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Section 15

This document provides wiring diagrams for various components of a machine tool, including: - Connector diagrams and pinouts for sensors and components located around the machine. - Diagrams for the digital I/O plugs, 24VDC power supply, brake board, and lube pump wiring. - Notes indicating this wiring is applicable to specific machine models and revisions. - Diagrams for spindle drive motors and connections. - Additional notes on installing fuses, solid state relays, and jumpers for specific optional configurations like a 4th axis or air/oil system.
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© © All Rights Reserved
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0% found this document useful (0 votes)
49 views16 pages

Section 15

This document provides wiring diagrams for various components of a machine tool, including: - Connector diagrams and pinouts for sensors and components located around the machine. - Diagrams for the digital I/O plugs, 24VDC power supply, brake board, and lube pump wiring. - Notes indicating this wiring is applicable to specific machine models and revisions. - Diagrams for spindle drive motors and connections. - Additional notes on installing fuses, solid state relays, and jumpers for specific optional configurations like a 4th axis or air/oil system.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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SECTION 15

89
Wrg_0089B_01of08_104d_21101_std1

Intermediate connections
located at the pendant arm
attachment point

NOTE: THIS WIRING DIAGRAMAPPLICABLE TO CTR-0235 Rev.B


AND CTR-0293 Rev.A AND ABOVE.

90
Wrg_0089B_02of08_104d_21102_std1

NOTE: THISWIRINGDIAGRAMAPPLICABLETOCTR-0235Rev.B
ANDCTR-0293Rev.AANDABOVE.

91
Wrg_0089B_03of08_104d_21060_std1

CONNECTOR J1
PIN SIGNAL

1 SLIDE EXTENDED
2 TURRET COUNT
3 SPINDLE ORIENTED
4 SLIDE HOME
5 EXT SLIDE HOLD
6 SCALE ERROR
7 PROBE
8 OVER 700 IPM
9 ORIENTATION ARM
CONNECTORS TABLE
10 LOW RANGE
11 SPARE PIN SENSOR NOTE: THIS WIRING DIAGRAM APPLICABLE TO CTR-0235 Rev.B
12 AIR/OIL
13 ATC FAULT
J9/J9A 1-BLK, 2-RED, 4-SH DRAWBAR AND CTR-0293 Rev.A AND ABOVE.
J9/J9D 1-BLK, 2-RED, 4-SH HI RANGE
14 DRAWBAR DOWN
15 HI RANGE
J10/J10C 1-BLK, 2-GRN, 3-RED, 4-SH SPINDLE ORIENTED
16 OILER LOW
17 SPARE
J11/J11B 1-BLK, 2-GRN, 3-RED, 4-SH LOW RANGE
18 SPARE
J11/J11C 1-BLK, 2-RED, 4-SH ATC FAULT
19 +5V
J11/J11D 1-ORANGE, 2-RED OILER LOW
20 +5V
21 +5V
J12/J12A 1-BLK, 2-RED, 4-SH SLIDE EXTENDED
22 +5V
J12/J12B 1-BLK, 2-RED, 4-SH SLIDE HOME
23 COM
J12/J12C 1-BLK, 2-GRN, 3-RED, 4-SH TURRET COUNT
24 COM
25 COM
J13/J13C 1-BLK, 2-RED, 4-SH EXT SLIDE HOLD/DOOR INTERLOCK
26 COM

92
Wrg_0089B_04of08_104d_amp_std1

NOTE: THISWIRINGDIAGRAMAPPLICABLETOCTR-0235Rev.B
ANDCTR-0293Rev.AANDABOVE.

93
Wrg_0089B_05of08_104d_box_panel_std

Intermediate connections
located at the pendant arm
attachment point

NOTE: THIS WIRING DIAGRAMAPPLICABLE TO CTR-0235 Rev.B


DIGITAL OUT PLUG AND CTR-0293 Rev.A AND ABOVE.
DIGITAL IN PLUG

PIN PIN
2 TO POWER CONNECTOR +12V 2 TO 21060 J3-2 (ORIENTATION MAGNET)
3 TO POWER CONNECTOR 0V 3 TO DIGITAL OUT 21, 0V
20 JUMPER TO23, +12V 4 PROBE 1
21 TO DIGITAL IN 3, 0V 6 PROBE 2
25 TO AMP INHIBIT

94
Wrg_0089B_06of08_104d_24vdc_power_supply_std1
Intermediateconnections
located at the pendant arm
attachment point

NOTE: THISWIRINGDIAGRAMAPPLICABLETOCTR-0235Rev.B
ANDCTR-0293Rev.AANDABOVE.

95
Wrg_0089B_07of08_104d_21290_brake_board_std1

NOTE: THIS WIRING DIAGRAM APPLICABLE TO CTR-0235 Rev.B


AND CTR-0293 Rev.A AND ABOVE.

96
Wrg_0089B_08of08_104D_lube_pump_std1

USEFORDATC, WASHDOWN
ANDCOOLANTTHROUGH
SPINDLEOPTIONS

NOTE: THISWIRINGDIAGRAMAPPLICABLETOCTR-0235 Rev.B


ANDCTR-0293 Rev.AANDABOVE.

97
Wrg_0109_104d_ts27_probe

98
Wrg_0110_104d_mp12_omi

RENISHAW
OMI

99
Wrg_0111_104d_mp12_omi_ts27_1570

RENISHAW
OMI

NOTE: 1.SET SW1 TO THE AUTO START POSITION - #4 ON.


TO GAIN ACCESS TO SW1 REMOVE OMI WINDOW AND LABEL.
2.INSTALL FOLLOWING ELEMENTS ON 1100-1 BOARD:
FUSES AGC-2 - F10, F29, F40.
SOLID STATE RELAYS (BLACK) - K16, K31.
CIRCUIT BREAKER 2.5A - CB1
3.TO ACTIVATE THE PROBES USE THE FOLLOWING COMMANDS:
MP12 PROBE - M64, M66
TS 27 PROBE - M65.

100
Wrg_0079B1_104D_spindle_drive

V M C -2 0 1 6 L , 3 0 1 6 L , 2 2 1 6
3016, 4020 STD 10000 R PM
V M C -2 2 1 6 , 3 0 1 6 , 3 0 2 0 ,4 0 2 0
4525, 6030, 8030 10000 R PM

S P IN D L E M O T O R C O N N E C T IO N S
S E E W IR IN G D IA G R A M S : W R G - 0 0 2 3 (W Y E D E L T A )
W R G -0 0 2 4

V M C - 2 2 1 6 , 3 0 1 6 , 3 0 2 0 ,4 0 2 0
4525, 6030, 8030 10000 R PM

S P IN D L E M O T O R C O N N E C T IO N S
S E E W IR IN G D IA G R A M S : W R G - 0 0 2 3 (W Y E D E L T A )
W R G -0 0 2 4

101
Wrg_0093A_104D_air_oil_1980

102
Wrg_0085A_104d_4axis

NOTE:
1. INSTALL FUSE F11 ( 2A) AND SOLID
STATE RELAY K17 ON 21101 BOARD.
2. INSTALL JUMPER ON 4th AXIS AMPLIFIER IN
J5 BETWEEN +LIMIT & -LIMIT (20 AWG RED).

103
104

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