Total Environmental

Conditioning Solutions™

VFB™ SERIES
INDUSTRIAL DEHUMIDIFIER
INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS
 
 
 
 
   
REACT INLET
REACT OUTLET
 
PROCESS
OUTLET
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
PROCESS
INLET
 
 
 
 
 
 
  BRY-AIR INC.
  10793 ROUTE 37 WEST
  SUNBURY, OHIO 43074
  TEL (740) 965-2974
  FAX (740) 965-5470
  E-MAIL: BRYAIR1@BRY-AIR.COM
   

Bry-Air Part Number 30864 August 09, 1999 Copyright 1996, Bry-Air, Inc.

  ® and ™ Trademarks of Bry‐Air (Asia) Pvt.

 Table of Contents
Subject Page Number
Foreword ...............................................................................................................................2
Principles of Operation .........................................................................................................3
Installation Instructions.........................................................................................................4
Inspection .................................................................................................................4
Placing the machine .................................................................................................4
Electrical ..................................................................................................................4
Duct work.................................................................................................................5
Condensate traps ......................................................................................................5
Operating Instructions...........................................................................................................6
Start-up.....................................................................................................................6
Verification of proper fan rotation ...........................................................................6
Controls................................................................................................................................7
Electrical reactivation controls ................................................................................7
Gas reactivation controls .........................................................................................8
Steam reactivation controls......................................................................................9
Airflow .................................................................................................................................9
DryGel Plus Desiccant Media Rotation ...............................................................................9
Performance Testing ..........................................................................................................10
Thermometers ....................................................................................................................10
Dehumidifier Maintenance Instructions ............................................................................11
Cabinet ...................................................................................................................11
Desiccant media .....................................................................................................11
Seals .......................................................................................................................11
Drive motor ............................................................................................................12
Filters .....................................................................................................................12
Fan & Motor Maintenance Instructions..............................................................................13
General maintenance..............................................................................................13
Fan bearing maintenance .......................................................................................14
Motor maintenance ................................................................................................14
V-belt drive maintenance .......................................................................................15
Dehumidifier Service Instructions ......................................................................................16
Removing the desiccant media ..............................................................................16
Changing / Installing media seals ..........................................................................17
Trouble-Shooting Guidelines.............................................................................................19
Test Report...
Spare Parts List...
Set-up Sheet...
Options...
  ® and ™ Trademarks of Bry‐Air (Asia) Pvt.
 FOREWORD
 
™ ™
Congratulations on your purchase of the Bry-Air VFB dehumidifier. The VFB dehumidifier
offers the finest in air-drying equipment; however, this machine can only provide maximum service
if properly installed, operated, and maintained.
 
This manual is provided to acquaint you with the dehumidifier so that installation, operation and
maintenance can proceed successfully. Ultimate satisfaction depends on the quality of installation
™
and a thorough understanding of this equipment. The VFB dehumidifier is built around tested
engineering principles and has passed a thorough inspection for quality of workmanship and
function.

  ™ Trademark of Bry‐Air (Asia) Pvt. Ltd.

 
PRINCIPLES OF OPERATION
 
The function of the Bry-Air dehumidifier is to remove moisture (in the vapor state) from an air
stream. This is accomplished by exposing the air to an adsorbing media (desiccant) in a sealed air
stream (process). After the desiccant has adsorbed moisture, it is exposed to a second air stream at
an elevated temperature (reactivation). This causes the moisture to be driven out of the desiccant
preparing it for more moisture adsorption. This process is done on a continuous basis, providing a
constant drying process.
 
The two air streams (process and reactivation) are separated by seals, which contact the
desiccant media. Figure “A” illustrates the airflow relationship of the seals and airflow pattern.
 
 
™
The VFB dehumidifier is designed with the two air streams flowing in opposite directions
(counter flow) thereby maximizing the energy efficiency of the equipment.
 
Reactivation Divider
 
Reactivation Heaters
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
DryGel Plus Desiccant Media
 
 
Figure A

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INSTALLATION INSTRUCTIONS
 
Proper installation of this dehumidifier is very important for maximum service and performance.

INSPECTION:

Thoroughly inspect the dehumidifier inside and out to ensure that no damage has occurred
during shipping. (If any damage is found, a claim should be made to the shipping company
immediately).
 
If your unit includes a condensing unit, the condensing unit and refrigerant lines should be
inspected for shipping damage. All flared connections should be checked for tightness.
 
PLACING THE MACHINE:
 
The dehumidifier should be carefully set in place and leveled. The equipment must be supported
adequately to prevent unnecessary flex in the structural skid. Support below the lifting lugs is the
minimum required. Refer to the Unit Outline drawing in this manual, for minimum clearance space
required on each side of the dehumidifier for maintenance and servicing. Remove any external
packaging or crating before connecting ductwork.
 
ELECTRICAL:
 
All local and state codes must be strictly adhered to and good electrical practices should be
followed to achieve the best installation possible.
 
Power wiring to equipment must be adequately sized for minimum amperage as shown on the
unit nameplate. If a disconnect switch is not furnished with your particular unit, one should be
installed adjacent to the unit for both safety and servicing.
 
Equipment wiring diagram should be examined and thoroughly understood before field-wiring
connections are made. (See Electrical Schematic drawing in the back of this manual).
 
The power supply should be checked to be certain that the supply voltage agrees with the
equipment nameplate. Serious damage to motors and controls can occur if incorrect voltage is
applied.

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DUCT WORK:
 
The duct work requirements for these systems are much more critical than conventional air
conditioning systems. ALL SUPPLY AND RETURN AIR DUCTWORK FOR THE
DEHUMIDIFIER MUST BE AIR AND VAPOR TIGHT. This is extremely important for proper
dehumidifier performance. Even though the dehumidifier is removing moisture, it may not perform
properly if moisture enters the dry air stream through leaks in the ductwork. The air ducts must be
properly sized to keep pressure losses at a minimum, and prevent this loss from exceeding the
designed fan static capability. It is important to ensure that the reactivation discharge air does not
enter the process or reactivation inlets. If the unit is installed indoors, the reactivation outlet can be
connected by duct to the outside of the building. See Unit Outline drawing for fan external static
pressure.
 
CONDENSATE TRAPS: (Cooling Option)
 
A pipe nipple is installed on the drain pans of cooling coils for field installation of
condensate traps.
 
All outside air coils and any others operating "wet" must be properly trapped for satisfactory
operation. Under some circumstances, an after cooling coil may require trapping. In these cases,
a trap with a swing type check valve should be installed to prevent air from being drawn into the
dry air stream when the trap is dry.
 
When a trap is not required for after-cooling coils, the sealed pipe cap must be left in place to
prevent moisture from entering the dry air stream.
 
To calculate the proper trap depth, the maximum negative static pressure at the drainpipe
must be measured or estimated. This value with a 1.25 factor applied will provide for the
minimum column of water required for the trap.
 
If there are any questions, consult Bry-Air for assistance and recommendations.

  ™ Trademark of Bry‐Air (Asia) Pvt. Ltd.

 
OPERATING INSTRUCTIONS
 
START-UP:
 

At this point it is assumed that the installation is complete and that the recommendations and
instructions have been followed. The following will outline the proper procedures for starting and
™
adjusting the VFB dehumidifier.

 
NOTE: Before starting the dehumidifier, check to ensure that the outlet air dampers are at
least partially opened.
 
At this point the dehumidifier can now be started using the "HAND-OFF-AUTO" switch. The
"HAND-OFF-AUTO" selector switch can now be set to the "HAND or ON" position. This will start
the dehumidifier, energizing the fan motors, bed drive, and the reactivation heat source. The fan
rotations should be checked at this time, if not previously done, to ensure they are rotating in the
proper direction (see below).
 
VERIFICATION OF PROPER FAN ROTATION (Three Phase):
 
Apply power to the unit momentarily by placing control switch "CS" in the "HAND or ON"
position for two seconds and then back to the "OFF" position. Verify that the fans are rotating in the
right direction (see direction arrow on fan). If the fans are turning the wrong direction, follow the
steps listed below:
 
1. If both fans are turning the wrong direction, reverse any 2 of the 3 main power leads attached
to the main disconnect switch or power distribution block.
 
2. If only 1 fan is turning the wrong direction, reverse any 2 of the 3 main power leads attached
to the line side of the motor starter for the fan.
 
NOTE: Before changing any wires, all electrical power must be shut off and locked out.

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 CONTROLS
 
ELECTRIC REACTIVATION CONTROLS:
 
Dehumidifiers with electric reactivation incorporate an air proving pressure switch and two
adjustable temperature limit devices. All three of these devices must be energized to allow the
reactivation heaters to be energized. One temperature limit automatically resets and the second is
manual reset. The manual reset limit may have to be reset upon start-up.
 
The reactivation temperature limits are safety limits only and are not operating controls!
If on-off cycling of the heater occurs due to the entering air temperature reaching the auto reset
temperature limit set-point the limit set-point should be verified (set-point not to exceed 320q F)
and the reactivation air flow verified and increased if necessary to achieve the design
reactivation inlet temperature as specified on the dehumidifier set-up sheet provided in this
manual. The manual reset limit is a fail-safe device with a set point no higher than 350q F.
 
NOTE: The dial indication (on the manual reset Hi-Limit) is for reference only. The actual
set-point value may differ slightly. To check the calibration, turn the knob to a lower
setting until the heaters cut off, then increase the setting until the heaters come on.
Compare the dial setting with the digital display on the auto-reset hi-limit to verify
calibration.
 
 
A fan control (VFB -3 ONLY) is utilized to cool down the heaters when the dehumidifier is
turned off. CAUTION- disconnecting main power defeats this device. The reactivation fan may
start any time there is residual heat. Disconnect power before servicing fan.
 
 
A time delay type of cool down circuit (VFB -6, 9,12,18,24,36,50,75,100,150,200 & 300) is
used to cool down the heaters when the dehumidifier is turned off. Caution – disconnecting main
power defeats this circuit. Disconnect power before servicing fan.
 
The airflow section of this manual will provide the information on adjusting airflow through the
dehumidifier. This is extremely important because the electric heaters are sized for a temperature
rise based on design air volume. Consult the dehumidifier set-up sheet or system flow schematic
included in this manual for the proper reactivation temperature. This temperature is achieved
through the proper air volume and is measured at the dry-bulb temperature test ports in the
reactivation inlet. See dehumidifier set-up sheet for more information.
 
NOTE: It is important to insure the reactivation airflow is sufficient before adjusting limit set
points.

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GAS REACTIVATION CONTROLS:
 
All controls are tested at the factory, so very little adjustment should be necessary. The main gas
pressure regulator may require some adjustment to meet the burner requirements and to regulate the
gas pressure available upon installation. Gas reactivated dryers have an air proving switch and an
adjustable high temperature limit device (manual reset) which must be energized to allow the burner
to ignite.
NOTE: The reactivation high temperature limit (manual reset) must be set
according to the set-up sheet in this manual. It may require adjustment and resetting
before igniting the burner.
 
Because of various insurance requirements, Bry-Air uses several gas control systems and
components. The following applies on a general basis.
 
Procedure:
1. Set the reactivation temperature control to the design temperature specified on the set-up
sheet in this manual.
2. Turn the main and pilot gas cocks to the "Open Position” (handle aligned with gas line).
3. Turn the dehumidifier control switch to the "HAND or ON" position.
4. Reset the low gas pressure switch located near the gas train.
5. Press the red reset button on the flame safety control inside the control enclosure. The
following will then take place:
A. React fan motor will be energized.
B. The combustion controller is energized and will program as follows:
1. A short pre-purge period. 2. The ignition transformer is energized.
3. The pilot valve opens. 4. Pilot is established and proven.
5. Ignition drops out and the main gas 6. Main burner flame is established.
valve opens.
 
NOTE: Some smaller capacity gas burners do not incorporate pilot systems. See the Gas
Piping Schematic in this manual for more information.
 
The system is ready for normal operation. On initial startup, the system may shut down on
failure; it may take several attempts to purge the air from the gas lines. After a short reset period,
(30-60 seconds) the safety controller may be reset for another start sequence. For more detailed
information concerning the combustion controller, consult the data sheets enclosed in this manual.
The temperature control dial may require calibration to match the actual air temperature. Refer to
the instructions included with this manual.

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Maximum line pressure at the main gas pressure regulator (unless specified otherwise on gas
piping schematic):
 
 
Natural gas:
VFB-3 through VFB-50 ½ PSI
VFB-75 and up 1 PSI
 
 
Liquid Propane:
All Units
 
STEAM REACTIVATION CONTROLS:
 
Many types of steam control devices may be supplied with the dehumidifier. Some installations
require only that the hand valves be used to control the steam volume. If modulating steam valves
are supplied with the dryer, a thermostat is used to modulate the volume based on the reactivation
entering temperature. In all cases consult the piping schematic and dehumidifier set-up sheet or flow
schematic included with this manual for the control scheme and proper reactivation temperature.
 
 
 
AIRFLOW
 
 
™
The VFB dehumidifier uses two distinct air streams positively sealed from each other. This
eliminates the requirement to "balance" the air streams. It is recommended that the pressure gauges
supplied with the dryer be used to establish the proper air flows through the dehumidifier. The
pressure differential across the desiccant media is a simple way of determining the proper air
volumes.
 
Adjust pressure values to that shown on the dehumidifier set-up sheet or flow schematic
provided with the unit.
 
 
 
DRYGEL PLUS DESICCANT MEDIA ROTATION
 
A fixed speed gear motor and pulley accomplish the desiccant media rotation. No adjustment is
required.

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PERFORMANCE TESTING
 
NOTE: Allow the dehumidifier to run for a minimum of one hour at proper reactivation
temperatures and airflow’s before beginning any performance tests. The dehumidifier set-up sheet
or flow schematic will provide the necessary information on temperatures and pressure values.
 
The following procedures will outline the steps to performance test the dehumidifier.
 
1. Check the reactivation inlet temperature using a 50q-500q F thermometer or another
sensible temperature sensor.
2. Check the reactivation outlet temperature using a 0q-220q F thermometer or another
sensible temperature sensor.
3. Take the wet bulb* and dry-bulb temperature of the process inlet.
Take readings simultaneously using two 25q-125q F thermometers.
4. Take the wet-bulb* and dry-bulb temperature of the process outlet using the same thermometers
as in step 3.
 
* The thermometers best suited for use in the field are a bimetallic dial type with an eight-inch stem.
The wet-bulb and dry-bulb thermometers should be a matched pair with divisions no less than 1qF.
The wet-bulb thermometer requires a full-length sock. The sock should fit tightly on the stem of the
thermometer. Distilled water, cooled to 45q or 50qF if possible should be used to wet the sock. In
taking the wet-bulb temperature, the wet-bulb thermometer should be placed in the air stream
(approximately 1000-FPM velocity) and observed until the lowest stabilized temperature is obtained.
It is necessary to take two or more readings to verify the correct wet-bulb.
 
 
 
THERMOMETERS
 
   

Bry-Air P/N 21902 dry-bulb 0q-220q F 21903 dry-bulb 50q-500q F

  21900 wet-bulb 25q-125q F dry-bulb 25q-125q F (21900 less stock)
 
In cases of very low humidity (condition below 35 WB) the above procedure may be difficult to
apply accurately. Other instruments may be used to take humidity readings for this performance
test. It is important to use an accurate device to obtain an accurate evaluation of the dryer
performance. Most relative humidity sensors are not accurate below 10%-20% relative humidity. At
these conditions, it is suggested that a laboratory quality dew point sensor be used to obtain accurate
humidity readings.
 
If there are any questions about the performance of the Bry-Air dehumidifier completely fill out
the Dehumidifier Test Report Form included with this manual and contact the Bry-Air factory or
local sales representative. The system will be analyzed and proper recommendations returned
promptly.

  ™ Trademark of Bry‐Air (Asia) Pvt. Ltd.

 DEHUMIDIFIER MAINTENANCE INSTRUCTIONS
 
CABINET:
 
Standard cap screw fasteners are used to attach all service panels. All access covers, hardware,
and screws should be secured after any servicing activity. Care should be taken not to over-tighten
and deform panels.
 
The condition of the access panel gasket should be observed during inspection and servicing to
insure a good seal. Any leaks must be sealed for proper dehumidifier operation.
 
DESICCANT MEDIA:
 
The DryGel Plus desiccant media supplied with the dehumidifier will last indefinitely under
ideal conditions. Due to the nature of desiccants they make very good filters. The life of the
desiccant is directly related to the airborne contaminates passed through it. Atmospheric
contaminants, exposure to acidic gases/or air streams, and contact with petroleum based airborne
particles can reduce the efficiency of the desiccant media. Although the desiccant media is
considered a cleanable/washable media, the preferred method of cleaning is to blow dust out with
compressed air and to reactivate the media at 350qF (max) for 15 minutes. Washing the media is not
recommended as wash water impurities may contaminate the desiccant. Proper filtration and
preventing contact with chemicals will greatly improve the life of the desiccant. Inspect the face of
the media to see that no surface damage has occurred. If damage is noticed, please contact Bry-Air
for assistance.
 
The media should turn smoothly upon the shaft, if not check the bearings in the media.

Seals:

All the silicone "A" seals which separate the process and reactivation compartments are
manufactured specifically for Bry-Air. Normally, the seals will not require service or replacement.
However, should damage occur, or if poor performance as the result of an air leak is suspected, the
following test must be performed to determine whether the seals should be replaced:
 
TEST:
1. Turn the unit off and remove access panel.
2. Visually inspect for gaps between the desiccant media and the seal and adjust as required to
close gaps.
3. Slide a semi-rigid piece of thick paper or thin piece of cardboard (I.e. business card) between
the desiccant media and the seal. If the material slides through with little or no restriction the
seal needs replaced.

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The seal inspection procedure is as follows:
 
Seal inspection schedule: Upon installation
After 1 week of operation.
After 3 months.
Annually thereafter or upon loss of performance.

DRIVE MOTOR:

The media drive motor is permanently lubricated and requires no further maintenance.
 
FILTERS:
 
The maintenance interval for filters depends directly on the cleanliness of the air entering the
dehumidifier. It is suggested that a program be established to assure that the filters are replaced or
cleaned prior to becoming clogged to the point they create a system problem. The standard filters
supplied are of a disposable, non-washable media. Cleanable, washable filters may be supplied in
some cases. In any case, minimum 30% ASHRAE standard filtration must be used to protect the
desiccant media.

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 FAN & MOTOR MAINTENANCE INSTRUCTIONS
 
GENERAL MAINTENANCE:
 
1. A definite time schedule for inspecting all rotating parts and accessories should be established.
The frequency of inspection depends on the severity of operation and the locality. Inspections
might be weekly at first in order to set up the schedule.
 
2. Alignment - shaft must not be cocked in the bearings. Misalignment can cause overheating,
wear to dust seals, bearing failure, and unbalance.
 
3. Hardware - check tightness of all bolts and set screws.
 
4. Lubrication - check fan and motor bearings and add lubricant if necessary. Be careful not to
over-grease as this can damage bearing seals.
 
5. Airflow - make sure there are no obstructions to airflow in outlet or inlet ductwork.
 
6. Bearings - Bearings on high-speed fans tend to run hot. Therefore, do not replace a bearing
because it feels hot to the touch. Place a pyrometer or contact thermometer against the pillow
block and check the temperature.
 
Ball pillow blocks can have total running temperature of 165oF (74oC) before the cause of
overheating should be investigated.
 
7. Fan wheels - inspect wheel blades for accumulation of dust and dirt. Clean thoroughly with
stream of water jet, compressed air or a wire brush. This will help prevent an unbalanced
condition. If blades are aluminum, be careful not to damage them. Cover the bearings so water
won't enter the pillow block. The wheel should be centered to prevent the blades from striking
the housing. Make sure wheel is rotating in the proper direction. Never run the fan at a higher
speed than it was designed for unless you check with Bry-Air, Inc. first.

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 FAN BEARING MAINTENANCE:
 
For most applications, lithium base grease conforming to NLGI grade 2 consistency should be
used. This type of grease inhibits rust, is water resistant, and has a temperature range of 30qF to
200qF with intermittent highs of 250qF.
 
When greasing bearings, it is important not to over-grease. This is especially true if the bearings
are equipped with extended grease lines and the bearings are not visible. In this case, more bearing
failures occur due to over-greasing than under-greasing. It is best to give the bearing just one "shot"
of grease periodically, when the bearings are not visible. When the bearings are visible, pump in
grease until a small bead of grease forms around the bearing seals. It is very important that fan
bearing greasing take place while the fan is operating. Caution should be taken while working on
or near rotating equipment to avoid personal injury.
 
When oiling oil-lubricated bearings, oil should be poured into cup at top of bearing until it
reaches the overflow point at the lower oil cup.
 
MOTOR MAINTENANCE:
 
Lubricate motor bearings to the manufacturer's recommendations. Lubrication recommendations
are printed on tags attached to the motor. Should these tags be missing, the following will apply:
 
A. Fractional Horsepower Sleeve Bearing Motors:
Under normal operation at ordinary temperatures and clean surroundings, these motors will
operate for three years without re-lubrication. Then lubricate annually with electric motor oil or
SAE 10 oil. Under continuous operation at higher temperatures (but not to exceed 104qF
ambient) re-lubricate annually.
 
B. Fractional Horsepower Ball Bearing Motors:
Under normal conditions, ball bearing motors will operate for five years without re-lubrication.
Under continuous operation at higher temperatures (but not to exceed 104qF ambient) re-
lubricate after one year. To re-lubricate where motors are not equipped with pressure fittings,
disassemble motor and clean the bearings thoroughly. Repack each bearing one-third full with
ball bearing grease.
 
C. Integral Horsepower Ball Bearing Motors:
Motors having pipe plugs or grease fittings should be re-lubricated while warm and at a
standstill. Replace one pipe plug on each end shield with grease fitting. Remove other plug for
grease relief. On low pressure, grease, run, and lubricate until new grease appears at grease
relief. Allow motor to run for ten minutes to expel excess grease. Replace pipe plugs. Motors
not having pipe plugs or grease fittings can be re-lubricated by removing end shield, cleaning
grease cavity and refilling three-fourths of circumference of cavity.
 
Recommended re-lubrication intervals-general guide only.
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H.P. Range Standard Duty Severe Duty Extreme Duty

(8 Hr./Day) (24 Hr./Day) Very Dirty
Dirty-Dusty High Ambient
   

1½-7½ 5 Yr. 3 Yr. 9 Mos.

   

10-40 3 Yr. 1 Yr. 4 Mos.

   

50-150 1 Yr. 9 Mos. 4 Mos.

 
These ball bearing greases or their equivalents are satisfactory for ambient from 15qF, for motors:
 
Mobilplex EP#1 - Socony Mobil Oil Company
Alvania Grease #2 - Shell Oil Company
Andox B Grease - Esso Standard Oil Company
Prestige #42 Grease - Sun Oil Company
 
 
 
V-BELT DRIVE MAINTENANCE:
 
If belts squeal excessively at start-up, they are too loose and should be tightened. Periodically,
check belt and sheave wear, alignment, and tension. When belts show wear, replace all belts at once
with a new matched set of belts. New belts will not work properly in conjunction with used belts
due to difference in length. Belts and sheaves should be clean and free from grease. After installing
new belts, check tension midway between sheaves. Belts should deflect about 1/64" per inch of span
length with approximately 20 LBS. force. Allow unit to run for 4-6 hours, then it will be necessary
to re-tighten belts again as new belts tend to stretch initially.

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 DEHUMIDIFIER SERVICE INSTRUCTIONS
 
Removing the Desiccant Media: (Reference Figure B on page 17)
 
Desiccant media removal is accomplished as follows:
1. Shut off all power.
2. Remove unit access cover (drive side).
3. Swing belt (chain) idler pulley away from media to allow slack in belt (chain).
4. Remove belt (chain) from drive pulley (sprocket). Allow belt (chain) to hang from media.
5. Remove the cap screws securing the shaft clamps on both sides of the desiccant media and
remove clamps.
6. The following must be completed based on size of unit:
For the VFB -3 & VFB- 18, the motor mount bracket and drive motor need removed, go
to step 6a.
For the VFB -6, 9,12,24,50,75,100,150,200 & 300 nothing needs done, go to step 7.
For the VFB -36 the tensioner assembly and drive motor needs removed, go to step 6c.
6a. The tensioner bracket and motor mount are the same part for the VFB -3, 6,9,12,
18 & 24.
To remove the bracket and motor follow these steps.
1. Disconnect the wiring to the drive motor.
2. Remove the (4) fasteners at the bottom of the tensioner bracket and motor mount.
3. Remove the tensioner bracket and motor from the front of the unit.
6b. To remove the tensioner bracket for the VFB -36,50,75,150,200 & 300. Follow
these steps.
1. Remove the (4) fasteners that hold the bracket to the motor.
2. Remove the tensioner bracket from the front of the unit.
™
6c. To remove the motor for any VFB except the VFB -100, follow these steps.
1. Disconnect the wiring to the drive motor.
2. Remove the (4) fasteners at the bottom of the motor.
3. Remove the motor from the front of the unit.
6d. To remove the motor on a VFB –100, follow these steps.
1. Disconnect the wiring to the drive motor.
2. Remove the drive pulley & bushing.
3. Remove the (4) fasteners that fasten the motor to the motor mount.
4. Remove the motor from the front of the unit.
7. Pull on drive belt (chain) to slide media straight toward access opening. Stop pulling when
support shaft reaches perimeter of media seal.
8. Gently lift the bed enough to remove the support shaft from the media. (Some units’ may
have ramps internal to the unit to make removal of the support shaft easier) (On a VFB -300
attach external ramps supplied with the unit to the internal ramps before removing bed).
9. Remove the desiccant media by pulling on the drive belt (chain on VFB -150, 200 & 300).
To re-install media, reverse the above procedure.
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NOTE: Drive belt must be placed around perimeter of media before re-installing! Make sure the
seal does not roll off the divider during media installation.
 
 
  Figure B
 
Changing Media Seals:
1. Follow procedure for removing media.
2. Inspect to determine method utilized to attach seal to flange, if no fasteners visible
proceed to next step, otherwise remove all fasteners before proceeding.
3. Firmly grasp the bed seal and pull straight away from divider panel.
4. Repeat above steps for opposite side.

NOTE: Both perimeter and divider seals will be removed as one piece.

Installing Media Seals:

1. Replacement seals shipped from the factory and require field fitting (cutting to length).
2. Slip perimeter seal over flange taking care not to stretch seal during installation. Mark
end and cut the seal ¼’’ longer than required to ensure proper fit of mating surfaces (join
under compression when seal installed).
3. Cut a small notch in the perimeter seal as required to allow for proper installation at the
points that the seal intersects the reactivation quadrant partitions.
4. Install perimeter seal using a small amount of silicone rubber seal to bond the joint where
the two ends come together (note: do not bond seal to flange with silicone sealant).
5. Slip divider seal into place on reactivation quadrant partition flange taking care not to
stretch seal. Mark and cut seal ¼’’ longer than required.
6. Install seal using silicone rubber sealant at the points where the seal mates with the
perimeter seal. (note: do not bond seal to flange with silicone rubber sealant).

  ™ Trademark of Bry‐Air (Asia) Pvt. Ltd.

  
React Quadrant
Partition  
Divider Panel
 
 
Perimeter Seal
Seal Ass'y
 
Divider Section Seal
 
 
 
 
 
 
 
 
Seal Ass'y.
 
 
 
  Seal with teflon film
Bry-Air p/n 30488 Divider Panel

Seal
 
 
 
7. Repeat above steps for opposite side.
 
 
Figure C
 
 
Mark + 1/4''
 
 
 
 
 
 
Overlap
 
 
 
 
 
 
 
 
  Good
Too loose / Poor Fit
Typ. Profile of Divider Seal
 
 
 
 
 
Seal / Bond Joint with Silicone Rubber Sealant
 
 
™ Trademark of Bry‐Air (Asia) Pvt. Ltd. 

 
 BRY-AIR DEHUMIDIFIER TROUBLE-SHOOTING GUIDELINES
 
Figure D
 

TROUBLE PROBABLE FAULT PROBABLE CAUSE CORRECTIVE ACTION

    1. Check line and main
    1. Main power off.
power supply.
   
    2. Control power off. 2. Check per item.
    a. Control circuit fuse a. Replace fuse.
    blown.
   
b. Faulty control b. Replace transformer.
Unit stopped (Both fans off) Power and control failure
transformer.
c. Control switch open. c. Close or replace switch.
d. Humidistat satisfied. d. Turn down to lower
setpoint.
e. Check and repair or
e. Faulty control elements.
replace as req'd.
    1. Blown motor fuse(s) or
    1. Replace fuse or breaker.
tripped breaker.
   
    2. Bad motor starter 2. Repair or replace.
    contacts.
Either fan off Power or mechanical failure 3. Motor overload(s). 3. Reset or replace.
4. Burned out motor. 4. Repair or replace.
5. Failures of fan drive
mechanism. (Belts set 5. Repair or replace as req'd.
screws, keys, etc.)
   
1. Excessive unconditioned
    make-up air.
1. Reduce make-up air.
   
    2. Leaking ducts and/or air
  Excessive infiltration of handling equipment 2. Seal leaks.
  humid air into the controlled outside controlled space.
  space 3. Access openings to space
  3. Close and/or seal.
not sealed.
 
  4. Seal with paint and/or
4. Space not vapor tight.
  vapor barrier.
    1.Humidstat
   
Unit running but humidity a. Improper adjustment. a. Readjust.
Faulty humidifier controls
rises b. Out of calibration. b. Recalibrate.
c. Defective. c. Replace.
  1.Slipping fan belts. 1. Adjust or replace.
  2.Excessive static pressure 2. Check per item.
  loss.
 
  a. Dirty filters. a. Clean or replace.
Inadequate process or b. Damper closed. b. Reset.
reactivation air flow
c. Obstruction at inlet, outlet c. Remove construction.
or ducting.
d. Clogged desiccant media. d. Remove media and
(High pressure drops replace desiccant.
across media.)

  - 19 -
 BRY-AIR DEHUMIDIFIER TROUBLE-SHOOTING GUIDELINES
 
 
TROUBLE PROBABLE FAULT PROBABLE CAUSE CORRECTIVE ACTION
  Inadequate process or e. Clogged coil(s). (high
e. Clean.
  reactivation airflow cont’d... pressure drop).
    ELECTRIC
   
  1. Element burnout. 1. Replace.
 
    2. Low voltage. 2. Correct power supply.
   
  3. Tripped high limit. 3. Reset.
 
    4. Faulty control elements. 4. Check, repair, or replace.
    STEAM
   
  1. Inadequate steam 1. Check steam pressure at
  pressure. coil.
   
    2. Clogged, fouled, or
    inoperative valves, 2. Clean, repair, or replace.
    strainers, or traps.
   
  3. Leaky coil. 3. Repair or replace.
 
    GAS
  Inadequate or no 1. Flame out. 1. Check per item.
 
reactivation heat a. Faulty or tripped
  a. Reset or replace.
  combustion control.
  b. Check gas supply
  b. Low gas pressure, low gas pressure, adjust pressure
Unit running but humidity pressure switch tripped. regulator, reset low gas
rises cont’d... pressure switch.
c. Excessive gas pressure, c. Adjust or replace pressure
high gas pressure switch regulator, reset high gas
tripped. pressure switch.
d. Faulty flame rod. d. Replace.
e. Faulty ignition e. Replace.
transformer.
f. Faulty automatic control
f. Replace.
valve.
g. Reactivation air flow. g. See "inadequate air flow".
h. High temp. Limit tripped. h. Reset.
  1. Air leakage into 1. Replace panel gaskets and
  dehumidifier. seals.
Air seals and gaskets
2. Air bypassing media or 2. Check media position,
leaking seals. replace seals.
  1. Media drive failure. 1. Check per item.
 
  a. Belt. a. Repair or replace.
  b. Motor. b. Repair or replace.
Ineffective desiccant media 2. Damaged desiccant 2. Repair or replace.
media.
3. Contaminated or damaged 3. Replace desiccant.
desiccant. (Brysorb desiccant only)

  - 20 -
™

Total Environmental
Conditioning Solutions ™

® and ™ Trademarks of Bry-Air (Asia) Pvt. Ltd.

 VFB™ Chain Drive Manual Addendum
 
Your dehumidifier is equipped with a chain drive. This Addendum covers chain drive
tensioning, rotor motor removal, chain removal and rotor removal.
 
1.0 Chain Drive Tension
1.1 Your equipment has an adjustable fixed chain drive tension bar
1.2 Checking the tension on the chain drive
1.2.1 Check tension of your chain drive per the below schedule
1.2.1.1 (1) week after initial start-up
1.2.1.2 (1) month after initial start-up
1.2.1.3 (3) months after initial start-up
1.2.1.4 (6) months after start-up and the semi-annually there after
1.2.2 When checking the tension, turn off power and lock-out the unit
1.2.3 Check the tensioner for signs of wear, if signs of wear are noticed
consult the factory for a replacement tensioner
 
 
 
Chain Idler
Support
Bracket
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
1.2.4 The chain should have no more than 3/16’’ deflection, if more
deflection is noticed
1.2.5 Loosen the (4) bolts in the bottom of the chain idler support
bracket
 
 

   
™ Trademark of Bry‐Air (Asia) Pvt. Ltd. 
 
 

™ Trademark of Bry‐Air (Asia) Pvt. Ltd. 
 
 1.2.6 Turn the (2) bolts in the tension bar (clockwise) equally, this will
push the chain idler support bracket closer to the rotor adding more
tension to the chain
 
 
 
 
 
 
 
 
 
 
 
Tension Bar
Bolts
(quantity 2)
 
 
 
 
 
 
 
 
 
 
 
 
1.2.7 Tighten the (4) bolts in the bottom of the chain idler support
bracket
 
2.0 Rotor Motor Removal
2.1 Release tension from the drive chain by following the procedure above for
adding tension, but turn the tension bar bolts (counter clockwise)
2.2 Remove the chain from the motor drive sprocket
2.3 Remove the (4) screws in the base of the motor
 
 
 
 
 
 
 
 
 
Remove
Screws

™ Trademark of Bry‐Air (Asia) Pvt. Ltd. 
 
 
2.4 Remove the motor from the unit
2.5 Install the new motor and reverse the order of the above instructions
2.5.1 If you did not purchase a new drive sprocket, remove the old
sprocket and keyway from the old motor and install on the new
motor
3.0 Idler Pulley Replacement
3.1 Release tension from the drive chain by following the procedure above for
adding tension, but turn the tension bar bolts (counter clockwise)
3.2 Remove the chain from the idler sprocket
3.3 Remove the (1) bolt holding the idler sprocket in place
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Remove
Bolt
 
 
 
 
 
 
 
3.4 Remove the idler sprocket from the unit
3.5 Install the new idler sprocket and reverse the order of the above instructions

™ Trademark of Bry‐Air (Asia) Pvt. Ltd. 
 
 4.0 Desiccant Rotor Removal Instructions
4.1 Release tension from the drive chain by following the procedure above for
adding tension, but turn the tension bar bolts (counter clockwise)
4.2 Remove the chain from the motor drive sprocket and the idler sprocket
4.3 Remove the (1) bolt that holds the desiccant rotor shaft, note (1) on each side
of the desiccant rotor
 
 
 
 
 
 
 
 
 
 
Shaft Bolt
 
 
 
 
 
 
 
 
 
 
 
 
 
 
4.4 Remove both shaft clamps
4.5 Lift up on the rotor slightly while moving toward the front of the unit (toward
the drive motor) to lift the shaft from the support bars
4.6 Once the shaft is in front of the support bars gently lower the rotor until it is
below the support bars and then finish lowering until it sits in the bottom of
the unit (you will probably need to lower it toward the rear of the unit)

™ Trademark of Bry‐Air (Asia) Pvt. Ltd. 
 
 4.7 Once the rotor is lowered, remove the (2) shaft split collars (one on each side
of the rotor) and pull the rotor shaft out of the unit
 
 
 
 
Shaft Split
Collars
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
4.8 You can now remove the rotor from the unit out the rear access cover
4.9 To reinstall, reverse the above procedure
 
 Note if you remove the drive motor, idler support and proximity sensor support
the rotor can be removed from the front of the unit if service access on the rear
side is minimal

™ Trademark of Bry‐Air (Asia) Pvt. Ltd. 
 
 
 
    10793 St. Rt. 37 West
    Sunbury, Ohio 43074
   
    Phone: 740.965.2974
    Toll Free: 877.427.9247
    Fax: 740.965.5470
    Email: bryair1@bry-air.com
    www.bry-air.com
Total Environmental   
Desiccant Rotor Cleaning Instructions 
Conditioning Solutions™ 
               ® and ™ Trademarks of Bry‐Air (Asia) Pvt. Ltd 
 
 
 
 
 

 
 
 
 
 
 
 
 
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