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Company Dodsal Pte Ltd. Approved by KBRT Signature Name Date

This document provides welding procedure specifications for an ethylene project in Doha, Qatar. It specifies the materials, dimensions, welding processes, parameters and qualifications for manual shielded metal arc welding of pipes. Key information includes: - Welding A106-B, A53-B, A139-B steel pipes from 4.76mm to 30.18mm thick. - Using E6010 and E7018 electrodes and a multi-pass SMAW technique with vertical uphill progression. - Preheating a minimum of 10°C for pipes under 25mm thick, and 100°C minimum for thicker pipes. - Post-weld heat treatment at 621°

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0% found this document useful (0 votes)
75 views1 page

Company Dodsal Pte Ltd. Approved by KBRT Signature Name Date

This document provides welding procedure specifications for an ethylene project in Doha, Qatar. It specifies the materials, dimensions, welding processes, parameters and qualifications for manual shielded metal arc welding of pipes. Key information includes: - Welding A106-B, A53-B, A139-B steel pipes from 4.76mm to 30.18mm thick. - Using E6010 and E7018 electrodes and a multi-pass SMAW technique with vertical uphill progression. - Preheating a minimum of 10°C for pipes under 25mm thick, and 100°C minimum for thicker pipes. - Post-weld heat treatment at 621°

Uploaded by

S Gouda
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as XLS, PDF, TXT or read online on Scribd
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Dodsal Pte Ltd

Q-Chem Ethylene Project


Doha, Qatar
Job No : 7979
1 7979/WPS/PP/28 Rev.3 05.07.01 Supporting PQR : DOD/PQR/0101-4SR Dated : 14.10.96
2 Joint Design Refer Attachment. Joint Design
3 Backing None
4 Joint Prep. Machining and/or Grinding Refer Attachment.
5 Base Metal Spec. P1G1, P1G2, S1G1
6 Base Metal A106-B, A53-B, A139-B,
API5L-B, A105, A234-WPB
7 Pipe Dia Range All Other : O-LETS/All size Fillet welds
8 Thickness Range 4.76mm to 30.18mm
9 Process SMAW SMAW
10 Type Manual Multiple
11 F.No 3 4
12 A.No 1 1
13 S.F.A No. 5.1 5.1
14 AWS No. E 6010 E 7018

15 Flux N.A. N.A.


16 Insert N.A. N.A.
17 Position Of Groove All 18 Progression Vertical Uphill
19 Pre Heat Temp Range 10°C minimum for less than 25mm thk 20 Interpass Temp. 250°C Max.
100°C minimum 25mm & above
21 PWHT Temp. Range 621°C ± 14°C 22 Time Range 2.4Min/mm (60Min.Minimum)
23 Shielding Gas & % Comp N.A. 24 Flow Rate N.A.
25 Purging N.A. 26 Trailling Gas Cup Size N.A.
27 Tungsten Type : 2% Thoriated N.A. 28 Orifice or Gas Cup Size N.A.
29 Wire Feed Speed N.A. 30 Mode Of Metal Transfer N.A.
31 Contact Tube to Work Distance N.A. 32 Oscillations N.A.
33 No. of Electrodes/ Filler Wire Single 34 String & Weave String & Weave
35 Number of Passes (per side) Multiple 36 Peening Not Allowed
37 Initial/ interpass cleaning Grinding/ Brushing 38 Method of Gouging
Where unrestricted access permits,
39 Pre Heat Maintenance N.A. 40 root shall be back gouged to sound
metal prior to back welding.
41 Weave width not to exceed 10mm
Pass Process Polarity Weld Filler Metal Amps Volts Speed Remarks
No. Direction AWS No. Dia mm/min
Root SMAW DCEP UPHILL E6010 3.2 75-120 18-26 60-120
2.4/
Hot SMAW DCEP UPHILL E7018 3.2 75-130 20-28 70-140
fill
(multi)
3.2/
SMAW DCEP UPHILL E7018 4.0 75-140 20-28 70-140
Cap
(Multi) 2.4/
SMAW DCEP UPHILL E7018 3.2 75-130 20-28 70-140

Notes 1. WPS to be used in conjunction with the relevant Application Index

COMPANY DODSAL Pte Ltd. APPROVED BY KBRT


SIGNATURE
NAME Shrikant Ajgaonkar.
DATE 05.07.01

Format No : DOD/Q-Chem/F082 Rev 0


c:\mangesh1\Formats\PP28R 3

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