Microprocessor Controlled

I G B T Drive
Inverter Motor Speed Regulator
Operating Manual

S310 Serise 200V class 0.4~1.5KW

(0.88~2.9KVA)
S310 Table of Contents
Chapter 0 Preface 0-1
0.1 Preface 0-1
0.2 Product Inspection 0-1
Chapter 1 Safety Precautions 1-1
1.1 Operation Precautions 1-1
1.1.1 Before Power UP 1-1
1.1.2 During Power UP 1-2
1.1.3 Before Operation 1-2
1.1.4 During Operation 1-2
1.1.5 During Maintenance 1-3
Chapter 2 Definition of Model 2-1
Chapter 3 Ambient Environment and Installation 3-1
3.1 Environment 3-1
3.2 Environmental Precautions 3-2
3.3 Electrical Installation 3-3
3.3.1 Wiring guidelines 3-3
3.3.2 Contactor and Circuit Breaker specification and wiring 3-4
3.3.3 Precautions for Peripheral Applications 3-5
3.4 Specifications 3-8
3.4.1 Product Specifications 3-8
3.4.2 General Specifications 3-8
3.5 Wiring Diagram S310 Series Inverter 3-10
3.6 Description of connection terminals 3-11
3.7 Outline Dimension 3-13
Chapter 4 Software Index 4-1
4.1 Keypad Description 4-1
4.2 S310 Programmable Functions List 4-3
4.3 Parameter Function Description 4-11
Chapter 5 Troubleshooting and Maintenance 5-1
5.1 Error Display and Corrective Action 5-1
5.1.1 Error Display and Corrective Action 5-1
5.1.2 Special conditions 5-2
5.1.3 Operation errors 5-3
5.1.4The instructions for the Power and Alarm LED of the inverter 5-3
5.2 General Troubleshooting 5-4
5.3 Quick troubleshooting of S310 series 5-5
5.4 Routine and periodic inspection 5-11
5.5 Maintenance and Inspection 5-12
Chapter 6 Peripheral Components 6-1
6.1 AC reactor and DC reactor specification at input side 6-1
6.2 Digital operator and extension cable 6-1
AppendixⅠ S310 Parameters Setting List App1

i
 Index of Figures
Figure 2-1 Inverter Nameplate .....................................................................................2-1
Figure 3-1 Panel and enclosure arrangement for S310 inverters ...................................3-1
Figure 3-2 Din rail mounting of the S310 inverter.........................................................3-1
Figure 3-3 Typical Installation Schematic.....................................................................3-5
Figure 3-4a) Installation Examples...............................................................................3-6
b) Installation Examples Using a Filter and Isolation transformer ................3-6
c) Installation Examples with Adjacent Signal Conductors ...........................3-6
Figure 3-5 Control Cable requirements ........................................................................3-7
Figure 3-6 Grounding Examples ..................................................................................3-7
Figure 3-7 Wiring Diagram.......................................................................................... 3-10
Figure 3-8 Power Input Locations ................................................................................ 3-12
Figure 3-9 Frame size 1 Dimensions ............................................................................. 3-13
Figure 3-10 Frame size 2 Dimensions ........................................................................... 3-14
Figure 3-11 Frame size 3 Dimensions ........................................................................... 3-15
Figure 3-12 Frame size 4 Dimensions ........................................................................... 3-16
Figure 3-13 Frame size 5 Dimensions ........................................................................... 3-17
Figure 3-14 Frame size 6 Dimensions ........................................................................... 3-18
Figure 4-1 Keypad Layout ...........................................................................................4-1
Figure 4-2 LED Keypad Operations Sequence..............................................................4-2
Figure 4-3 Frequency reference limits .......................................................................... 4-11
Figure 4-4 Terminal Board Drive Operation Modes ..................................................... 4-12
Figure 4-5 3-Wires Start/Stop Wiring........................................................................... 4-12
Figure 4-6 Drive Start/Stop Operation sequences ......................................................... 4-12
Figure 4-7 Frequency within specified range example................................................... 4-15
Figure 4-8 Frequency outside of range example............................................................ 4-15
Figure 4-9 Frequency at or below specified range example ........................................... 4-15
Figure 4-10 Analog scaling examples .................................................................................... 4-16
Figure 4-11 DC Injection Braking Example.......................................................................... 4-20
Figure 4-12 Custom V/F settings ............................................................................................ 4-21
Figure 4-13 V/F curve with torque boost ............................................................................... 4-22
Figure 4-14 Single cycle auto run ........................................................................................... 4-27
Figure 4-15 Periodic cycle auto run........................................................................................ 4-27
Figure 4-16 Single cycle auto run: final step hold................................................................. 4-28
Figure 4-17 AUTO_RUN cycle with interrupt ...................................................................... 4-28
Figure 5-1 S310 Fault Display and Troubleshooting Flow Chart .......................................5-6
Figure 5-2 OC, OL Fault Display Flow Chart.......................................................................5-7
Figure 5-3 OV, LV Fault Display Flow Chart.......................................................................5-8
Figure 5-4 Motor RUN failure Flow chart ........................................................................... 5-9
Figure 5-5 Motor Overheat Troubleshooting Flow Chart ................................................... 5-10
Figure 5-6 Motor Instability Troubleshooting Flow Chart ............................................ 5-10
Figure 6-1 Digital Operator Extension Cable........................................................................6-1
ii
 Preface

Chapter 0 Preface
0.1 Preface
To extend the performance of the product and ensure personnel safety, please read this
manual thoroughly before using the inverter. Should there be any problem in using the
product that can not be solved with the information provided in the manual, contact your
nearest TECO’s technical or sales representative who will be willing to help you.
※Precautions
The inverter is an electrical product. For your safety, there are symbols such as “Danger”,
“Caution” in this manual as a reminder to pay attention to safety instructions on handling,
installing, operating, and checking the inverter. Be sure to follow the instructions for
highest safety.

Indicates a potential hazard that could cause death or serious personal

Danger
injury if misused.

Indicates that the inverter or the mechanical system might be damaged

Caution
if misused.

Danger

z Do not touch any circuit boards or components after the power is turned off and while
the charging indicator is still lit. (The light will fade)
z Do not make any connections when the inverter is powered on. Do not check parts and
signals on circuit boards during the inverter operation.
z Do not disassemble the inverter or modify any internal wires, circuits, or parts.
● Ground the ground terminal of the inverter properly.

For 200V class ground resistance 100 Ω or below. For 400V class 10Ω or below.

Caution

z Do not perform a voltage test on parts inside the inverter. High voltage can destroy the
semiconductor components.
z Do not connect U, V, and W terminals of the inverter to any AC input power supply.
z CMOS ICs on the inverter’s main board are susceptible to static electricity. Do not
touch the main circuit board
0.2 Product Inspection
TECO inverters have all passed the function test before delivery. Please check the
following when you receive and unpack the inverter:
z The model of the inverter are the same as those specified in your purchase order.
z Check for any damages caused by transportation. Please do not apply power, and
contact a TECO sales representative if any of the above problems occurred.

0-1
 Chapter 1 Safety Precautions

Chapter 1 Safety Precautions

1.1 Operation Precautions
1.1.1. Before Power Up

Caution
The line voltage applied must comply with the inverter’s specified input voltage.(See product
nameplate)

Danger
Make sure the main circuit connections are correct. L1, L2 and are power-input terminals and
must not be mistaken for U, V and W. Otherwise, inverter damage can result.

Caution
z To avoid the front cover from disengaging or other damage, do not carry the inverter by its
cover. Support the drive by its heat sink when transporting. Improper handling can
damage the inverter or injure personnel, and should be avoided.

z To avoid the risk of fire, do not install the inverter on flammable objects. Install on
nonflammable objects such as metal surfaces.

z If several inverters are placed in the same control panel, provide heat extraction means to
keep the temperature below 40℃ to avoid overheat or fire hazard.

z When removing or installing the operator keypad, turn OFF the power first, and secure the
keypad correctly to avoid keypad operation or display failure.

Warning
This product is sold subject to IEC 61800-3. In a domestic environment this product may
cause radio interference in which case the user may be required to apply corrective measures.

1-1
 Chapter 1 Safety Precautions

1.1.2. During Power Up

Danger
z When the momentary power loss is short, the inverter still has enough storage power to
control the circuit. Therefore, when power is re-applied, the inverter will automatically
restart depending on the setup of 04-03.

z When restarting the inverter, the operation of the inverter is based on the setup of 00-03
and 04-09 and the condition of external switch (FWD/REV button). Attention: the start
operation will be regardless of 04-03.

1. When 00-03 =0, the inverter will not automatically run after restart.

2. When 00-03 =1 and the external switch (FWD/REV button) is OFF, the inverter will
not run after restart.

3. When 00-03 =1, the external switch (FWD/REV button) is ON, and 04-09=0, the
inverter will run automatically after restart.

Attention: To ensure safety, please turn off the external switch (FWD/REV button) after
power loss, to protect machines from possible damage and potential injury to personnel
on sudden resumption of power.

z If 4-09 is set to 0 (direct start up), please refer to the description and warnings for 04-09
to verify the safety of operator and machine.

1.1.3. Before Operation

Danger
Make sure the model and inverter capacity are the same as that set in parameter 12-00.

Caution

On power up the supply voltage set in parameter 05-03 will flash on display for 2 seconds.

1.1.4. During Operation

Danger
Do not connect or disconnect the motor during operation. Otherwise, the over-current will
cause the inverter to trip or damage the unit.

1-2
 Chapter 1 Safety Precautions

Danger
z To avoid electric shock, do not take the front cover off when power is on.
z The motor will restart automatically after stop when auto-restart function is on. In this
case, use caution while working near the drive, motor, or driven equipment.
z Note: The stop push button and external stop command have no safety function.
For Emergency stop, it is necessary to use a correct latch type push button and an
appropriate circuit or devices to ensure safety.

Caution
z Do not touch heat-generating components such as heat sinks and braking resistors.
z The inverter can drive the motor from low speed to high speed. Verify the allowable speed
range of the motor and the load before operation.
z Note the settings related to the braking unit.
z Do not check signals on circuit boards while the inverter is running.

Caution
Allow 5 minutes after disconnecting power before disassembling or checking the components.
The power led should not be illuminated.

1.1.5. During Maintenance

Caution
The Inverter can be used in environment in temperature range from14˚-104℉ (-10-
40℃) and relative humidity of 95%.

Inverter Disposal
Caution
z Please dispose of this unit with care as an industrial waste and according to your required
local regulations.
z The capacitors of inverter main circuit and printed circuit board are considered as
hazardous waste and must not be burnt.
z The Plastic enclosure and parts of the inverter such as the top cover board will release
harmful gases if burnt.

1-3
 Chapter 2 Description of models

Chapter 2 Definition of model

Inverter model → MODEL: S310-201-H1BCD

Input voltage → I/P: AC 1PH
200~240V 50/60Hz
Output specifications→ O/P: AC 3PH 0~240V
1.6 KVA 4.2 A
TECO Electric & Machinery Co.,Ltd
S310 Series

S31 0 - 2 01 - H 1 B C D

Supply voltage Specification

Blank: None
2: 220V H: Standard Type D: Built-in
Keypad Panel
Horsepower
Power supply
Blank: None
0:Standard P5: 0.5HP 1: single phase C: Built-in RS485
1: custom-made type1 01: 1.0HP
2: custom-made type2 02: 2.0HP
3: custom-made type3 Blank: None
B:Built-in braking unit

Figure 2-1 Inverter Nameplate

2-1
 Chapter 3 Ambient Environment and Installation

Chapter 3 Ambient Environment and Installation

3.1 Environment
The environment will directly affect the proper operation and the life span of the inverter, so install
the inverter in an environment complying with the following conditions:
z Ambient temperature: 14-104℉(-10oC - +40oC)
(S310-202Model Ambient temperature : Carrier Frequency >5KHz, Tc≤35℃)
z Avoid exposure to rain or moisture. z Avoid direct sunlight.
z Avoid oil mist and salinity. z Avoid corrosive liquid and gas.
z Avoid dust, lint fibers, and small metal z Keep away from radioactive and
filings. flammable materials.
z Avoid electromagnetic interference (soldering machine, power machine).
z Avoid vibration (stamping, punching machine). Add a vibration-proof pad if the situation
cannot be avoided.
z If several inverters are placed in the same control panel, provide heat removal means to
maintain temperatures below 40oC.

fan fan
CONTROL S310 CONTROL
PANEL PANEL
Enclosure Enclosure

S310 S310 S310

(Correct configuration) (Incorrect configuration) (Correct configuration) (Incorrect configuration)

Figure 3-1 Panel and enclosure arrangement for S310 inverters
z Place the inverter facing forward and its top facing upward to assist with cooling.
12cm

S310
73000CV
Installing
direction
12cm

5cm 5cm 5cm

Air convection
-10oC - +40oC
(a) Front view (b) Side view

Figure 3-2 Din rail mounting of the S310 Inverter

3-1
 Chapter 3 Ambient Environment and Installation
3.2 Environmental precautions
Do not use the inverter in an environment with the following conditions:

3-2