Page-1 Hydrotech-(Energy) Conultants BELIJ MHEP Trench Weir Trash rack-Structural Design General Design code IS 1138/1985 Ref. Drawing BLJ-01 R(0) Actual head of flow expected over the trash rack is only about $ m as per drg. no BELIJ/CIVIL/BI/021 R2 and as confirmed by hydrotech-(Energy) Consultants. But since the trash rack metal work is not expected to be taken out for cleaning and painting, a certain amount of corrosion may take place. Hence the structural design is made on the conservative side for design head and then checked for the effect of corrosion. The flood level may also increase during the life of the project. 1.0 Bars ‘Adopt 12mm thick x 30mm wide bars IS 2062 Spacing = 37mm C/C to suit 25 mm clear space specified by hydrotech. Maximum laterally unsupported lenght = L = 564+ 75 = 639 mm C/C of supports across bars L. = 639 = 53.25 < 70 maximun specified by IS 11388, Clause 7.5, t 12 Design head = 6 mWC (IS 11388, Clause 7.8) o 0.6 x 1.2 = 0.72 kg/cm of span W = 0.72% 63.9 = 46kg Mmax = 0.1.x 46 x 68.9 294 kg-cm Z =129x5'= 56cm 6 2 00; ob = 294 = 59 kg/cm! ade YPx (128-0115 BB) t = 2550 23 - 0.0153 oe) Failure stress (IS 11388) 12. = 1059kg/eni > 59 Hence safe. 1.1 Check : In order to reduce the number of support beams across the bars, check for L = 639 x 3 = 959 mm, thus reducing the total no. of beams from 4 to $ t 12 Failure stress of bars = 2550 (1.23 - 0.0153 x 80) = 2550 x 0.006 = 15 kg/cm? ob for L = 959 mm. —paccngeanns— W = 0.72 9 = 69kg « L Mmax = 0.195 x 69 x 95.9 = 897 kg/cm _ Ob = 897 = 165 kg/cm’ > 15 unsafe oy 007 Wi 1.2. Conclusion : There must necessarily be two middle supports apart from the end supports. Otherwise the bars fail in lateral buckling. 1.3, Bars after corrosion of 1.5 mm per face, head = 6 mWC t= 12-3 = 9mm L = 639 = 71 tT 9 W = 06x09x 639 = 35kg Mmax = 0.1 x $5 x 63.9 = 294kg.cm Z of corroded bar = 0.9x 5/2 = 3.75 em* Ob = 224 = GOkg/cm™ 315Page-2 Hydrotech-(Energy) Conultants BELIJ MHEP Trench Weir Trash rack-Structural Design Failure stress of corroded bar (9 mm thk) 2 0 (1.28 0.0158 x 5 2) 9 366 kg/em® > 60 ok 1.4, Bars after corrosion of 2 mm per face t = 19-4 = 8mm L = 639 = 80 t 3 M 0.1.x (0.8 x 0.6 x 63.9) 68.9 = 196 kgcm Z = 08x5 = 3.33cm* é ob= 196 = 59kg/em? 3.33 Failure stress 2550 (1.28 - 0.0158 4) t = 1skg/en’ < 59 U 1.5. Conel; ion (a) with laterally unsupported span of 639 mm as in drg. BLI-01, the bars are safe, for a head of 6 m and till the corrosion reaches a limit of 1.5 mm per face (b) Ithas already been proven under 1.2 that even with a 12 mm thiek uncorroded bar, the no. of lateral supports for the bars can not be reduced fim 4 to 3, (©) For the lateral supports to be effective they have to held in position with out longitudinal movement. 2.0 Support channels 2.1 Channel supports across and below the bars Design head = 7mWC (IS 11388) The maximum shear load from the bars are on the two middle channels. Load on bars = 0.7 x 1.2 = 0.84 kg/cm Shear on channel from 1 bar = 1.1 x 0.84 x 63.9 = 59 kg a 886kg Span = 977-75 = 902mm Total load from 22 bars = 22 x 59 = 1298 kg 1 Direct load = 0.7 x 7.5 x 90.2 = 473 kg | Total W = 1298 + 473 = 171 kg 3 639_| 639 M = 1771 x 90.2 = 19968 kgcm ' 8 Zxx of ISMC 150 = 103.9 cm” Ob = 19968 = 192 kg/em* < 1600 ok 103.9 2.2. Channel supports parallel to the bars Shear from channel across the bars 1771 = 886 kg 2 Direct load = 0.7 191.5 = 1005 kg Max = 886 x 63.9 + 1005 x 191.5 8 = 56615 + 24057 = 80672 Zxx of ISMC 150 = 105.9 cm* ob = 80672 = 776kg/em* < 1600 ok 108.9Page-s Hydrotech-(Energy) Conultants BELIJ MHEP Trench Weir Trash rack-Structural Design Shear = 88641005 = 1389kg 2 Shear stress = 1889 = 171 kg/em* < 800 OK 15x 0.54 2.3, The maximim load and bending moment are on the channel parallel to the bars. This is checked under corroded condition, BM = 80672 kgcm Shear = 1889 kg Zxx of ISMC 150 with corrossion of 1.5 mm on all faces (from computer graphics, Please see below) ob = 80672 em’ < 1600 OK 66.559 Shear stress = 1389 = 386kg/em* < 800 OK 18x 0.24 _ Mi G ~~ ON ALL SIDES) = Area 1249.5057 q Principal moments 34 Txx + 4991929.8350 Ba < Iyy : 520270.6426 -— S Zxx + 4991923 = 66559 mn? = 66.559 em | Try increasing the length of the panels from 1 m to 2m Space between panels 25 mm. 2000 - 25 - 150 = 1825 49 bars, 48 spaces x 87. = 1776 49 2 end pieces of 24.5 ———-» 24.5-6 = 18 mm clear space at ends Design of bars remain unchanged. Channel frame 4.1, Cross channel below the bars. Load from 1 bar = 1.1.x 1.20.7 x 63.9 = 59 kg from 49 bars 59x 49 = 2891 kg Span = 1975 = 197.5em Direct load 0.7 X7.5x 190 = 998 kg ‘Total W 2891 +998 = 3889 kg M $889 x 197.5 = 96010 kg.cm 8 103.9 cm* Zxx ISMC 150Page Hydrotech-(Energy) Conultants BELIJ MHEP Trench Weir Trash rack-Structural Design ob = = 96010 = 924kg/em < 1600 OK 103.9 Shear = 3889 = 1945 kg Shear stress = 240kg/em’ < 800 OK 150.54 4.2. Corroded section (corrosion is 1.5 mm per face) ‘Zxx = 65.5 cm* ab = 96010 1466 kg/cm’ < 1600 OK 65.5 Shear stre 19: 15 X 0.24 = 540kg/em’ < 800 OK 4.8. End channel Direct load = 0.7 x 7.5 x 192 = 1008 kg 1945 M = 1945 x 63.9 + 1008 x 192 = 148478 kgcm 3 Zxx of ISMC 150 = 103.9 cm" i ob 148478 = 1429 kg/em* < 1600 OK 103.9 Shear = 1945+ 1008 = 2449 kg 2 2449 = 302 kg/cm’ < 800 OK Shear stress = x 0.54 4.4. Corroded section ab 148478 = 2967 kg/eni > 1600 UNSAFE 65.5 4.5. Adopt ISMC 200 for end channels Zxx of corroded section = 12710444 = 100 M = 1945 x 63.9 + 1008 x 192 = 148478 kg.cm 8 ob = 148478 = 1169kg/cm* < 1600 OK 12 Shear = 1945 + 1008 = 2449 kg 2 Shear stress = 2449 = 705 kg/em < 800 OK 1i2x at ON ALL SIDES) Area : 1885.7596 Principal moments Tx: 12710444.8101 lyy : 829487.5990 Zxx + 197104448101 = 12710444 mnt = 127 em’ 100