550kVA Caterpillar
550kVA Caterpillar
STANDBY
440 ekW 550 kVA
50 Hz 1500 rpm 400 Volts
Caterpillar is leading the power generation
marketplace with Power Solutions engineered
to deliver unmatched flexibility, expandability,
reliability, and cost-effectiveness.
Image shown may not
reflect actual package.
FEATURES
FUEL/EMISSIONS STRATEGY CAT® C15 ATAAC DIESEL ENGINE
• Low Fuel consumption • Utilizes ACERT™ Technology
• Reliable, rugged, durable design
FULL RANGE OF ATTACHMENTS • Field-proven in thousands of applications
• Wide range of bolt-on system expansion worldwide
attachments, factory designed and tested • Four-stroke diesel engine combines consistent
• Flexible packaging options for easy and cost performance and excellent fuel economy with
effective installation minimum weight
• Electronic engine control
SINGLE-SOURCE SUPPLIER
• Fully prototype tested with certified torsional CAT GENERATOR
vibration analysis available • Matched to the performance and output
characteristics of Cat engines
WORLDWIDE PRODUCT SUPPORT
• Load adjustment module provides engine relief
• Cat dealers provide extensive post sale support
upon load impact and improves load acceptance
including maintenance and repair agreements
and recovery time
• Cat dealers have over 1,800 dealer branch stores
• UL 1446 Recognized Class H insulation
operating in 200 countries
• The Cat® S•O•SSM program cost effectively detects CAT EMCP 4 CONTROL PANELS
internal engine component condition, even the • Simple user friendly interface and navigation
presence of unwanted fluids and combustion • Scalable system to meet a wide range of
by-products customer needs
• Integrated Control System and Communications
Gateway
STANDBY 440 ekW 550 kVA
50 Hz 1500 rpm 400 Volts
SPECIFICATIONS
TECHNICAL DATA
Meets or Exceeds International Specifications: AS1359, Ratings are based on SAE J1349 standard conditions.
CSA, IEC60034-1, ISO3046, ISO8528, NEMA MG 1-22, These ratings also apply at ISO3046 standard conditions.
NEMA MG 1-33, UL508A, 72/23/EEC, 98/37/EC,
2004/108/EC
Standby - Output available with varying load for the
duration of the interruption of the normal source power.
Average power output is 70% of the standby power
rating. Typical operation is 200 hours per year, with
maximum expected usage of 500 hours per year.
DIMENSIONS
Package Dimensions
NOTE: For reference only - do not use for
Length 3830.0 mm 150.79 in installation design. Please contact
Width 1130.6 mm 44.51 in your local dealer for exact weight
and dimensions. (General
Height 2215.0 mm 87.2 in Dimension Drawing #3930333).
www.Cat-ElectricPower.com
Performance No.: DM8495
2013 Caterpillar
All rights reserved.
Feature Code: C15DF1W
Materials and specifications are subject to change without notice.
Gen. Arr. Number: 3921379 The International System of Units (SI) is used in this publication.
CAT, CATERPILLAR, their respective logos, "Caterpillar Yellow," the
Source: European Sourced "Power Edge" trade dress, as well as corporate and product identity used
herein, are trademarks of Caterpillar and may not be used without
permission.
February 08 2013 21372174
6
ENCLOSURES
C15 SOUND
ATTENUATED
ENCLOSURES
50 Hz/60 Hz
These sound attenuated, factory installed enclosures
incorporate internally mounted super critical level silencers,
designed for safety and aesthetic value on integral fuel
tank base or optional dual wall integral fuel tank base for
total fluid containment. These enclosures are of extremely
rugged construction to withstand exposure to the elements
and provide weather protection.
Features
ROBUST/HIGHLY CORROSION SECURITY AND SAFETY
RESISTANT CONSTRUCTION Lockable access doors which give full access
Factory installed on integral fuel tank base to control panel and breaker
Environmentally friendly, polyester powder baked Cooling fan and battery charging alternator fully
paint guarded
1.6mm (0.063in) galvanized steel Fuel fill, oil fill and battery can only be reached via
All round overhanging base to protect enclosure lockable access
High-grade engineering thermoplastic corner posts Externally mounted emergency stop button
for protection Designed for spreader-bar lifting to ensure safety
Integral lifting frame Control panel viewing window
Compression door latches giving solid door seal Stub-up area is rodent proof
Zinc plated or black coated stainless steel fasteners
Internally mounted super critical exhaust silencing OPTIONS
system Caterpillar Yellow or white paint
Integral dual wall fuel tank base for total fluid
EXCELLENT ACCESS containment (fuel, oil and coolant)
Large cable entry area for installation ease
Accommodates rear mounted breaker and control
panel
Double doors on both sides
Vertically hinged doors with solid bar door stays to
hold doors open at 135° rotation
Lube oil and coolant drains pipes to exterior of
enclosure and terminated drain valves
Radiator fill cover
LEHE0377-01 (03-13)
ENCLOSURES
SOUND ATTENTUATED ENCLOSURE OPERATING CHARACTERISTICS
60 Hz SA Enclosure Ambient Airflow Sound Pressure Levels Exhaust Back
(Low BSFC) Capability* Rate dBA @ Full Load Pressure
ekW kVA PP/SB °C °F m³/s cfm 1m 7m 15m in H2O kPa
500 625.0 SB 45 113 6.3 13349 83.5 73.3 67.3 16.0 4.1
455 468.8 PP 43 109 6.3 13349 82.9 72.7 66.7 14.3 3.6
450 462.5 SB 49 120 6.3 13349 82.9 72.6 66.6 14.1 3.5
410 412.5 PP 48 118 6.3 13349 82.4 72.1 66.1 12.5 3.1
400 500.0 SB 54 129 6.3 13349 82.3 72.0 66.0 12.2 3.0
365 456.3 PP 52 126 6.3 13349 82.0 71.6 65.6 10.9 2.7
*Ambient measured with Caterpillar Extended Life Coolant
Approximate weight of enclosure package: 5280 kg (11,640 lb). Exact weight is dependent on options. Enclosure
weight includes: sound attenuated enclosure, exhaust system, base and generator set. Generator set enclosure also
available in white. (Caterpillar yellow is standard colour)
EC-C1
When only one callout is showing on a
machine view, clicking on this button will
Click on any text that is BLUE and make all of the callouts visible. This
underlined. These are hyperlinks button is located in the top right corner
that can be used to navigate the of every machine view page.
schematic and machine views.
FUNCTION
Switch
KEYS
Switch Switch
or Motor Variability
Spring
CYLINDERS Fluid
(Adjustable)
Two-way Three-Way Four-Way Conditioner
Unidirectional Bidirectional
CONTROL
AB AB
Single Acting Double Acting
MOTORS Pressure
FIXED DISPLACEMENT Spring
P T P T Compensation
Normal Position Shifted Position Infinite Position
CHECK
Control Line Restriction
ACCUMULATORS Unidirectional Bidirectional
Valves (Variable)
VARIABLE DISPLACEMENT
Basic Spring Shuttle NON- COMPENSATED
Pilot
Symbol Loaded Line Restriction
Controlled Spring Loaded Gas Charged Restriction
(Fixed)
Unidirectional Bidirectional
MAIN AUX.
Line Restriction
PILOT CONTROL Variable and Pressure
2-Section
RELEASED PRESSURE ROTATING SHAFTS Compensated
Pump
Unidirectional Bidirectional
External Return Internal Return
Attachment Pump: Variable and
REMOTE SUPPLY PRESSURE Pressure Compensated
COMBINATION CONTROLS
LINES MEASUREMENT
Solenoid Solenoid Solenoid Solenoid and Servo Thermal Detent Crossing Joining
or Manual and Pilot Pilot or Manual Pressure Temperature Flow
Push-pull Lever Manual Shutoff General Manual Push Button Pedal Spring Vented Pressurized Return Above Fluid Level Return Below Fluid Level
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
a normally open reed switch; it opens the contacts of a normally closed reed switch.
harness (C1, C2, C3, ...)
L-C12
Sender: A component that is used with a temperature or pressure gauge. 3E-5179
The sender measures the temperature or pressure.
T Its resistance changes to give an indication to the gauge of the temperature or pressure. 5A
Component
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. Fuse (5 Amps) 9X-1123 Part Number
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close the switch part of the relay. 325-AG135 PK-14
Harness identification code:
This example indicates wire group 325, Wire Gauge
Solenoid: A solenoid is an electrical component that is activated by electricity. wire 135 in harness "AG". Wire Color
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close a valve or move a piece of metal that can do work. 1 Deutsch connector: Typical representation
of a Deutsch connector. The plug contains all
2 sockets and the receptacle contains all pins.
Magnetic Latch Solenoid: An electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet 1 Sure-Seal connector: Typical representation
when current flows through them. It also has an internal switch that places of a Sure-Seal connector. The plug and receptacle
2 contain both pins and sockets.
the latch coil circuit open at the time the coil latches.
14 13 12 11 10 9 8 7 6 5 4 3 2 1
A-C1
160-7689 EMCP 4.1/4.2
EMCP 4.2 ONLY
TERM 40 CBL-E2:R951-E2 WH-18 5 MODBUS +
120R
TERM 42
CBL-E2:R952-E1 BK-18
CBL-E2:R953-E3 CU-20
3
4
MODBUS -
MODBUS COMMON
J
TERM 43 CBL-E1:Y959-E2 WH-18 62 CAN2 DATA LINK +
120R
CAN 2 DATA LINK TERM 44 CBL-E1:Y960-E1 BK-18 64 CAN2 DATA LINK-
TERM 45 CBL-E1:Y961-E3 CU-20 63 CAN2 SHIELD 1600A HARNESS 2000A HARNESS
L1-UJ1 BK-0 L1-UP1 BK-0
UJ-T1 UJ-T2 UP-T1 UP-T2
P734-A6 WH-16 29 ANALOG IN 3 RETURN
UK-T2
TERM 24
P734-A114 WH-16 37 ANALOG IN 2 RETURN
UK-T1
L1-UK1 BK-0 UR-T1
L1-UR1 BK-0 UR-T2
L1-UL1 BK-0
UL-T2
C-C2 A-C3 REF [I11] P734-A138 WH-16 P734-A8 WH-16 46 ANALOG IN 1 RETURN
UL-T1 UT-T1
L1-UT1 BK-0 UT-T2
L1-UN1 BK-0
UN-T2
1 CBL-C3:G404-C2 WH-18 32 CBL-A8:G404-A2 WH-18 67 MPU +
UN-T1 UV-T1
L1-UV1 BK-0 UV-T2
C-C3
-
CBL-C3:G406-C3 CU-20 30 CBL-A8:G406-A3 CU-20 65 MPU SHIELD (BATT-) VK-T2
160-7689
VK-T1
L2-VK1 BK-0 VR-T1
L2-VR1 BK-0 VR-T2
A-C2
ENGINE ECM 265-4123
D E H J A B C G F ELECTRONIC SERVICE TOOL EXCITER T12 T1 VL-T1
L2-VL1 BK-0
VL-T2 VT-T1
L2-VT1 BK-0 VT-T2
CBL-A1:Y798-A1 BK-18
CBL-A1:Y799-A3 CU-20
CBL-A1:Y797-A2 WH-18
A-T13
VN-T2
ENGINE SPEED ADJUST
VN-T1
L2-VN1 BK-0 BREAKER
VV-T1
L2-VV1 BK-0 VV-T2
BREAKER
J1-PIN17 PROG. ANALOG 3 17 CBL-C2:F536-C1 RD-18 18 CBL-A3:F536-A1 RD-18 A-T14
TERM 14
REF [G10] 108-A44 WH-18 T11 T2 WJ-T2
J1-PIN67 BATT - 67 CBL-C2:F537-C5 CU-20 19 CBL-A3:F537-A5 CU-20 A-T15
TERM 15
T10
WJ-T1
L3-WJ1 BK-0 WP-T1
L3-WP1 BK-0 WP-T2
WM-2
J1-PIN18 DIGITAL RTN 18 K981-C3 WH-18 8 K981-A3 WH-18 A-T9
TERM 9 ECM CONFIGURATION LINK T7
T4 WM-1
L3-WM1 BK-0 WU-T1
L3-WU1 BK-0 WU-T2
T6 WN-T2
J1-PIN46 GND SW 9 46 K980-C2 WH-18 7 K980-A2 WH-18
A-T10
TERM 10 A-S2
WN-T1
L3-WN1 BK-0 WV-T1
L3-WV1 BK-0 WV-T2
I 4P BREAKER I
TERM 28 CBL-A2:Y798-A1 BK-18 CBL-A7:Y798-A1 BK-18 34 CAN A DATA LINK - T8 T5
TERM 11 120R
N-NJ1 BK-0 N-NP1 BK-0
A-S3 NJ-T1 NJ-T2 NP-T1 NP-T2
TERM 27 CBL-A2:Y797-A2 WH-18 CBL-A7:Y797-A2 WH-18 50 CAN A DATA LINK +
J1-PIN8 ATA/CAT+ 8 893-C4 WH-18 4 893-A9 WH-18 E
N-NK1 BK-0 N-NR1 BK-0
A-S4 NK-T1 NK-T2 NR-T1 NR-T2
TERM 29 CBL-A2:Y799-A3 CU-20 CBL-A7:Y799-A3 CU-20 42 CAN A SHIELD
J1-PIN9 ATA/CAT- 9 892-C5 WH-18 5 892-A10 WH-18
N-NL1 BK-0 N-NT1 BK-0
NL-T1 NL-T2 NT-T1 NT-T2
VG-T2
TERM 2 T5 VG-T1
L2-VG1 BK-0
CONNECT TO START (AUTO)
TERM 4
EXCITER
UE-T1
VH-T2
L2-VH1 BK-0
A-T4 T1 VH-T1
REF [H10] 208-A137 WH-18 208-A62 WH-18 TERM 3 879-A113 WH-18 55 DIGITAL IN B (START) T7
CONNECT TO CONNECT TO
REF [G14] 208-C22 WH-16 13 208-A112 WH-16 208-A110 WH-16 208-A50 WH-18 27 RELAY 6 COM T4
T6 VC-T1
WF-T2
ALTERNATOR
WF-T1
L3-WF1 BK-0 BREAKER
REF [F11] 208-A120 WH-18 208-A109 WH-18 REF [I10] ECM POWER SWITCH 208-A58 WH-18 40 RELAY 5 COM T2 T8
CONNECT TO
VE-T1
CONNECT TO WG-T2
J1-PIN48 BATT +
WG-T1
L3-WG1 BK-0
48 105-C11 WH-16 208-A59 WH-18 41 RELAY 4 COM
ALTERNATOR WC-T1
J1-PIN52 BATT + 52 105-C10 WH-16 208-A60 WH-18 43 RELAY 3 COM (ECM) T12 T10
POS 1
208-A127 WH-18 WE-T1
N-NF1 BK-0
NF-T1 NF-T2
J1-PIN53 BATT + 53 105-C9 WH-16 R956-A128 WH-18 208-A111 WH-18 60 BATT -
H J1-PIN70 KEY SW 70 105-C8 WH-16
C-S1
105-C7 WH-16 10 105-A19 WH-16 POS 0
REF [I11] A309-A126 WH-16 48 RELAY 2 NO (FUEL) E T1 T9
NC-T1
1 2
208-C15 WH-16
208-C16 WH-16
E498-EN10 WH-18
E2
E496-EN5 WH-18
E498-EN3 WH-18
E498-EN4 WH-18
E495-EN6 WH-18
E494-EN7 WH-18
C-S2
208-C36 BK-8 229-C27 WH-16 REF [I13] 108-A119 WH-18 REF [F11] T3 T8
+
10A MCB 6 -
208-N1 BK-2
101-R1 BK-2 101-C25 WH-10 101-A31 WH-10 X860-A140 WH-14 REF [H9] E1
T11
G E
T10
A-C7 160-7689 EMCP 4.1/4.2
G
EN-C1 A-C1
BATTERY 1 BATTERY 2 REF [H11] 101-A32 WH-16
396-9610 396-9611
230-6368 230-6368 T9
E498-EN12 WH-16 1 E498-A108 WH-16 E498-A107 WH-16 39 CT COMMON
YGN-T1 GN-YL-2
YGN-T2 GN-YL-2
R954-A71 WH-18 69 DIGITAL OUTPUT 1
(EMCP4.2 ONLY)
REF [F12] E496-EN5 WH-18 7 E496-A85 WH-18 57 IC GEN IN
K-C1
338-0274
PANEL ETH 2A MCB 3
TERM 19
A-T18
Y984-A75 WH-18 53 DIGITAL IN 2 F435-EN9 WH-18 13 F435-A90 WH-18 E487-A89 WH-18 11 VB GEN IN
TERM 20
A-T19
Y985-A76 WH-18 45 DIGITAL IN 3
BASEFRAME CUSTOMER
C-C7 200-A101 GN-YL-16 2A MCB 2
155-2267 SPARE DIGITAL INPUTS TERM 21
A-T20
Y986-A77 WH-18 44 DIGITAL IN 4
ETH ETH F436-EN2 WH-18 11 F436-A88 WH-18 E488-A87 WH-18 9 VC GEN IN
LOW COOLANT SWITCH
A-T21
2
7
3 JHZ
4 A- A+
5
T3 T8 F-C2
344-0415 5 24V PANEL SUPPLY 108 SEE SHEET 3 - - SH 3 800A POWER CABLES
T4
T12
6
7
24V PANEL SUPPLY
FREQUENCY 50HZ LINK
108 SEE SHEET 3 - - SH 3 1250A POWER CABLES
8 ECM 60HZ SET SWITCH K999 SEE SHEET 3 - - SH 3 1600A POWER CABLES
T11 9 ECM DIGITAL GND K981
T10 10 ECM DROOP MODE SWITCH K980 SEE SHEET 3 - - SH 3 2000A POWER CABLES
E 11 ECM ASOCHRONOUS MODE LINK
12 ANALOG OUT 2 (+) F535
E494-F6 WH-18
E495-F7 WH-18
E496-F8 WH-18
E498-F5 WH-18
E498-F4 WH-18
E498-F3 WH-18
T9
13 PWR (+5V) SUPPLY FROM ECM A122
14 ANALOG OUT 2 (-) F536
15 ANALOG OUT 2 (SHLD) F537
16 SPARE RELAY OUTPUT 4 R957
17 SPARE RELAY OUTPUT 5 R958
18 SPARE RELAY OUTPUT 6 R959
F-C1 A-C7 A-C1 EMCP 4.1/4.2 19 SPARE DIGITAL INPUT 4 Y984
396-9610 396-9611 160-7689
20 SPARE DIGITAL INPUT 5 Y985
E498-F2 WH-16 1 E498-A108 WH-16 E498-A107 WH-16 39 CT COMMON 21 SPARE DIGITAL INPUT 6 Y986 WIRE NAME DEFINITION
22 SPARE DIGITAL INPUT 7 Y987
C E496-F8 WH-18 7 E496-A85 WH-18 57 IC GEN IN
23 SPARE DIGITAL INPUT 8 Y988 C
24 SPARE ANALOG OUTPUTS P734 XXXX-XX# XX-XX
25 SPARE ANALOG OUTPUTS P734
BASEFRAME CUSTOMER E495-F7 WH-18 5 E495-A84 WH-18 47 IB GEN IN 26 5V ANALOG SENSOR SUPPLY F548
ETH ETH 27 CAN1 (+) Y797
E494-F6 WH-18 3 E494-A83 WH-18 31 IA GEN IN 28 CAN1 (-) Y798
29 CAN1 SHIELD Y799
2A MCB 4
F434-F18 WH-18 15 F434-A91 WH-18
A-T45 A-T46
E486-A92 WH-18 13 VA GEN IN 30 RELAY 8 C (EMCP 4.2 ONLY) E563 WIRE GAUGE
31 RELAY 7 C (EMCP 4.2 ONLY) E560
A-T43
2A MCB 3
A-T44 32 RELAY 8 NC (EMCP 4.2 ONLY) E564
F435-F17 WH-18 13 F435-A90 WH-18 E487-A89 WH-18 11 VB GEN IN
33 RELAY 7 NC (EMCP 4.2 ONLY) E561 WIRE COLOUR
2A MCB 2 34 RELAY 8 NO (EMCP 4.2 ONLY) E565
A-T41 A-T42
F436-F16 WH-18 11 F436-A88 WH-18 E488-A87 WH-18 9 VC GEN IN 35 RELAY 8 NO (EMCP 4.2 ONLY) E562 WIRE NUMBER
36 CUSTOMER EARTH 200
F409-F15 WH-18 9 F409-A86 WH-18 7 GEN AC NEUTRAL 37 CUSTOMER AC EARTH AC200 HARNESS IDENT
68 DIGITAL OUT 2 38 CUSTOMER AUXILIARY NEUTRAL AC199
39 CUSTOMER AUXILIARY LIVE AC101
CBL-A5:X842-A2 WH-18
2
Z1-N4 WH-18
X1-N5 WH-18
2
3 TO EM10
TERM 11 TERM 11 AC ALTERNATING CURRENT
9 4 DC DIRECT CURRENT 1
16 3 Z2-N3 WH-18 4 MODULE (50 HZ) DROOP MODE (60 HZ) DROOP MODE MCB MINIATURE CIRCUIT BREAKER
2
12 5 3
(TO ECM PIN 18) K981- A1 WH-18 TERM 9 (TO ECM PIN 18) K981- A1 WH-18 TERM 9 TERM PANEL TERMINAL
K980- A1 WH-18 TERM 10 (TO ECM PIN 46) K980- A1 WH-18 TERM 10 LCL LOW COOLANT LEVEL
(TO ECM PIN 46) +
A (SHEET 4)
A
-
-LINK TERMINALS 9 AND 10 FOR DROOP MODE SENSOR / ACTUATOR SUPPLY THIS SCHEMATIC IS FOR THE C13, C15 AND C18 GENERATOR SET WITH EMCP 4.1/4.2 ELECTRICAL SYSTEM
-LINK TERMINALS 8 AND 9 FOR 1800 RPM
CAT DATA LINK MEDIA NUMBER: UENR7848
(SHEET 5)
CAN A DATA LINK
SCHEMATIC PART NUMBER: 456-7581, CHANGE: 02, VERSION: DK
14 13 12 11 10 9 8 7 6 5 4 3 2 1
LEFT SIDE VIEW
VIEW ALL CALLOUTS
3P BREAKER
CUSTOMER ETH
BASEFRAME ETH
PANEL INTERIOR
VIEW ALL CALLOUTS
A-C10
ECMR
A-C1
A-C6
A-C5
A-C4
A-C3
A-C9
A-C8
RIGHT SIDE VIEW
VIEW ALL CALLOUTS
C-C7
(LOW COOLANT SWITCH)
C-C2
C-C8 C-C1
(MAGNETIC PICKUP)