Welcome

Congratulations on your purchase of a new z The following codes in this manual indicate
Honda vehicle. Your selection of a Honda the country.
makes you part of a worldwide family of z The illustrations here in are based on the
satisfied customers who appreciate Honda’s CBF160FS III ID type.
reputation for building quality into every Country Codes
product. Code Country
CBF160FS
To ensure your safety and riding pleasure:
ID, III ID India
z Read this owner’s manual carefully.
z Follow all recommendations and
procedures contained in this manual.
z Pay close attention to safety messages
contained in this manual and on the
vehicle.
 A Few Words About Safety
Your safety, and the safety of others, is very DANGER
important. Operating this vehicle safely is an
important responsibility. You WILL be KILLED or SERIOUSLY
To help you make informed decisions about HURT if you don’t follow instructions.
safety, we have provided operating
procedures and other information on safety
WARNING
labels and in this manual. This information You CAN be KILLED or SERIOUSLY
alerts you to potential hazards that could HURT if you don’t follow instructions.
hurt you or others.
Of course, it is not practical or possible to CAUTION
warn you about all hazards associated with You CAN be HURT if you don’t follow
operating or maintaining a vehicle. You must instructions.
use your own good judgement.
Other important information is
You will find important safety information in provided under the following titles:
a variety of forms, including: NOTICE Information to help you avoid
z Safety labels on the vehicle damage to your vehicle, other
z Safety Messages preceded by a safety alert property, or the environment.
symbol and one of three signal words:
DANGER, WARNING, or CAUTION.
These signal words mean:
Contents

Vehicle Safety P. 2

Operation Guide P. 14

Maintenance P. 30

Troubleshooting P. 72

Information P. 91

Specifications P. 103

Warranty Policy P. 106

Index P. 114
Vehicle Safety

This section contains important information for safe riding of your vehicle.
Please read this section carefully.

Safety Guidelines............................................................. P. 3
Image Labels........................................................................ P. 6
Safety Precautions.......................................................... P. 8
Riding Precautions......................................................... P. 9
Accessories & Modifications............................... P. 12
Loading.................................................................................. P. 13
 Safety Guidelines

Safety Guidelines that you and your passenger are both wearing
an approved helmet and protective apparel.

Vehicle Safety
Follow these guidelines to enhance your safety: Instruct your passenger on holding onto the
z Perform all routine and regular inspections grab rail or your waist, leaning with you in turns,
specified in this manual. and keeping their feet on the footpegs, even
z Stop the engine and keep sparks and flame when the vehicle is stopped.
away before filling the fuel tank.
z Do not run the engine in enclosed or partly
enclosed areas. Carbon monoxide in exhaust Take Time to Learn & Practice
gases is toxic and can kill you. Even if you have ridden other vehicles, practice
riding in a safe area to become familiar with
how this vehicle works and handles, and to
Always Wear a Helmet become accustomed to the vehicle’s size and
It’s a proven fact: helmets and protective weight.
apparel significantly reduce the number and
severity of head and other injuries. So always
wear an approved helmet and protective Ride Defensively
apparel. P. 8 Always pay attention to other vehicles around
you, and do not assume that other drivers see
you. Be prepared to stop quickly or perform an
Before Riding evasive maneuver.
Make sure that you are physically fit, mentally
focused and free of alcohol and drugs. Check
continued 3
 Safety Guidelines

Make Yourself Easy to See Keep Your Honda in Safe Condition

Make yourself more visible, especially at night, It’s important to keep your vehicle properly
Vehicle Safety

by wearing bright reflective clothing, maintained and in safe riding condition.

positioning yourself so other drivers can see Inspect your vehicle before every ride and
you, signaling before turning or changing lanes, perform all recommended maintenance. Never
and using your horn when necessary. exceed load limits ( P. 13), and do not modify
your vehicle or install accessories that would
make your vehicle unsafe ( P. 12).
Ride within Your Limits
Never ride beyond your personal abilities or
faster than conditions warrant. Fatigue and If You are Involved in a Crash
inattention can impair your ability to use good Personal safety is your first priority. If you or
judgement and ride safely. anyone else has been injured, take time to
assess the severity of the injuries and whether it
is safe to continue riding. Call for emergency
Don’t Drink or Use Drugs and Ride assistance if needed. Also follow applicable laws
Alcohol or drugs and riding don’t mix. Even one and regulations if another person or vehicle is
alcoholic drink can reduce your ability to involved in the crash.
respond to changing conditions, and your
reaction time gets worse with every additional
drink. The same is true for drug use. Don’t drink If you decide to continue riding, first turn the
or use and ride, and don’t let your friends do it ignition switch to the OFF position, and evaluate
either. the condition of your vehicle. Inspect for fluid
4
 Safety Guidelines

leaks, check the tightness of critical nuts and

bolts, and check the handlebar, control levers,
WARNING

Vehicle Safety
brakes, and wheels. Ride slowly and cautiously. Running the engine of your vehicle
Your vehicle may have suffered damage that is while in an enclosed or even partially
not immediately apparent. Have your vehicle enclosed area can cause a rapid
thoroughly checked at a qualified service facility build-up of toxic carbon monoxide gas.
as soon as possible.
Breathing this colourless, odorless gas
can quickly cause unconsciousness and
Carbon Monoxide Hazard
lead to death.
Exhaust contains poisonous carbon monoxide,
a colourless, odorless gas. Breathing carbon Only run your vehicle’s engine when it
monoxide can cause loss of consciousness and is located in a well ventilated area
may lead to death. outdoors.

If you run the engine in confined or even partly

enclosed area, the air you breathe could
contain a dangerous amount of carbon
monoxide.
Never run your vehicle inside a garage or other
enclosure.

5
 Image Labels

Image Labels Read instructions contained in

Owner’s Manual carefully.
Vehicle Safety

The following pages describe the label

meanings. Some labels warn you of potential Read instructions contained in Shop
hazards that could cause serious injury. Others Manual carefully. In the interest of
provide important safety information. Read this safety, take the vehicle to be serviced
information carefully and don’t remove the only by your dealer.
labels.
DANGER (with RED background)
If a label comes off or becomes hard to read, You WILL be KILLED or SERIOUSLY
contact your dealer for a replacement. HURT if you don’t follow instructions.
WARNING (with ORANGE
There is a specific symbol on each label. background)
The meanings of each symbol and label are You CAN be KILLED or SERIOUSLY
as follows. HURT if you don’t follow instructions.
CAUTION (with YELLOW
background)
You CAN be HURT if you don’t follow
instructions.

6
 Image Labels

BATTERY LABEL
DANGER

Vehicle Safety
• Keep flame and spark away from the battery.
Battery produce explosive gas that can cause explosion.
• Wear the eye protection and rubber gloves when handling
the battery, or you can get burned or lose your eyesight by
the battery electrolyte.
• Do not allow children and other people to touch a battery
unless they understand proper handling and hazards of
the battery very well.
• Handle the battery electrolyte with extreme care as it
contains dilute sulfuric acid. Contact with your skin or eyes
can burn you or cause loss of your eyesight.
• Read this manual carefully and understand it before
handling the battery. Neglect of the instructions can cause
personal injury and damage to the vehicle.
• Do not use a battery with the electrolyte at or below the
lower level mark. It can explode causing serious injury.

ABS INFORMATION LABEL

This model equipped with an Anti-lock Brake System (ABS)
on front wheel.

7
 Safety Precautions

Safety Precautions z Faceshield with unobstructed field of vision

or other approved eye protection
Vehicle Safety

z Ride cautiously and keep your hands on the

handlebar and feet on the footpegs. WARNING
z Keep passenger’s hands onto the grab rail or
your waist, passenger’s feet on the footpegs Not wearing a helmet increases the
while riding. chance of serious injury or death in a
z Always consider the safety of your passenger, crash.
as well as other drivers and riders.
Make sure that you and any passenger
Protective Apparel always wear an approved helmet and
Make sure that you and any passenger are protective apparel.
wearing an approved helmet, eye protection, ▌ Gloves
and high-visibility protective clothing. Be sure Full-finger leather gloves with high abrasion
to avoid loose clothes that could get caught on resistance
any part of your vehicle. Ride defensively in
▌ Boots or Riding Shoes
response to weather and road conditions.
Sturdy boots with non-slip soles and ankle
▌ Helmet protection
Safety-standard certified, high-visibility, correct
▌ Jacket and Trousers
size for your head
z Must fit comfortably but securely, with the Protective, highly visible, long-sleeved jacket
chin strap fastened. and durable trousers for riding (or a protective
suit)
8
 Riding Precautions

Riding Precautions z Avoid continuous braking.

► Repeated braking, such as when

Vehicle Safety
Running-in Period descending long, steep slopes can
seriously overheat the brakes, reducing
During the first 500 km (300 miles) of running,
their effectiveness. Use engine braking
follow these guidelines to ensure your vehicle’s
with intermittent use of the brakes to
future reliability and performance.
z Avoid full-throttle starts and rapid
reduce speed.
z For full braking effectiveness, operate both
acceleration.
z Avoid hard braking and rapid down-shifts.
the front and rear brakes together.
z Ride conservatively. ▌ Anti-lock Brake System (ABS) on Front
Wheel
Brakes
This model equipped with an Anti-lock Brake
Observe the following guidelines: System (ABS) designed to help prevent the
z Avoid excessively hard braking and down-
front brake from locking up during hard
shifting. braking.
► Sudden braking can reduce the vehicle’s z There is no ABS function to the rear wheel.
stability. z ABS does not reduce braking distance. In
► Where possible, reduce speed before certain circumstances, ABS may result in a
turning; otherwise you risk sliding out. longer stopping distance.
z Exercise caution on low traction surfaces.
z ABS does not function at speeds below
► The tyres slip more easily on such surfaces, 5 km/h (3 mph).
and braking distances are longer.

continued 9
 Riding Precautions

z The brake lever may recoil slightly when Parking

applying the brakes. This is normal. z Park on a firm, level surface.
Vehicle Safety

z Always use the recommended front/rear

z If you must park on a slight incline or loose
tyres and sprockets to ensure correct ABS
surface, park so that the vehicle cannot move
operation.
or fall over.
▌ Engine Braking z Make sure that high-temperature parts
cannot come into contact with flammable
Engine braking helps slow your vehicle down
materials.
when you release the throttle. For further z Do not touch the engine, muffler, brakes and
slowing action, downshift to a lower gear. Use
other high-temperature parts until they cool
engine braking with intermittent use of the
down.
brakes to reduce speed when descending long, z To reduce the likelihood of theft, always lock
steep slopes.
the handlebar and remove the key when
▌ Wet or Rainy Conditions leaving the vehicle unattended.
Use of an anti-theft device is also
Road surfaces are slippery when wet, and wet
recommended.
brakes further reduce braking efficiency.
Exercise extra caution when braking in wet ▌ Parking with the Side Stand or Centre Stand
conditions. 1. Stop the engine.
If the brakes get wet, apply the brakes while 2. Using the side stand
riding at low speed to help them dry. Push the side stand down.
Slowly lean the vehicle to the left until its
weight rests on the side stand.
10
 Riding Precautions

Turn the handlebar fully to the left. 3. Turn the ignition switch to the LOCK position
► Turning the handlebar to the right reduces and remove the key. P. 22

Vehicle Safety
stability and may cause the vehicle to fall.
Using the centre stand Refuelling and Fuel Guidelines
To lower the centre stand, stand on the left
Follow these guidelines to protect the engine,
side of the vehicle.
fuel system and catalytic converter:
Hold the left handle grip and the left grab rail. z Use only unleaded petrol.
Press down on the tip of the centre stand z Use recommended octane number. Using
with your right foot and, simultaneously, pull
lower octane petrol will result in decreased
up and back.
engine performance.
Turn the handlebar fully to the left or right. z Do not use fuels containing a high
Left handle concentration of alcohol. P. 101
grip z Do not use stale or contaminated petrol or
an oil/petrol mixture.
z Avoid getting dirt or water in the fuel tank.

Centre stand

Left grab
rail

11
 Accessories & Modifications

Accessories & WARNING

Modifications
Vehicle Safety

Improper accessories or modifications

We strongly advise that you do not add any can cause a crash in which you can be
accessories that were not specifically designed seriously hurt or killed.
for your vehicle by Honda or make
modifications to your vehicle from its original Follow all instructions in this owner’s
design. Doing so can make it unsafe. manual regarding accessories and
modifications.
Modifying your vehicle may also void your
warranty and make your vehicle illegal to
operate on public roads. Before deciding to Do not pull a trailer with, or attach a sidecar to,
install accessories on your vehicle be certain the your vehicle. Your vehicle was not designed for
modification is safe and legal. these attachments, and their use can seriously
impair your vehicle’s handling.

12
 Loading

Loading WARNING

Vehicle Safety
z Carrying extra weight affects your vehicle’s Overloading or improper loading can
handling, braking and stability. cause a crash and you can be seriously
Always ride at a safe speed for the load you hurt or killed.
are carrying.
z Avoid carrying an excessive load and keep
Follow all load limits and other loading
within specified load limits. guidelines in this manual.
Maximum weight capacity P. 103
z Tie all luggage securely, evenly balanced and
close to the centre of the vehicle.
z Do not place objects near the lights or the
muffler.

13
 Parts Location
Tool kit P. 28
First aid kit P. 28
Seat P. 49
Operation Guide

Document bag P. 28
Fuel fill cap P. 27

Throttle grip P. 68
Front brake lever
Right side cover P. 50

Kick starter
Spark plug P. 51

Engine oil fill cap/

dipstick P. 53

Rear brake pedal P. 58

Crankcase breather P. 69

14
Clutch lever P. 66
Left side cover P. 50

Operation Guide
Battery P. 46
Fuse box P. 88

Data link connector

Seat lock P. 49

Side stand P. 62

Centre stand P. 11
Shift lever P. 26

Engine oil drain bolt P. 55

15
 Instruments

Tachometer
Operation Guide

Tachometer red zone

(excessive engine rpm range)
NOTICE
Do not operate the engine in the
tachometer red zone. Excessive engine
speed can adversely affect engine life.

SET button

SEL button

Display Check
When the ignition switch is turned on, all the mode and digital segments will show. If any part
of these displays does not come on when it should, have your dealer check for problems.

16
 Clock (12-hour display)
To set the clock P. 18

Operation Guide
SERVICE DUE
indicator P. 19
Speedometer
Fuel gauge
Remaining fuel when only 1st (E) segment starts flashing:
Gear position indicator
approximately 2.2 litres (0.58 US gal, 0.48 Imp gal)
This shows 1st to 5th gear
position.“-” appears when not If the fuel gauge indicator flashes in a
shifted properly repeat pattern or turns off: P. 75

Odometer [TOTAL]/ Tripmeter [TRIP A/B]

SEL button selects the odometer, tripmeter A and tripmeter B.
• Odometer: Total distance ridden.
• Tripmeter-[A/B]: Distance ridden since tripmeter was reset
u Press and hold SET button with tripmeter[A/B] displayed to reset to 0.0 km.

continued 17
 Instruments (Continued)
Clock Setting: e Press button until the desired minute
a Turn the ignition switch to the ON position. is displayed.
b With odometer (TOTAL) displayed, press u Minute will advance by one minute,
Operation Guide

and hold the and button until each time button is pressed.Press
the hour digits start flashing. and hold to advance the minute fast.

f Press the button. The clock is set.

c Press the button until the desired
u The time can also be set by turning the
hour is displayed.
ignition switch off.
u Hour will advance by one hour, each
u The display will stop flashing
time button is pressed.Press and
automatically and the adjustment will
hold to advance the hour fast.
be cancelled if the button is not pressed
for about 30 seconds.

d Press the button. The minute digits NOTICE

start flashing. The clock will be reset “1:00” if the battery is
disconnected.

18
SERVICE DUE indicator Second blinking of service due indicator will
When odometer reading reaches specified start 500 kms before second service (as per
distance then service due indicator light specified distance) of the vehicle and later

Operation Guide
blinks upto service limit (kms) and then light same pattern will continue for every next
glows continuously. service.
Service due indicator will continuous glow if
SERVICE DUE indicator lighting pattern service of the vehicle is not done as per the
understanding: specified distance mentioned in
Blinking: maintenance schedule.
Blinking of service due indicator indicates
that your vehicle has reached the specified NOTICE
distance for service hence kindly visit your Service due indicator blinking / continuous glow is an
indication for vehicle service due which is based on
nearest Honda dealer for vehicle service.
distance (Kms) covered by the vehicle however every
Continuous glow: service schedule is to be followed as per the
Indicate that your vehicle has crossed the maintenance schedule with respect to days or kms
specified distance for Service. covered (whichever comes first)
Immediately visit Honda dealer for If your vehicle is serviced before the specified distance
vehicle service. as mentioned in maintenance schedule P. 33 , in
First blinking of service due indicator will that case service due indicator will start blinking,
start 250 kms before first service (as per whenever your vehicle reach specified kilometer.
Kindly visit your Honda dealer for service due
specified distance) of the vehicle.
indicator resetting.
19
 Indicators
If one of these indicators does not come on when it should, have your dealer check for
problems.
High beam indicator PGM-FI (Programmed Fuel
Operation Guide

Injection) malfunction
indicator lamp (MIL)
Comes on briefly when the
ignition switch is turned to the
ON position.
If it comes on while engine
is running: P. 74

Right turn signal indicator

Left turn signal indicator

N Neutral indicator
ABS (Anti-lock Brake System) Comes on when the
indicator transmission is in Neutral.
Comes on when the ignition switch is
turned to the ON position. Goes off
when your speed reaches
approximately 5 km/h (3 mph).
If it comes on while riding: P. 74

20
Switches
Ignition switch P. 22

Operation Guide
Engine stop switch
Should normally remain in the 8(Run)
position.
u In an emergency, switch to the 9 (OFF)
position to stop the engine.
Hazard switch
Flashes all turn signals at the same
time.
Horn button
Start button
Turn signal switch
u Pressing the switch turns the turn
signal off.
Headlight dimmer switch
• : High beam
• : Low beam
Passing light control switch
Flashes the high beam headlight.
continued 21
 Switches (Continued)
Ignition switch
Push
Switches the electrical system on/off, locks the
steering. b
Operation Guide

u Key can be removed when in the OFF or Turn

a
LOCK position.

ON
Turns electrical system
Ignition key
on for starting/riding.
OFF # Locking
Turns engine off. a Turn the handlebar all the way to the left
or right.
LOCK
Locks steering. b Push the key down, and turn the ignition
switch to the LOCK position.
u Jiggle the handlebar if the lock is
Steering Lock difficult to engage.
Lock the steering when parking to help c Remove the key.
prevent theft.
A U-shaped wheel lock or similar device is # Unlocking
also recommended. Insert the key, push it in, and turn the
ignition switch to the OFF position.
22
Starting the Engine
Start your engine using the following NOTICE
procedure, regardless of whether the engine • If the engine does not start within 5 seconds, turn the
is cold or warm. ignition switch to the OFF position and wait 10 seconds

Operation Guide
before trying to start the engine again to recover
a battery voltage.
• Extended fast idling and revving the engine can
damage the engine, and the exhaust system.
• Do not operate the kickstarter while the engine is
b running as engine damage could result. Do not apply
excessive force on the kickstarter.
• Fold up the kickstarter and turn the foot peg to normal
position, after the kickstarter is return to the pedal
stop.
c
Consult your dealer for advice if you plan to
ride your vehicle at an altitude above
2,500 m (8,000 feet).
c
NOTICE
• If the vehicle is transported to a place 2,000 m (6,500
feet) higher or lower than the start point, you may not
be able to achieve sufficient engine performance at
the new altitude. Consult your dealer before
transporting your vehicle.

continued 23
 Starting the Engine (Continued)
a Turn the ignition switch to the ON position. If you cannot start the engine:
b Shift the transmission to Neutral ( indicator Open the throttle slightly (about 3 mm,
to come on) without freeplay).
Operation Guide

c Using the start button About 3 mm without freeplay

With the throttle completely closed, press
the start button.
Using the kickstarter
With the throttle completely closed,
operate the kickstarter starting from the
top of the stroke, kick through to the
bottom with a rapid, continuous motion.
d Warm up the engine by opening and
closing the throttle slightly.
If the engine does not start:
Using the start button
a Open the throttle fully and press the start
button for 5 seconds.
b Repeat the starting procedure.
c If the engine starts, open the throttle
slightly if idling is unstable.

24
d If the engine does not start, wait for 10
seconds, before trying steps a & b
again.

Operation Guide
Using the kickstarter
a Turn the ignition switch to OFF.
b Open the throttle fully and crank the
engine several times with the kickstarter.
c Turn the ignition switch to ON.
d Repeat the starting procedure.
e If engine start, open the throttle slightly if
the idling is unstable.
f If engine does not start, try steps a - d
again.

# If Engine Will Not Start P. 73

25
 Shifting Gears
Your vehicle transmission has 5 forward
gears in a one-down, four-up shift pattern.
Operation Guide

234
5

26
Refuelling
Opening the Fuel Fill Cap
Ignition key Lower edge of
filler neck Lift up the lock cover, insert the ignition key,
and turn it clockwise to open the cap.

Operation Guide
Closing the Fuel Fill Cap
a After refuelling, push the fuel fill cap closed
until it locks.
b Remove the key and close the lock cover.
Lock cover u The key cannot be removed if the fuel
Fuel filler cap fill cap is not locked.

Do not fill with fuel above the lower edge of WARNING

the filler neck.
Petrol is highly flammable and
Fuel type: Unleaded petrol only explosive. You can be burned or
Fuel octane number: Your vehicle is seriously injured when handling fuel.
designed to use Research Octane Number
(RON) 91 or higher. • Stop the engine, and keep heat,
Tank capacity: 12.0 litres (3.17 US gal, 2.64 sparks, and flame away.
Imp gal) • Handle fuel only outdoors.
• Wipe up spills immediately.
# Refuelling and Fuel Guidelines P. 11

27
 Storage Equipment
Tool Kit/ Document Bag/ First Aid Kit
Tool kit and first aid kit are located under the seat. Document bag is located under side of the
seat.
Operation Guide

First aid kit

Document bag

Tool kit

# Removing the seat P. 49

28
Helmet holder
The helmet holders are located under the
WARNING
seat of the motorcycle. Riding with a helmet attached to the

Operation Guide
u Use the helmet holder only when holder can interfere with your ability
parked. to safely operate the vehicle and could
lead to a crash in which you can be
Helmet holder seriously hurt or killed.

Use the helmet holder only while

parked. Do not ride with a helmet
secured by the holder.

Helmet D-ring

29
Maintenance

Please read “Importance of Maintenance” and “Maintenance Fundamentals” carefully

before attempting any maintenance. Refer to “Specifications” for service data.

Importance of Maintenance..................................P.31 Brakes........................................................................................P.56

Maintenance Schedule...............................................P.32 Side Stand..............................................................................P.62
Maintenance Fundamentals..................................P.35 Drive Chain...........................................................................P.63
Tool..............................................................................................P.45 Clutch....................................................................................... P.66
Removing & Installing Body Components......P.46 Throttle................................................................................... P.68
Battery......................................................................................................P.46 Crankcase Breather.......................................................P.69
Clip.................................................................................................................P.47 Other Adjustments........................................................ P.70
Rear Inner Fender...................................................................... P.48 Adjusting the Headlight Aim........................................ P.70
Seat...............................................................................................................P.49 Adjusting the Rear Suspension.................................P.71
Side Cover............................................................................................P.50
Spark Plug............................................................................. P.51
Engine Oil...............................................................................P.53
 Importance of Maintenance
Importance of Maintenance Maintenance Safety
Keeping your vehicle well-maintained is Always read the maintenance instructions
absolutely essential to your safety and to protect before you begin each task, and make sure that
your investment, obtain maximum performance, you have the tools, parts, and skills required.
avoid breakdowns, and reduce air pollution. We cannot warn you of every conceivable

Maintenance
Maintenance is the owner’s responsibility. Be hazard that can arise in performing
sure to inspect your vehicle before each ride,
maintenance. Only you can decide whether or
and perform the periodic checks specified in
not you should perform a given task.
the Maintenance Schedule. 2 P. 32

WARNING Follow these guidelines when performing

maintenance.
Improperly maintaining your vehicle z Stop the engine and remove the key.
or failing to correct a problem before z Place your vehicle on a firm, level surface
you ride can cause a crash in which using the side stand, centre stand or a
you can be seriously hurt or killed. maintenance stand to provide support.
z Allow the engine, muffler, brakes, and other
Always follow the inspection and high-temperature parts to cool before
maintenance recommendations and servicing as you can get burned.
schedules in this owner’s manual. z Run the engine only when instructed, and do
so in a well-ventilated area.

31
 Maintenance Schedule
The maintenance schedule specifies the All scheduled maintenance is considered a
maintenance requirements necessary to ensure normal owner operating cost and will be
safe, dependable performance, and proper charged to you by your dealer. Retain all
emission control. receipts. If you sell the vehicle, these receipts
should be transferred with the vehicle to the
Maintenance

Maintenance work should be performed in new owner.

accordance with Honda’s standards and
specifications by properly trained and equipped Honda recommends that your dealer should
technicians. Your dealer meets all of these road test your vehicle after each periodic
requirements. Keep an accurate record of maintenance is carried out.
maintenance to help ensure that your vehicle is
properly maintained.
Make sure that whomever performs the
maintenance completes this record.

32
 Maintenance Schedule

Frequency *1
Pre-ride Refer
Check × 1,000 km 1 6 12 18 24 30 36 Annual Regular
Items to
20 24 Check Replace
P.35 × 1,000 mi 0.6 4 8 12 16 page
Months 1 6 12 18 24 30 36
Fuel Line I I I I I I I –
Fuel Level I –

Maintenance
Throttle Operation I I I I I I I I 68
Air Cleaner *2 R R 44
Crankcase Breather *3 C C C C C C 69
Spark Plug I R I R I R 51
Valve Clearance I I I I I I –
Engine Oil I R R R R R R R R 53
Engine Oil Strainer Screen C C C –
Engine Oil Centrifugal filter C C C –
Engine Idle Speed I I I I I I I I –
Evaporative Emission Control System I I –
Drive Chain I 1000 km (600mi): I L 63

Maintenance Level Maintenance Legend

: Intermediate. We recommend service by your I : Inspect (clean, adjust, lubricate, or replace, if
dealer, unless you have the necessary tools and necessary)
are mechanically skilled. R : Replace
Procedures are provided in an official Honda C : Clean
Shop Manual. L : Lubricate
: Technical. In the interest of safety, have your
vehicle serviced by your dealer.

continued 33
 Maintenance Schedule

Frequency *1
Pre-ride Refer
× 1,000 km 1 6 12 18 24 30 36 Annual Regular
Items Check to
P.35 × 1,000 mi 0.6 4 8 12 16 20 24 Check Replace page
Months 1 6 12 18 24 30 36
Brake Fluid*4 I I I I I I I I 2 Years 56
Brake Shoes/Pads Wear I I I I I I I I 60,57
Maintenance

Brake System I I I I I I I I I 56
Brakelight Switch I I I I I I I –
Headlight Aim I I I I I I I 70
Lights/Horn I –
Engine Stop Switch I –
Clutch System I I I I I I I I I 66
Side Stand I I I I I I I 62
Suspension I I I I I I I 71
Nuts, Bolts, Fasteners I I I I I –
Wheels/Tires I I I I I I I I 42
Steering Head Bearings I I I I –
Service according to odometer reading or months, whichever is earlier.
Notes:
*1 : At higher odometer readings, repeat at the frequency interval established here.
*2 : Service more frequently when riding in unusually wet or dusty areas.
*3 : Service more frequently when riding in rain or at full throttle.
*4 : Replacement requires mechanical skill.

34
 Maintenance Fundamentals
Pre-ride Inspection z Brakes - Check operation;
CBF160FS ID
To ensure safety, it is your responsibility to
Front: check brake fluid level and pads
perform a pre-ride inspection and make sure that
wear. 2 P. 56, 57
any problem you find is corrected. A pre-ride
Rear: check shoes wear and freeplay,
inspection is a must, not only for safety, but

Maintenance
adjust if necessary. 2 P. 60, 58
because having a breakdown, or even a flat tyre, CBF160FS III ID
can be a major inconvenience. Front and Rear: check brake fluid level and
Check the following items before you get on pads wear. 2 P. 56, 57
your vehicle: z Lights and horn - Check that lights, indicators
z Fuel
and horn function properly.
level - Fill fuel tank when necessary.
z Engine stop switch: Check for proper
2 P. 27
function. 2 P. 21
z Throttle - Check for smooth opening and full z Clutch - Check operation;
closing in all steering positions. 2 P. 68
Adjust freeplay if necessary. 2 P. 66
z Engine oil level - Add engine oil if necessary.
z Wheels and tyres - Check condition, air
Check for leaks. 2 P. 53
pressure and adjust if necessary. 2 P. 42, 104
z Drive chain − Check condition and slack,
adjust and lubricate if necessary. 2 P. 63

35
 Maintenance Fundamentals

Replacing Parts Battery

Always use Honda Genuine Parts or their Your vehicle has a maintenance-free type
equivalents to ensure reliability and safety. battery. You do not have to check the battery
electrolyte level or add distilled water. Clean the
WARNING battery terminals if they become dirty or
Maintenance

corroded.
Installing non-Honda parts may make Do not remove the battery cap seals. There is
your vehicle unsafe and cause a crash no need to remove the cap when charging.
in which you can be seriously hurt or
killed. NOTICE
Your battery is a maintenance-free type and can be
Always use Honda Genuine Parts or permanently damaged if the cap strip is removed.
equivalents that have been designed
and approved for your vehicle. NOTICE
An improperly disposed of battery can be harmful to
the environment and human health.
Always confirm local regulations for proper battery
disposal instruction.

36
 Maintenance Fundamentals

# What to do in an emergency WARNING

If any of the following occur, immediately see
your doctor. The battery gives off explosive
z Electrolyte splashes into your eyes: hydrogen gas during normal operation.
► Wash your eyes repeatedly with cool water

Maintenance
for at least 15 minutes. Using water under A spark or flame can cause the battery
pressure can damage your eyes. to explode with enough force to kill or
z Electrolyte splashes onto your skin:
seriously hurt you.
► Remove affected clothing and wash your
skin thoroughly using water.
z Electrolyte splashes into your mouth: Wear protective clothing and a face
► Rinse mouth thoroughly with water, and shield, or have a skilled mechanic do
do not swallow. the battery servicing.

# Cleaning the Battery Terminals

1. Remove the battery. 2 P. 46
2. If the terminals are starting to corrode and
are coated with a white substance, wash with
warm water and wipe clean.

continued 37
 Maintenance Fundamentals

3. If the terminals are heavily corroded, clean Fuses

and polish the terminals with a wire brush or
Fuses protect the electrical circuits on your
sandpaper. Wear safety glasses.
vehicle. If something electrical on your vehicle
stops working, check for and replace any blown
fuses. 2 P. 88
Maintenance

# Inspecting and Replacing Fuses

Turn the ignition switch to the OFF position to
remove and inspect fuses. If a fuse is blown,
replace with a fuse of the same rating. For fuse
ratings, see “Specifications.” 2 P. 105
4. After cleaning, reinstall the battery.
Blown fuse
The battery has a limited life span. Consult your
dealer about when you should replace the
battery. Always replace the battery with another
maintenance-free battery of the same type.

NOTICE
Installing non-Honda electrical accessories can
overload the electrical system, discharging the battery NOTICE
and possibly damaging the system. Replacing a fuse with one that has a higher rating greatly
increases the chance of damage to the electrical system.

38
 Maintenance Fundamentals

If a fuse fails repeatedly, you likely have an *1 . The JASO T 903 standard is an index for engine
electrical fault. Have your vehicle inspected by oils for 4-stroke motorcycle engines. There are
your dealer. two classes: MA and MB. For example, the
following label shows the MA classification.
Engine Oil
Engine oil consumption varies and oil quality Oil code

Maintenance
deteriorates according to riding conditions and Oil classification
time elapsed.
Check the engine oil level regularly, and add
*2.The SAE standard grades oils by their viscosity.
the recommended engine oil if necessary. Dirty
*3.The API classification specifies the quality and
oil or old oil should be changed as soon as
performance rating of engine oils. Use SG or
possible. higher oils, excluding oils marked as “Energy
# Selecting the Engine Oil Conserving” or “Resource Conserving” on the
For recommended engine oil, see circular API service symbol.
“Specifications.” 2 P. 104
If you use non-Honda engine oil, check the
label to make sure that the oil satisfies all of the
following standards:
z JASO T 903 standard*1: MA
Not recommended Recommended
z SAE standard*2: 10W-30
z API classification*3: SJ or higher

39
 Maintenance Fundamentals

Brake Fluid If the chain does not move smoothly, makes

strange noises, has damaged rollers, has loose
Do not add or replace brake fluid, except in an
pins, has missing O-rings, or kinks, have the
emergency. Use only fresh brake fluid from a
chain inspected by your dealer.
sealed container. If you do add fluid, have the
brake system serviced by your dealer as soon
Maintenance

Also inspect the drive sprocket and driven

as possible.
sprocket. If either has worn or damaged teeth,
NOTICE have the sprocket replaced by your dealer.
Brake fluid can damage plastic and painted surfaces.
Wipe up spills immediately and wash thoroughly.

Recommended brake fluid:

Honda DOT 3 or DOT 4 Brake Fluid or
equivalent
Normal Worn Damaged
(Good) (REPLACE) (REPLACE)
Drive Chain
The drive chain must be inspected and
lubricated regularly. Inspect the chain more NOTICE
frequently if you often ride on bad roads, ride Use of a new chain with worn sprockets will cause rapid
at high speed, or ride with repeated fast chain wear.
acceleration. 2 P. 63

40
 Maintenance Fundamentals

# Cleaning and Lubricating Do not use a steam cleaner, a high pressure

After inspecting the slack, clean the chain and cleaner, a wire brush, volatile solvent such as
sprockets while rotating the rear wheel. Use a petrol and benzene, abrasive cleaner, chain
dry cloth with chain cleaner designed specially cleaner or lubricant NOT designed specially for
for O-ring chains, or neutral detergent. Use a O-ring chains as these can damage the rubber

Maintenance
soft brush if the chain is dirty. O-ring seals.
After cleaning, wipe dry and lubricate with the Avoid getting lubricant on the brakes or tyres.
recommended lubricant. Avoid applying excess chain lubricant to prevent
spray onto your clothes and the vehicle.
Recommended lubricant:
Drive chain lubricant designed
specifically for O-ring chains.
If not available, use SAE 80 or 90 gear
oil.

41
 Maintenance Fundamentals

Crankcase Breather # Inspecting for Damage

Inspect the tyres for
Service more frequently when riding in rain, at
cuts, slits, or cracks
full throttle, or after the vehicle is washed or
that exposes fabric or
overturned. Service if the deposit level can be
cords, or nails or other
seen in the transparent section of the drain
Maintenance

foreign objects
tube.
embedded in the side
If the drain tube is overflows, the air filter may
of the tyre or the tread. Also inspect for any
become contaminated with engine oil causing
unusual bumps or bulges in the side walls of
poor engine performance. 2 P. 69
the tyres.
Tyres (Inspecting/Replacing) # Inspecting for Abnormal Wear
Inspect the tyres for
# Checking the Air Pressure signs of abnormal
Visually inspect your tyres and use an air
wear on the contact
pressure gauge to measure the air pressure at
surface.
least once a month or any time you think the
tyres look low. Always check air pressure when
your tyres are cold.

42
 Maintenance Fundamentals

# Inspecting Tread Depth WARNING

Inspect the tread wear indicators. If they become
visible, replace the tyres immediately. Riding on tyres that are excessively
For safe riding, you should replace the tyres worn or improperly inflated can cause
when the minimum tread depth is reached. a crash in which you can be seriously

Maintenance
hurt or killed.

Follow all instructions in this owner’s

manual regarding tyre inflation and
maintenance.

Have your tyres replaced by your dealer.

Wear indicator For recommended tyres air pressure and
location mark minimum tread depth, see “Specifications.”
2 P. 104
Follow these guidelines whenever you replace
tyres.
z Use the recommended tyres or equivalents
of the same size, construction, speed rating,
and load range.

continued 43
 Maintenance Fundamentals

z Do not install a tube inside a tubeless tyre on Air Cleaner

this vehicle. Excessive heat build-up can
This vehicle is equipped with a viscous type air
cause the tube to burst.
z Use only tubeless tyres on this vehicle. cleaner element.
The rims are designed for tubeless tyres, and Air blow cleaning or any other cleaning can
during hard acceleration or braking, a degrade the viscous element performance and
Maintenance

tube-type tyre could slip on the rim and cause the intake of dust.
cause the tyre to rapidly deflate. Do not perform the maintenance. Should be
serviced by your dealer.
WARNING
Installing improper tyres on your
vehicle can adversely affect handling
and stability, and can cause a crash in
which you can be seriously hurt or
killed.

Always use the size and type of tyres

recommended in this owner’s manual.

44
 Tool
The tool kit is stored under the seat. 2 P. 28

You can perform some roadside repairs, minor

adjustments and parts replacement with the
provided tools.

Maintenance
z 14 x 17 mm Open end wrench
z Spark plug wrench
z Standard/Philips screwdriver
z Fuse puller
z 5 mm Hex wrench (Allen Key)

45
 Removing & Installing Body Components

Battery # Removal
Make sure the ignition switch is in the OFF
Negative terminal position.
Bolt Positive terminal
1. Remove the left side cover. 2 P. 50
2. Remove the battery holder by removing the
Maintenance

bolt.
3. Disconnect the negative terminal from the
battery.
4. Disconnect the positive terminal from the
battery.
5. Remove the battery taking care not to drop
the terminal nuts.
# Installation
Install the parts in the reverse order of removal.
Always connect the positive terminal first.
Battery holder Battery Make sure that bolts and nuts are tight.
Make sure the clock information is correct
after the battery is reconnected. 2 P. 18
For proper handling of the battery, see
“Maintenance Fundamentals.” 2 P. 36
“Battery Goes Dead.” 2 P. 85

46
 Removing & Installing Body Components ► Clip

Clip
# Removal :
1. Press down on the centre pin to release
the lock.

Maintenance
2. Pull the clip out of the hole.

Centre
pin

# Installation :
1. Push the bottom of the centre pin.

2. Insert the clip into the hole.

3. Press down on the centre pin to lock the
clip.

47
 Removing & Installing Body Components ► Rear Inner Fender

Rear Inner Fender # Removal :

1. Remove the bolts and screw.
2. Remove the rear innner fender.
Rear inner fender
# Installation :
Bolts Install the parts in the reverse order of removal.
Maintenance

Bolts
Screw

48
 Removing & Installing Body Components ► Seat

Seat # Removal
1. Insert the ignition key into the seat lock.
Prongs 2. Turn it clockwise, then pull the seat up and back.
# Installation
Seat 1. Insert the prongs into the stays on the frame.

Maintenance
2. Push forward and down on the rear of the seat
until it locks in place.
Make sure that the seat is locked securely in
position to pull it up lightly.
The seat locks automatically when closed.
Take care not to lock your key under the seat.

Seat lock

Stays Ignition key

49
 Removing & Installing Body Components ► Side Cover

Side Cover The right and left side covers can be removed
in the same manner.
Grommets Prong # Removal :
1. Remove the seat. 2 P. 49
2. Remove the screw A and screw B.
Maintenance

3. Remove the clip (left side cover only). 2 P. 47

4. Remove the prongs from the grommets.
Screw B 5. Remove the side cover.
# Installation :
Install the parts in the reverse order of removal.

Prong

Clip Side cover Screw A

50
 Spark Plug

Checking Spark Plug Open end wrench

For the recommended spark plug, see

“Specifications”. 2 P. 104
Use only the recommended type of spark plug
in the recommended heat range.

Maintenance
NOTICE
Using a spark plug with an improper heat range can
cause engine damage.

1. Disconnect the spark plug cap from the spark Spark plug cap
Spark plug wrench
plug.
2. Clean any dirt from around the spark plug
base. 4. Inspect the electrodes and centre porcelain
3. Remove the spark plug using provided spark for deposits, erosion or carbon fouling.
plug wrench. 2 P. 45 ► If the erosion or deposit is heavy, replace
the plug.
► Clean a carbon or wet-fouled plug with a
plug cleaner, otherwise use a wire brush.

continued 51
 Spark Plug ► Checking Spark Plug

5. Check the spark plug gap using a wire-type 8. Tighten the spark plug:
feeler gauge. z If the old plug is good:
► If adjustment is necessary, bend the side 1/12 turn after it seats.
electrode carefully. z If installing a new plug, tighten it twice to
prevent loosening:
The gap should be:
a) First, tighten the plug:
Maintenance

0.8 to 0.9 mm (0.03 to 0.04 in) NGK: 1/2 turn after it seats.
b) Then loosen the plug.
c) Next, tighten the plug again:
Side electrode 1/8 turn after it seats.

NOTICE
Spark plug gap An improperly tightened spark plug can damage the
engine. If a plug is too loose, a piston may be
Plug washer
damaged. If a plug is too tight, the threads may be
damaged.

6. Make sure the plug washer is in good 9. Install the parts in the reverse order of
condition. removal.
7. Install the spark plug. With the plug washer ► When reinstalling the spark plug cap, take
attached, thread the spark plug in by hand to care to avoid pinching any cables or wires.
prevent cross-threading.

52
 Engine Oil

Checking the Engine Oil Oil fill cap/dipstick

1. If the engine is cold, idle the engine for 3 to 5

minutes.
2. Turn the ignition switch to the OFF position
and wait 2 to 3 minutes.

Maintenance
3. Place your vehicle on its centre stand on a
firm, level surface.
4. Remove the oil fill cap/dipstick and wipe it Upper level
clean.
5. Insert the oil fill cap/dipstick until it seats, but
don’t screw it in.
6. Check that the oil level is between the upper
level and lower level marks on the oil fill cap/ Lower level
dipstick.
7. Securely install the oil fill cap/dipstick.

53
 Engine Oil ► Adding Engine Oil

Adding Engine Oil For the recommended oil and oil selection
guidelines, see “Maintenance Fundamentals”.
If the engine oil is below or near the lower level
2 P. 39
mark, add the recommended engine oil.
2 P. 39, 104
Changing Engine Oil
Maintenance

1. Remove the oil fill cap/dipstick. Add the

recommended oil until it reaches the upper Changing the oil requires special tools. We
level mark. recommend that you have your vehicle serviced
► Place your vehicle on its centre stand on a
by your dealer.
firm, level surface when checking the oil
level. 1. If the engine is cold, idle the engine for 3 to 5
► Do not overfill above the upper level minutes.
mark. 2. Turn the ignition switch to the OFF position
and wait for 2 to 3 minutes.
► Make sure no foreign objects enter the oil
3. Place your vehicle on its centre stand on a
filler opening.
firm, level surface.
► Wipe up any spills immediately.
4. Place a drain pan under the drain bolt.
2. Securely reinstall the oil fill cap/dipstick.

NOTICE
Overfilling with oil or operating with insufficient oil can
cause damage to your engine. Do not mix different
brands and grades of oil. The may affect lubrication
and clutch operation.

54
 Engine Oil ► Changing Engine Oil

5. Remove the oil fill cap/dipstick, drain bolt 6. Install a new sealing washer onto the drain
and sealing washer to drain the oil. bolt. Tighten the drain bolt.
► Discard the oil at an approved recycling
centre. Torque: 30 N·m (3.1 kgf·m, 22 lbf·ft)

7. Fill the crankcase with the recommended

Maintenance
oil (2 P. 39, 104) and install the oil fill cap/
dipstick.

Required oil
When changing oil:
1.0 litres (1.1 US qt, 0.9 Imp qt)

Sealing washer 8. Check the oil level. 2 P. 53

9. Check that there are no oil leaks.

Oil drain bolt

55
 Brakes

Checking Brake Fluid If the brake pads are not worn, you most likely
have a leak. Have your vehicle inspected by
1. Place your vehicle in an upright position on a your dealer.
firm, level surface.
Front Front brake fluid reservoir
2. Front Check that the brake fluid reservoir is
horizontal and that the fluid level is above
Maintenance

the LWR level mark.

CBF160FS III ID
Rear Check that the brake fluid reservoir is
horizontal and that the fluid level is between
the LOWER level and UPPER level marks.
CBF160FS ID
If the brake fluid level in the front brake fluid LWR mark
reservoir is below the LWR mark or the brake Rear CBF160FS III ID UPPER level mark
lever freeplay becomes excessive, inspect the Rear brake fluid reservoir
brake pads for wear.
CBF160FS III ID
If the brake fluid level in either reservoir is
below the LOWER level mark or the brake lever
and pedal freeplay becomes excessive, inspect
the brake pads for wear.
LOWER level mark
56
 Brakes ► Inspecting the Brake Pads

Inspecting the Brake Pads Front

Check the condition of the brake pad wear

indicator. Brake
The pads need to be replaced if a brake pad is pads

Maintenance
worn to the bottom of the indicator.

1. Front Inspect the brake pads from

below the brake caliper.
2. CBF160FS III ID Wear
Disc indicators
Rear Inspect the brake pads from the
rear right of the vehicle.
Rear CBF160FS III ID
If necessary have the pads replaced by your
dealer.
Always replace both left and right brake pads at Brake
pads
the same time.

Wear
Disc indicators
57
 Brakes ► Inspecting the Rear Brake Pedal Freeplay

Inspecting the Rear Brake Adjusting the Rear Brake

Pedal Freeplay Pedal Freeplay
CBF160FS ID CBF160FS ID
1. Place your vehicle on its centre stand on a Make sure the cut-out on the adjusting nut is
Maintenance

firm, level surface. seated on the brake arm pin when adjusting
2. Measure the distance the rear brake pedal the freeplay.
moves before the brake takes hold.
Adjusting nut Brake arm pin
Freeplay at the tip of the brake
pedal: 20 to 30 mm (0.78 to 1.18 in)

Freeplay
If proper adjustment cannot be obtained by
this method, see your dealer.

Make sure the the brake rod, brake arm, spring

and fastener are in good condition.
58
 Brakes ► Adjusting the Rear Brake Pedal Freeplay

3. Push the brake arm to confirm that there is a

gap between the rear brake adjusting nut and
brake arm pin.
Brake arm

Maintenance
Adjusting
nut Push
Decrease
Freeplay Brake arm pin
Brake
Increase arm pin
Adjusting
Freeplay nut Gap

1. Adjust by turning the rear brake adjusting After adjustment, confirm the freeplay of the
nut a half-turn at a time. brake pedal.
2. Apply the brake several times and check for Make sure the brake rod, brake arm, spring and
free wheel rotation after the brake pedal is fastener are in good condition.
released.
NOTICE
Do not turn the adjuster beyond its natural limits.

59
 Brakes ► Inspecting the Rear Brake Shoe Wear

Inspecting the Rear Brake When the brake is applied, an arrow attached to
the brake arm moves toward a reference mark
Shoe Wear on the brake panel. If the arrow aligns with the
reference mark on full application of the brake,
CBF160FS ID
the brake shoes must be replaced.
The rear brake is equipped with a brake wear
See your dealer for this service.
Maintenance

indicator.
When the brake service is necessary, see your
Arrow Brake panel dealer. Use only Honda Genuine Parts or its
equivalent.

Reference mark

Brake arm

60
 Brakes ► Adjusting the Brakelight Switch

Adjusting the Brakelight Brake light switch

Switch
Check the operation of the brake light switch. A
Hold the brakelight switch and turn the

Maintenance
adjusting nut in the direction A if the switch
B
operates too late, or turn the nut in the
Adjusting nut
direction B if the switch operates too soon.

61
 Side Stand

Checking the Side Stand

Maintenance

Side stand spring

1. Check that the side stand operates smoothly.

If the side stand is stiff or squeaky, clean the
pivot area and lubricate the pivot bolt with
clean grease.
2. Check the spring for damage or loss of
tension.

62
 Drive Chain

Inspecting the Drive Chain

Slack
Check the drive chain slack at several points
along the chain. If the slack is not constant at all

Maintenance
points, some links may be kinked and binding.
Have the chain inspected by your dealer.
1. Shift the transmission to Neutral. Stop the
engine.
2. Place your vehicle on its centre stand on a
firm, level surface.
3. Check the slack in the lower half of the drive
4. Rotate the rear wheel and check that the
chain midway between the sprockets.
chain moves smoothly.
Drive chain slack: 5. Inspect the sprockets. 2 P. 40
30 to 40 mm (1.2 to 1.6 in) 6. Clean and lubricate the drive chain. 2 P. 41

► Do not ride your vehicle if the slack

exceeds 50 mm (2.0 in).

63
 Drive Chain ► Adjusting the Drive Chain Slack

Adjusting the Drive Chain Scale

Slack graduations
Adjusting the chain requires special tools.
Have the drive chain slack adjusted by your
Maintenance

dealer.
1. Shift the transmission to Neutral. Stop the
engine. Rear edge of
2. Place your vehicle on its centre stand on a adjusting slot
firm, level surface. Adjusting nut
3. Loosen the rear axle nut. Lock nut
4. Loosen the lock nuts on both sides of the 5. Turn both adjusting nuts an equal number of
swingarm. turns until the correct drive chain slack is
obtained. Turn the adjusting nuts clockwise
Scale Axle nut to tighten the chain. Turn the adjusting nuts
graduations counterclockwise and push the rear wheel
toward the front to provide more slack.
Adjust the slack at a point midway between
the front sprocket and the rear sprocket.
Check the drive chain slack. 2 P. 63
6. Check rear axle alignment by making sure the
Rear edge of
adjusting slot end of the chain adjuster aligns with the scale
Lock nut Adjusting nut graduations on both sides of the swingarm.
64
 Drive Chain ► Adjusting the Drive Chain Slack

Both marks should correspond. If axle is # Checking the Drive Chain Wear
misaligned, turn the right or left adjusting Check the chain wear label when adjusting the
nut until the marks are aligned and recheck drive chain. If the index mark of the adjusting
chain slack. plate enters the red zone on the label after the
7. Tighten the rear axle nut. chain has been adjusted to the proper slack,

Maintenance
Torque: 88 N·m (9.0 kgf·m, 65 lbf·ft) the chain is excessively worn and must be
replaced.
8. Tighten the drive chain adjusting nuts lightly, Drive chain must be replaced with new sprocket
then hold the adjusting nuts and tighten the set.
lock nuts.
9. Recheck drive chain slack.
Chain: LGB R428OR
10. CBF160FS ID If necessary have the drive chain replaced by
Rear brake pedal freeplay is affected when your dealer.
repositioning the rear wheel to adjust the Chain wear label
drive chain slack. Check rear brake pedal Red zone
freeplay and adjust as necessary. 2 P. 58

If a torque wrench was not used for installation,

see your dealer as soon as possible to verify
proper assembly.

Improper assembly may lead to loss of braking

Index mark
capacity.
Adjusting plate
65
 Clutch

Checking the Clutch Check the clutch cable for kinks or signs of
wear. If necessary have it replaced by your
# Checking the Clutch Lever Freeplay dealer.
Check the clutch lever freeplay. Lubricate the clutch cable with a commercially
available cable lubricant to prevent premature
Maintenance

Freeplay at the clutch lever: wear and corrosion.

10 to 20 mm (0.39 to 0.79 in)
NOTICE
Improper freeplay adjustment can cause premature
Freeplay clutch wear.
Clutch lever

66
 Clutch ► Adjusting the Clutch Lever Freeplay

Adjusting the Clutch Lever Adjusting nut

Freeplay +
1. Loosen the lock nut.
2. Turn the adjusting nut until the clutch lever
-

Maintenance
freeplay is 10 to 20 mm (0.4 to 0.8 in).
3. Tighten the locknut and check the clutch
lever freeplay.
4. Start the engine, pull the clutch lever in and
shift into gear. Make sure the engine does
not stall and the vehicle does not creep.
Gradually release the clutch lever and open Lock nut
the throttle. Your vehicle should move
smoothly and accelerate gradually. If proper adjustment cannot be obtained or the
clutch does not work correctly, see your dealer.

67
 Throttle

Checking the Throttle

With the engine off, check that the throttle
rotates smoothly from fully closed to fully open
in all steering positions and throttle freeplay is
Maintenance

correct. If the throttle does not move smoothly,

close automatically, or if the cable is damaged,
have the vehicle inspected by your dealer.

Freeplay at the throttle grip flange:

2 to 6 mm (0.1 to 0.2 in).

Freeplay

Flange

68
 Crankcase Breather

Cleaning the Crankcase

Breather
1. Remove the right side cover. 2 P. 50
2. Place a suitable container to receive deposits.

Maintenance
3. Remove the crankcase breather tube and
drain deposits.
4. Reinstall the crankcase breather tube.

Crankcase breather
tube

69
 Other Adjustments

Adjusting the Headlight Headlight

Aim
You can adjust vertical aim of the headlight for
proper alignment. Turn the pinion in or out as Raise
Maintenance

necessary using a Phillips screwdriver.

Tighten the bolt after adjustment. Lower
Obey local laws and regulations.

Pinion

70
 Other Adjustments ► Adjusting the Rear Suspension

Adjusting the Rear Pin spanner

Adjuster
Suspension
Adjusting the suspension requires a pin
spanner. We recommend that you have your

Maintenance
vehicle serviced by your dealer.
▌ Spring Preload
You can adjust the spring preload by the 1 2 3
adjuster to suit the load or the road surface.
Use the pin spanner to turn the adjuster.
Position 1 is for a decrease spring preload (soft),
or turn the position 2 to 3 to increase spring
preload (hard). The standard position is 2.
NOTICE
Attempting to adjust directly from 1 to 3 or 3 to 1 may
damage the shock absorber.

NOTICE
Do not turn the adjuster beyond its limits.

71
Troubleshooting

Engine Will Not Start ............................................... P. 73 Unstable Engine Operation Occur

Warning Indicators On or Flashing .............. P. 74 Intermittently................................................................ P. 90
PGM-FI (Programmed Fuel Injection)
Malfunction Indicator Lamp (MIL)......................... P. 74
ABS (Anti-lock Brake System) Indicator............... P. 74
Other Warning Indications ................................. P. 75
Fuel Gauge Failure Indication........................................ P. 75
Tyre Puncture................................................................... P. 76
Electrical Trouble.......................................................... P. 85
Battery Goes Dead................................................................... P. 85
Burned-out Light Bulb.......................................................... P. 85
Blown Fuse.........................................................................................P. 88
 Engine Will Not Start

Starter Motor Operates But Starter Motor Does Not

Engine Does Not Start Operate
Check the following items: Check the following items:
z Check the correct engine starting z Check the correct engine starting
sequence. 2 P. 23 sequence. 2 P. 23

Troubleshooting
z Check that there is petrol in the fuel tank. z Make sure engine stop switch is in the
z Check if the PGM-FI malfunction indicator (Run) position. 2 P. 21
lamp (MIL) is on. z Check for a blown fuse. 2 P. 88
u If the indicator lamp is on, contact your z Check for a loose battery connection ( 2 P. 46)
dealer as soon as possible. or battery terminal corrosion ( 2 P. 36).
z Check the condition of the battery. 2 P. 36
If the problem continues, have your vehicle
inspected by your dealer.

73
 Warning Indicators On or Flashing

PGM-FI (Programmed Fuel z Indicator comes on or starts flashing while

riding.
Injection) Malfunction z Indicator does not come on when the
Indicator Lamp (MIL) ignition switch is in the ON position.
z Indicator does not go off at speeds above
If the indicator comes on while riding, you 5 km/h (3 mph).
may have a serious problem with the PGM-FI
Troubleshooting

If the ABS indicator stays on, your brakes will

system. Reduce speed and have your vehicle
continue to work as a conventional system,
inspected by your dealer as soon as possible.
but without the anti-locking function.
ABS (Anti-lock Brake
The ABS indicator may flash if you turn the
System) Indicator rear wheel while the rear wheel is lifted off
If the indicator operates in one of the the ground. In this case, turn the ignition
following ways, you may have a serious switch to the OFF position, and then to the
problem with the ABS. Reduce your speed ON position again. The ABS indicator will go
and have your vehicle inspected by your off after your speed reaches 5 km/h (3 mph).
dealer as soon as possible.

74
 Other Warning Indications

Fuel Gauge Failure Indication

If the fuel system has an error, the fuel gauge
indicators will be displayed as shown in the
illustration.
If these occur, see your dealer as soon as
possible.

Troubleshooting
75
 Tyre Puncture
Repairing a puncture or removing a wheel
requires special tools and technical expertise.
WARNING
We recommend you have this type of service Riding your vehicle with a temporary
performed by your dealer. tyre repair can be risky. If the
After an emergency repair, always have the temporary repair fails, you can crash
tyre inspected/replaced by your dealer. and be seriously injured or killed.
Troubleshooting

Emergency Repair Using a If you must ride with a temporary tyre

repair, ride slowly and carefully and do
Tyre Repair Kit not exceed 50 km/h (30 mph) until the
If your tyre has a minor puncture, you can tyre is replaced.
make an emergency repair using a tubeless
tyre repair kit. Removing Wheels
Follow the instructions provided with the
emergency tyre repair kit. Follow these procedures if you need to
Riding your vehicle with a temporary tyre remove a wheel in order to repair a
repair is very risky. Do not exceed 50 km/h puncture.
(30 mph). Have the tyre replaced by your
dealer as soon as possible.

76
 Tyre Puncture u Removing Wheels

# Front Wheel Side collar

Removal
1. Place your vehicle on its centre stand on a
firm, level surface.
2. Support your vehicle securely and raise
the front wheel off the ground using a
maintenance stand or a hoist.

Troubleshooting
3. Remove the front axle nut.
4. Remove the front axle shaft, front wheel
and side collars. Front axle nut
u Avoid getting grease, oil, or dirt on the
disc or pad surfaces. Side collar
u Do not pull the brake lever while the
front wheel is removed.

Front axle shaft

continued 77
 Tyre Puncture u Removing Wheels

Installation If a torque wrench was not used for

1. Attach the side collars and position the installation, see your dealer as soon as
wheel between the fork legs. Insert the possible to verify proper assembly.
front axle shaft from the right side, Improper assembly may lead to loss of
through the right fork leg and wheel hub. braking capacity.

NOTICE
Troubleshooting

When installing a wheel or caliper into original position,

carefully fit the brake disc between the pads to avoid
scratching them.

2. Install and tighten the front axle nut.

Torque: 59 N·m (6.0 kgf·m, 44 lbf·ft)

3. After installing the wheel, apply the brake

lever several times, then check if the wheel
rotates freely. Recheck the wheel if the
brake drags or if the wheel does not
rotate freely.

78
 Tyre Puncture u Removing Wheels

# Rear Wheel Lock nut

CBF160FS III ID
Rear axle
Removal nut
1. Remove the rear inner fender. 2 P. 48
2. Support your vehicle securely and raise
the rear wheel off the ground using the

Troubleshooting
centre stand or a hoist.
3. Loosen the rear axle nut, lock nuts and Rear axle
turn the adjusting nuts so the rear wheel Adjusting nut washer
can be moved all the way forward for
Rear axle shaft Adjusting nut
maximum drive chain slack.
4. Remove the rear axle nut and rear axle
washer while holding the rear axle shaft at
the other end with a wrench.
5. Remove the drive chain from the driven
sprocket by pushing the rear wheel
forward.

Rear axle
washer
Lock nut Drive chain

continued 79
 Tyre Puncture u Removing Wheels

6. Remove the rear axle shaft, rear axle NOTICE

washer, side collars and rear wheel. When installing a wheel or caliper into original position,
u Support the brake caliper assembly so carefully fit the brake disc between the pads to avoid
that it doesn’t hang from the brake scratching them.
hose. Do not twist the brake hose.
2. Make sure that the slot on the brake
u Avoid getting grease, oil, or dirt on the
caliper bracket is positioned in the lug on
disc or pad surfaces.
Troubleshooting

the swingarm.
u Do not push the brake pedal while the
brake caliper is removed. Brake caliper bracket Lug
Installation
1. To install the rear wheel, reverse the
removal procedure.
u Take care to prevent the brake caliper
from scratching the wheel during
installation.
Slot

Swingarm

80
 Tyre Puncture u Removing Wheels

3. Adjust the drive chain. 2 P. 64

4. Install and tighten the rear axle nut.

Torque: 88 N·m (9.0 kgf·m, 65 lbf·ft)

5. After installing the wheel, apply the brake

pedal several times, then check if the

Troubleshooting
wheel rotates freely. Recheck the wheel if
the brake drags or if the wheel does not
rotate freely.

If a torque wrench was not used for

installation, see your dealer as soon as
possible to verify proper assembly.
Improper assembly may lead to loss of
braking capacity.

81
 Tyre Puncture u Removing Wheels

# Rear Wheel Lock nut Adjusting nut

CBF160FS ID Rear axle nut
Removal
1. Remove the rear inner fender. 2 P. 48
2. Support your vehicle securely and raise
the rear wheel off the ground using the
Troubleshooting

centre stand or a hoist.

3. Remove the rear brake adjusting nut. Rear axle
4. Disconnect the brake rod from the brake washer
arm by pushing down on the rear brake
pedal.
Brake rod
5. Loosen the rear axle nut, lock nuts and
turn the adjusting nuts so the rear wheel Brake arm Rear brake adjusting nut
can be moved all the way forward for
maximum drive chain slack. 7. Remove the drive chain from the driven
6. Remove the rear axle nut and rear axle sprocket by pushing the rear wheel
washer while holding the rear axle shaft at forward.
the other end with a wrench. 8. Remove the rear axle shaft, rear axle
washer, side collar and rear wheel from
the swingarm.

82
 Tyre Puncture u Removing Wheels

Rear axle shaft Adjusting nut 4. Temporarily tighten the rear axle nut.
5. Make sure that the lug on the swingarm is
located in the slot in the brake panel.

Troubleshooting
Rear axle Brake panel
washer
Lock nut Drive chain

Installation
1. Install the side collar into rear wheel. Swingarm
2. Place the rear wheel between the swingarm Lug Slot
and install the drive chain over the driven
sprocket.
3. Insert the rear axle shaft from the left side,
through the left swingarm, wheel hub and
brake panel.

continued 83
 Tyre Puncture u Removing Wheels

6. Connect the brake rod to the brake arm.

7. Adjust the drive chain. 2 P. 64
8. Adjust the rear brake freeplay. 2 P. 58
9. Install and tighten the rear axle nut.
Torque: 88 N·m (9.0 kgf·m, 65 lbf·ft)
10. After installing the wheel, apply the brake
Troubleshooting

pedal several times, then check if the

wheel rotates freely. Recheck the wheel if
the brake drags or if the wheel does not
rotate freely.

If a torque wrench was not used for

installation, see your dealer as soon as
possible to verify proper assembly.
Improper assembly may lead to loss of
braking capacity.

84
 Electrical Trouble

Battery Goes Dead Burned-out Light Bulb

Charge the battery using a motorcycle Follow the procedure below to replace a
battery charger. burned-out light bulb.
Remove the battery from the vehicle before Turn the ignition switch to the OFF or LOCK
charging. position.
Do not use an automobile-type battery Allow the bulb to cool before replacing it.

Troubleshooting
charger, as these can overheat a motorcycle Do not use bulbs other than those specified.
battery and cause permanent damage. Check the replacement bulb for correct
If the battery does not recover after operation before riding.
recharging, contact your dealer.
For the light bulb wattage, see
NOTICE “Specifications.“ 2 P. 105
Jump starting using an automobile battery can damage
your vehicle’s electrical system and is not recommended.

continued 85
 Electrical Trouble u Burned-out Light Bulb

# Headlight/Position Light # Brakelight/Taillight

Brakelight/Taillight
Troubleshooting

Position light Headlight

The headlight and position light uses several The brakelight/taillight uses several LEDs.
LEDs. If there is an LED which is not turned on, see
If there is an LED which is not turned on, see your dealer for servicing.
your dealer for servicing.

86
 Electrical Trouble u Burned-out Light Bulb

# Front/Rear Turn Signal Bulb # License Plate Light Bulb

Screw License plate light
Bulb cover Packing

Troubleshooting
Socket
Turn signal lens
Bulb
1. Remove the turn signal lens by removing
the screw. License plate Screws
2. Turn the socket counterclockwise, and light cover
remove it. 1. Remove the screws.
3. Slightly press the bulb and turn it 2. Remove the license plate light cover and
counterclockwise. license plate light cover packing.
4. Install a new bulb and parts in the reverse
3. Pull out the bulb without turning it.
order of removal.
4. Install a new bulb and parts in the reverse
u Use only the amber bulb.
order of removal.

87
 Electrical Trouble u Blown Fuse

Blown Fuse 1. Remove the left side cover. 2 P. 50

2. Open the fuse box cover.
Before handling fuses, see “Inspecting and
3. Pull out the fuses one by one with the
Replacing Fuses.” 2 P. 38
fuse puller provided in the tool kit ( 2 P. 28)
# Fuse Box Fuses to check for a blown fuse. Always replace
a blown fuse with a spare of the same
rating.
Troubleshooting

Fuse box
cover u Spare fuses are provided in the fuse
box.
4. Reinstall parts in the reverse order of
removal.

NOTICE
If a fuse fails repeatedly, you likely have an electrical
problem. Have your vehicle inspected by your dealer.

Spare fuses

88
 Electrical Trouble u Blown Fuse

# Main Fuse 1. Remove the left side cover. 2 P. 50

2. Disconnect the negative - terminal from
Wire connector
the battery. 2 P. 46
Main fuse
3. Pull out the starter magnetic switch.
4. Disconnect the wire connector of the
starter magnetic switch..
5. Pull the main fuse out and check for a

Troubleshooting
blown fuse. Always replace a blown fuse
with a spare fuse of the same rating.
u Spare main fuse (15 A) is provided
Spare below the starter magnetic switch.
main fuse 6. Reinstall parts in the reverse order of
removal.

Starter magnetic switch NOTICE

If a fuse fails repeatedly, you likely have an electrical
problem. Have your vehicle inspected by your dealer.

89
 Unstable Engine Operation Occurs Intermittently
If the fuel pump filter is clogged, unstable
engine operation will occur intermittently
while riding.
Even if this symptom occurs, you can
continue to ride your vehicle.
If unstable engine operation occurs even if
sufficient fuel is available, have your vehicle
Troubleshooting

inspected by your dealer as soon as possible.

90
 Information

Keys........................................................................................... P. 92
Instruments, Controls, &
Other Features................................................................. P. 93
Caring for Your Vehicle............................................ P. 94
Storing Your Vehicle................................................... P. 97
Transporting Your Vehicle..................................... P. 98
You & the Environment........................................... P. 99
Serial Numbers............................................................ P. 100
Fuels Containing Alcohol.....................................P. 101
Catalytic Converters.................................................P. 102
 Keys

Keys
Ignition key
Be sure to record the key number provided with
the key number plate. Store the spare key and
key number in a safe location.
To make a duplicate, take the spare key or the
key number to your dealer.
Information

If you lose all ignition keys and the key number,

the ignition switch assembly will probably have Ignition key Key number plate
to be removed by your dealer to determine the
key number.
A metal key holder may cause damage to the
area surrounding the ignition switch.

92
 Instruments, Controls, & Other Features

Instruments, Controls, & Tripmeter

Other Features The tripmeter A and B return to 0.0 when the
read-out exceeds 9,999.9.
Ignition Switch
Leaving the ignition switch in the ON position
with the engine stopped will drain the battery.
Document Bag
Do not turn the key while riding. The owner’s manual, registration, and insurance
information can be stored in the plastic

Information
document bag located under the seat.
Engine Stop Switch
Do not use the engine stop switch except in an
emergency. Doing so when riding will cause the
Ignition Cut-off System
engine to suddenly turn off, making riding A banking (lean angle) sensor automatically
unsafe. stops the engine and fuel pump if the vehicle
If you stop the engine using the engine stop falls over. To reset the sensor, you must turn the
switch, turn the ignition switch to the OFF ignition switch to the OFF position and back to
position. Failing to do so will drain the battery. the ON position before the engine can be
restarted.
Odometer
The display locks at 999,999 when the read-out
exceeds 999,999.

93
 Caring for Your Vehicle

Caring for Your Vehicle 3. Thoroughly rinse your vehicle with plenty of
clean water and dry with a soft, clean cloth.
Frequent cleaning and polishing is important to 4. After the vehicle dries, lubricate any moving
ensure the life of your Honda. A clean vehicle parts.
makes it easier to spot potential problems. u Make sure that no lubricant spills onto the
In particular, seawater and salts used to prevent brakes or tyres. Brake discs, pads, drum
ice on roads promote the formation of or shoes contaminated with oil will suffer
corrosion. Always wash your vehicle thoroughly greatly reduced braking effectiveness and
after riding on coastal or treated roads. can lead to a crash.
Information

5. Lubricate the drive chain immediately after

Washing washing and drying the vehicle.
6. Apply a coat of wax to prevent corrosion.
Allow the engine, muffler, brakes, and other
u Avoid products that contain harsh
high-temperature parts to cool before washing.
detergents or chemical solvents. These
1. Rinse your vehicle thoroughly using a low
can damage the metal, paint, and plastic
pressure garden hose to remove loose dirt.
on your vehicle.
2. If necessary, use a sponge or a soft towel
Keep the wax clear of the tyres and
with mild cleaner to remove road grime.
brakes.
u Clean the headlight lens, panels, and
u If your vehicle has any matte painted
other plastic components with extra care
parts, do not apply a coat of wax to the
to avoid scratching them. Avoid directing
matte painted surface.
water into the air cleaner, muffler, and
electrical parts.

94
 Caring for Your Vehicle

# Washing Precautions z Do not direct water at the air cleaner:

Follow these guidelines when washing: u Water in the air cleaner can prevent the
z Do not use high-pressure washers: engine from starting.
u High-pressure water cleaners can damage z Do not direct water near the headlight:
moving parts and electrical parts, u The headlight’s inside lens may fog
rendering them inoperable. temporarily after washing or while riding
u Water in the air intake can be drawn into in rain. This does not impact the headlight
the throttle body and/or enter the air function.
cleaner. However, if you see a large amount of

Information
z Do not direct water at the muffler: water or ice accumulated inside the
u Water in the muffler can prevent starting lens(es), have your vehicle inspected by
and causes rust in the muffler. your dealer.
z Dry the brakes: z Do not use wax or polishing compounds on
u Water adversely affects braking matte painted surface:
effectiveness. After washing, apply the u Use a soft cloth or sponge, plenty of
brakes intermittently at low speed to help water, and a mild detergent to clean matte
dry them. painted surfaces. Dry with a soft clean
z Do not direct water under the seat: cloth.
u Water under the seat can damage your
documents and other belongings.

continued 95
 Caring for Your Vehicle

Aluminium Components Exhaust Pipe and Muffler

Aluminium will corrode from contact with dirt, When the exhaust pipe and muffler are painted,
mud, or road salt. Clean aluminium parts do not use a commercially available abrasive
regularly and follow these guidelines to avoid kitchen cleaning compound. Use a neutral
scratches: detergent to clean the painted surface on the
z Do not use stiff brushes, steel wool, or exhaust pipe and muffler. If you are not sure if
cleaners containing abrasives. your exhaust pipe and muffler are painted,
z Avoid riding over or scraping against curbs. contact your dealer.
Information

Panels
Follow these guidelines to prevent scratches
and blemishes:
z Wash gently using a soft sponge and plenty
of water.
z To remove stubborn stains, use diluted
detergent and rinse thoroughly with plenty
of water.
z Avoid getting petrol, brake fluid, or
detergents on the instruments, panels or
headlight.

96
 Storing Your Vehicle

Storing Your Vehicle After removing your vehicle from storage,

inspect all maintenance items required by the
If you store your vehicle outdoors, you should Maintenance Schedule.
consider using a full-body vehicle cover.
If you won’t be riding for an extended period,
follow these guidelines:
z Wash your vehicle and wax all painted
surfaces (except matte painted surfaces).
Coat chrome pieces with rust-inhibiting oil.

Information
z Lubricate the drive chain. 2 P. 41
z Place your vehicle on its centre stand and
position a block so that both tyres are off the
ground.
z After rain, remove the body cover and allow
the vehicle to dry.
z Remove the battery ( 2 P. 46) to prevent
discharge. Fully charge the battery and then
place it in a shaded, well-ventilated area.
u If you leave the battery in place,
disconnect the negative terminal to
prevent discharge.

97
 Transporting Your Vehicle

Transporting Your
Vehicle
If your vehicle needs to be transported, it
should be carried on a motorcycle trailer or a
flatbed truck or trailer that has a loading ramp
or lifting platform, and motorcycle tie-down
straps. Never try to tow your vehicle with a
wheel or wheels on the ground.
Information

NOTICE
Towing your vehicle can cause serious damage to the
transmission.

98
 You & the Environment

You & the Environment down a drain or on the ground. Used oil, petrol,
and cleaning solvents contain poisons that can
Owning and riding a vehicle can be enjoyable, hurt refuse workers and contaminate drinking
but you must do your part to protect the water, lakes, rivers, and oceans.
environment.

Choose Sensible Cleaners

Use a biodegradable detergent when you wash

Information
your vehicle. Avoid aerosol spray cleaners that
contain chlorofluorocarbons (CFCs) which
damage the atmosphere’s protective ozone
layer.

Recycle Wastes
Put oil and other toxic wastes in approved
containers and take them to a recycling centre.
Call your local or state office of public works or
environmental services to find a recycling
centre in your area, and to get instructions on
how to dispose of non-recyclable wastes. Do
not place used engine oil in the trash, or pour it

99
 Serial Numbers

Serial Numbers
The frame and engine serial numbers uniquely
identify your vehicle and are required in order
to register your vehicle. They may also be
required when ordering replacement parts.
You should record these numbers and keep
them in a safe place.
Information

Frame number

Engine number

100
 Fuels Containing Alcohol

Fuels Containing Alcohol The use of petrol containing more than 10%
ethanol may:
Some conventional fuels blended with alcohol z Damage the painting of the fuel tank.
are available in some locales to help reduce z Damage the rubber tubes of the fuel line.
emissions to meet clean air standards. If you z Cause corrosion of the fuel tank.
plan to use blended fuel, check that it is z Cause poor drivability.
unleaded and meets the minimum octane
NOTICE
rating requirement. Use of blended fuels containing higher than approved
percentages can damage metal, rubber, plastic parts of

Information
The following fuel blends can be used in your your fuel system.
vehicle:
z Ethanol (ethyl alcohol) up to 10% by volume. If you notice any undesirable operating
u Petrol containing ethanol may be symptoms or performance problems, try a
marketed under the name Gasohol. different brand of petrol.

101
 Catalytic Converters

Catalytic Converters Follow these guidelines to protect your vehicle’s

catalytic converters.
This vehicle is equipped with two three-way z Always use unleaded petrol. Leaded petrol
catalytic converters. Each catalytic converter will damage the catalytic converters.
contains precious metals that serve as catalysts z Keep the engine in good running condition.
in high temperature chemical reactions that z Have your vehicle serviced if your engine is
convert hydrocarbons (HC), carbon monoxide misfiring, backfiring, stalling, or otherwise not
(CO), and oxides of nitrogen (NOx) in the running properly, stop riding and turn off the
exhaust gasses into safe compounds. engine.
Information

A defective catalytic converter contributes to air

pollution and can impair your engine’s
performance. A replacement unit must be an
original Honda part or equivalent.

102
 Specifications
J Main Components Displacement 162.71 cm3 (9.925 cu-in)
Overall length 2013 mm (79.3 in) Bore x stroke 57.300 x 63.096 mm (2.2559× 2.4841 in)
Overall width 786 mm (30.9 in) Compression ratio 10.0:1
Overall height 1115 mm (43.9 in) Unleaded petrol
Fuel
Wheelbase 1347 mm (53.0 in) Recommended: 91 RON or higher

Minimum ground clearance 160 mm (6.3 in) Fuel containing

ETHANOL up to 10% by volume
alcohol
Caster angle 25º49’
Tank capacity 12 litres (3.17 US gal, 2.64 Imp gal)
Trail 95.8 mm (3.8 in)
ETZ5
ID 143 kg (315 lb) Battery
12 V - 4 Ah (10 HR)
Curb weight

Specifications
III ID 144 kg (317 lb) 1st 3.076
Maximum weight capacity*1 170 kg (375 lb) 2nd 1.789
Passenger capacity Rider and 1 passenger Gear ratio 3rd 1.300
Minimum turning radius 2.32 m (7.61 ft) 4th 1.066
5th 0.916
*1 Including rider, passenger, all luggage, and accessories
Reduction ratio
3.136/3.000
(primary / final)

103
 Specifications

J Service Data Honda 4-stroke motorcycle oil

Front 80/100-17M/C 46P API Service Classification SJ or higher,
Tyre size Recommended excluding oils marked as “Energy Conserving,”
Rear 130/70-17M/C 62P engine oil or “Resource Conserving”
Tyre type Tubeless SAE 5W-30 or 10W-30, JASO T 903 standard
MA
MRF NYLOGRIP ZAPPER-FQ
Front 1.0 litres
Recommended TVS ATT 555F After draining
Engine oil (1.1 US qt, 0.9 Imp qt)
Tyre MRF NYLOGRIP ZAPPER-S1
Rear capacity 1.2 litres
TVS ATT 555R After disassembly
(1.3 US qt, 1.1 Imp qt)
(Driver only) Recommended
175 kPa (1.75 kgf/cm2, 25 psi) Honda Dot 3 or Dot 4 Brake fluid
brake fluid
Specifications

Front
(Driver and passenger)
Recommended
175 kPa (1.75 kgf/cm2, 25 psi) Drive chain lubricant
Tyre air pressure drive chain
If not available, use SAE 80 or 90 gear oil.
(Driver only) lubricant
200 kPa (2.00 kgf/cm2, 29 psi)
Rear
(Driver and passenger) Drive chain slack 30 to 40 mm (1.2 to 1.6 in)
225 kPa (2.25 kgf/cm2, 33 psi)
Standard drive LGBR428OR
Spark plug CPR8EA-9 (NGK)
chain
Spark plug gap 0.8 to 0.9 mm (0.03 to 0.04 in) No. of links 130

Idle speed 1400 ± 100 rpm Drive

15T
standard sprocket
sprocket size Driven
45T
sprocket

104
 Specifications

J Bulbs J Torque Specifications

Headlight LED Engine oil drain bolt 30 N·m (3.1 kgf·m, 22 lbf·ft)
Position light LED Rear axle nut 88 N·m (9.0 kgf·m, 65 lbf·ft)
Brakelight/Taillight LED Front axle nut 59 N·m (6.0 kgf·m, 44 lbf·ft)
Front turn signal 12 V-10 W x 2
Rear turn signal 12 V-10 W x 2
License plate light 12 V-5 W

Specifications
J Fuses

Main fuse 15 A x 1
10 A x 2
Other fuses
7.5 A x 4

105
 Warranty Policy (Valid in India only)
Honda Motorcycle & Scooter India (Pvt.) Ltd. In all such cases the decision of the respective
(HMSI) gives the following warranty in respect of manufacturer will be final and binding.
vehicle “X BLADE” manufactured by them. HMSI shall not be liable in any manner to
Proper care and precaution has been taken to replace them though their dealers will give full
ensure the best quality in respect of the assistance in preferring such claims on their
material and workmanship in manufacturing manufacturers.
“X BLADE”. HMSI undertake no liability in the matter of
HMSI would repair or replace at its discretion, consequential loss or damage caused due to
those part(s) found to have manufacturing the failure of the parts. Delay, if any, at the
defects during examination. This repair or repairing workshop in carrying out repair to
replacement of part(s) would be done free of vehicle shall not be a ground for extending the
charge at their authorised workshop, within a warranty period nor shall it give any right to the
warranty period of 36 months from the date of customer for claiming any compensation for
Warranty Policy

sale or until the vehicle has covered 42000 kms, damages.

whichever comes first. HMSI reserves the right either to repair or
Warranty claims in respect of proprietary parts replace the defective part.
like tyres and battery are warranted by their Where a defective part can replaced by part/s
respective manufacturers and should be of alternative brand/s, which are normally used
claimed on them directly by customer. by HMSI in the course of manufacturing, HMSI
NOTE: Battery Warranty is applicable from 21 reserves the right to carry out the replacement
months from Date Of Charging at manufacturer by a part or parts of any such alternative
or 18 Months from the Date Of Sale or 20000 brands.
Kms whichever is earlier.
106
 Warranty Policy (Valid in India only) Warranty Policy (Valid in India Only)

This warranty and any claim arising there from Further this warranty is not applicable to:
is subject to Gurugram jurisdiction only.
No claim for exchange or repair can be 1. Any “X BLADE” on which any free and
consider unless the customer: paid services has not been carried out, as
a. Ensures that immediately upon discovery of per schedule given in Owner’s Manual.
the defect, he approaches any nearest 2. Normal maintenance operations like valve
authorised dealer of HMSI with the adjustment, cleaning of fuel system, engine
concerned vehicle and enables him to tune-up or such other adjustments.
remove and dispatch the part/parts 3. HMSI does not warrant normal wear and
attributing to manufacturing defect to the tear items like Clutch Disc, Chain, Chain
company. Sprocket, Wheel Rim (in case of
b. Produces Owner’s Manual in original, to misalignment and bent), Bushes, Fasteners,
enable that dealer to verify the details. It Shims, Washers and Electrical Items like

Warranty Policy
must be expressly understood that claims Bulbs, Rubber and Plastic Components like
forwarded directly to us by the owner/ Grommets, O-Rings,Bellows as well as
customer will not be entertained at all and Packings, Gaskets, Oil Seals and
such defective part/parts thus forwarded Consumables like Fuel Filter, Air Cleaner
by them will lie at our factory at their own Element, Engine Oil, Grease, Suspension Oil
risk, and this warranty shall not be and other items as specified by HMSI.
enforceable. 4. Fasteners and clips which needs
replacement during maintenance/service
will not be covered under warranty.

107
 Warranty
Warranty PolicyPolicy (Valid
(Valid in India in India only)
Only)

5. If there is any damage to the painted not manufactured or recommended for use
surface due to industrial pollution or other by HMSI if in the sole judgment of HMSI,
extraneous factors. such use prematurely affects the
6. Any damage resulting from unavoidable performance and reliability of the vehicle.
natural disaster i.e fire collision, earthquake, 13. Parts of the vehicle that have been altered
flood etc. or modified or replaced in unauthorised
7. Any damage caused by exposure of the manner, and which in the sole judgment of
product to soot and smoke, chemical HMSI affect its performance and reliability.
agents, bird-droppings, sea water, sea 14. The vehicle that has not been serviced by
breeze, or other environmental HMSI authorised dealer as per the service
phenomenon. schedule or which have not been operated
8. If there is any damage caused due to usage or maintained in accordance with instructions
of improper oil/grease, non genuine parts. mentioned in the Owner’s Manual.
Warranty Policy

9. For two-wheelers, which have been used 15. The vehicles used for any competition or
for any commercial purposes as taxi etc. race and/or for attempting to set up any
10. For maintenance repairs required due to kind of record HMSI reserves the right to
misuse while driving or due to adulteration make any changes in design or to add any
of oil, petrol or due to bad road conditions. improvement on the vehicle at any time
without incurring any obligations to install
11. Recommended fuel quality not used.
the same on a vehicle previously supplied
12. Parts of the vehicle that have been
and sold. Also the conditions of this
subjected to misuse, accident, negligent
warranty are subject to alteration without
treatment or which have been used in
any notice.
conjunction with parts and an equipment
108
 Warranty Policy (Valid in India only) Warranty Policy (Valid in India Only)

This warranty is entirely written warranty the authorized service center shall take such
given by HMSI for “X BLADE” and no corrective measures as may be necessary and
other person, including the dealer or its or shall at its sole discretion replace free of charge
his agent or employee is authorised to such components of emission control system as
extend or enlarge this warranty. are specified in schedule.
This warranty is given in lieu of and excludes
every condition or warranty whether A. Conditions
statutory or otherwise not herein expressly 1. This warranty will be in addition to and run
set out. parallel to the product warranty given by
the manufacturer and will apply to
components as mentioned later. This
EMISSION WARRANTY warranty is applicable in Delhi, Mumbai,
Subject to other terms of the warranty policy Kolkata and Chennai with effective from 1st
and other conditions and obligations laid down July 2001. Other places when included will

Warranty Policy
hereunder, the manufacturer certifies that the be covered under warranty accordingly.
components liable to affect the emission of the 2. The period of the vehicle’s emission warranty
gaseous pollutants in the vehicle in normal use will be determined starting from the date of
despite the use to which it may be subjected, the vehicle sale. The period of time and
kilometers that are covered under the
comply with provisions of rule 115(2) of the
provisions of warranty may vary but should
Central Motor Vehicle Rules, 1989 and further not be less than the minimum warranty
warrants that if on examination by a service period based on the vehicle category.
center duly authorized by the manufacturer, the
For a two-wheeler the emission warranty
vehicle is discovered to be failing to meet the
period is 30,000 kms or 3 years whichever
emission standard as specified in the said rule,
is earlier.
109
 Warranty
Warranty PolicyPolicy (Valid
(Valid in India in India only)
Only)

3. Warranty claim for the components under of such examination will be final and binding.
Emission warranty will be admitted, for a If, on examination, a warrantable condition is
prima facie examination, in the event of not established, the manufacturers will have
failure of the vehicle to meet the emission to charge all, or part, of the cost of such
standard as specified in sub-rule (2) of Rule examination.
No 115 of the Central Motor vehicle Rules. 6. In case of a vehicle in which the
4. The warranty claim will be accepted only components covered under Emission
after the examinations carried out by warranty, the manufacturer will replace, at
Authorized Service Centers leads to a firm Authorized centers free of charge, the
conclusion that none of the original settings components which are covered, but the
have been tampered with and that the consumables as mentioned in Owner’s
components has/have a manufacturing Manual shall be charged as per actuals.
defect, and/or, that the vehicle is unable to 7. In case of a vehicle in which the
Warranty Policy

meet the in-use emission standard, in spite components covered under Emission
of the vehicle being maintained and used in warranty or the associated parts are not
accordance with the instructions in the independently replaceable on account of
owner’s manual. their being integral parts of a complete
5. The methods of examination to determine assembly, the manufacturer will have the
the warrantable condition of the sole discretion to replace either the entire
components will be at the sole discretion of assembly or by using some of the parts of
manufacturers and or their Authorized the system through suitable repairs or
service centers and results modifications.

110
 Warranty Policy (Valid in India only) Warranty Policy (Valid in India Only)

8. Any consequential repairs or replacement statutory authorities on account of failure

of parts which may be found necessary to to comply with the in use emission
establish compliance to in-use emission standards.
standards, in addition to replacement of the 12. Emission warranty will be applicable
parts covered under emission warranty, will irrespective of the change of ownership of the
not be made free of cost unless such parts vehicle provided all the conditions as laid
are also found to be in a warrantable down in this document are met from the date
condition within the scope and limit of the of original sale of the vehicle.
product warranty. The consumables shall 13. The emission warranty will be applicable
be charged as per actual during such only if:
repairs or replacement of parts.
a. Observes all the important instructions
9. All the parts removed for replacement and any other precautions listed in the
under warranty will be the property of the Owner’s Manual for use of the vehicle.

Warranty Policy
manufacturer.
b. Under all circumstances uses lubricants
10 The manufacturer will not be responsible and fuel as recommended by
for the cost of transportation of the vehicle manufacturer.
to the nearest Authorized Service center or
c. Regularly obtains and carries out
any loss due to non-availability of the
maintenance in accordance with the
vehicle during the period of lodging of a
manufacturers guidelines and enters
warranty claim and examination by the
the details in the Logbook.
manufacturer and repairs.
d. Immediately approaches the nearest
11. The manufacturer will not be responsible
authorized service center upon
for any penalties that may be charged by discovery of failure to comply with the

111
 Warranty
Warranty PolicyPolicy (Valid
(Valid in India in India only)
Only)

in use emission standards in spite of h. Produces valid certificate of insurance

having maintained and used the vehicle and RTO registration.
in accordance with the instructions in 14. Conditions under which warranty is not
the Owner’s Manual and having carried applicable:
out such repairs and adjustments as A valid ‘Pollution Under Control’ certificate
may be required with a view to establish as described in customer obligation D(6)
such compliance. above is not produced.
e. Produces the ‘Pollution Under Control’ A vehicle which is not serviced by
certificate valid for the period Authorized service center as per the service
immediately preceding the test during schedule described in the maintenance
which the failure is discovered, the test chart given in the Owner’s Manual.
having been carried out either for
A vehicle, which has been subjected to
obtaining a new certificate, or pursuant
abnormal use, abuse, neglect and improper
Warranty Policy

upon being directed by an officer as

maintenance or has met with an accident.
referred to in sub-rule(2) of Rule 116 of
Use of replacement parts not specified and
the Central Motor Vehicle Rules.
approved by the manufacturer.
f. Produces the Owner’s Manual and Log
A vehicle, or parts thereof, which has been
book for verification details.
altered, tampered with or modified or
g. Produces receipts covering maintenance replaced in an unauthorized manner.
of the vehicle as specified in the
A vehicle on which the odometer is not
Owner’s Manual from the date of
functioning or the odometer has been
original purchase of the vehicle.
changed/tampered with so that the actual
mileage cannot be readily determined.

112
 Warranty Policy (Valid in India only) Warranty Policy (Valid in India Only)

A vehicle which has been used for 2. The emission warranty covers only
competitions, races, rallies or for the compliance with the emission standard as
purpose of establishing records. specified in the sub rule (2) of rule 115 of
Examination by the manufacturers or his CMVR. It does not cover any other
Authorized Service Centers of the vehicle performance of these parts or routine test
shows that any of the conditions stipulated and consequent maintenance or
in the Owner’s Manual with regard to use adjustments to establish compliance to the
and maintenance have been violated. in use emission standard as applicable to
A vehicle, which has been run on, the state, in which the vehicle is registered
adulterated fuel, leaded fuel or lubricant or and is in use.
fuel/lubricants other than those specified The parts, which are covered under emission
by the manufacturer in the Owner’s Manual warranty, are carburetor and internal parts,
with regard to use and maintenance have intake manifold, distributor and internal parts,

Warranty Policy
been violated. ignition coil, muffler etc.
NOTE: The emission warranty is applicable only
SCOPE AND LIMITS when a customer enters into emission warranty
1. This emission warranty is in addition to product contract.
warranty and shall run parallel to the product
warranty for the vehicle as per the scope and
limit described in the Owner’s Manual and all
conditions described there in will apply in
addition to those exclusively stipulated in this
warranty.

113
 Index
A C
ABS (Anti-lock Brake System) on Front Caring for Your Vehicle.....................................94
Wheel........................................................................ 9 Catalytic Converter..........................................102
ABS (Anti-lock Brake System) Clock....................................................................17, 18
Indicator.......................................................... 20, 74 Clutch .......................................................................66
Accessories.............................................................12 Crankcase Breather............................................ 69
Air Cleaner............................................................. 44 D
B Drive Chain......................................................40, 63
Battery...............................................................36, 46 E
Brakes Electrical Trouble.................................................. 85
Brake Pedal Freeplay..........................................58 Engine
Brake Light Switch............................................... 61 Number...............................................................100
Fluid........................................................................ 56 Oil............................................................39, 53, 104
Pad Wear............................................................... 57 Starting..................................................................23
Shoe Wear.............................................................60 Engine Stop Switch...................................... 21, 93
Braking........................................................................ 9 Environment...........................................................99
Index

Bulb Equipment
Brake/Tail Light....................................................86 Document Bag.............................................. 28, 93
Front Turn Signal................................................. 87 First Aid Kit............................................................ 28
Headlight...............................................................86 Owner’s Manual.................................................. 93
License Plate Light..............................................87 Tool Kit................................................................... 28
Rear Turn Signal................................................... 87

114
F Image Labels........................................................... 6
Frame Number....................................................100 Indicators................................................................20
Fuel Instruments............................................................ 16
Gauge..................................................................... 17 Instruments, Controls, & Other Features... 93
Recommended.................................................... 27
Remaining............................................................. 17
K
Keys............................................................................ 92
Tank Capacity....................................................... 27
Fuels Containing Alcohol...............................101 L
Fuses.................................................................38, 105 Load Limits.............................................................13
G Loading Guidelines.............................................13
Gasohol..................................................................101 M
H Maintenance
Hazard Switch....................................................... 21 Fundamentals....................................................... 35
Headlight Aim....................................................... 70 Importance........................................................... 31
Headlight Dimmer Switch............................... 21 Safety...................................................................... 31
Helmet Holder......................................................29 Schedule................................................................ 32

Index
High Beam Indicator..........................................20 Maximum Weight Limit...........................13, 103
Horn Button........................................................... 21 Modifications.........................................................12
N
I Neutral Indicator..................................................20
Ignition Cut-off System.................................... 93
Ignition Key............................................................ 92
Ignition Switch............................................... 21, 93
115
 O Riding Precautions................................................ 9
Odometer.........................................................17, 93
Oil
S
Safety Guidelines................................................... 3
Engine....................................................39, 53, 104
Safety Precautions................................................ 8
P Seat............................................................................ 49
Parking...................................................................... 10 SEL button.............................................................. 16
Parts Location....................................................... 14 Serial Numbers...................................................100
Passing Light Control Switch.......................... 21 SEL button.............................................................. 16
Petrol................................................................ 27, 101 Shifting Gears........................................................ 26
PGM-FI (Programmed Fuel Injection) Side Cover...............................................................50
Malfunction Indicator Lamp (MIL).......... 20, 74 Side Stand...............................................................62
Protective Apparel................................................ 8 Spark Plug............................................................... 51
Specifications......................................................103
R Speedometer........................................................ 17
Recommended Start Button........................................................... 21
Engine Oil.............................................................. 39 Starting the Engine.............................................23
Index

Fuel.........................................................................27 Steering Lock.........................................................22

Refueling.................................................................. 27 Storage Equipment............................................. 28
Removal Storing Your Vehicle........................................... 97
Battery....................................................................46 Switches................................................................... 21
Clip.......................................................................... 47
Rear Inner Fender...............................................48
Seat......................................................................... 49
Side Cover.............................................................50
116
T
Throttle....................................................................68
Tool............................................................................ 45
Transporting Your Vehicle...............................98
Tripmeter...........................................................17, 93
Troubleshooting...................................................72
Turn signal indicators.........................................20
Turn signal Switch................................................ 21
Tyres
Air Pressure..................................................42, 104
Puncture................................................................ 76
Replacing........................................................ 42, 76
W
Warning Indicator On or Flashing............... 74
Warranty Policy..................................................106
Washing Your Vehicle........................................94

Index
Weight Limit..........................................................13
Wheels
Front Removal......................................................77
Rear Removal................................................. 79,82

117