 1 minute Vendor to confirm
(c) 140% - For 5 seconds Vendor to confirm

30 Bushings: (HV / LV) HV LV

Vendor has to
Make Vendor has to specify
specify
Type Porcelain Porcelain
Rating:
Rated voltage class KV 12 1.1
Rated Current Amp Vendor to specify Vendor to specify
Lighting impulses withstand test voltage (1.2 X 50 micro second) KVp 75 N/A
Power frequency withstand test voltage:
Wet for 1 minute KVrms 28 3
Dry for 1 minute KVrms 28 3
Total Creepage distance mm / KV 25
Vendor has to
Short time rating of bushing Vendor has to specify
specify
Vendor has to
Cantilever Load Vendor has to specify
specify
30 Minimum clearance in cable box:
As per CBIP Manual of Transformer (Latest
HV ( Phase to Phase & Phase to Earth ) mm
Edition)
As per CBIP Manual of Transformer (Latest
LV ( Phase to Phase & Phase to Earth ) mm
Edition)
31 Approximate Weight of Transformers:
Core Steel weight Kg Vendor has to specify
Winding (CU) weight Kg Vendor has to specify
Core and Winding Kg Vendor has to specify
Weight of fittings with accessories Kg Vendor has to specify
Tanks and fittings with accessories Kg Vendor has to specify
Untanking weight Kg Vendor has to specify
Total quantity of oil including conservator Kg Vendor has to specify
Total weight with oil & fittings (Overall weight) Kg Vendor has to specify

32 Details of Tank
Type of Tank: Standard with detachable radiator
Dimension of tank mm Vendor has to specify
Approximate thickness of sheet: Vendor has to specify
Sides mm Vendor has to specify
Bottom mm Vendor has to specify
Cover mm Vendor has to specify
Cooling Tubes / Radiators Vendor has to specify
Materials of tanks and construction M.S.
Vacuum recommended for hot oil circulation Confirmed
As per CBIP Manual of Transformer (Latest
Vacuum to be maintained during oil filling in transformer tank
Edition)
As per CBIP Manual of Transformer (Latest
Vacuum to which the tank can be subjected without distortion
Edition)
Earthing Pad Required ( Diagonally Opposite)

33 Radiator:
Overall dimensions ( L x W x H ) mm Vendor has to specify
Thickness of radiator tube mm 1 mm
Type of mounting Tank mounted
As per CBIP Manual of Transformer (Latest
Vacuum withstand capability
Edition)

34 Overall dimensions:
Length mm Vendor has to specify
Width mm Vendor has to specify
Height mm Vendor has to specify

Whether the transformer is designed for use in heavy lightning area and
35 YES
outdoor application?

36 Expected life of the transformer Minimum 30 Years

37 BDV of oil Above 60 KV

38 Marshalling Box
Sheet steel, dust & vermin proof provided
Material with proper lighting an thermostatically
controlled space heater
Degree of Protection IP55
Mounting Tank Monted
One dummy terminal block in between each
Terminal Block
trip wire terminal also required
Spare terminal % 10
Gasket Neoprene rubber
 Wiring scheme (TB details) shall be engraved
in a stainless steel plate with viewable font
Wiring scheme Plate
size and the same shall be fixed inside the
Marshalling Box door.
39 Insulating Oil Properties As per IS : 335 / IEC: 60296

40 Gland Plate details

Non Magnetic Material (Aluminium) &
For LV Cable box
minimum 5 mm thickness
For HV Cable box M.S., Minimum 3 mm thickness
For marshalling Box CRCA, minimum 3 mm thickness
Drilled as per given cable details in this
Drilled or Undrilled
document

41 Paint details:
Paint type for the external surface of the transformer Two coats of epoxy based paint
Paint shade for the external surface of the transformer RAL 7032
Paint type for the internal surface of tank Vendor has to specify

Epoxy enamel white paint & minimum dry

Paint type for internal surface of cable box and marshalling box
film thickness (DFT) shall be 100 microns.

Paint Thickness of the external surface of the transformer micron Minimum 80

42 Noise Level As per NEMA TR-1

 TYPICAL FITTING AND ACCESSORIES LIST

Sr. No. Description UOM Qty

Conventional single compartment Oil conservator complete with prismatic
1 toughened glass Oil Indicator (gauge), oil filling plug, drain valve with cover No. 1
plate & lifting lugs.
Indicating type Cobalt free Silica gel Breather with transparent enclosure and
2 Oil seal for conservators, shall be mounted not more than 1400 mm above rail No. 1
top.
Detachable type Radiator bank, mounted on the tank, complete with air
3 release plug at the top, drain plug/valve at the bottom, isolating (shut-off) No. 1
valves at points of connection with tank and lifts.
HV cable box with disconnecting chamber (to facilitate the movement of
transformer without disturbing cable box and termination) and other
accessories like extended bus bar for cable termination, supporting insulator
4 No. 1
for bus bar support, lifts, Danger plate (in hindi/english/local), etc. (Suitable for
termination of 1R, 3C X ** Sqmm, 11KV(UE), XLPE insulation, Aluminium
Conductor, Armoured Cable)

LV cable box with disconnecting chamber (to facilitate the movement of

transformer without disturbing cable box and termination) and other
accessories like extended bus bar for cable termination, supporting insulator
5 No. 1
for bus bar support, lifts, Danger plate (in hindi/english/local), etc. (Suitable for
termination of ** Run /Phase, 1C X 300 Sqmm, 1.1KV, XLPE insulation,
Aluminium Conductor, Armoured Cable)
Double float type Buchholz relay with Alarm and Trip contacts along with
6 No. 1
suitable gas collecting arrangement and 2 Nos. Shut-off valves.
Spring operated pressure relief devices (PRD) with trip contact and suitable
7 No. 1
discharge arrangement for oil
150mm dial type Magnetic oil gauge (MOG) with low oil level alarm (LOLA)
8 No. 1
contact on conservator
150 mm dial type oil temp indicator (OTI) with alarm and trip contacts,
9 maximum reading pointer & resetting device with CCU (current converter Unit). No. 1
OTI shall have accuracy class of +/-2°C.
150-mm dial type Winding temp indicator (WTI) with alarm and trip contacts,
maximum reading pointer & resetting device with CCU (current converter Unit).
10 No. 1
OTI shall have accuracy class of +/-2°C.
(For L.V. winding)
150-mm dial type Winding temp indicator (WTI) with alarm and trip contacts,
maximum reading pointer & resetting device with CCU (current converter Unit).
11 No. 1
OTI shall have accuracy class of +/-2°C.
(For H.V. winding)
12 WTI CT for L.V. winding temperature No. 1
13 WTI CT for H.V. winding temperature No. 1
a) Top & Bottom filter valves with threaded male adapters (Gunmetal)

b) Top oil sampling valves with blanking plate (Gunmetal)

14 c) Drain cum bottom oil sampling valve for main tank with blanking plate Set Required
(Gunmetal)
d) Sludge removal valve at bottom most point of tank to be provided for easy
flush out/removal of sludge during maintenance (Gunmetal)
15 HV bushings with terminals (Porcelain) Nos. 3
16 LV Bushing (Porcelain) Nos. 3
17 Bushing for grounding harmonic shield outside tank. No. 1
18 Marshalling Box as per specification mentioned above No. 1
19 Air release plug Set Required
20 Earthing terminals / pads Set Required
21 Rating and diagram plate on transformers and auxiliary apparatus. No. 1
22 OCTC operation Instruction Plate No. 1
23 Accessories & terminal marking plates Set Required
Cover lifting eyes, Anti earthquake arrangement, transformer lifting lugs,
24 jacking pads, towing holes and core and winding lifting lugs, Inspection opening Set Required
and cover etc.
25 Rain hoods for MOG and PRD with properly sealed entry points of wires Set Required
26 Flanged type Bi-directional wheels or skids (as applicable). Nos. 4
27 10% extra oil in non-returnable drums per transformer LS Required
28 1 litre touch up paint per transformer LS Required
29 All external fasteners are of HDG LS Required

The fittings & accessories listed above are indicative only. Fittings & accessories which are not mentioned
Note above but required for satisfactory operation of the transformers are deemed to be included in the order
without extra charges.
Sr. No. SPECIFIC REQUIREMENT FOR INVERTER DUTY TRANSFORMER Compliance from vendor

1 The transformer must be suitable for operating with a pulsed inverter. Vendor has to comply

The design must be able to meet the typical periodic load of the photovoltaic
2 Vendor has to comply
system (that is, there is load during the day and no load at night).

The required insulation voltage for low voltage winding in IDT transformer
should be,
- To endure the pulse mode voltage of inverter with maximum 1000V to earth
3 Vendor has to comply
- To endure the maximum RMS voltage to earth is 500V
- To capable of voltage gradient dv/dt up to to 500V/μS
- The earthed shielding plant should be added between windings of high
voltage and of low voltage to serve as filter for dv/dt.
Each LV winding must be capable of handling non-sinusoidal voltage with
4 Vendor has to comply
voltage gradient as specified by the inverter manufacturer.
The transformer shall be designed for at least 5% total harmonic distortion
5 Vendor has to comply
(THD) to withstand distortion generated by the inverter.
The transformer shall be able to withstand a certain level of DC component, 1%
6 Vendor has to comply
of the base wave current at rated power.
Electrostatic shield winding shall be provided between L.V. winding & H.V.
winding and taken out from tank through shield bushing and the same shall be
7 Vendor has to comply
brought down to the bottom of the tank using copper flat and support insulator
for independent grounding.
The transformer shall be suitable for continuous operation with a frequency
8 variation of ± 5% from nominal frequency of 50 Hz without exceeding the Vendor has to comply
specified temperature rise.
Transformer Loading Capacity : Continuous operation at rated MVA on any tap
9 with voltage variation of +/-10%, also transformer shall be capable of being Vendor has to comply
loaded in accordance with IEC 60076-7 / IS 6600.
Insulation: The dielectric strength of the winding, given insulation and the
bushings shall conform to the values given in IS: 2026 (Part III)/2009 (or its
10 Vendor has to comply
latest amendment) for highest system voltage and shall be suitable for the
impulse test\power frequency test voltages.
Flux Density : Not to exceed 1.9 Wb/sq.m. at any tap position with combined
11 frequency and voltage variation from rated V/f ratio by 10% corresponding to Vendor has to comply
the tap.
Flux Density : Transformer shall also withstand following over fluxing conditions
due to combined voltage and frequency fluctuations:
a) 10% for continuous rating
12 Vendor has to comply
b) 125% for at least one minute
c) 140% for at least five seconds.
Vendor shall furnish over fluxing characteristic upto 150%
Cable supporting arrangement shall be provided for HV & LV. Cable supporting
13 arrangement shall be attached to cable box/tank to clamp these cables. Cable Vendor has to comply
details are mentioned in GTP.
To ensure all cables weight, vendor shall consider suitable loadings on cable
14 boxes & tank. Accordingly thickness of sheet / no of connecting bolts shall be Vendor has to comply
considered.
Cable clamp shall be attached to tank & shall come exactly below cable entry
15 Vendor has to comply
to fix cable in position.
All Nut bolts shall be provided with washers. Nut-Bolts exposed to atmosphere
16 shall be Galvanised Steel. All these hardware required for cable clamping & Vendor has to comply
cable terminations shall be in vendor scope of supply.
 Top inspection cover size for HV & LV windings shall be such that repair
17 Vendor has to comply
/replacement of bushings can be done instead of removing complete top cover.

Cable routing from devices mounted on the transformer to the local

18 marshalling box shall be done such that the heat of transformer is not Vendor has to comply
transferred to the cable Suitable heat insulating pad /cable tray shall be used.
Cable used for above shall be FRLS, Armoured and weather proof double
19 Vendor has to comply
Compression glands shall be used.
20 All valves shall be position indicator & locking facility. Vendor has to comply

21 Tank slope towards HV. Vendor has to comply

Tightening torque to be mentioned in drawing for all Nut-Bolts required in
22 Vendor has to comply
transformer.
23 All radiators shall be provided with blanking plate during transportation. Vendor has to comply

24 (*) Marked items shall be loose in transportation. Vendor has to comply

Both LV & HV bushing shall be supported from top in the cable box. Minimum
25 Vendor has to comply
spacing needs to be maintain between bushing stud and insulator fixing bolts.
Sr. No. Following Drawings to be submitted along with Offer
COMPLIANCE ON THE TECHNICAL SPECIFICATION
1
(G.T.P. AS PER ABOVE FORMAT)
2 MANUFACTURING QUALITY PLAN (MQP)
TYPE TEST REPORT OF AVAILABLE / EXISTING SIMILAR TYPE / CONSTRUCTION, SIMILAR OR HIGHER
3
RATING OF THE TRANSFORMER (NOT BE OLDER THAN 5 YEARS)
Sr. No. Following Drawings to be submitted post award of contract

1 GA OF TRANSFORMER

2 BOM & MAKE LIST

3 RATING & DIAGRAM PLATE

4 HV CABLE BOX

5 LV CABLE BOX

6 GA OF MARSHALLING BOX

7 MARSHALLING BOX WIRING DIAGRAM PLATE

8 FOUNDATION PLAN

9 HV BUSHING DRAWING

10 LV BUSHING DRAWING

11 EARTH SHIELD BUSHING DRAWING

12 INSTALLATION and O&M MANUAL

13 TRANSFORMER COOLING CALCULATION

14 FACTORY ACCEPTANCE TEST (FAT) PROCEDURE

Sr. No. Factory Acceptance Test / Routine Test List
1 Measurement of resistance of each winding at each tap position

2 Measurement of turn’s ratio between HV-LV windings at each tap.

3 Checking of polarity and phase relationships (vector Group) for each winding

4 Measurement of No-Load Loss and No- Load (Magnetic) current

5 Regulation at rated load at unity, 0.90 and 0.80 lagging power factor

6 Positive phase sequence impedance/short circuit impedance between HV-LV windings on minimum, maximum and normal taps
Load losses measured at rated frequency by applying voltage sufficient to produce the rated relevant current in one winding with the other
7
winding short circuited.
The total losses shall comprise of the No Load Losses, load losses at rated output duly converted at 75 deg. C average winding temperature
8
and shall also be indicated in the test report. Load losses shall be that corresponding to rated load on HV & LV winding.

9 Separate source voltage withstand test

10 Induced over voltage withstand test

11 Measurement of Insulation Resistance (IR) before and after HV test and PI (Polarisation Index) value

12 Routine dielectric tests

13 Magnetic Balance Test

14 BDV of oil before & after dielectric test on transformer oil

Check complete transformer against approved outline drawing, provision for all fittings, finish oil level, Shield earth connectivity,
15 Functional/continuity checking of wiring IR & HV on MB, Functional/continuity checking of WTI, OTI, PRV, Bucholz & MOGA, Paint, shade,
thickness & adhesion test etc.

Note :
Each completed Inverter Duty Transformerl shall be subjected to above mentioned routine tests as per relevant IS / IEC (latest amendment).
1
Any other routine tests not specified above but covered as per amendment/latest edition of relevant IS/IEC shall be performed.

Tank pressure Test, Tank Vaccum Test report, Core bolt withstand Voltage
2
for 1 min. & other stage inspection test results to be provided during Inspection.
If the supplier desires, he may not fix radiators on transformers (other than the one which is to be type tested) during routine testing.
3 However in that case, radiator manufacturer's test certificate shall be furnished for reference of inspecting officer with undertaking that
supplier shall be responsible for proper alignment/fixing of radiator on transformer at site.
The transformer shall be completely assembled and tested at the Factory. Routine and Acceptance tests as per specification/ standards are to
be conducted and no deviation in respect of conducting these tests will be acceptable. No extra charges for these tests will be paid. Test
4
charges shall be part of cost of the equipment. If
CUSTOMER/DISCOM selects to send a representative, all tests shall be carried out in his presence.