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Proportional Electro-Hydraulic Relief Valves: Specifications

1) This document describes proportional electro-hydraulic relief valves that can regulate system pressure proportionally to an input current. 2) The valves come in three models (EBG-03, EBG-06, EBG-10) with varying maximum flow rates and pressure adjustment ranges. 3) Safety valves are also available to prevent overpressurization and are preset based on the relief valve model and pressure range.

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Mohammed Saeid
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0% found this document useful (0 votes)
134 views9 pages

Proportional Electro-Hydraulic Relief Valves: Specifications

1) This document describes proportional electro-hydraulic relief valves that can regulate system pressure proportionally to an input current. 2) The valves come in three models (EBG-03, EBG-06, EBG-10) with varying maximum flow rates and pressure adjustment ranges. 3) Safety valves are also available to prevent overpressurization and are preset based on the relief valve model and pressure range.

Uploaded by

Mohammed Saeid
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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■ Proportional Electro-Hydraulic Relief Valves

This valve is derived by combining a small, high-performance 1/8


proportional electro-hydraulic pilot relief valve with a specially
developed low-noise relief valve.
With this valve, it is possible to regulate the system pressure in
proportion to the input current. Note that this valve is used in
conjunction with the applicable power amplifier.

Specifications
Model Numbers
EBG-03 EBG-06 EBG-10
Description
Max. Operating Pres.
24.5 (3550) 24.5 (3550) 24.5 (3550)
MPa (PSI)

Max. Flow
100 (26.4) 200 (52.8) 400 (106)
L /min(U.S.GPM)

Min. Flow
3 (.79) 3 (.79) 3 (.79)
L /min(U.S.GPM)

Pressure Adjustment Range


Refer to Model Number Designation
MPa (PSI)

C : 770 mA C : 750 mA C : 730 mA


Rated Current
H : 820 mA H : 800 mA H : 780 mA
Coil Resistance 10 10 10
Hysteresis 3% or less 3% or less 3% or less
Repeatability 1% or less 1% or less 1% or less
Approx. Mass kg (lbs.) 5.6 (12.3) 6.3 (13.9) 10 (22) Graphic Symbols

Without Safety Valve With Safety Valve

Model Number Designation


F- EB G -03 -C -T -51
Special Type of Valve Pres. Adj. Range Design Design
Series Number Safety Valve
Seals Mounting Size MPa (PSI) Number Standards

F: 03 1 None:
Special Seals C: - 15.7 With
for Phosphate EB : G: ( - 2275) Safety Valve
Ester Type Proportional Sub-plate 06 51 Refer to 2
Fluid Electro-Hydraulic Mounting 1
T:
Relief Valve H: - 24.5
(Omit if not Without
( - 3550)
required) 10 Safety Valve

1. Min. adjustment pressure shall be referred to the curves on page 680.


2. Design Standards: None ........... Japanese Standard "JIS" and European Design Standard
90 ............... N. American Design Standard

Series
676
Relief Valves
SERIES

Attachment
Mounting Bolts
Valve Socket Head Cap Screw
Model Numbers Japanese Standard "JIS" & European Design Standard N. American Design Standard Qty.
EBG-03 M12 40 Lg. 1/2 - 13 UNC 1-1/2 Lg. 4
EBG-06 M16 50 Lg. 5/8 - 11 UNC 2 Lg. 4
EBG-10 M20 60 Lg. 3/4 - 10 UNC 2-1/4 Lg. 4

Applicable Power Amplifiers


For stable performance, it is rrecommended that Yuken's applicable power amplifiers be used (for details see page 767,
771, 780).
Model Numbers : AME-D-10- -20 SK1015-11 (For DC power supply)
AME-D2-1010-11 AMN-D-10 (For DC power supply)
SK1022- - -11
Sub-plate
Valve Japanese Standard "JIS" European Design Standard N. American Design Standard Approx.
Model Sub-plate Thread Sub-plate Thread Sub-plate Thread Mass
Numbers Model Numbers Size Model Numbers Size Model Numbers Size kg (lbs)
BGM-03-20 Rc 3/8 BGM-03-3080 3/8 BSP.F BGM-03-2090 3/8 NPT 2.4 (5.3)
EBG-03
BGM-03X-20 Rc 1/2 BGM-03X-3080 1/2 BSP.F BGM-03X-2090 1/2 NPT 3.1 (6.8)
BGM-06-20 Rc 3/4 BGM-06-3080 3/4 BSP.F BGM-06-2090 3/4 NPT 4.7 (10.4)
EBG-06
BGM-06X-20 Rc 1 BGM-06X-3080 1 BSP.F BGM-06X-2090 1 NPT 5.7 (12.6)
BGM-10-20 Rc 1-1/4 BGM-10-3080 1-1/4 BSP.F BGM-10-2090 1-1/4 NPT 8.4 (18.5)
EBG-10
BGM-10X-20 Rc 1-1/2 BGM-10X-3080 1-1/2 BSP.F BGM-10X-2090 1-1/2 NPT 10.3 (22.7)
Sub-plates are available. Specify the sub-plate model number from the table above. When sub-plates are not used, the mounting surface should
have a good machined finish.
Sub-plates are those for pilot operated relief valves. For dimensions, see page 213.

Instructions
Safety Valve
The pressure of the safety valve for EBG-03 is preset at the value equal to the upper limit of the pressure adjustment H
range plus 2 MPa (290 PSI) subject to a flow rate of 50 L /min (13.2 U.S.GPM).
The same for EBG-06 is preset at the value equal to the upper limit of the pressure adjustment range plus 3.5 MPa (510
PSI) subject to a flow rate of 100 L /min (26.4 U.S.GPM).

Relief Valves
The same for EBG-10 is preset at the value equal to the upper limit of the pressure adjustment range plus 4 MPa (580

E Series
PSI) subject to a flow rate of 200 L /min (52.8 U.S.GPM).
In case where the upper limit of operating pressure is low or the upper limit of flow rate to be used is different from the
specified maximum flow, please adjust and determin e the setting pressure of the safety valve at the value calculated
from the following formula.
Setting pressure = (Operating pressure upper limit) + (Additional pressure indicated blow)
EBG-03 EBG-06 EBG-10
PSI MPa PSI MPa PSI MPa
3 5 900 6
400 700
Additional Pressure

Additional Pressure

800
600 4
Additional Pressure

5
300 2
3 600 4
400
200
2 3
1 400
100 200
1 2
0 0 200
0 0 1
0 25 50 75 100 L /min 0 50 100 150 200 L /min
0
0
0 100 200 300 400 L /min
0 5 10 15 20 25 U.S.GPM 0 10 20 30 40 50 U.S.GPM
Flow Rate Flow Rate
0 20 40 60 80 100 U.S.GPM
Flow Rate
To lower the setting pressure, turn the safety valve pressure adjustment screw anti-clockwise. After adjustment, be sure
to tighten the lock nut.

Series
677
Relief Valves
Mounting Surface
EBG- 03
06 - -51/5190
EBG-03 : ISO 6264-AR-06-2-A
EBG-06 : ISO 6264-AS-08-2-A
With Safety Valve
Fully Extended 216(8.50) Lock Nut
10(.39) Hex.
DIMENSIONS IN
Pressure Adj. Screw MILLIMETRES (INCHES)
for Safety Valve
3(.12) Hex.Soc.

INC. EBG- 03
06 - -T-51/5190
Without Safety Valve

A "Q" Dia. Through


"S" Dia. Spotface
B C 4 Places
For other dimensions, refer to the without safety valve. 39 D
(1.54)

J
H

E
The direction can be altered
to every 90 degree angles. Tank Port "T"
Pressure Port "P"

Connector This port is not used. It is provided


The direction can be altered because of the common use of the body
to every 90 degree angles.
Cable Departure
with the low-noise type pilot operated
48 Cable Applicable:
relief valve.
(1.89) Outside Dia. . . . 8-10 mm (.31 - .39 in.) On the sub-plate, plug the port which
27.5 Conductor Area corresponds to this port.
. . . Not Exceeding 1.5 mm2
(1.08)
(.0023 sq. in.)

Air Vent 3(.12) Hex. Soc.


(2.26)

3 Places
57.5

Manual Pressure
(7.85)
199.5

Adj. Screw
3(.12) Hex.Soc.
(5.12)
130

INC.
K

N
(.24)

Mounting Surface
6

(O-Rings Furnished) L
6 (.24) Dia. Locating Pin

Dimensions mm (Inches)
Model Numbers
A B C D E F H J K L N Q S
197.5 117.6 53.8 40.3 76 53.8 26.9 11.1 21.5 106 26.1 13.5 21
EBG-03
(7.78) (4.63) (2.12) (1.59) (2.99) (2.12) (1.06) (.44) (.85) (4.17) (1.03) (.53) (.83)
205.5 119.5 66.7 42.1 98 70 35 14 26 122 36 17.5 26
EBG-06
(8.09) (4.70) (2.63) (1.66) (3.86) (2.76) (1.38) (.55) (1.02) (4.80) (1.42) (.69) (1.02)

Note: For valve mounting surface dimensions, see the dimensional drawings of sub-plates (p.213) in common use.

Series
678
Relief Valves
SERIES

Mounting surface:
EBG-10- -51/5190 ISO 6264-AT-10-2-A

With Safety Valve


DIMENSIONS IN
Fully Extended 216(8.50) Lock Nut MILLIMETRES (INCHES)
10(.39) Hex.

Pressure Adj. Screw


for Safety Valve
3(.12) Hex.Soc.

INC. EBG-10- -T-51/5190

Without Safety Valve

211(8.31) 21.5(.85) Dia. Through


32(1.26) Dia. Spotface
4 Places
101 88.9
(3.98) (3.50)
39 23.7

(.74)
18.7
For other dimensions, refer to the without safety valve.
(1.54) (.93)

(1.63)
41.3

(3.25)

(4.72)
82.6

120
The direction can be altered
to every 90 degree angles. Tank Port "T"

Pressure Port "P"

This port is not used. It is provided


Connector
because of the common use of the body
The direction can be altered
to every 90 degree angles. with the low-noise type pilot operated

48
(1.89)
Cable Departure
Cable Applicable:
Outside Dia. . . . 8-10 mm (.31 - .39 in.)
relief valve.
On the sub-plate, plug the port which
corresponds to this port.
H
27.5 Conductor Area
. . . Not Exceeding 1.5 mm2
(1.08)
(.0023 sq. in.)

Air Vent

Relief Valves
(2.26)

3(.12) Hex.Soc.
57.5

E Series
3 Places
235.5(9.27)

Manual Pressure
Adj. Screw
3(.12) Hex.Soc.
166(6.54)

INC.
(1.32)
33.5

Mounting Surface
(.24)

45
6

(O-Rings Furnished)
(1.77)
6 (.24) Dia. 155
Locating Pin (6.10)

Note: For valve mounting surface dimensions, see the dimensional drawings of sub-plates (p.213) in common use.

Series
679
Relief Valves
Min. Adjustment Pressure
Viscosity : 30 mm2/s (141 SSU)

EBG-03 E B G -0 6 E B G -1 0
PSI MPa PSI MPa PSI MPa
2.0 2.0 2.0
275 275 275
250 250 250
Min. Adjustment Pressure

Min. Adjustment Pressure

Min. Adjustment Pressure


1.6 1.6 1.6
200 200 200
1.2 1.2 1.2
150 150 150
0.8 0.8 0.8
100 100 100

50 0.4 50 0.4 50 0.4

0 0 0 0
0 0
0 25 50 75 100 0 50 100 150 200 0 100 200 300 400
L /min L /min L /min

0 5 10 15 20 25 0 10 20 30 40 50 0 20 40 60 80 100
U.S.GPM U.S.GPM U.S.GPM
Flow Rate Flow Rate Flow Rate

Step Response (Example)


These Characteristics have been obtained by measuring on each valve. Trapped Oil Volume : 1 L (.264 U.S. Gallons)
Therefore, they may vary according to a hydraulic circuit to be used. Viscosity : 30 mm2/s (141 SSU)

PSI MPa EBG-03-C PSI MPa


EBG-03-H
20 30
2750
4000
2500
16 25
Pressure

Pressure

2000 3000 20
12 0.2s 0.2s
1500 15
2000
8 Step Signal Step Signal
1000 10
1000
4 5
Time Time
(Flow Rate : 100 L /min, 26.4 U.S.GPM ) (Flow Rate : 100 L /min, 26.4 U.S.GPM )

PSI MPa EBG-06-C EBG-06-H


20 PSI MPa
2750 30
2500 4000
16 25
Pressure

2000 3000
Pressure

20
12 0.2s 0.2s
1500 15
2000
8 Step Signal 10 Step Signal
1000
1000
4 5
Time Time
(Flow Rate : 200 L /min, 52.8 U.S.GPM ) (Flow Rate : 200 L /min, 52.8 U.S.GPM )

PSI MPa EBG-10-C EBG-10-H


20 PSI MPa
2750 30
2500 4000
16 25
Pressure

2000
Pressure

3000 20
12 0.2s 0.2s
1500 15
2000
8 Step Signal 10 Step Signal
1000
1000
5
4
Time Time
(Flow Rate : 400 L /min, 106 U.S.GPM ) (Flow Rate : 400 L /min, 106 U.S.GPM )

Series
680
Relief Valves
SERIES

Input Current vs. Pressure Fr eq uenc y Res pons e


Trapped Oil Volume : 1 L (.264 U.S. Gallons)
EBG-03 Viscocity : 30 mm2/s (141 SSU)
PSI MPa
25 EBG-03
3500
Frequency (Hz)

3000 0.2 0.4 0.7 1 2 4 7 10 20 40


20 0
EBG-03-H -20 -10
2500 -40 -20
Gain
-60 -30

Phase (deg.)
15
Pressure

-80

Gain (dB)
2000 Phase
-100
-120
1500 10 -140
-160
1000 EBG-03-C -180
5
Pressure : 7.8 1.6 MPa
500
(1130 230 PSI)
Flow Rate : 100 L /min
0
0 (26.4 U.S.GPM)
0 200 400 600 800 1000
Input Current mA

EBG-06
PSI MPa
25 EBG-06
3500
Frequency (Hz)
0.2 0.4 0.7 1 2 4 7 10 20 40
3500 0
20
EBG-06-H -20 -10
2500 -40 -20
-60 -30
Phase (deg.)

15 Gain
Pressure

2000 -80
Gain (dB)

Phase
-100
1500 10
-120
-140
-160
H
1000 EBG-06-C -180
5
500 Pressure : 7.8 1.6 MPa
(1130 230 PSI)

Relief Valves
0 Flow Rate : 200 L /min
0 (52.8 U.S.GPM)

E Series
0 200 400 600 800 1000
Input Current mA

EBG-10
PSI MPa
25 EBG-10
3500
Frequency (Hz)
3500 0.2 0.4 0.7 1 2 4 7 10 20
20 0
EBG-10-H
-20 -10
2500
-40 -20
15 -60 -30 Gain
Phase (deg.)
Pressure

2000 -80
Gain (dB)

Phase
-100
1500 10 -120
-140
1000 -160
EBG-10-C
5 -180
500 Pressure : 7.8 1.6MPa
(1130 230 PSI)
0 Flow Rate : 400 L /min
0
0 200 400 600 800 1000 (106 U.S.GPM)
Input Current mA

Series
681
Relief Valves
Viscosity vs. Pressure Flow Rate vs. Pressure
Oil : ISO VG 46 Oil Viscosity : 30 mm2/s (141 SSU)

EBG-03
Flow Rate : 100 L /min
(26.4 U.S.GPM)
PSI MPa
EBG-03-H
24.9 EBG-03
3600 PSI MPa
24.5 EBG-03-H
24.1 3600 24.5
Pressure

3500 EBG-03-C 3450 23.5


2350 16.1 22.5

Pressure
3300
2300 15.7 EBG-03-C
2250 2300 15.7
15.3 2150 14.7
30 35 40 45 50 55 60 C 2000 13.7
Temperature
0 25 50 75 100
90 100 120 140 F L /min
70 60 50 40 30 25 20 mm 2/s
Viscosity 0 5 10 15 20 25
300 250 200 150 125 100 SSU Flow Rate U.S.GPM

EBG-06
200 L /min
Flow Rate : (52.8 U.S.GPM)
PSI MPa EBG-06
EBG-06-H
24.9
3600 PSI MPa
24.5 EBG-06-H
3600 24.5
24.1
Pressure

3500 EBG-06-C 3400 23.0


2350 16.1 3200 21.5
Pressure

2300 15.7 EBG-06-C


2250 2300 15.7
15.3 2150 14.7
30 35 40 45 50 55 60 C 2000 13.7
Temperature
0 50 100 150 200
90 100 120 140 F L /min
70 60 50 40 30 25 20 mm 2/s
Viscosity 0 10 20 30 40 50
SSU Flow Rate U.S.GPM
300 250 200 150 125 100

EBG-10
Flow Rate : 400 L /min
(106 U.S.GPM)
PSI MPa EBG-10-H
EBG-10
24.9
3600 PSI MPa
24.5 EBG-10-H
3500 24.5
24.1
Pressure

3500 EBG-10-C 3250 22.5


2350 16.1 3000 20.5
Pressure

2300 15.7 EBG-10-C


2250 2250 15.7
15.3 2000 13.7
30 35 40 45 50 55 60 C 1750 11.7
Temperature
0 100 200 300 400
90 100 120 140 F L /min
70 60 50 40 30 25 20 mm 2/s
Viscosity 0 20 50 75 100
300 250 200 150 125 100 SSU Flow Rate U.S.GPM

Series
682
Relief Valves
SERIES

■ List of Seals and Pilot Valves

03
EBG- 06 - - -51/5190
10

17 9 23 19 10

Pilot Valve
18
Valve Model Numbers 10 Pilot Valve Model Numbers
2 EBG-03-C-51/5190 EDG-01V-C-1-PNT09-51
11 EBG-03-H-51/5190 EDG-01V-H-1-PNT09-51
EBG-03-C-T-51/5190 EDG-01V-C-PNT09-51
19 22 EBG-03-H-T-51/5190 EDG-01V-H-PNT09-51
7 EBG-06-C-51/5190 EDG-01V-C-1-PNT10-51
14
EBG-06-H-51/5190 EDG-01V-H-1-PNT10-51
12 6 EBG-06-C-T-51/5190 EDG-01V-C-PNT10-51
EBG-06-H-T-51/5190 EDG-01V-H-PNT10-51
5 4 EBG-10-C-51/5190 EDG-01V-C-1-PNT11-5103
15 EBG-10-H-51/5190 EDG-01V-H-1-PNT11-5103
1 EBG-10-C-T-51/5190 EDG-01V-C-PNT11-5103
13 8 21 3 16 EBG-10-H-T-51/5190 EDG-01V-H-PNT11-5103
Note: For the details of pilot valves, refer to "Pilot Relief Valves"
on page 674.

List of Seals
Part Numbers
Item Name of Parts Qty.
EBG-03 EBG-06 EBG-10
11
12
O-Ring
O-Ring
SO-NB-P32
SO-NB-P28
SO-NB-P32
SO-NB-P28
SO-NB-P42
SO-NB-P28
1
1
H
13 O-Ring SO-NB-P9 SO-NB-P11 SO-NB-P9 1
14 O-Ring SO-NB-P9 SO-NB-P9 SO-NB-P9 2
15 O-Ring SO-NB-A024 SO-NB-A024 SO-NB-A128 1

Relief Valves
16 O-Ring SO-NB-P18 SO-NB-P28 SO-NB-P32 2

E Series
Note) When ordering seals, please specify the seal kit number from the table below.
In addition to the above O-rings, seals for pilot valve are included in the seal kit.
For the details of the pilot valve seals, see page 674.

List of Seal Kit


Model Numbers Seal Kit Numbers
EBG-03 KS-EBG-03-51
EBG-06 KS-EBG-06-51
EBG-10 KS-EBG-10-51

Series
683
Relief Valves
Interchangeability between Current and New Design
EBG-03/06/10 series valves have changed model from 50 to 51 design in line with the model change of pilot valve
(EDG-01).

Specifications and Characteristics


No change in specifications and characteristics between current and new design.
Mounting Interchangeability
There is an interchangeability in the mounting dimensions, however, the outside shape and dimensions are changed as
shown below due to pilot valve improvement and other modifications.

Current: Design 50 New: Design 51

Fully Extended A Fully Extended A

B B
C C

Manual Pressure Manual Pressure


Adj. Screw Adj. Screw
3(.12) Hex.Soc. 3(.12) Hex.Soc.

Adaptor 22(.87) Hex.


Air Vent
Air Vent
3(.12) Hex. Soc.
3(.12) Hex. Soc. 3 Places
Pilot Valve Pilot Valve
EDG-01V, 50 Design EDG-01V, 51 Design

Manual Pressure Manual Pressure


Adj. Screw Adj. Screw
for Safety Valve for Safety Valve
3(.12) Hex.Soc. 3(.12) Hex.Soc.
D

E
E

See EDG-01 (page 675) for See EDG-01 (page 675) for
details of the solenoid ass'y details of the solenoid ass'y

Model Numbers A B C D E DIMENSIONS IN


Current EBG-03- - -50/5090
217 118.6 40.2 MILLIMETRES (INCHES)
(8.54) (4.67) (1.58) 199.5 130
216 117.6 40.2 (7.85) (5.12)
New EBG-03- - -51/5190
(8.50) (4.63) (1.59)
217 120.5 42.1
Current EBG-06- - -50/5090
(8.54) (4.74) (1.66) 199.5 130
216 119.5 42.1 (7.85) (5.12)
New EBG-06- - -51/5190
(8.50) (4.70) (1.66)
217 102 23.6
Current EBG-10- - -50/5090
(8.54) (4.02) (.93) 235.5 166
216 101 23.6 (9.27) (6.54)
New EBG-10- - -51/5190
(8.50) (3.98) (.93)

Series
684
Relief Valves

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