WARNING: Use this CARD as Reference only (Training aid)!

SEPB201301
Read the Operations Manual before operating!
Service Technology Development Group
Customer Support Division
EMMS: Equipment Management Monitoring System

< - Moves Left

> - Moves Right

- Selects Mode

- Cancels Mode

- Maintenance Mode Functions -

>

Ignition key must switched to the "ON" position

and the machine must be in the "PARK" mode in
order to allow access to the functions on the monitor
display. When using the “Select Mode” to access <
menu, the switch must be held in the <> position
at least 3 to 4 seconds in order to access menu
functions in the Operator Mode.
No. Maintenance item
1 01:ENG OIL Engine oil
Normal
Normal Monitor
Monitor Display
Display Key
Key "ON"
"ON" 2 02:ENG FILT Engine oil filter
3 03:FUEL FILT Fuel filter
4 04:HYD FILT Hydraulic oil filter
5 05:CORR RES Corrosion resistor
6 06:BYPS FILT Bypass filter
7 07:DAMP OIL Damper oil
8 08:FNL OIL Final drive oil
< Scroll through the menu > 9 09:HYD OIL Hydraulic oil
10 10:POWL Oil Power train oil
or 11 11:POWL FILT Power train oil filter
HST charge filter
12 12:HST FILT
(HST spec)

select < YES or NO >

The maintenance interval is re-set and the monitor
display returns to the maintenance item chosen.
YES < enter

NO > enter No action is taken.

The maintenance item is not re-set and the monitor

NO > enter
display returns to the maintenance item chosen.

- PM Clinic Functions -

>
An Action Code will automatically be
displayed when a serious fault occurs in
the system. There are 4 Action Codes.
E01 -Only action code is displayed
<
E02 -Only action code is displayed
E03 –CALL+ action code is displayed
No. Pm clinic auxiliary item Unit
E04 –CALL+ action code is displayed 1 01-ENG. SPEED Engine speed rpm
2 02-BATTERY VOLT Battery voltage mV
3 03-HST TEMP ? C
4 04-VEHICLE SPEED ? km/h
< Scroll through the menu >
After selecting the system to be monitored from
or the menu shown above, you can take a snap-shot
of a time frame within that system.
By using the select mode function you can capture and hold a time frame within a systems.
E01 -Only action code is displayed An “H” will appear on the left of the screen and all monitored movement will hold until canceled.

Select and hold “H” Cancel hold Exit function

 - Error Code Functions -

E02 -code ONLY is displayed >

-Caution lamp flashes
-Caution buzzer sounds
Contents of Fault: <

Remedy:
•Stop engine and restart machine
•Stop ! Call your Komatsu dealer

If a problem is detected in the operating systems, the monitor read-out will display one of two
indications. These would be a display with the words “!!ERROR CODE!! This is usually followed
by an audible warning as well as a separate indication elsewhere. The other display would be the
actual “FAULT CODE” display listing for the system with a problem. This is usually indicated by
a six digit display specifically for the system with the problem. The monitor is capable of sorting
E03 -Action code is displayed 20 items, each will be displayed automatically every two seconds in the order of occurrence.

-Caution lamp flashes

-Caution buzzer sounds - User Adjust Functions -
-HST Speed limit = 50% km/h
Contents of Fault:
>

<
Remedy:
•Move to a safe location and shut
machine down immediately No. Adjustment item Unit
•Stop ! Call your Komatsu dealer 1 01:LCD BRIGHTNES Brightness of LCD %
2 02:DSP BRIGHTNES Brightness of dis play %
3 03:DSP CONTRAST Contrast of display %
< Scroll through the menu >

or > Increase intensity

E04 -Action code is displayed
-Caution lamp flashes Decrease intensity <
-Caution buzzer sounds After selecting desired brightness or contrast
The mode is now set, and can be changed
-HST STOPS! Park BRAKE Locks!
Contents of Fault:

Remedy:
• Shut machine down immediately
•Movement NOT possible!
•Stop ! Call your Komatsu dealer
ERROR CODE TABLE (1/3)
ERROR CODE TABLE (2/3)
ERROR CODE TABLE (3/3)
 WARNING: Use this CARD as Reference only (Training aid)!
Read the Operations Manual before operating!

EMMS: Equipment Management Monitoring System

< - Moves Left

> - Moves Right

- Selects Mode

- Cancels Mode

Ignition key must switched to the "ON" position

and the machine must be in the "PARK" mode in
order to allow access to the functions on the monitor
display when in the Service Mode.

Normal
Normal Monitor
Monitor Display
Display Key
Key "ON"
"ON"

Replacement interval time

No. Maintenance item 1st time 2nd time and after
(Cannot be changed) (Can be changed)
1 01:ENG OIL Engine oil 0500h 0500h
2 02:ENG FILT Engine oil filter 0500h 0500h
3 03:FUEL FILT Fuel filter 0500h 0500h
4 04:HYD FILT Hydraulic oil filter 2000h 2000h
To access Service Mode, hold toggle switch in
5 05:CORR RES Corrosion resistor ? ?
“Down" position together with the “Select Mode” 6 06:BYPS FILT Bypass filter ? ?
switch for 6 to 8 seconds. 7 07:DAMP OIL Damper oil ? ?
Down w/out Key = SMR read. 8 08:FNL OIL Final drive oil 1000h 1000h
9 09:HYD OIL Hydraulic oil 2000h 2000h
Under EMMS Monitor 10 10:POWL OIL Power train oil ? ?
11 11:POWL FILT Power train oil filter ? ?
12 12:HST FILT HST charge filter (HST specific 2000h 2000h
switch

< Scroll through the menu >

Held “Down” or

To change time interval You have two options in this mode:

“UP” (increases numeric value) 1. Re-set the maintenance time interval.
2. Cancel systems operation
“DOWN” (decreases numeric value)

Cursor location If you do not use the maintenance function

< >
Move Left Move Right Set values at zero, maintenance alert will not be
used and no warning will be set in system
No setting or

Maintenance time interval is chanced Value out of range, try again

To display all codes, use Left, Right feature. Up
to 20 codes can be recorded and displayed. Codes
are stored in order of oldest to the newest. A
flashing code means the fault is currently Previous code (Left) < > Next code (Right)
happening.
Erase all codes in system
“UP” (erases codes)

“DOWN” (erases codes)

If a code cannot be erased, this is an indication the
electrical problem has not been repaired and is
continuing to re-occur. CAUTION!
Exit system No Action

To display all codes, use Left, Right feature.

Up to 6 codes can be recorded and displayed.
Codes are stored in order of oldest to the newest.
A flashing code means the fault is currently Previous code (Left) < > Next code (Right)
happening.
No codes in system

Mechanical system error codes cannot be deleted

Exit system No Action

Record number (Up to 6 Codes)
Time measure after first occurrence
Time measured after last occurrence
Read-out Explanation
Number of past occurrences
By using the “Shift-up” and “Shift-down” buttons you can scroll
through the numbers to enter the code for the item you select. By
using the < > feature you can position the cursor on a digit.

Setting Numbers No. Code Adjustment item Scrolling

1 0001 INP TEL NO.
“UP” 2 0002 M-CODE A1
3 0004 BODY TYPE A2
(increase numbers) 4 0005 BRAKE N-SET B6
5 0523 SMR SET
6 1010 S/T H.L-SET B2
“DOWN” 7 1011 S/T H.R-SET B4
(decrease numbers) 8 1012 S/T N-SET B1
9 1013 S/T M.L-SET B3
10 1014 S/T M.R-SET B5
11 3001 PUMP AJST F A3
12 3002 PUMP AJST R A4
< > 13 3003 PU F-UP MAP C1
Previous number (Left) Next number (Right) 14 3004 PU R-UP MAP C2
15 3005 PU F-HF MAP C3
16 3006 PU R-HF MAP C4
17 3007 BRAKE END B7
18 3008 ENG HI-SET B8
19 3009 DECEL HI>LO B9
After entering the item number code 20 3010 THROTTLE LO B10
21 3016 STALL CHECK
22 3019 SHIFT LIMIT

Once a code is entered, items “A”, “B”, “C” can be accessed

by simply scrolling through the menu listed above.

< >

To set a function

Function will be set if system allows access

No. Displayed information Unit
1 01-1000 rpm SMR 1,000rpm service meter 0.1h
2 02-FOWARD ODO M Forward odometer m Read only, cannot be reset
3 03-REVERCE ODO M Reverse odometer m

< Scroll through menu >

Read only, cannot be reset Read only, cannot be reset

Setting Numbers
“UP”
(increase numbers) See Monitoring Code Table for a list of system codes

“DOWN” After entering the item number code

(decrease numbers)
Exit System

< >
Previous number (Left) Next number (Right)

By using the select mode function you can capture and hold a
In this mode you can read a systems function time frame within a systems. An “H” will appear on the left of the
by simply entering an access code. Once in the system screen and all monitored movement will hold until canceled.
you can scroll through other systems.
Select and hold “H” Cancel hold Exit function
 Setting Numbers
“UP”
(increase numbers)
See Monitoring Code Table for a list of system codes

“DOWN” After entering the item numbers code

(decrease numbers)
Exit System

< >
Previous number (Left) Next number (Right)

In this mode you can view two systems functions

at the same time by simply entering two access code. < >
No action No action Exit system
MONITORING CODE TABLE (1/2)
MONITORING CODE TABLE (2/2)